Spacer installation aid platform
Patent Information
- Application Number
- CN202311043559.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-08-18
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2043-08-18
AI Technical Summary
间隔棒安装数量大,属于重复性的体力劳动,且高空出线作业危险系数高、安装难度大,这些因素严重制约着间隔棒安装效率
[0014]有益效果:本发明与现有技术相比,具有如下显著优点:本发明为间隔棒高空作业提供了安装平台,该安装平台能够跨越悬垂线夹等障碍物,实现塔间持续作业,有效减低了间隔棒安装作业难度、危险度,减轻了高空作业人员的劳动强度,提高了间隔棒安装的效率。
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Figure CN117117704B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to construction equipment for high-voltage transmission lines, specifically to an auxiliary operation platform for spacer bar installation. Background Technology
[0002] Spacer bars are common accessories on power transmission lines, especially overhead high-voltage transmission lines. They are primarily used to split the transmission lines to maintain a certain distance between them, effectively preventing whipping and collisions between lines during severe weather conditions such as strong winds and snow, and suppressing vibrations and oscillations caused by strong winds, thus ensuring the safety and stability of the transmission line. Currently, spacer bars are mainly installed manually by hand. Specifically, after the installation of clamps on tension towers and straight-line towers of overhead transmission lines, workers carry the spacer bars out to install them. The large number of spacer bars installed, the repetitive manual labor, and the high risk and difficulty of working at height severely limit the efficiency of spacer bar installation. Summary of the Invention
[0003] Purpose of the invention: The purpose of this invention is to provide an auxiliary work platform for spacer installation, so as to reduce the difficulty and danger of high-altitude spacer installation, reduce the labor intensity of workers, and improve the efficiency of spacer installation.
[0004] Technical Solution: The spacer installation auxiliary work platform of the present invention includes a profile frame with a base plate. Each of the top left and right sides of the profile frame is provided with a walking mechanism for moving along the two upper conductors. The walking mechanism can be flipped to avoid obstacles. Each of the left and right sides of the profile frame and below the walking mechanism is provided with a line-strapping mechanism for moving along the two lower conductors and maintaining a fixed distance between the two lower conductors and the two upper conductors. The line-strapping mechanism can be disassembled to avoid obstacles. Each of the left and right sides of the profile frame is also provided with an auxiliary obstacle-crossing mechanism. The auxiliary obstacle-crossing mechanism is located outside the walking mechanism and has two auxiliary arms that can swing left and right and open and close forward and backward. The two auxiliary arms can cross obstacles and hang on the two upper conductors by swinging and opening and closing.
[0005] Furthermore, the walking mechanism includes a disc motor, with a drive shaft installed at the output end of the disc motor. Two drive wheels are installed on the drive shaft, and the two drive wheels press on the two upper wires respectively. The end of the drive shaft is embedded in a bearing seat, and the bearing seat is detachably connected to the walking support at the top of the profile frame by a locking pin. The motor cover of the disc motor is rotatably connected to the motor cover support at the top of the profile frame by a pin.
[0006] Furthermore, the drive shaft is provided with several mounting holes for adjusting the position of the drive wheels.
[0007] Furthermore, at least one of the two walking mechanisms is equipped with a braking device, which has a brake disc that rotates with the drive shaft, and the brake block is controlled by the brake handle to press against or move away from the brake disc.
[0008] Furthermore, the obstacle-crossing mechanism includes two auxiliary arm connectors fixed to the side of the profile frame. Each of the two auxiliary arm connectors is connected to a rotatable auxiliary arm support. The two auxiliary arms are rotatably connected to the two auxiliary arm supports. The two auxiliary arm supports are connected via HFSF6 profiles. Two opening and closing hydraulic cylinders are installed on the HFSF6 profiles to drive the opening and closing of the two auxiliary arms. Auxiliary wheels are mounted on the auxiliary arm shafts at the ends of the two auxiliary arms. One auxiliary arm shaft has a first auxiliary protection wheel installed at its end, and the other auxiliary arm shaft has a second auxiliary protection wheel installed at its end. The first and second auxiliary protection wheels can be interlocked. Swinging hydraulic cylinders for driving the two auxiliary arms to swing left and right are also provided on the front and rear sides of the profile frame.
[0009] Furthermore, a hydraulic station is provided in the profile frame to provide hydraulic power to each hydraulic cylinder.
[0010] Furthermore, the winding mechanism includes a winding shaft with two winding wheels mounted on it, which press on the two lower wires respectively; both ends of the winding shaft are fixed to the profile frame by winding shaft supports, and the winding shaft and the winding shaft supports are detachably connected by pins.
[0011] Furthermore, the winding spool is provided with several mounting holes for adjusting the position of the winding wheel; the winding spool support is provided with several mounting holes for adjusting the height of the winding spool.
[0012] Furthermore, the profile frame is equipped with lifting rings around its perimeter for attaching protective ropes.
[0013] Furthermore, hooks are provided on the front and rear sides of the profile frame for hanging spacer bars.
[0014] Beneficial effects: Compared with the prior art, the present invention has the following significant advantages: The present invention provides an installation platform for high-altitude operations of spacer bars. This installation platform can cross obstacles such as suspension clamps to achieve continuous operation between towers, effectively reducing the difficulty and danger of spacer bar installation, reducing the labor intensity of high-altitude workers, and improving the efficiency of spacer bar installation. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of a spacer bar installation auxiliary operation platform provided in an embodiment of this application;
[0016] Figure 2 This is a cross-sectional view of the walking mechanism in the embodiments of this application;
[0017] Figure 3 This is a cross-sectional view of the wire straightening mechanism in the embodiments of this application;
[0018] Figure 4 This is a schematic diagram of the structure of the obstacle-crossing mechanism in the embodiments of this application;
[0019] Figure 5 This is a schematic diagram of the extended state of the auxiliary arm of the obstacle-crossing mechanism in an embodiment of this application. Detailed Implementation
[0020] The invention will now be further described with reference to the accompanying drawings.
[0021] Appendix Figures 1 to 5 The accompanying figure labels are as follows:
[0022] 1. Disc motor; 2. Motor cover; 3. Braking device; 4. Brake handle; 5. Drive wheel; 6. Drive shaft; 7. First wheel hub; 8. Bearing housing; 9. Travel support; 10. Locking pin; 11. Auxiliary arm shaft; 12. First inner ring extended bearing; 13. Auxiliary wheel; 14. First auxiliary protection wheel; 15. Second auxiliary protection wheel; 16. Lifting ring; 17. First hydraulic cylinder base; 18. Auxiliary arm profile base; 19. Auxiliary arm rotating support; 20. Auxiliary arm connector; 2 1. First opening / closing hydraulic cylinder; 22. Second hydraulic cylinder base; 23. HFSF6 profile; 24. Hydraulic station; 25. First hydraulic oil pipe; 26. Second opening / closing hydraulic cylinder; 27. Second hydraulic oil pipe; 28. Swing hydraulic cylinder; 29. Spacer bar; 30. Hook; 31. Straightening spool support; 32. Straightening wheel; 33. Second inner ring extended bearing; 34. Motor cover support; 35. Profile frame; 36. Base plate; 37. Straightening spool; 38. Auxiliary arm; 39. Second hub.
[0023] like Figure 1 As shown, an auxiliary work platform for spacer installation provided in this application embodiment includes a profile frame 35, which is spliced from multiple profiles. A base plate 36 is provided at the bottom of the profile frame 35, and the operator can stand on the base plate 36 to perform spacer installation work.
[0024] The profile frame 35 has a walking mechanism on each of its left and right top sides for moving along the upper two conductors of the four-split conductor. The walking mechanism can be flipped to avoid obstacles. The profile frame 35 has a straightening mechanism on each of its left and right sides and below the walking mechanism for moving along the lower two conductors of the four-split conductor and maintaining a fixed distance between the lower two conductors and the upper two conductors. The straightening mechanism can be detached to avoid obstacles. The profile frame 35 also has an auxiliary obstacle-crossing mechanism on each of its left and right sides. The auxiliary obstacle-crossing mechanism is located outside the walking mechanism and has two auxiliary arms 38 that can swing left and right and open and close forward and backward. The two auxiliary arms 38 can cross obstacles and hang on the upper two conductors by swinging and opening and closing.
[0025] Combination Figure 2 The walking mechanism includes a disc motor 1 with a built-in brake. A drive shaft 6 is mounted on the output end of the disc motor 1. Two first hubs 7 are fixed to the drive shaft 6 via positioning pins. Drive wheels 5 are fixed to the first hubs 7 via screws, and the two drive wheels 5 rest on two upper wires respectively. The end of the drive shaft 6 is embedded in a bearing seat 8. The bearing seat 8 is detachably connected to the walking support 9 at the top of the profile frame 35 via a locking pin 10. The motor cover 2 of the disc motor 1 is rotatably connected to the motor cover support 34 at the top of the profile frame 35 via a pin, allowing the motor cover 2 to rotate around the pin at a certain angle. The drive shaft 6 has several equally spaced mounting holes to facilitate adjustment of the distance between the two first hubs 7, thereby adjusting the distance between the two drive wheels 5.
[0026] Of the two traveling mechanisms, the left traveling mechanism is equipped with a brake device 3. The brake device 3 is installed on one side of the disc motor 1 and has a brake disc that rotates with the drive shaft 6. The brake disc mounting bracket is fixed to the motor cover 2 via a connector. The other end of the brake device 3 is connected to the brake handle 4 via an oil pipe. The brake handle 4 is fixed to the profile frame 35. The brake handle 4 controls the brake block to press against the brake disc or move away from the brake disc.
[0027] Combination Figure 3 The winding mechanism includes a winding shaft 37, on which two winding wheels 32 are mounted. These two winding wheels 32 press onto two lower wires respectively. The winding wheels 32 are nested within a second inner ring extended bearing 33. The winding shaft 37 has several evenly spaced mounting holes. The second inner ring extended bearing 33 can be fixed to the winding shaft 37 as needed through these mounting holes. The winding wheels 32 are mounted on the second inner ring extended bearing 33 via a second hub 39, allowing adjustment of the distance between the two winding wheels 32. Both ends of the winding shaft 37 are fixed to the profile frame 35 via winding shaft supports 31. The winding shaft supports 31 are fixed to the profile frame 35 with screws, and the winding shaft 37 and the winding shaft supports 31 are detachably connected via pins. The winding spool support 31 is provided with several mounting holes to allow for vertical adjustment of the winding spool 37 as needed. Thus, the winding wheel 32 can be freely adjusted in four directions (up, down, left, and right), enabling it to function as a winding wheel for four-split conductors.
[0028] Combination Figure 4 and Figure 5The obstacle-crossing mechanism includes two auxiliary arm connectors 20 fixed to the side of the profile frame 35. Each auxiliary arm connector 20 is bolted to a rotatable auxiliary arm rotating support 19. Two auxiliary arms 38 are rotatably connected to the two auxiliary arm rotating supports 19 via auxiliary arm profile bases 18 at their respective bottoms. The two auxiliary arm rotating supports 19 are connected by an HFSF6 profile 23. The HFSF6 profile 23 is equipped with a first opening / closing hydraulic cylinder 21 and a second opening / closing hydraulic cylinder 26. The cylinder barrel end of the first opening / closing hydraulic cylinder 21 is hinged to a second hydraulic cylinder base 22 on the HFSF6 profile 23, and the rod end of the first opening / closing hydraulic cylinder 21 is hinged to a first hydraulic cylinder base 17 on the auxiliary arm 38. The second opening / closing hydraulic cylinder 26 is connected between the HFSF6 profile 23 and the other auxiliary arm 38 in the same manner. A first inner ring extended bearing 12 is provided on the auxiliary arm shaft 11 at the end of each of the two auxiliary arms 38. The first inner ring extended bearing 12 is sleeved on the auxiliary arm shaft 11 and fixed by a pin. The outer ring of the first inner ring extended bearing 12 is nested in a hexagonal hub, and an auxiliary wheel 13 is installed on the outside of the hexagonal hub. A first auxiliary protection wheel 14 is installed at the end of one auxiliary arm shaft 11, and a second auxiliary protection wheel 15 is installed at the end of the other auxiliary arm shaft 11. The first and second auxiliary protection wheels can be interlocked to provide a clamping and protective function. The front and rear sides of the profile frame 35 are also provided with swing hydraulic cylinders 28 for driving the two auxiliary arms 38 to swing left and right. The two auxiliary arms 38 are opened and closed by the extension and retraction of the first opening and closing hydraulic cylinder 21 and the second opening and closing hydraulic cylinder 26, respectively. They can also be swung forward and retracted at a certain angle by the swing hydraulic cylinders 28. Thus, the obstacle-crossing mechanism realizes the obstacle-crossing function through opening and closing, forward swinging and retraction.
[0029] In addition, the profile frame 35 is equipped with two hydraulic stations 24, symmetrically arranged on both sides of the base plate 36, and connected to the corresponding hydraulic cylinders via oil pipes to provide hydraulic power. Figure 1 The first hydraulic oil pipe 25 and the second hydraulic oil pipe 27 shown in the figure are connected to the hydraulic station 24 on the right, the opening and closing hydraulic cylinder and the swing hydraulic cylinder.
[0030] The profile frame 35 has hooks 30 on the front and rear sides, arranged symmetrically, for hanging spacer bars 29.
[0031] Several lifting rings 16 are welded and fixed around the frame 35 for attaching protective ropes.
[0032] The method of using the spacer installation auxiliary operation platform provided in this application embodiment is as follows:
[0033] When the auxiliary working platform encounters an obstacle, the auxiliary obstacle-crossing mechanism can swing and unfold under the drive of the hydraulic station, thereby enabling it to cross the obstacle. After crossing the obstacle, the auxiliary obstacle-crossing mechanism closes again, thereby enabling the engagement of the first auxiliary protective wheel 14 and the second auxiliary protective wheel 15, with the auxiliary wheel 13 resting on the upper guide wire. The operator opens the locking buckle 10 on the traveling mechanism near the obstacle, rotates the entire traveling mechanism along the motor cover support 34, removes the screw at one end of the wire-straightening shaft 37, and the wire-straightening mechanism rotates and hangs down along the other end connecting screw, allowing another set of traveling mechanisms to move forward, thus enabling one set of traveling mechanisms near the obstacle to cross the obstacle. Similarly, another set of traveling mechanisms, the wire-straightening mechanism, and the auxiliary obstacle-crossing mechanism can cross obstacles.
[0034] When installing spacer 29, first use the traveling mechanism and the wire straightening mechanism to adjust the spacing between the four-split conductors, and then remove spacer 29 from the profile frame 35 for installation.
Claims
1. A spacer bar installation auxiliary work platform, characterized in that, The profile frame (35) includes a base plate (36). The top of the left and right sides of the profile frame (35) is provided with a walking mechanism for walking along the upper two wires. The walking mechanism can be flipped to avoid obstacles. The left and right sides of the profile frame (35) and the bottom of the walking mechanism are each provided with a line-strapping mechanism for walking along the lower two wires and keeping the lower two wires and the upper two wires at a fixed distance. The line-strapping mechanism can be disassembled to avoid obstacles. The left and right sides of the profile frame (35) are also provided with an auxiliary obstacle-crossing mechanism. The auxiliary obstacle-crossing mechanism is located outside the walking mechanism and has two auxiliary arms (38) that can swing left and right and open and close forward and backward. The two auxiliary arms (38) can cross obstacles and hang on the upper two wires by swinging and opening and closing. The obstacle-crossing mechanism includes two auxiliary arm connectors (20) fixed to the side of the profile frame (35). The two auxiliary arm connectors (20) are respectively connected to auxiliary arm rotating supports (19) that can rotate left and right. The two auxiliary arms (38) are respectively rotatably connected to the two auxiliary arm rotating supports (19). The two auxiliary arm rotating supports (19) are connected to each other through HFSF6 profile (23). The HFSF6 profile (23) is provided with two opening and closing hydraulic cylinders for pushing the two auxiliary arms (38) to open and close. The auxiliary arm shafts (11) at the ends of the two auxiliary arms (38) are equipped with auxiliary wheels (13). The end of one auxiliary arm shaft (11) is equipped with a first auxiliary protection wheel (14), and the end of the other auxiliary arm shaft (11) is equipped with a second auxiliary protection wheel (15). The first and second auxiliary protection wheels can be interlocked. The front and rear sides of the profile frame (35) are also provided with swing hydraulic cylinders (28) for driving the two auxiliary arms (38) to swing left and right. The winding mechanism includes a winding shaft (37), on which two winding wheels (32) are mounted, and the two winding wheels (32) press on the two lower wires respectively; the two ends of the winding shaft (37) are fixed to the profile frame (35) through winding shaft supports (31), and the winding shaft (37) and the winding shaft supports (31) are detachably connected by pins.
2. The spacer installation auxiliary work platform according to claim 1, characterized in that, The walking mechanism includes a disc motor (1), a drive shaft (6) is installed at the output end of the disc motor (1), and two drive wheels (5) are installed on the drive shaft (6). The two drive wheels (5) press on the two upper wires respectively. The end of the drive shaft (6) is embedded in the bearing seat (8). The bearing seat (8) and the walking support (9) at the top of the profile frame (35) are detachably connected by a locking pin (10). The motor cover (2) of the disc motor (1) and the motor cover support (34) at the top of the profile frame (35) are rotatably connected by a pin.
3. The spacer bar installation auxiliary work platform according to claim 2, characterized in that, The drive shaft (6) is provided with several mounting holes for adjusting the position of the drive wheel (5).
4. The spacer installation auxiliary work platform according to any one of claims 1 to 3, characterized in that, At least one of the two walking mechanisms is equipped with a braking device (3), which has a brake disc that rotates with the drive shaft (6) and controls the brake block to press against or move away from the brake disc by the brake handle (4).
5. The spacer installation auxiliary work platform according to claim 1, characterized in that, The profile frame (35) is equipped with a hydraulic station (24) to provide hydraulic power to each hydraulic cylinder.
6. The spacer bar installation auxiliary work platform according to claim 1, characterized in that, The winding shaft (37) is provided with several mounting holes for adjusting the position of the winding wheel (32); the winding shaft support (31) is provided with several mounting holes for adjusting the height of the winding shaft (37).
7. The spacer installation auxiliary work platform according to claim 1, characterized in that, The profile frame (35) is equipped with hanging rings (16) around its perimeter for attaching protective ropes.
8. The spacer bar installation auxiliary work platform according to claim 1, characterized in that, The profile frame (35) is equipped with hooks (30) on the front and rear sides for hanging spacer bars (29).
Citation Information
Patent Citations
Line patrol robot and separating and combining wheel gripper thereof
CN104362547A
Mechanical structure of high-voltage power transmission line patrol robot
CN111730611A