Full-automatic compressed towel loading, cloth connecting, folding, compressing and forming device

Abstract

The present application relates to the technical field of compressed towel, and discloses a full-automatic compressed towel loading, cloth receiving, folding, compressing and forming device, which comprises a loading belt, a material distributing shell, a material cutting shell and a compression structure, the left and right sides of the loading belt are symmetrically provided with folding structures, the left and right sides of the loading belt are fixedly provided with lifting rods, the top of each lifting rod is fixedly provided with a folding plate, the folding plate comprises two layers, the lower layer is driven to move by an electric sliding rail, the material distributing shell is internally provided with folding shafts, a dividing structure is arranged between the two folding shafts, the cutting positions are corresponding, the distance between the two folding shafts is in the middle, the middle of the material cutting shell is provided with an extrusion shaft, and the bottom of the extrusion shaft is provided with a sliding structure and a cutting structure. The present application is beneficial to the rapid and simple pre-work of the compressed towel, and can complete the specification division and compression according to the actual production requirements, thereby improving the rapid production of the compressed towel.

Description

Technical Field

[0001] This invention relates to the field of compressed towel technology, specifically to a fully automatic compressed towel feeding, receiving, folding, and compression forming device. Background Technology

[0002] Existing patent (publication number: CN202111027469.0) and a towel compression machine and its compression method, this patent features a mold mounting base on the turntable surface that matches the size of the lower end of the stamping die. The mold mounting base has a first triangular locking block that matches the triangular locking slot, facilitating the installation and disassembly of the stamping die, ensuring stable installation and easy replacement. Both the mold mounting base and the stamping die are configured with four or more parts, facilitating continuous operation of loading, stamping, and unloading. By setting several stamping holes with interchangeable shapes and sizes, it allows for one-time... This machine can stamp multiple towels simultaneously, resulting in high work efficiency. A compression cylinder extends and retracts, pushing a pressure plate up and down along a slide rod. This pushes a pressure rod into the stamping hole of the stamping die, compressing the towel into a disc shape. An extension is provided on the pressure plate, with a push rod at its lower end. As the pressure plate compresses the towel, the push rod simultaneously presses into the stamping hole below, ejecting the stamped towel from the stamping die for unloading. Stamping and unloading are completed automatically and synchronously, resulting in high work efficiency. The first and second mounting plates are detachably connected to the pressure rod via bolts, allowing the pressure rod and push rod to... It can be easily replaced; by setting up a mold detection rod, a first sensor, a mold positioning rod, a second triangular block, a cylinder, a hole-aligning detection rod, and a second sensor, the stamping mold on stamping station C is accurately positioned and stably fixed, ensuring smooth stamping and ejection without damaging the mold; the upper hydraulic cylinder pushes the ejector rod upward to lift the turntable upward to detach it from the table for easy rotation. During stamping, the upper hydraulic cylinder pushes the ejector rod downward, and the turntable descends to fit against the table for stamping, ensuring the stamping pressure is reached and improving the compression quality. After being pressed, the turntable quickly compresses the pressure. The force is distributed to the table and frame, thus preventing damage to the turntable and effectively switching between turntable rotation and stamping. Parameters are set via the touchscreen to control the turntable mechanism, compression ejection mechanism, automatic positioning and hole alignment mechanism, and turntable top-mounting mechanism. Except for the feeding action, the rotation, positioning and hole alignment, stamping, and pushing actions are all completed automatically by the machine, resulting in a high degree of automation and good compression quality. However, it clearly lacks processes for feeding, receiving, folding, and dividing towels, making the pre-processing of towel compression too cumbersome and time-consuming.

[0003] Therefore, we provide a fully automatic compressed towel feeding, receiving, folding, and compression forming device, which facilitates the rapid simplification of the pre-processing of compressed towels and completes the specification division and compression according to actual production needs, thereby improving the rapid production of compressed towels. Summary of the Invention

[0004] The purpose of this invention is to provide a fully automatic compressed towel feeding, receiving, folding, and compression forming device, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a fully automatic compressed towel feeding, receiving, folding, and compression forming device, comprising a feeding belt, a separating shell, a cutting shell, and a compression structure. The feeding belt has symmetrically installed folding structures on its left and right sides. Each folding structure consists of lifting rods fixedly installed on the left and right sides of the feeding belt, with a folding plate fixed to the top of each lifting rod. The folding plate has two layers, with the lower layer moving the upper layer via an electric slide rail. The separating shell contains folding shafts, and a dividing structure is installed between two sets of folding shafts, with corresponding cutting positions. The distance between the two sets of folding shafts is at the midpoint. The cutting shell has an extrusion shaft installed in its center, and sliding cutting structures are installed at the left and right ends of the bottom of the extrusion shaft.

[0006] In a preferred embodiment of the present invention, the towel material of the feeding belt enters the distribution shell through the guide roller and the feeding shaft. An inner pressure shaft is installed between the feeding shaft and the distribution shell, and two sets of the inner pressure shafts pass through the towel material.

[0007] In a preferred embodiment of the present invention, the towel material of the material distribution shell is connected to the corresponding material break shell by the receiving roller, and the receiving roller is provided below the distribution shell.

[0008] In a preferred embodiment of the present invention, a material distribution structure is provided below the material cut-off shell, and the material distribution structure is composed of material distribution plates facing left and right respectively.

[0009] In a preferred embodiment of the present invention, compression structures are symmetrically installed on the left and right sides below the material break shell.

[0010] In a preferred embodiment of the present invention, a rotating disk is installed at the bottom of the compression structure, an annular slide rail is installed at the bottom of the rotating disk, a compression mold is provided at the top of the rotating disk, and a compression frame is installed at the top of the compression structure via a hydraulic rod, with the bottom of the compression frame corresponding to the compression mold.

[0011] In a preferred embodiment of the present invention, a conveyor belt is installed below the powder shell, and the direction of the conveyor belt faces the return structure.

[0012] In a preferred embodiment of the present invention, a sliding component is installed on the top of the splitting structure, and the cutting position of the splitting structure is located between the material break shell and the extrusion shaft.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] This invention utilizes a folding structure, a material distribution shell, a segmentation structure, a cutting structure, and a material separation structure. The folding structure folds the towel material, the segmentation structure within the material distribution shell divides the stacked area, and the cutting structure within the material separation shell cuts and separates the material. Finally, a conveyor belt transports the towel material in segments to the compression structure for compression. This facilitates a quick and streamlined pre-processing of the compressed towels and allows for the division and compression of specifications according to actual production needs, thereby improving the rapid production of compressed towels. Attached Figure Description

[0015] Other features, objects, and advantages of the present invention will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings:

[0016] Figure 1 This is a schematic diagram of the overall structure of a fully automatic compressed towel feeding, receiving, folding, and compression forming device according to the present invention.

[0017] Figure 2 This is a schematic diagram of the compression structure of a fully automatic compressed towel feeding, receiving, folding, and compression forming device according to the present invention.

[0018] Figure 3 This is a schematic diagram of the segmented structure of a fully automatic compressed towel feeding, receiving, folding, and compression forming device according to the present invention.

[0019] Figure 4 This is a schematic diagram of the folding structure of a fully automatic compressed towel feeding, receiving, folding, and compression forming device according to the present invention.

[0020] Figure 5 This is a schematic diagram of the segmented structure of a fully automatic compressed towel feeding, receiving, folding, and compression forming device according to the present invention.

[0021] In the diagram: 1. Feeding belt; 2. Folding structure; 3. Guide roller; 4. Feed shaft; 5. Inner pressure shaft; 6. Material distribution shell; 7. Receiving roller; 8. Material cutting shell; 9. Conveyor belt; 10. Compression structure; 11. Return structure; 12. Material distribution structure; 13. Hydraulic rod; 14. Lifting rod; 15. Folding plate; 16. Segmentation structure; 17. Folding roller; 18. Extrusion shaft; 19. Segmentation structure; 20. Compression mold; 21. Rotary disc; 22. Compression frame. Detailed Implementation

[0022] To make the technical means, creative features, objectives and effects of this invention easier to understand, the invention will be further described below in conjunction with specific embodiments.

[0023] In the description of this invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. In the description of this invention, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "connected," and "set up" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. Specific Implementation

[0025] Please see Figure 1-5 This invention provides a technical solution: a fully automatic compressed towel feeding, receiving, folding, and compression forming device, comprising a feeding belt 1, a separating shell 6, a cutting shell 8, and a compression structure 10. The feeding belt 1 is symmetrically equipped with folding structures 2 on its left and right sides. The folding structure 2 consists of lifting rods 14 fixedly installed on the left and right sides of the feeding belt 1. A folding plate 15 is fixed to the top of the lifting rods 14. The folding plate 15 has two layers, with the lower layer driving the upper layer to move via an electric slide rail. A folding shaft is installed inside the separating shell 6. A dividing structure 16 is installed between the two sets of folding shafts, with corresponding cutting positions. The distance between the two sets of folding shafts is at the middle. An extrusion shaft 18 is installed in the middle of the cutting shell 8. A sliding splitting structure 19 is installed at the bottom left and right ends of the extrusion shaft 18.

[0026] The towel material is folded by the folding structure 2, and the stacked parts are divided by the dividing structure 16 in the dividing shell 6. Then, the cutting structure 19 in the cutting shell 8 completes the cutting and separation. The towel material is then sent to the compression structure 10 by the conveyor belt 9 to complete the compression. The pre-processing of the compressed towel is quick and streamlined, and the specifications are divided and compressed according to the actual production needs, thereby improving the rapid production of compressed towels.

[0027] In this embodiment, the towel material of the feeding belt 1 enters the material distribution shell 6 through the guide roller 3 and the feeding shaft 4. An inner pressure shaft 5 is installed between the feeding shaft 4 and the material distribution shell 6, and the two sets of inner pressure shafts 5 pass through the towel material.

[0028] The towel material is guided by friction through the external unwinding of the feeding belt 1, and the feeding direction of the towel material is changed by the guide roller 3 and the feeding shaft 4, and the towel material is squeezed by the inner pressure shaft 5.

[0029] In this embodiment, the towel material in the material distribution shell 6 is connected to the corresponding material breaking shell 8 by the receiving roller 7. The receiving roller 7 is provided below the distribution shell.

[0030] The folded towel material is symmetrically separated inside the material separating shell 6, and then guided to split into two parts by two sets of receiving rollers 7.

[0031] In this embodiment, a material distribution structure 12 is provided below the material break shell 8. The material distribution structure 12 is composed of material distribution plates facing left and right respectively.

[0032] The dividing plate guides the cut towel material through the left and right sides via two sets of dividing plates facing left and right.

[0033] In this embodiment, compression structures 10 are symmetrically installed on the left and right sides below the material break shell 8;

[0034] The compression structure 10 compresses the segments of towel material.

[0035] In this embodiment, a rotating disk 21 is installed at the bottom of the compression structure 10, an annular slide rail is installed at the bottom of the rotating disk 21, a compression mold 20 is provided at the top of the rotating disk 21, and a compression frame 22 is installed at the top of the compression structure 10 through a hydraulic rod 13, with the bottom of the compression frame 22 corresponding to the compression mold 20.

[0036] The rotating disc 21 is rotated by the annular slide rail below it. The rotation of the disc 21 allows the compression mold 20 to be replaced. The towel segments are fixed by the compression frame 22 at the bottom of the hydraulic rod 13, and the towel segments are extruded and shaped by the hydraulic rod 13 to the corresponding compression mold 20.

[0037] In this embodiment, a conveyor belt 9 is installed below the powder shell, and the direction of the conveyor belt 9 faces the return structure 11;

[0038] After the sections of towel material enter the conveyor belt 9, they are transported to the end and then returned to the material via the return structure 11.

[0039] In this embodiment, a sliding component is installed on the top of the splitting structure 19, and the cutting position of the splitting structure 19 is located between the material break shell 8 and the extrusion shaft 18.

[0040] The sliding component can be an electric slide rail, which drives the cutting device to complete the cutting of the towel material. The cutting blade slides between the cutting shell 8 and the extrusion shaft 18 to complete the cutting.

[0041] When using a fully automatic compressed towel feeding, receiving, folding, and compression forming device, it should be noted that this invention is a fully automatic compressed towel feeding, receiving, folding, and compression forming device, comprising: 1. a feeding belt; 2. a folding structure; 3. a guide roller; 4. a feeding shaft; 5. an inner pressure shaft; 6. a material distribution shell; 7. a receiving roller; 8. a material cutting shell; 9. a conveyor belt; 10. a compression structure; 11. a return structure; 12. a material distribution structure; 13. a hydraulic rod; 14. a lifting rod; 15. a folding plate; 16. a segmentation structure; 17. a folding roller; 18. an extrusion shaft; 19. a segmentation structure; 20. a compression mold; 21. a rotating disk; and 22. a compression frame. All components are general standard parts or parts known to those skilled in the art, and their structures and principles can be obtained by those skilled in the art through technical manuals or conventional experimental methods.

[0042] In use, the towel fabric is unwound from the outside and guided by friction on the feeding belt 1. Simultaneously, the lifting rod 14 lifts the left and right sides of the towel fabric, while the upper center is pressed down by a pull rope to prevent folding. Then, the electric slide rail of the folding plate 15 is activated, causing the upper folding plate 15 to move towards the center to complete the folding. The feeding direction of the towel fabric is changed by the guide roller 3 and the feeding shaft 4, and the towel fabric is squeezed by the inner pressure shaft 5. The folded towel fabric passes through the folding roller 17 inside the separating shell 6, and is simultaneously separated at the stacked area by the dividing structure 16. The separating shell 6 symmetrically separates the folded towel fabric, and the process is completed by two sets of receiving rollers 7. The towel material is divided into two sections and guided separately. It is fed into the cutting shell 8 by the receiving roller 7. The cutting structure 19 in the cutting shell 8 then cuts and separates the towel material. The towel material is then sent to the compression structure 10 by the conveyor belt 9 to be compressed. The annular slide rail under the starter turntable 21 is rotated. The rotation of the turntable 21 can replace the compression mold 20. The towel segments are fixed by the compression frame 22 at the bottom of the hydraulic rod 13. The towel segments are extruded and formed by the starter hydraulic rod 13 and the corresponding compression mold 20. The length of the cut can be set according to the towel material transportation speed within a set time period to meet the size requirements of the compressed towels with different length requirements.

[0043] The foregoing has shown and described the basic principles, main features, and advantages of the present invention. It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the scope of the invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

[0044] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A fully automatic compressed towel feeding, receiving, folding, and compression forming device, comprising a feeding belt (1), a material distribution shell (6), a material cutting shell (8), and a compression structure (10), characterized in that: The feeding belt (1) is symmetrically equipped with folding structures (2) on the left and right sides. The folding structure (2) is a lifting rod (14) fixedly installed on the left and right sides of the feeding belt (1). The lifting rod (14) is fixed with a folding plate (15) on the top. The folding plate (15) is a two-layer structure, and the lower layer moves the upper layer through an electric slide rail. The material distribution shell (6) is equipped with a folding shaft. A dividing structure (16) is installed between the two sets of folding shafts. The material breaking shell (8) is equipped with an extrusion shaft (18) in the middle. The extrusion shaft (18) is equipped with a sliding structure (19) at the bottom left and right ends. The folding structure (2) completes the folding of the towel material, and the dividing structure (16) in the material distribution shell (6) completes the division of the stacked area. The material breaking shell (8) is then cut off by the dividing structure (19) in the material breaking shell (8). The top of the dividing structure (19) is equipped with a sliding component. The cutting position of the dividing structure (19) is located between the material breaking shell (8) and the extrusion shaft (18).

2. The fully automatic compressed towel feeding, receiving, folding, and compression forming device according to claim 1, characterized in that: The towel material of the feeding belt (1) enters the distribution shell (6) through the guide roller (3) and the feeding shaft (4). An inner pressure shaft (5) is installed between the feeding shaft (4) and the distribution shell (6), and the two sets of inner pressure shafts (5) pass through the towel material.

3. The fully automatic compressed towel feeding, receiving, folding, and compression forming device according to claim 2, characterized in that: The towel material in the material distribution shell (6) is connected to the corresponding material break shell (8) by the receiving roller (7). The receiving roller (7) is provided below the material distribution shell (6).

4. The fully automatic compressed towel feeding, receiving, folding, and compression forming device according to claim 3, characterized in that: Below the material cut-off shell (8) is a material distribution structure (12), which is composed of material distribution plates facing left and right respectively.

5. The fully automatic compressed towel feeding, receiving, folding, and compression forming device according to claim 1, characterized in that: Compression structures (10) are symmetrically installed on the left and right sides below the material break shell (8).

6. The fully automatic compressed towel feeding, receiving, folding, and compression forming device according to claim 5, characterized in that: The compression structure (10) has a rotating disk (21) installed at the bottom, an annular slide rail installed at the bottom of the rotating disk (21), a compression mold (20) set at the top of the rotating disk (21), and a compression frame (22) installed at the top of the compression structure (10) via a hydraulic rod (13), with the bottom of the compression frame (22) corresponding to the compression mold (20).

7. The fully automatic compressed towel feeding, receiving, folding, and compression forming device according to claim 1, characterized in that: A conveyor belt (9) is installed below the material distribution shell (6), and the direction of the conveyor belt (9) faces the return structure (11).

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