基于智能调控的立式摩擦焊接组件

The intelligent control of the vertical friction welding assembly enables automatic workpiece ejection and real-time monitoring, solving the problems of low processing efficiency and safety risks in existing technologies, and improving the automation level and operational reliability of the equipment.

CN117140982BActive Publication Date: 2026-07-17DONGGUAN WELICO MASCH TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
DONGGUAN WELICO MASCH TECH CO LTD
Filing Date
2023-02-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing vertical friction welding assemblies cannot automatically eject the finished workpiece, resulting in low processing efficiency and safety risks. Furthermore, they cannot monitor processing efficiency and equipment operating status, leading to a lack of timely warnings when equipment malfunctions.

Method used

A vertical friction welding assembly based on intelligent control was designed, which includes an upsetting drive mechanism, a spindle drive mechanism, a welding monitoring module, a cycle analysis module, and a running planning module. The assembly automatically ejects the workpiece by rotating the spindle, monitors and analyzes the equipment's operating status, and achieves automated control and early warning.

Benefits of technology

It improves processing efficiency, avoids the safety risks of manual material feeding, enables timely monitoring and early warning of equipment abnormalities, extends equipment lifespan, and reduces the probability of operational malfunctions.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明属于摩擦焊接加工领域,涉及数据处理技术,用于解决现有技术中的立式摩擦焊接组件,无法自动对完成加工的工件进行顶出而导致的加工效率低下的问题,具体是基于智能调控的立式摩擦焊接组件,包括底板,底板的上表面设置有顶锻驱动机构,底板的顶部固定安装有四个均匀分布的模具导柱,模具导柱的顶部之间固定安装有滑台板,滑台板的顶面与底面之间贯穿设置有焊模机构,滑台板的顶部设置有主轴驱动机构与焊接机构;本发明是通过焊接机构的旋转主轴可以带动旋转气阀旋转进气,从而下压顶针活塞使顶针杆向下顶出,使完成加工的工件与焊接机构自动进行分离,提高加工效率的同时避免了员工手动进行下料而产生的安全风险。
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