Anti-collision electric vehicle controller

CN117156738BActive Publication Date: 2026-09-15HEFEI KELLY TECH INVESTMENT CO LTD
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Patent Information

Application Number
CN202310964683.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-08-02
Publication Date
2026-09-15
Estimated Expiration
2043-08-02

AI Technical Summary

Technical Problem

[0004]上述设备在使用时,是通过弹性球头可尽量避免外界物体以及控制器本体发生损坏,并且由于外力使缓冲杆向套筒内部收缩,以此来减缓冲击力,但是上述装置在实际使用时的防撞效果不足,由于电动车在行驶过程中一旦发生碰撞其撞击的作用力较大,单纯依靠弹性球头来防撞的效果不足,防护性不足会导致发生撞击时控制主体损坏,进而影响其使用,为此我们提出一种防撞型电动车控制器,用来解决上述问题

Benefits of technology

1、该防撞型电动车控制器,通过防撞气囊、鼓风机和连接管的配合使用使得电动车在运行时能够保障防撞气囊内腔是处于膨胀状态,进而保障其防撞的效果,同时可以借助弹簧的作用力,进一步提高该装置在撞击时的缓冲效果,在撞击力度过大时磁力片和磁力座之间相接触时,会产生相斥的力,进一步保障防撞性,在电动车停止运行时,可打开控制阀,可同时启动鼓风机将风力通过防撞气囊排至方形槽的内壁位置,进而进入通风口的内壁位置达到对控制器主体散热的效果,在行驶过程中,则可以通过行驶过程中的自然风进行散热,提高了该装置的实用性。

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Abstract

The application relates to the technical field of electric vehicle controllers, and discloses a collision-preventing electric vehicle controller which comprises a protective shell, the inner wall of the protective shell is provided with a controller main body. The collision-preventing air bag, the air blower and the connecting pipe are used in cooperation, so that the inner cavity of the collision-preventing air bag is in an inflation state when the electric vehicle is running, the collision-preventing effect is guaranteed, the spring force can be used to further improve the buffering effect of the device when the device is impacted, when the magnetic force piece and the magnetic force seat are in contact when the impact is too large, repulsive force is generated, the collision-preventing effect is further guaranteed, when the electric vehicle stops running, the control valve can be opened, the air blower can be started to discharge the wind force through the collision-preventing air bag to the inner wall position of the square groove, then the wind force enters the inner wall position of the ventilation opening to achieve the heat dissipation effect of the controller main body, and in the driving process, the natural wind in the driving process can be used for heat dissipation, so that the practicability of the device is improved.
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Description

Technical Field

[0001] This invention relates to the field of electric vehicle controller technology, specifically to an anti-collision electric vehicle controller. Background Technology

[0002] An electric vehicle controller is a core control device used to control the starting, running, forward and backward movement, speed, and stopping of the electric vehicle motor, as well as other electronic components of the electric vehicle. It is like the brain of the electric vehicle and is an important component. Electric vehicles mainly include electric bicycles, electric two-wheeled motorcycles, electric tricycles, electric three-wheeled motorcycles, electric four-wheeled vehicles, and battery-powered vehicles. Electric vehicle controllers also have different performance and characteristics depending on the different vehicle models.

[0003] Existing anti-collision electric vehicle controllers can be referenced from Chinese Utility Model Patent No. CN218877502U, which discloses an anti-collision electric vehicle controller that "includes a controller body, with a shell sleeved on the outside of the controller body. Two anti-collision components are provided on the outer walls of the shell. Each anti-collision component includes a sleeve fixedly connected to the shell. A buffer rod is slidably connected to one end of the sleeve away from the shell, and an elastic ball head is fixedly connected to the other end of the buffer rod. When an external object collides with the controller body from one side, the object will first contact the elastic ball head. The elastic ball head can minimize damage to the external object and the controller body. Furthermore, the external force causes the buffer rod to retract inwards from the sleeve." This anti-collision electric vehicle controller, by fixing the shell to the controller body, ensures that when an external object collides with the controller body from one side, the object will first contact the elastic ball head. The elastic ball head can minimize damage to the external object and the controller body. Additionally, the external force causes the buffer rod to retract inwards from the sleeve, thereby reducing the impact force and improving the anti-collision effect of the controller body.

[0004] The aforementioned device, when in use, uses an elastic ball joint to minimize damage to external objects and the controller itself. Furthermore, the buffer rod retracts into the sleeve due to external force, thus mitigating the impact. However, the anti-collision effect of this device is insufficient in actual use. Since the impact force of a collision involving an electric vehicle is significant, relying solely on the elastic ball joint for anti-collision is inadequate. Insufficient protection can lead to damage to the controller upon impact, thus affecting its usability. Therefore, we propose an anti-collision electric vehicle controller to address these issues. Summary of the Invention

[0005] This invention provides a collision-resistant electric vehicle controller, which has the advantages of good collision protection, strong practicality and good stability, and solves the problems mentioned in the background art.

[0006] This invention provides the following technical solution: a collision-resistant electric vehicle controller, comprising a protective shell, a controller body disposed on the inner wall of the protective shell, a square groove formed on the front of the protective shell, an air guide strip fixedly mounted on the inner wall of the square groove, a collision-resistant airbag fixedly mounted on the outer edge of the protective shell, a sealing cover fixedly mounted on the top of the protective shell, a cover plate fixedly mounted on the top of the sealing cover, a blower fixedly mounted on the bottom of the inner wall of the sealing cover, a connection port fixedly mounted on the outer side of the blower, and a [missing information - likely a component or material] fixedly mounted on the top of the connection port. The connecting pipe has a dual-axis motor fixedly mounted on the inner wall of the sealing cover. A lead screw is fixedly mounted on the power output shaft of the dual-axis motor. A slip ring is threadedly connected to the outer edge of the lead screw. A connecting plate is fixedly mounted on the top of the slip ring. A limit plate is fixedly mounted on the outer edge of the slip ring. A magnetic base is fixedly mounted on the inner wall of the anti-collision airbag. One end of a spring is fixedly mounted on the left side of the magnetic base. A protective plate is fixedly mounted on the other end of the spring. A magnetic sheet is fixedly mounted on the inner wall of the protective plate. A control valve is fixedly mounted on the inner wall of the anti-collision airbag.

[0007] Preferably, the end of the connecting tube away from the connection port is fixedly disposed on the inner wall of the anti-collision airbag, the inner wall of the sealing cover is provided with an installation hole, the outer diameter of the connecting tube is adapted to the inner wall diameter of the installation hole, and the connecting tube is disposed on the inner wall of the installation hole.

[0008] Preferably, the inner wall of the sealing cover is provided with a limiting groove, the width of the inner wall of the limiting groove is adapted to the width of the limiting plate, and the limiting plate is slidably connected to the inner wall of the limiting groove.

[0009] Preferably, the inner wall of the sealing cover is provided with a movable hole, the movable hole is positioned corresponding to the connecting plate, and the top of the connecting plate is provided with a connecting hole.

[0010] Preferably, the inner wall of the slip ring has a through hole, and the inner wall of the through hole has an internal thread, and the lead screw is threaded to the inner wall of the through hole.

[0011] Preferably, the two power output shafts of the dual-axis motor are respectively fixedly equipped with lead screws, and the inner walls of the sealing cover are respectively provided with rotating holes on both sides. The end of the lead screw away from the dual-axis motor is rotatably connected to the inner wall of the rotating hole.

[0012] Preferably, the outer side of the protective sheet is arc-shaped, and the arc-shaped protective sheet is adapted to the shape of the inner wall of the anti-collision airbag. The protective sheet is made of silicone, and the anti-collision airbag is distributed in a ring at the outer edge of the protective shell.

[0013] Preferably, the magnetic poles of the magnetic sheet and the magnetic base are both N poles, and the number of the magnetic base, spring, protective sheet and magnetic sheet is several, and the several magnetic bases, springs, protective sheets and magnetic sheets are evenly and symmetrically arranged on the left and right sides of the inner wall of the anti-collision airbag.

[0014] Preferably, there are several air guide strips, and the air guide strips are evenly distributed on the inner wall of the square groove. The control valve and the square groove are positioned correspondingly, and a ventilation opening is provided on the outer side of the controller body.

[0015] Preferably, the inner wall of the sealing cover is provided with a storage battery, and the storage battery, the dual-shaft motor and the blower are all electrically connected.

[0016] The present invention has the following beneficial effects: 1. This anti-collision electric vehicle controller, through the combined use of anti-collision airbags, blowers, and connecting pipes, ensures that the inner cavity of the anti-collision airbag is inflated during electric vehicle operation, thereby guaranteeing its anti-collision effect. At the same time, the spring force can be used to further improve the buffering effect of the device during impact. When the impact force is too large, the magnetic plate and magnetic base will generate a repulsive force when they come into contact, further ensuring the anti-collision performance. When the electric vehicle stops running, the control valve can be opened, and the blower can be started at the same time to discharge air through the anti-collision airbag to the inner wall of the square groove, and then into the inner wall of the ventilation port to achieve the cooling effect of the controller body. During driving, it can be cooled by the natural wind during driving, which improves the practicality of the device.

[0017] 2. This anti-collision electric vehicle controller utilizes a dual-axis motor, lead screw, slip ring, and connecting plate in conjunction. The movable holes allow the connecting plate to be automatically moved to the outside and stored inside the sealed cover. This facilitates installation and connection between the connecting plate and the electric vehicle body. When not in use, the connecting plate can be stored inside the sealed cover, preventing it from corroding due to air contact and ensuring a smooth connection. It also avoids exposing the plate to the elements, thus preventing injury to handling personnel and improving the device's practicality. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the cross-sectional structure of the sealing cover of the present invention; Figure 3 This is a schematic diagram of the cross-sectional structure of the anti-collision airbag of the present invention; Figure 4 This is a schematic diagram of the magnetic sheet structure of the present invention; Figure 5 This is a schematic diagram of the cover plate structure of the present invention; Figure 6 This is a schematic diagram of the lead screw structure of the present invention; Figure 7 This is a schematic diagram of the control valve structure of the present invention; Figure 8 This is a schematic diagram of the main structure of the controller of the present invention.

[0019] In the diagram: 1. Protective shell; 2. Controller body; 3. Square groove; 4. Air guide strip; 5. Anti-collision airbag; 6. Sealing cover; 7. Cover plate; 8. Blower; 9. Connection port; 10. Connecting pipe; 11. Dual-axis motor; 12. Lead screw; 13. Slip ring; 14. Connecting plate; 15. Limiting plate; 16. Limiting groove; 17. Moving hole; 18. Magnetic base; 19. Spring; 20. Protective plate; 21. Magnetic plate; 22. Control valve. Detailed Implementation

[0020] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0021] Please see Figure 1-8 A collision-resistant electric vehicle controller includes a protective shell 1. The inner wall of the protective shell 1 houses the controller body 2. A square groove 3 is formed on the front of the protective shell 1. An air guide strip 4 is fixedly mounted on the inner wall of the square groove 3. A collision-resistant airbag 5 is fixedly mounted on the outer edge of the protective shell 1. A sealing cover 6 is fixedly mounted on the top of the protective shell 1. A cover plate 7 is fixedly installed on the top of the sealing cover 6. A blower 8 is fixedly mounted on the bottom of the inner wall of the sealing cover 6. A connection port 9 is fixedly mounted on the outer side of the blower 8. A connecting pipe 10 is fixedly mounted on the top of the connection port 9. A dual-axis motor 11 is fixedly mounted on the inner wall of the sealing cover 6. A lead screw 12 is fixedly mounted on the power output shaft of the dual-axis motor 11. The outer edge of the lead screw 12 is screwed... A slip ring 13 is connected to the airbag 5. A connecting plate 14 is fixedly mounted on the top of the slip ring 13. A limit plate 15 is fixedly mounted on the outer edge of the slip ring 13. A magnetic seat 18 is fixedly mounted on the inner wall of the airbag 5. One end of a spring 19 is fixedly mounted on the left side of the magnetic seat 18. A protective plate 20 is fixedly mounted on the other end of the spring 19. A magnetic plate 21 is fixedly mounted on the inner wall of the protective plate 20. A control valve 22 is fixedly mounted on the inner wall of the airbag 5. In the above structure, by using the connection port 9, the air discharged from the outlet of the blower 8 can be completely discharged to the inner cavity of the airbag 5 by the connecting pipe 10, so that leakage will not occur at will and the expansion of the inner cavity of the airbag 5 will not be affected.

[0022] In this structure, the end of the connecting pipe 10 furthest from the connection port 9 is fixedly installed on the inner wall of the anti-collision airbag 5. The inner wall of the sealing cover 6 has an installation hole. The outer diameter of the connecting pipe 10 is matched with the inner diameter of the installation hole. The connecting pipe 10 is installed on the inner wall of the installation hole. In this structure, by fixing the end of the connecting pipe 10 furthest from the connection port 9 to the inner wall of the anti-collision airbag 5, the air force generated by the blower 8 during operation can be discharged into the inner cavity of the anti-collision airbag 5 through the connecting pipe 10, thereby ensuring that the inner cavity of the anti-collision airbag 5 is in an inflated state. Thus, the anti-collision airbag 5, which is inflated by gas, can play a collision protection role for the device.

[0023] The inner wall of the sealing cover 6 is provided with a limiting groove 16. The width of the inner wall of the limiting groove 16 is adapted to the width of the limiting plate 15. The limiting plate 15 is slidably connected to the inner wall of the limiting groove 16. In the above structure, the limiting plate 15 is slidably connected to the inner wall of the limiting groove 16, so that the limiting groove 16 can limit the limiting plate 15. In turn, the limiting plate 15 can limit the slip ring 13, ensuring that the lead screw 12 cannot drive the slip ring 13 to rotate together when it rotates, but can only drive the slip ring 13 to move.

[0024] The inner wall of the sealing cover 6 has a through-hole 17, which corresponds to the position of the connecting plate 14. The top of the connecting plate 14 has a connecting hole. In the above structure, the corresponding position of the moving hole 17 and the connecting plate 14 allows the connecting plate 14 to move to the outside through the moving hole 17 when the slip ring 13 moves the connecting plate 14. This makes it convenient for the user to install and connect the connecting plate 14 to the electric vehicle body through the connecting hole. At the same time, when not in use, the connecting plate 14 can be stored in the inner wall of the sealing cover 6 to avoid contact with air and corrosion, and to prevent it from being exposed and causing injury to the handling personnel.

[0025] The inner wall of the slip ring 13 has a through hole, and the inner wall of the through hole has an internal thread. The lead screw 12 is threaded to the inner wall of the through hole. In the above structure, the lead screw 12 is threaded to the inner wall of the through hole, so that when the lead screw 12 rotates, it can drive the slip ring 13 and the connecting plate 14 to move through the internal thread of the inner wall of the through hole, so as to realize the storage and use of the connecting plate 14.

[0026] In this structure, the two power output shafts of the dual-axis motor 11 are respectively fixedly equipped with lead screws 12. Rotation holes are respectively opened on both sides of the inner wall of the sealing cover 6. The end of the lead screw 12 away from the dual-axis motor 11 is rotatably connected to the inner wall of the rotation hole. In this structure, by using the end of the lead screw 12 away from the dual-axis motor 11 to be rotatably connected to the inner wall of the rotation hole, the lead screw 12 can be limited during the rotation process, thereby ensuring that the lead screw 12 will not arbitrarily shift or flip during the rotation process. This avoids the lead screw 12 from arbitrarily shifting and swinging during rotation, which would affect the normal movement of the slip ring 13, thus improving the practicality of the device.

[0027] The outer side of the protective plate 20 is arc-shaped, and the arc-shaped protective plate 20 is adapted to the shape of the inner wall of the anti-collision airbag 5. The protective plate 20 is made of silicone. The anti-collision airbag 5 is distributed in a ring at the outer edge of the protective shell 1. In the above structure, by adapting the arc-shaped protective plate 20 to the shape of the inner wall of the anti-collision airbag 5, the anti-collision airbag 5 will not rub against the protective plate 20 when subjected to a heavy impact. At the same time, after contact, the force of the spring 19 can be used to reduce the impact force, thereby achieving the anti-collision effect.

[0028] In this structure, the magnetic poles of both the magnetic plate 21 and the magnetic base 18 are N poles. The number of magnetic base 18, spring 19, protective plate 20 and magnetic plate 21 are all several. These magnetic bases 18, springs 19, protective plates 20 and magnetic plates 21 are evenly and symmetrically arranged on the left and right sides of the inner wall of the anti-collision airbag 5. In this structure, the fact that the magnetic poles of both the magnetic plate 21 and the magnetic base 18 are N poles, and the principle of magnetic repulsion, can further reduce the force after impact, improve the anti-collision protection effect, and thus improve the service life of the controller body 2. At the same time, the evenly and symmetrically arranged magnetic bases 18, springs 19, protective plates 20 and magnetic plates 21 on the left and right sides of the inner wall of the anti-collision airbag 5 can provide protection for the controller body 2 from multiple angles and positions.

[0029] The device includes several air guide strips 4, which are evenly distributed on the inner wall of the square groove 3. The control valve 22 corresponds to the position of the square groove 3. A ventilation opening is provided on the outer side of the controller body 2. In the above structure, by utilizing the correspondence between the control valve 22 and the square groove 3, the control valve 22 can be opened and the blower 8 can be started when the device stops running. The air force is discharged through the anti-collision airbag 5 to the inner wall of the square groove 3, and then enters the inner wall of the ventilation opening to achieve the effect of heat dissipation for the controller body 2.

[0030] The inner wall of the sealing cover 6 is equipped with a storage battery, and the storage battery, the dual-shaft motor 11 and the blower 8 are all electrically connected. In the above structure, the storage battery, the dual-shaft motor 11 and the blower 8 are all electrically connected, so that electrical energy can be provided to the dual-shaft motor 11 and the blower 8, ensuring the normal operation of the dual-shaft motor 11 and the blower 8.

[0031] Working principle: When the device needs to be installed, the dual-axis motor 11 is first started to drive the lead screw 12 to rotate. The rotation of the lead screw 12 will drive the slip ring 13 and the connecting plate 14 to move. The connecting plate 14 will then pass through the moving hole 17 to the outside space, facilitating installation and connection between the user and the electric vehicle body through the connecting hole. When not in use, the connecting plate 14 can be stored inside the sealing cover 6 to prevent it from contacting air and causing corrosion, and to avoid injury to personnel handling it if exposed. After installation, during operation of the electric vehicle, the blower 8 can be started to discharge air through the connecting pipe 10 to the inner cavity of the anti-collision airbag 5, thereby... The anti-collision airbag 5 is in a constantly inflated state. In the event of a collision, the gas inside the anti-collision airbag 5 expands to improve the impact buffering effect. At the same time, with the help of the spring 19, the buffering effect of the device during the impact is further improved. When the impact force is too large, the magnetic plate 21 and the magnetic base 18 come into contact and generate a repulsive force, which further ensures the anti-collision performance. When the electric vehicle is stopped, the control valve 22 can be opened, and the blower 8 can be started at the same time to discharge the air through the anti-collision airbag 5 to the inner wall of the square groove 3, and then into the inner wall of the ventilation port to achieve the effect of heat dissipation for the controller body 2. During driving, the air can be cooled by the natural wind during driving.

[0032] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0033] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A collision-proof electric vehicle controller comprising a protective shell (1), characterized in that: The inner wall of the protective shell (1) is provided with a controller body (2). A square groove (3) is opened on the front of the protective shell (1). An air guide strip (4) is fixedly installed on the inner wall of the square groove (3). An anti-collision airbag (5) is fixedly installed on the outer edge of the protective shell (1). A sealing cover (6) is fixedly installed on the top of the protective shell (1). A cover plate (7) is fixedly installed on the top of the sealing cover (6). A blower (8) is fixedly installed at the bottom of the inner wall of the sealing cover (6). A connection port (9) is fixedly installed on the outer side of the blower (8). A connecting pipe (10) is fixedly installed on the top of the connection port (9). A dual-axis motor (10) is fixedly installed on the inner wall of the sealing cover (6). 1) The power output shaft of the dual-axis motor (11) is fixedly equipped with a lead screw (12), the outer edge of the lead screw (12) is threaded with a slip ring (13), the top of the slip ring (13) is fixedly equipped with a connecting plate (14), the outer edge of the slip ring (13) is fixedly equipped with a limit plate (15), the inner wall of the anti-collision airbag (5) is fixedly equipped with a magnetic seat (18), the left side of the magnetic seat (18) is fixedly equipped with one end of a spring (19), the other end of the spring (19) is fixedly equipped with a protective plate (20), the inner wall of the protective plate (20) is fixedly equipped with a magnetic plate (21), and the inner wall of the anti-collision airbag (5) is fixedly equipped with a control valve (22). The inner wall of the sealing cover (6) is provided with a limiting groove (16), the width of the inner wall of the limiting groove (16) is adapted to the width of the limiting plate (15), and the limiting plate (15) is slidably connected to the inner wall of the limiting groove (16). The outer side of the protective sheet (20) is arc-shaped, and the arc-shaped protective sheet (20) is adapted to the shape of the inner wall of the anti-collision airbag (5). The protective sheet (20) is made of silicone. The anti-collision airbag (5) is distributed in a ring at the outer edge of the protective shell (1). The magnetic poles of the magnetic sheet (21) and the magnetic base (18) are both N poles. The number of the magnetic base (18), spring (19), protective sheet (20) and magnetic sheet (21) is several, and several magnetic bases (18), springs (19), protective sheets (20) and magnetic sheets (21) are evenly and symmetrically arranged on the left and right sides of the inner wall of the anti-collision airbag (5). There are several air guide strips (4), and several air guide strips (4) are evenly distributed on the inner wall of the square groove (3). The control valve (22) and several square grooves (3) are positioned correspondingly. The controller body (2) has a ventilation opening on the outside. The end of the connecting tube (10) away from the connecting port (9) is fixedly set on the inner wall of the anti-collision airbag (5). The inner wall of the sealing cover (6) is provided with an installation hole. The outer diameter of the connecting tube (10) is matched with the inner wall diameter of the installation hole. The connecting tube (10) is set on the inner wall of the installation hole.

2. The anti-collision electric vehicle controller according to claim 1, characterized in that: The inner wall of the sealing cover (6) is provided with a moving hole (17), the moving hole (17) and the connecting plate (14) are positioned correspondingly, and the top of the connecting plate (14) is provided with a connecting hole.

3. The anti-collision electric vehicle controller according to claim 1, characterized in that: The inner wall of the slip ring (13) is provided with a through hole, and the inner wall of the through hole is provided with an internal thread. The lead screw (12) is threaded to the inner wall of the through hole.

4. The anti-collision electric vehicle controller according to claim 1, characterized in that: The two power output shafts of the dual-axis motor (11) are respectively fixedly equipped with lead screws (12), and the inner walls of the sealing cover (6) are respectively provided with rotating holes. The end of the lead screw (12) away from the dual-axis motor (11) is rotatably connected to the inner wall of the rotating hole.

5. A collision-resistant electric vehicle controller according to claim 1, characterized in that: The inner wall of the sealing cover (6) is equipped with a storage battery, and the storage battery, the dual-shaft motor (11) and the blower (8) are all electrically connected.

Citation Information

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