一种风电叶片拉挤大梁同层板材间隙超差缺陷改进的工艺方法

By slicing, bundling, bonding, and fixing the pultruded beam sheet of wind turbine blades, especially by bundling and applying adhesive at the blade root and tip, the problem of excessive gap in the pultruded beam was solved, improving production efficiency and blade quality.

CN117162545BActive Publication Date: 2026-07-17TIANJIN CRRC WIND POWER BLADE ENG CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
TIANJIN CRRC WIND POWER BLADE ENG CO LTD
Filing Date
2023-09-28
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing pultrusion beam sheet process cannot effectively meet the quality standard requirements, resulting in excessive gaps in the pultruded beams and delays in production.

Method used

The sheet material is sliced, bundled, bonded, and fixed. In particular, cotton thread is used to tie it three times at the root and tip of the pultruded beam blade, and adhesive is applied to the tangential position. Fiberglass tape is used to adjust the gap to ensure that the sheet material is within the standard range of the mold closing gap. Finally, it is fixed with tooling clamps.

Benefits of technology

This reduces the layup adjustment time of the same layer of sheet metal in the pultruded beam, shortens the molding cycle, improves the quality of the blade, solves the problem of excessive gap in the pultruded beam, and ensures the overall safety and reliability of the blade.

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Abstract

本发明涉及风电技术领域,且公开了一种风电叶片拉挤大梁同层板材间隙超差缺陷改进的工艺方法,S1;对板材进行切片处理,根据切片结果确定合模间隙;S2;然后对板材进行捆扎;S3;对板材进行粘接;S4;最后对板材进行固定,该风电叶片拉挤大梁同层板材间隙超差缺陷改进的工艺方法,通过减少拉挤大梁同层板材铺层调整时间,不需要反复调整确认和调节弦向间隙,缩减拉挤梁成型周期,可以方便的固定拉挤大梁同层板材,与壳体布层随型度更高,解决拉挤大梁间隙超差,提升叶片质量,调节叶根叶尖拉挤梁板材间隙便于操作,不影响叶片整体质量,安全可靠,解决拉挤大梁铺层时拉挤板材弦向位置定位和间隙超差问题。
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