Modular assembled linear guide rail and method of use thereof

CN117167400BActive Publication Date: 2026-09-25鑫鑫精密制造(江苏)有限公司
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Patent Information

Application Number
CN202310574131.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-05-22
Publication Date
2026-09-25
Estimated Expiration
2043-05-22

AI Technical Summary

Technical Problem

[0005]2、专利文件CN103286569A公开了一种直线导轨,保护的权项“包括导轨体、滑块、以及设于该导轨体左端的缓冲器;缓冲器包括:缸体,在该缸体的开口端设有缸盖,由一活塞杆穿过该缸盖,且该活塞杆右端设有活塞体组件;活塞杆的左端与导轨体的左端固定连接;在缓冲工作时,缸体的右端面作为与滑块相碰撞的接触面;缸体的侧壁中设有电磁铁,活塞体组件的右端面上设有压力传感器,该压力传感器与一处理器模块相连;当滑块撞击缸体的右端部时,处理器模块适于根据介质压力值,控制一电流驱动模块输出与该介质压力值相匹配的电流,以吸合滑块;直至处理器模块测得介质压力值为均衡值时,控制电流驱动模块关闭输出电流,以释放滑块”,现有的装置大多需要工作人员手动的进行润滑,增加了工作人员的工作负担;

Benefits of technology

[0028]1.本发明利用整合直线导轨保持器与下防尘片,将原本需要2套塑料射出模具与1套橡胶包覆射模具的设计,优化成1套套塑料射出模具与1套橡胶包覆射模具,并且同时修改端盖塑料射出的结构,让滑块不需要而外添加零件或额外加工就能达到防漏油的结构,将滑块组装零件从11个配件降至9个配件,提升约20%组装时间;

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Abstract

The application discloses a modular assembled linear guide rail and a use method thereof, which comprises a sliding block, an oil leakage prevention ring and a fixing box, the inner wall of the sliding block is provided with two groups of retainers, the bottom of the retainer is provided with a lower dustproof rubber, the outer wall of the retainer is provided with a circulating septum, the outer wall of the circulating septum is provided with an end cover, the bottom of the retainer is provided with a lower dustproof sheet, the outer wall of the sliding block is provided with the fixing box, and the inner wall of the sliding block is provided with the oil leakage prevention ring. The retainer and the lower dustproof accessory are integrated into one accessory, so that the cost of one set of molds can be directly reduced, the process of assembling the lower dustproof sheet can be removed when the sliding block is assembled, the lower dustproof sheet can be prevented from falling off during the use of the product, the structure of the end cover is changed to increase the oil leakage prevention ring, the oil leakage prevention ring can be compressed to be combined with the uneven surface of the sliding block when the end cover is locked with the sliding block under the condition of not increasing parts, and the overflow of lubricating oil from the position can be prevented.
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Description

Technical Field

[0001] This invention relates to the field of technology, specifically to a modular assembly linear guide and its usage method. Background Technology

[0002] With the increasing demand and requirements for precision automation, linear guide technology and its products have become indispensable components in precision automation equipment. A large number of linear guide products of different specifications have also been developed. Although the development of linear guides is rapid, there is still much room for improvement in the quality and cost of linear guides for users who are constantly raising their requirements for product quality. At present, the production of existing standard linear guides requires at least 8 sets of molds for the parts needed to produce dustproof sliders, and the assembly parts can reach 12 parts, which leads to high costs, difficulties in production and assembly, and errors in the fit between multiple parts.

[0003] The existing linear guide rails have the following drawbacks:

[0004] 1. Patent document CN218542938U discloses a multi-rail splicing structure and a modular linear transport platform using the same. The protected claim states that the transport platform includes a machine base, a transport mechanism, and at least one set of linear transport modules mounted on the machine base; the transport mechanism includes a slide table, sliders, and magnets; sliders are mounted on both sides of the slide table, and a magnet is fixed to one side of the slide table; the linear transport modules are mounted on the machine base, and each linear transport module includes a mounting base, a drive module, and a guide rail; the drive module is installed corresponding to the magnet position; the slide table is slidably connected to the guide rail via sliders, and the drive module acts on the magnet. This allows the slide to reciprocate along the linear guide rail. When two linear transport modules are docked, a buffer gap is maintained between the guide rails of each linear transport module. This utility model adopts a modular design to splice multiple linear transport modules. In the multi-module design, the splicing points of the guide rails are designed with a chamfered structure and a splicing gap is maintained to avoid the transport mechanism from derailing or shifting when passing through the splicing points. The purpose is to reduce the production and assembly costs of parts and to prevent oil leakage during the use of linear guide rail products by modifying the circulation system, thus preventing oil pollution of automated equipment.

[0005] 2. Patent document CN103286569A discloses a linear guide rail, and the protected claim "includes a guide rail body, a slider, and a buffer disposed at the left end of the guide rail body; the buffer includes: a cylinder body, a cylinder cover at the open end of the cylinder body, a piston rod passing through the cylinder cover, and a piston body assembly at the right end of the piston rod; the left end of the piston rod is fixedly connected to the left end of the guide rail body; during buffering operation, the right end face of the cylinder body serves as the contact surface that collides with the slider; an electromagnet is disposed in the side wall of the cylinder body, and a pressure sensor is disposed on the right end face of the piston body assembly, the pressure sensor being connected to a processor module; when the slider impacts the right end of the cylinder body, the processor module is adapted to control a current drive module to output a current matching the medium pressure value to attract the slider; until the processor module measures the medium pressure value as an equilibrium value, it controls the current drive module to shut off the output current to release the slider." Most existing devices require manual lubrication by operators, increasing the workload of operators.

[0006] 3. Patent document CN110454499A discloses a linear guide rail, specifically protecting a linear guide rail including a mounting base, guide rail mounting components, a push block, an arc-shaped guide rail mounting plate, a cylindrical guide rail mounting plate, a cylindrical guide rail fixing block, a cylindrical guide rail, a slider, a horizontal plate, a top plate, a vertical plate, a connecting shaft, a positioning bolt, a cleaning mechanism, an arc-shaped bearing, a limit post, an arc-shaped guide rail, an oil pump, an oil tank, a tee pipe, an oil inlet connector, a limit groove, an oil passage, an oil drip hole, a threaded rod, a bearing, a cotton cloth cleaning block, an arc-shaped plate, and a screw. The invention addresses the issue of wear and tear causing wobbling during sliding. In this case, the position of the arc-shaped guide rail can be adjusted by pushing the push block. Once the arc-shaped bearing and the arc-shaped guide rail are in close contact, the slider can operate stably, allowing the device to continue to be used without replacement. This significantly extends the device's lifespan and reduces operating costs. The device includes a cleaning mechanism and a lubrication mechanism, greatly facilitating the cleaning and lubrication of the arc-shaped guide rail surface. Existing devices often fail to clean the guide rail, leading to increased wear and a shortened lifespan. Summary of the Invention

[0007] The purpose of this invention is to provide a modular assembly linear guide and its usage method to solve the problems mentioned in the background art.

[0008] To achieve the above objectives, the present invention provides the following technical solution: a modular assembled linear guide rail, comprising a slider, an oil leak-proof ring, and a fixing box. Two sets of retainers are installed on the inner wall of the slider. A lower dustproof rubber is installed at the bottom of the retainer. A circulating partition is installed on the outer wall of the retainer. An end cap is installed on the outer wall of the circulating partition. An end face dustproof sheet is installed on the outer wall of the end cap. A lower dustproof sheet is installed at the bottom of the retainer. A fixing box is installed on the outer wall of the slider. An oil leak-proof ring is installed on the inner wall of the slider.

[0009] Preferably, a display screen is installed on the outer wall of the fixed box, and multiple control buttons are also installed on the outer wall of the fixed box.

[0010] Preferably, the inner wall of the fixed box is equipped with a partition plate, a fixed plate is installed on one outer wall of the partition plate, an oil inlet pipe is installed on the top of the fixed plate, a sealing plug is installed on the inner wall of the oil inlet pipe, a pull ring is installed on the top of the sealing plug, and a water pump is installed on the top of the fixed plate.

[0011] Preferably, the water pump has an inlet pipe installed at its input end, with the bottom of the inlet pipe extending out of the bottom of the fixing plate; an output pipe is installed at the output end of the water pump, with one end of the output pipe extending into the interior of the slider; and a control valve is installed on the outer wall of the output pipe.

[0012] Preferably, the inner wall of the control valve is provided with a sealing groove, the outer wall of the control valve is provided with a sealing plate, the outer wall of the sealing plate is surrounded by a first spring, the inner wall of the fixed box is provided with a mounting plate, the bottom of the mounting plate is provided with a motor, the output end of the motor is provided with a take-up shaft, and the take-up shaft is connected to the sealing plate by a cable.

[0013] Preferably, a sliding rod is installed at the bottom of the fixed plate, a float is fitted on the outer wall of the sliding rod, a detector is installed at the bottom of the fixed plate and the inner bottom wall of the fixed box, a first switch is installed on the inner bottom wall of the detector, a lifting rod is installed through the top of the detector, an impact plate is installed at the top of the lifting rod, and a second spring is installed around the outer wall of the lifting rod.

[0014] Preferably, the top inner wall of the fixed box is equipped with an intercepting net, and an air pump is installed on the top inner inner wall of the fixed box, with the air pump located inside the intercepting net. A telescopic pipe is installed through the outer wall of the fixed box, and a dust collection head is installed at one end of the telescopic pipe. An inclined plate is installed on the outer wall of the partition plate.

[0015] Preferably, a collection trough is installed through the outer wall of the fixed box, a vertical plate is installed at the bottom of the collection trough, a first wedge rod is installed on the outer wall of the vertical plate, a fixed shaft is installed on the outer wall of the partition plate, a second wedge rod is installed on the outer wall of the fixed shaft, and a third spring is installed on the top of the second wedge rod.

[0016] Preferably, a protective shell is installed on the inner bottom wall of the fixed box, a return spring is installed on the inner bottom wall of the protective shell, a moving rod is installed on the top of the return spring, a rotating shaft is installed on the top of the moving rod, and a roller is installed on the outer wall of the rotating shaft, with the outer wall of the roller in contact with the bottom of the collection tank.

[0017] Preferably, the working steps of the linear guide are as follows:

[0018] S1. By integrating the linear guide retainer and the lower dustproof plate, the original design that required 2 sets of plastic injection molds and 1 set of rubber coating injection molds is optimized into 1 set of plastic injection molds and 1 set of rubber coating injection molds. At the same time, the structure of the end cap plastic injection is modified so that the slider can achieve the structure of preventing oil leakage without adding parts or additional processing. The number of slider assembly parts is reduced from 11 parts to 9 parts, improving the assembly time by about 20%.

[0019] S2. When lubricating the inside of the slider, pull the pull ring to remove the sealing plug, pour the lubricating oil into the oil inlet pipe, the water pump works, and the lubricating oil is drawn out through the water inlet pipe. Then the motor rotates and drives the take-up shaft to rotate. The take-up shaft pulls the sealing plate to move, so that the sealing plate is separated from the sealing groove. The lubricating oil flows out from the output end of the water pump and enters the inside of the slider to achieve the lubrication function of the slider.

[0020] S3. When cleaning the slide rail, move the telescopic tube and dust collection head to the top of the slide rail. Then the air pump works to extract the air from the inside of the fixed box. The inside of the fixed box is under negative pressure. The telescopic tube and dust collection head suck in the air and draw the dust on the slide rail into the inside of the fixed box to achieve the dust removal function.

[0021] Preferably, step S1 further includes the following steps;

[0022] S11. Integrating the retainer and the lower dustproof accessory into one accessory can directly reduce the cost of a set of molds. When assembling the slider, the process of assembling the lower dustproof sheet can be eliminated, and the lower dustproof sheet can be prevented from falling off during product use. By changing the structure of the end cap and adding an oil leakage prevention ring, without adding any parts, when the end cap and slider are locked, the oil leakage prevention ring is compressed so that its shape fits the uneven surface of the slider, thereby preventing lubricating oil from overflowing from this point.

[0023] The S2 process also includes the following steps;

[0024] S21. When the lubricating oil content decreases or becomes full, the float slides on the slide bar and contacts the impact plate, causing the lifting rod to move. The movement of the lifting rod causes the second spring to extend, and the lifting rod contacts the first switch, which is displayed on the screen.

[0025] The S3 also includes the following steps;

[0026] S31. Dust accumulates inside the collection tank. When the collection tank is full, the weight of the collection tank increases, squeezing the roller downwards. The roller drives the rotating shaft and moving rod to descend. The collection tank drives the vertical plate and the first wedge rod to descend. The second wedge rod disengages from the first wedge rod. At this time, the collection tank can be removed. After cleaning the collection tank, insert the collection tank into the inside of the fixed box. The first wedge rod contacts the second wedge rod. The second wedge rod rotates, causing the third spring to contract.

[0027] Compared with the prior art, the beneficial effects of the present invention are:

[0028] 1. This invention utilizes an integrated linear guide retainer and a lower dustproof sheet to optimize the original design, which required two sets of plastic injection molds and one set of rubber-coated injection molds, into one set of plastic injection molds and one set of rubber-coated injection molds. At the same time, the structure of the end cap plastic injection is modified so that the slider can achieve an oil-leakage-proof structure without the need for additional parts or extra processing. The number of slider assembly parts is reduced from 11 to 9, improving assembly time by approximately 20%.

[0029] 2. This invention achieves lubrication by installing a water pump. When lubricating the inside of the slider, pull the pull ring to remove the sealing plug, pour the lubricating oil into the oil inlet pipe, the water pump works, and draws out the lubricating oil through the water inlet pipe. Then the motor rotates and drives the take-up shaft to rotate. The take-up shaft pulls the sealing plate to move, so that the sealing plate separates from the sealing groove. The lubricating oil flows out from the output end of the water pump and enters the inside of the slider, thus achieving the lubrication function of the slider.

[0030] 3. This invention can achieve dust removal function by installing a dust collection head. When removing dust from the slide rail, the telescopic tube and the dust collection head are moved to the top of the slide rail. Then the air pump works to extract the air inside the fixed box. The internal negative pressure of the fixed box causes the telescopic tube and the dust collection head to draw in air, sucking the dust on the slide rail into the interior of the fixed box, thus achieving the dust removal function. Attached Figure Description

[0031] Figure 1 This is a schematic diagram of the exploded structure of the present invention;

[0032] Figure 2 This is a top view of the structure of the present invention;

[0033] Figure 3 This is a side view of the structure of the present invention;

[0034] Figure 4 This is a schematic diagram of the fixed box part of the present invention;

[0035] Figure 5 This is a front view of the fixed box structure of the present invention;

[0036] Figure 6 This is a schematic diagram of the detector structure of the present invention;

[0037] Figure 7 This is a schematic diagram of the control valve part of the present invention;

[0038] Figure 8 This is a schematic diagram of the protective shell structure of the present invention;

[0039] Figure 9 For the present invention Figure 5 Schematic diagram of part A in the middle.

[0040] In the diagram: 1. Dustproof end face sheet; 2. End cap; 3. Circulation partition; 4. Retainer; 5. Lower dustproof rubber; 6. Slider; 7. Lower dustproof sheet; 8. Anti-leakage ring; 9. Fixing box; 10. Display screen; 11. Control button; 12. Divider plate; 13. Oil inlet pipe; 14. Sealing plug; 15. Pull ring; 16. Fixing plate; 17. Water pump; 18. Water inlet pipe; 19. Control valve; 20. Sealing groove; 21. Sealing plate; 22. First spring; 23. Motor; 24. 25. Sliding rod; 26. Float; 27. Detector; 28. First switch; 29. ​​Lifting rod; 30. Impact plate; 31. Second spring; 32. Interception net; 33. Air pump; 34. Telescopic tube; 35. Dust collection head; 36. Inclined plate; 37. Collection trough; 38. Vertical plate; 39. First wedge rod; 40. Fixed shaft; 41. Second wedge rod; 42. Third spring; 43. Protective shell; 44. Return spring; 45. Moving rod; 46. Rotating shaft; 47. Roller. Detailed Implementation

[0041] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0042] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0043] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0044] Please see Figure 1 , Figure 2 and Figure 3 The present invention provides an embodiment of a modular assembled linear guide rail, comprising a slider 6, an oil leak-proof ring 8, and a fixing box 9. Two sets of retainers 4 are installed on the inner wall of the slider 6. A lower dustproof rubber 5 is installed at the bottom of the retainer 4. A circulation partition 3 is installed on the outer wall of the retainer 4. An end cap 2 is installed on the outer wall of the circulation partition 3. An end face dustproof sheet 1 is installed on the outer wall of the end cap 2. A lower dustproof sheet 7 is installed at the bottom of the retainer 4. The fixing box 9 is installed on the outer wall of the slider 6, and the oil leak-proof ring 8 is installed on the inner wall of the slider 6.

[0045] Please see Figure 4 , Figure 5 , Figure 6 and Figure 7 The outer wall of the fixed box 9 is equipped with a display screen 10 and multiple control buttons 11. The inner wall of the fixed box 9 is equipped with a partition plate 12. A fixed plate 16 is installed on one side of the outer wall of the partition plate 12. An oil inlet pipe 13 is installed on the top of the fixed plate 16. A sealing plug 14 is installed on the inner wall of the oil inlet pipe 13. A pull ring 15 is installed on the top of the sealing plug 14. A water pump 17 is installed on the top of the fixed plate 16. An inlet pipe 18 is installed at the input end of the water pump 17, and the bottom of the inlet pipe 18 extends out of the bottom of the fixed plate 16. An output pipe is installed at the output end of the water pump 17, and one end of the output pipe extends into the interior of the slider 6. A control valve 19 is installed on the outer wall of the output pipe, and a sealing plug 15 is installed on the inner wall of the control valve 19. A sealing plate 21 is installed through the outer wall of the sealing groove 20 and the control valve 19. A first spring 22 is installed around the outer wall of the sealing plate 21. An installation plate is installed on the inner wall of the fixed box 9. A motor 23 is installed at the bottom of the installation plate. A take-up shaft is installed at the output end of the motor 23 and is connected to the sealing plate 21 by a cable. A slide rod 24 is installed at the bottom of the fixed plate 16. A float ball 25 is fitted on the outer wall of the slide rod 24. Detectors 26 are installed at the bottom of the fixed plate 16 and the inner bottom wall of the fixed box 9. A first switch 27 is installed on the inner bottom wall of the detector 26. A lifting rod 28 is installed through the top of the detector 26. An impact plate 29 is installed at the top of the lifting rod 28. A second spring 30 is installed around the outer wall of the lifting rod 28.

[0046] Please see Figure 5 , Figure 8 and Figure 9The top inner wall of the fixed box 9 is equipped with an intercepting net 31, and an air pump 32 is installed inside the intercepting net 31. A telescopic pipe 33 is installed through the top inner wall of the fixed box 9, with a dust collection head 34 installed at one end of the telescopic pipe 33. An inclined plate 35 is installed on the outer wall of the partition plate 12. A collection trough 36 is installed through the outer wall of the fixed box 9, with a vertical plate 37 installed at the bottom of the collection trough 36. A wedge-shaped rod 38 is installed on the outer wall of the vertical plate 37. The partition plate... A fixed shaft 39 is installed on the outer wall of the fixed box 12. A second wedge rod 40 is installed on the outer wall of the fixed shaft 39. A third spring 41 is installed on the top of the second wedge rod 40. A protective shell 42 is installed on the inner bottom wall of the fixed box 9. A return spring 43 is installed on the inner bottom wall of the protective shell 42. A moving rod 44 is installed on the top of the return spring 43. A rotating shaft 45 is installed on the top of the moving rod 44. A roller 46 is installed on the outer wall of the rotating shaft 45, and the outer wall of the roller 46 is in contact with the bottom of the collection tank 36.

[0047] The working steps of this linear guide are as follows:

[0048] S1. By integrating the linear guide retainer and the lower dustproof plate, the original design that required 2 sets of plastic injection molds and 1 set of rubber coating injection molds is optimized into 1 set of plastic injection molds and 1 set of rubber coating injection molds. At the same time, the structure of the end cap plastic injection is modified so that the slider can achieve the structure of preventing oil leakage without adding parts or additional processing. The number of slider assembly parts is reduced from 11 parts to 9 parts, improving the assembly time by about 20%.

[0049] S2. When lubricating the inside of the slider 6, pull the pull ring 15 to remove the sealing plug 14, pour the lubricating oil into the oil inlet pipe 13, the water pump 17 works, and draws out the lubricating oil through the water inlet pipe 18. Then the motor 23 rotates and drives the take-up shaft to rotate. The take-up shaft pulls the sealing plate 21 to move, so that the sealing plate 21 separates from the sealing groove 20. The lubricating oil flows out from the output end of the water pump 17 and enters the inside of the slider 6 to achieve the lubrication function of the slider 6.

[0050] S3. When cleaning the slide rail, move the telescopic tube 33 and the dust collection head 34 to the top of the slide rail. Then the air pump 32 works to extract the air inside the fixed box 9. The fixed box 9 is under negative pressure. The telescopic tube 33 and the dust collection head 34 suck in the air and draw the dust on the slide rail into the fixed box 9 to achieve the dust removal function.

[0051] The steps in S1 also include the following:

[0052] S11. Integrating the retainer and the lower dustproof accessory into one accessory can directly reduce the cost of a set of molds. When assembling the slider, the process of assembling the lower dustproof sheet can be eliminated, and the lower dustproof sheet can be prevented from falling off during product use. By changing the structure of the end cap and adding an oil leakage prevention ring, without adding any parts, when the end cap and slider are locked, the oil leakage prevention ring is compressed so that its shape fits the uneven surface of the slider, thereby preventing lubricating oil from overflowing from this point.

[0053] The S2 process also includes the following steps;

[0054] S21. When the lubricating oil content decreases or becomes full, the float 25 slides on the slide bar 24 and contacts the impact plate 29, causing the lifting rod 28 to move. The movement of the lifting rod 28 causes the second spring 30 to extend, and the lifting rod 28 contacts the first switch 27, which is displayed on the display screen 10.

[0055] The S3 also includes the following steps;

[0056] S31. Dust accumulates inside the collection trough 36. When the collection trough 36 is full, its weight increases, pressing down on the roller 46. The roller 46 drives the rotating shaft 45 and the moving rod 44 to descend. The collection trough 36 drives the vertical plate 37 and the first wedge rod 38 to descend. The second wedge rod 40 disengages from the first wedge rod 38. At this time, the collection trough 36 can be removed. After cleaning the collection trough 36, it is inserted into the fixed box 9. The first wedge rod 38 contacts the second wedge rod 40. The second wedge rod 40 rotates, causing the third spring 41 to contract.

[0057] The working principle utilizes an integrated linear guide retainer and a lower dustproof plate to optimize the original design, which required two sets of plastic injection molds and one set of rubber-coated injection molds, into one set of plastic injection molds and one set of rubber-coated injection molds. At the same time, the structure of the end cap plastic injection is modified so that the slider can achieve an oil-leakage-proof structure without the need for additional parts or processing. The number of slider assembly parts is reduced from 11 to 9, improving assembly time by about 20%. Integrating the retainer and lower dustproof components into one component directly reduces the cost of one set of molds. During slider assembly, the step of assembling the lower dustproof plate can be eliminated, and the lower dustproof plate can be prevented from falling off during product use. The end cap structure is modified to add an oil-leakage-proof ring. Without adding any parts, when the end cap and slider are locked, the oil-leakage-proof ring is compressed so that its shape fits the uneven surface of the slider, thus preventing lubricating oil from overflowing from this point.

[0058] When lubricating the inside of slider 6, pull ring 15 to remove sealing plug 14, pour lubricating oil into oil inlet pipe 13, water pump 17 works, and draws out lubricating oil through water inlet pipe 18. Then motor 23 rotates to drive take-up shaft to rotate, and take-up shaft pulls sealing plate 21 to move, so that sealing plate 21 separates from sealing groove 20. Lubricating oil flows out from the output end of water pump 17 and enters the inside of slider 6 to achieve the lubrication function of slider 6. When the lubricating oil content decreases or fills up, float 25 slides on slide rod 24. Float 25 contacts impact plate 29, causing lifting rod 28 to move. The movement of lifting rod 28 causes second spring 30 to extend. Lifting rod 28 contacts first switch 27 and is displayed on display screen 10.

[0059] When cleaning the slide rail, the telescopic tube 33 and dust collection head 34 are moved to the top of the slide rail. Then, the air pump 32 works to extract the air from the inside of the fixed box 9, creating a negative pressure inside the fixed box 9. The telescopic tube 33 and dust collection head 34 draw in air, sucking the dust on the slide rail into the inside of the fixed box 9, thus achieving the dust removal function. The dust accumulates inside the collection trough 36. When the collection trough 36 is full, the weight of the collection trough 36 increases, squeezing the roller 46 downward. The roller 46 drives the rotating shaft 45 and the moving rod 44 to descend. The collection trough 36 drives the vertical plate 37 and the first wedge rod 38 to descend. The second wedge rod 40 disengages from the first wedge rod 38. At this time, the collection trough 36 can be removed. After cleaning the collection trough 36, it is inserted into the inside of the fixed box 9. The first wedge rod 38 contacts the second wedge rod 40. The second wedge rod 40 rotates, causing the third spring 41 to contract.

[0060] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the invention can be implemented in other specific forms without departing from its spirit or essential characteristics. Therefore, the embodiments should be considered in all respects as exemplary and non-limiting, and the scope of the invention is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of equivalents of the claims are intended to be included within the present invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A modular assembly linear guide rail, comprising a slider (6), an oil leakage prevention ring (8), and a fixing box (9), characterized in that: The inner wall of the slider (6) is equipped with two sets of retainers (4), the bottom of the retainer (4) is equipped with a lower dustproof rubber (5), the outer wall of the retainer (4) is equipped with a circulation partition (3), the outer wall of the circulation partition (3) is equipped with an end cap (2), the outer wall of the end cap (2) is equipped with an end face dustproof sheet (1), the bottom of the retainer (4) is equipped with a lower dustproof sheet (7), the outer wall of the slider (6) is equipped with a fixing box (9), and the inner wall of the slider (6) is equipped with an oil leakage prevention ring (8). The inner wall of the fixed box (9) is equipped with a partition plate (12), a fixed plate (16) is installed on one side of the outer wall of the partition plate (12), an oil inlet pipe (13) is installed on the top of the fixed plate (16), a sealing plug (14) is installed on the inner wall of the oil inlet pipe (13), a pull ring (15) is installed on the top of the sealing plug (14), and a water pump (17) is installed on the top of the fixed plate (16). The water pump (17) is equipped with an inlet pipe (18) at its input end, and the bottom of the inlet pipe (18) extends out of the bottom of the fixing plate (16). The water pump (17) is equipped with an output pipe at its output end, and one end of the output pipe extends into the interior of the slider (6). A control valve (19) is installed on the outer wall of the output pipe. The inner wall of the control valve (19) is equipped with a sealing groove (20), and the outer wall of the control valve (19) is equipped with a sealing plate (21). The outer wall of the sealing plate (21) is surrounded by a first spring (22). The inner wall of the fixed box (9) is equipped with an installation plate. The bottom of the installation plate is equipped with a motor (23). The output end of the motor (23) is equipped with a take-up shaft, and the take-up shaft is connected to the sealing plate (21) by a cable.

2. The modular assembly linear guide rail according to claim 1, characterized in that: The outer wall of the fixed box (9) is equipped with a display screen (10) and multiple control buttons (11). The display screen (10) is used to display the detection results of the detector (26), and the control buttons (11) are used to control the start and stop of the water pump (17) and the motor (23).

3. A modularly assembled linear guide rail according to claim 2, characterized in that: A slide bar (24) is installed at the bottom of the fixed plate (16), and a float ball (25) is fitted on the outer wall of the slide bar (24). Detectors (26) are installed at the bottom of the fixed plate (16) and on the inner bottom wall of the fixed box (9). A first switch (27) is installed on the inner bottom wall of the detector (26). A lifting rod (28) is installed through the top of the detector (26). An impact plate (29) is installed on the top of the lifting rod (28). A second spring (30) is installed around the outer wall of the lifting rod (28).

4. A modularly assembled linear guide rail according to claim 3, characterized in that: An intercepting net (31) is installed on the inner top wall of the fixed box (9), and an air pump (32) is installed on the inner top wall of the fixed box (9). The air pump (32) is located inside the intercepting net (31). A telescopic pipe (33) is installed through the outer wall of the fixed box (9). A dust collection head (34) is installed at one end of the telescopic pipe (33). An inclined plate (35) is installed on the outer wall of the partition plate (12).

5. A modularly assembled linear guide rail according to claim 4, characterized in that: The outer wall of the fixed box (9) is provided with a collection trough (36), the bottom of the collection trough (36) is provided with a vertical plate (37), the outer wall of the vertical plate (37) is provided with a first wedge rod (38), the outer wall of the partition plate (12) is provided with a fixed shaft (39), the outer wall of the fixed shaft (39) is provided with a second wedge rod (40), and the top of the second wedge rod (40) is provided with a third spring (41).

6. A modularly assembled linear guide rail according to claim 5, characterized in that: The inner bottom wall of the fixed box (9) is equipped with a protective shell (42), the inner bottom wall of the protective shell (42) is equipped with a return spring (43), the top of the return spring (43) is equipped with a moving rod (44), the top of the moving rod (44) is equipped with a rotating shaft (45), the outer wall of the rotating shaft (45) is equipped with a roller (46), and the outer wall of the roller (46) is in contact with the bottom of the collection tank (36).

7. The method of using a modularly assembled linear guide rail according to claim 6, characterized in that, The working steps of this linear guide are as follows: S1. Integrating the retainer and the lower dustproof accessory into one accessory can directly reduce the cost of a set of molds. When assembling the slider, the process of assembling the lower dustproof sheet can be eliminated, and the lower dustproof sheet can be prevented from falling off during product use. By changing the structure of the end cap and adding an oil leakage prevention ring, without adding any parts, when the end cap and slider are locked, the oil leakage prevention ring is compressed so that its shape fits the uneven surface of the slider, thereby preventing lubricating oil from overflowing from this point. S2. When lubricating the inside of the slider (6), pull the pull ring (15) to remove the sealing plug (14), pour the lubricating oil into the oil inlet pipe (13), the water pump (17) works, and the lubricating oil is drawn out through the water inlet pipe (18). Then the motor (23) rotates and drives the take-up shaft to rotate. The take-up shaft pulls the sealing plate (21) to move, so that the sealing plate (21) is separated from the sealing groove (20). The lubricating oil flows out from the output end of the water pump (17) and enters the inside of the slider (6) to realize the lubrication function of the slider (6). S3. When cleaning the slide rail, move the telescopic tube (33) and dust collection head (34) to the top of the slide rail. Then the air pump (32) works to extract the air inside the fixed box (9). The fixed box (9) is under negative pressure. The telescopic tube (33) and dust collection head (34) suck in the air and suck the dust on the slide rail into the fixed box (9) to achieve the dust removal function.

8. A modular assembly linear guide rail and its usage method according to claim 7, characterized in that, The S2 process also includes the following steps; S21. When the lubricating oil content decreases or becomes full, the float (25) slides on the slide bar (24), the float (25) contacts the impact plate (29), causing the lifting rod (28) to move. The movement of the lifting rod (28) drives the second spring (30) to extend, and the lifting rod (28) contacts the first switch (27), which is displayed on the display screen (10). The S3 also includes the following steps; S31. Dust accumulates inside the collection trough (36). When the collection trough (36) is full, the weight of the collection trough (36) increases, squeezing the roller (46) downward. The roller (46) drives the rotating shaft (45) and the moving rod (44) to descend. The collection trough (36) drives the vertical plate (37) and the first wedge rod (38) to descend. The second wedge rod (40) separates from the first wedge rod (38). At this time, the collection trough (36) can be taken out. After cleaning the collection trough (36), the collection trough (36) is inserted into the inside of the fixed box (9). The first wedge rod (38) contacts the second wedge rod (40). The second wedge rod (40) rotates, causing the third spring (41) to contract.

Citation Information

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