A gypsum powder calcination temperature control device
Patent Information
- Application Number
- CN202311155754.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-07
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2043-09-07
AI Technical Summary
[0004]针对现有技术的不足,本发明提供了一种石膏粉煅烧温度控制装置,解决了在进行石膏粉高温煅烧过程中,采用换热的方式进行温度调控,容易造成热量的损失的问题
[0023]通过设置加热板,在使用时,工作人员通过把石膏粉加入加热腔的内部,通过加热板对石膏粉进行加热,实现石膏粉生产加工环节中脱水的效果,当加热腔内部温度过高时,通过供热风机向加热腔内部鼓动低温气体,再通过排气孔排出内部加热腔内部高温气体,实现控温的效果,同理加热腔温度较低时,通过供热风机加热气体后注入加热腔的内部,提升控温效果。
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Figure CN117185688B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of gypsum powder calcination technology, and specifically to a gypsum powder calcination temperature control device. Background Technology
[0002] With the development and progress of the gypsum industry, the demand for gypsum powder is increasing, and the quality requirements for gypsum powder are also getting higher and higher. The production and manufacturing process of gypsum powder is also constantly improving. Dehydration is a key step in the production and processing of gypsum powder, and it is also the most difficult part to master.
[0003] For example, Chinese patent CN218755489U discloses a gypsum powder calcination temperature control device. This component, consisting of a calcination furnace, support frame, fixed plate, connecting rod, moving plate, temperature regulating pipe, regulating valve, heat conduction pipe, temperature detector, heating rod, and conical insert plate, allows the temperature regulating pipe to be connected to an external heat source when temperature regulation of gypsum is required. The temperature regulating pipe is then inserted into the gypsum through the conical insert plate, enabling the heat source to heat or exchange heat within the accumulated gypsum, thus improving the accuracy of temperature control. The device also includes a horizontal plate, support frame, through hole, longitudinal insertion and separation mechanism, motor, first gear, and second gear, which facilitate longitudinal movement of the temperature regulating pipe for temperature detection and regulation within the calcination furnace. However, in this design, temperature regulation via heat exchange during high-temperature calcination of gypsum powder is prone to heat loss. Therefore, we propose a gypsum powder calcination temperature control device. Summary of the Invention
[0004] To address the shortcomings of existing technologies, this invention provides a gypsum powder calcination temperature control device, which solves the problem of heat loss that easily occurs when using heat exchange for temperature control during the high-temperature calcination of gypsum powder.
[0005] The above-mentioned technical objective of the present invention is achieved through the following technical solution:
[0006] A calcination temperature control device for gypsum powder includes: a calcination chamber, a heating chamber on one side of the calcination chamber, two hinges fixedly installed on one side of the calcination chamber, and a sealing door fixedly installed at one end of each hinge; a temperature control component, disposed inside the calcination chamber for internal temperature control, a heating groove on the bottom surface of the calcination chamber, a heating plate fixedly installed inside the heating groove, an air inlet on one side of the calcination chamber, a heating fan fixedly installed on one side of the calcination chamber, an air supply pipe fixedly installed on one side of the heating fan, one end of the air supply pipe fixedly installed inside the air inlet, and an exhaust port on the top surface of the calcination chamber.
[0007] By adopting the above technical solution and setting up a heating plate, during use, the operator adds gypsum powder into the heating chamber and heats the gypsum powder through the heating plate, achieving the dehydration effect in the gypsum powder production and processing process. When the temperature inside the heating chamber is too high, a heating fan blows low-temperature gas into the heating chamber and then discharges the high-temperature gas inside the heating chamber through the exhaust hole, achieving the temperature control effect. Similarly, when the temperature inside the heating chamber is low, the heating fan heats the gas and then injects it into the heating chamber to improve the temperature control effect.
[0008] Preferably, the temperature control component includes: a mounting slot, which is formed on the inner top surface of the heating chamber, and a first electric push rod is fixedly installed inside the mounting slot, with a temperature sensor fixedly installed at one end of the telescopic shaft of the first electric push rod; two through holes, which are formed on the top surface of the calcining chamber, with a one-way valve fixedly installed inside each through hole, a gas supply pipe fixedly installed inside the through hole on the right side, and a return pipe fixedly installed inside the through hole on the left side; and a connecting box, which is fixedly installed on the top surface of the calcining chamber, with fixing slots on the left and right sides of the connecting box, one end of the gas supply pipe and one end of the return pipe fixedly installed inside the fixing slots, and a drying layer fixedly installed on one side of the inner surface of the connecting box.
[0009] By adopting the above technical solution and setting a temperature sensor, the internal temperature of the gypsum powder can be easily detected. When it is necessary to maintain the internal temperature of the heating chamber, the high-temperature gas generated by heating is opened by opening the one-way valve and then the gas supply pipe is used to fill the interior of the connecting box. After the high-temperature gas containing moisture is dried by the drying layer, the dried gas is returned to the interior of the calcining box through the return pipe, thereby reducing heat loss and waste.
[0010] Preferably, an exhaust pipe is fixedly installed inside the exhaust port, a dust collector is fixedly installed inside the exhaust pipe, and a valve is fixedly installed inside the exhaust pipe.
[0011] By adopting the above technical solution and installing a dust collector, the exhaust gas discharged from the exhaust pipe is cleaned to prevent air pollution and avoid affecting the working environment.
[0012] Preferably, a pushing groove is provided on one side of the heating chamber, and a second electric push rod is fixedly installed inside the pushing groove. A movable plate is fixedly installed at one end of the telescopic shaft of the second electric push rod, and a dispersing rod is fixedly installed on the bottom surface of the movable plate.
[0013] By adopting the above technical solution, a second electric push rod is set up, and the moving plate is moved by the telescopic shaft of the second electric push rod. The movement of the moving plate drives the dispersing rod to spread the gypsum powder inside the heating chamber, so as to avoid the gypsum powder from piling up and affecting the overall drying effect of the gypsum powder.
[0014] Preferably, a rotating groove is provided on one side of the inside of the dispersing rod, a drive motor is fixedly installed inside the rotating groove, and a stirring blade is fixedly installed at one end of the drive shaft of the drive motor.
[0015] By adopting the above technical solution, a drive motor is set up, and the drive motor drives the shaft to rotate, which in turn drives the stirring blades to rotate. The rotation of the stirring blades stirs and crushes the gypsum powder, preventing the gypsum powder from clumping and improving the drying efficiency.
[0016] Preferably, a display screen is fixedly installed on one side of the calcination chamber.
[0017] By adopting the above technical solution and setting up a display screen, staff can easily understand the temperature changes inside the heating chamber in a timely manner, thus improving practicality.
[0018] Preferably, a detection groove is provided on one side of the interior of the heating chamber, and a pressure sensor is fixedly installed inside the detection groove.
[0019] By adopting the above technical solution and setting up a pressure sensor to detect the internal pressure of the heating chamber, excessive internal pressure can be avoided, thus improving safety.
[0020] Preferably, a controller is fixedly installed on one side of the calcination chamber.
[0021] By adopting the above technical solution and setting up a controller, the temperature control device can be easily operated by staff, improving ease of use.
[0022] In summary, the present invention has the following main beneficial effects:
[0023] By installing a heating plate, workers add gypsum powder into the heating chamber during use, and the heating plate heats the gypsum powder, achieving the dehydration effect in the gypsum powder production and processing process. When the temperature inside the heating chamber is too high, a heating fan blows low-temperature gas into the heating chamber, and then the high-temperature gas inside the heating chamber is discharged through the exhaust hole, achieving the temperature control effect. Similarly, when the temperature inside the heating chamber is low, the heating fan heats the gas and then injects it into the heating chamber to improve the temperature control effect.
[0024] By setting a temperature sensor, the internal temperature of the gypsum powder can be easily detected. When it is necessary to maintain the internal temperature of the heating chamber, the one-way valve is opened to allow the high-temperature gas generated by heating to be filled into the interior of the connecting box through the gas supply pipe. After the high-temperature gas containing moisture is dried by the drying layer, it is then returned to the interior of the calcining box through the return pipe, reducing heat loss and waste.
[0025] By installing a dust collector, the exhaust gas is cleaned to prevent air pollution and maintain the working environment. A second electric push rod is installed, which moves a moving plate via its telescopic shaft. The moving plate then spreads the gypsum powder inside the heating chamber using a dispersing rod, preventing the powder from piling up and affecting the overall drying effect.
[0026] By installing a drive motor, the drive shaft rotates, driving the stirring blades to stir and pulverize the gypsum powder, preventing clumping and improving drying efficiency. A display screen allows staff to easily monitor temperature changes inside the heating chamber, enhancing practicality. A pressure sensor detects the pressure inside the heating chamber, preventing excessive pressure and potential hazards, thus improving safety. Attached Figure Description
[0027] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;
[0028] Figure 2 This is a schematic diagram of the heating cavity structure of the present invention;
[0029] Figure 3 This is a schematic diagram of the disassembled structure of the calcination box of the present invention;
[0030] Figure 4 This is a schematic diagram of the mounting groove structure of the present invention;
[0031] Figure 5 This is a schematic diagram of the disassembled connection box structure of the present invention;
[0032] Figure 6 This is a schematic diagram of the dispersive rod splitting structure of the present invention.
[0033] Reference numerals: 1. Calcination box; 2. Heating chamber; 3. Sealed door; 4. Heating tank; 5. Heating plate; 6. Air inlet; 7. Heating fan; 8. Gas supply pipe; 9. Exhaust port; 10. Mounting slot; 11. First electric push rod; 12. Temperature sensor; 13. Through hole; 14. One-way valve; 15. Gas supply pipe; 16. Return pipe; 17. Connecting box; 18. Fixing slot; 19. Drying layer; 20. Exhaust pipe; 21. Dust collector; 22. Pushing slot; 23. Second electric push rod; 24. Moving plate; 25. Dispersing rod; 26. Rotating slot; 27. Drive motor; 28. Stirring blade; 29. Display screen; 30. Detection slot; 31. Pressure sensor; 32. Controller. Detailed Implementation
[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0035] Example 1
[0036] refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5A calcination temperature control device for gypsum powder includes a calcination chamber 1. A heating chamber 2 is provided on one side of the calcination chamber 1. Two hinges are fixedly installed on one side of the calcination chamber 1, with a sealing door 3 fixedly installed at one end of each hinge. A temperature control component is located inside the calcination chamber 1 for internal temperature control. A heating groove 4 is provided on the bottom surface inside the calcination chamber 1, and a heating plate 5 is fixedly installed inside the heating groove 4. An air inlet 6 is provided on one side of the calcination chamber 1. A heating fan 7 is fixedly installed on one side of the heating fan 7, and an air supply pipe 8 is fixedly installed on one side of the heating fan 7. One end of the air supply pipe 8 is fixedly installed inside the air inlet 6. The top surface of the heating chamber 1 is provided with an exhaust port 9. A heating plate 5 is installed. During use, the operator adds gypsum powder into the heating chamber 2, and the heating plate 5 heats the gypsum powder, achieving dehydration in the gypsum powder production process. When the temperature inside the heating chamber 2 is too high, a heating fan 7 blows low-temperature gas into the heating chamber 2, and then the high-temperature gas inside the heating chamber 2 is discharged through the exhaust port 9, achieving temperature control. Similarly, when the temperature of the heating chamber 2 is low, the heating fan 7 heats the gas and then injects it into the heating chamber 2 to improve temperature control. The temperature control component includes a mounting slot 10. A mounting groove 10 is formed on the inner top surface of the heating chamber 2. A first electric push rod 11 is fixedly installed inside the mounting groove 10. A temperature sensor 12 is fixedly installed at one end of the telescopic shaft of the first electric push rod 11. Two through holes 13 are formed on the top surface of the calcining box 1. A one-way valve 14 is fixedly installed inside the through hole 13. A gas supply pipe 15 is fixedly installed inside the through hole 13 on the right side, and a return pipe 16 is fixedly installed inside the through hole 13 on the left side. A connecting box 17 is fixedly installed on the top surface of the calcining box 1. Fixing grooves 18 are formed on the left and right sides of the connecting box 17. One end of the gas supply pipe 15 is connected to... One end of the return pipe 16 is fixedly installed inside the fixed groove 18. A drying layer 19 is fixedly installed on one side of the inside of the connecting box 17. A temperature sensor 12 is set to facilitate the detection of the temperature inside the gypsum powder. When it is necessary to maintain the temperature inside the heating chamber 2, the one-way valve 14 is opened to allow the high-temperature gas generated by heating to be filled into the inside of the connecting box 17 through the gas supply pipe 15. After the high-temperature gas containing moisture is dried by the drying layer 19, the dried gas is returned to the inside of the calcining box 1 through the return pipe 16, thereby reducing heat loss and waste.
[0037] Example 2
[0038] Based on the above embodiment 1, refer to Figure 1 , Figure 3 , Figure 4 and Figure 6An exhaust pipe 20 is fixedly installed inside the exhaust port 9. A dust collector 21 is fixedly installed inside the exhaust pipe 20. A valve is fixedly installed inside the exhaust pipe 20. By setting up the dust collector 21, the exhaust gas discharged from the exhaust pipe 20 is dusted to avoid polluting the ambient air and affecting the working environment. A push groove 22 is opened on one side of the interior of the heating chamber 2. A second electric push rod 23 is fixedly installed inside the push groove 22. A moving plate 24 is fixedly installed at one end of the telescopic shaft of the second electric push rod 23. A dispersing rod 25 is fixedly installed on the bottom surface of the moving plate 24. By setting up the second electric push rod 23, the moving plate 24 is moved by the telescopic shaft of the second electric push rod 23. The movement of the moving plate 24 drives the dispersing rod 25 to spread the gypsum powder inside the heating chamber 2, so as to prevent the gypsum powder from piling up and affecting the overall drying effect of the gypsum powder.
[0039] Example 3
[0040] Based on the above embodiment 1 or 2, refer to Figure 1 , Figure 4 and Figure 6 A rotating groove 26 is provided on one side of the inner side of the dispersing rod 25. A drive motor 27 is fixedly installed inside the rotating groove 26. A stirring blade 28 is fixedly installed at one end of the drive shaft of the drive motor 27. By setting the drive motor 27, the drive shaft of the drive motor 27 rotates and drives the stirring blade 28 to rotate. The rotation of the stirring blade 28 stirs and crushes the gypsum powder, avoids the gypsum powder from clumping, and improves the drying efficiency.
[0041] Example 4
[0042] Based on the above embodiments 1, 2 or 3, and referring to Figure 1 , Figure 2 and Figure 4 A display screen 29 is fixedly installed on one side of the calcination chamber 1. The display screen 29 allows staff to easily monitor the temperature changes inside the heating chamber 2, improving its practicality. A detection groove 30 is provided on one side of the heating chamber 2. A pressure sensor 31 is fixedly installed inside the detection groove 30. The pressure sensor 31 detects the pressure inside the heating chamber 2, preventing excessive pressure and potential danger, thus improving safety. A controller 32 is fixedly installed on one side of the calcination chamber 1. The controller 32 allows staff to easily operate the temperature control device, improving ease of use.
[0043] Working principle: Please refer to Figures 1-6As shown, by setting up heating plate 5, during use, the operator adds gypsum powder into the heating chamber 2, and the heating plate 5 heats the gypsum powder, achieving the dehydration effect in the gypsum powder production process. When the temperature inside the heating chamber 2 is too high, the heating fan 7 blows low-temperature gas into the heating chamber 2, and then discharges the high-temperature gas inside the heating chamber 2 through the exhaust port 9, achieving the temperature control effect. Similarly, when the temperature inside the heating chamber 2 is low, the heating fan 7 heats the gas and then injects it into the heating chamber 2 to improve the temperature control effect. By setting up temperature sensor 12, the temperature inside the gypsum powder can be easily detected. When it is necessary to maintain the temperature inside the heating chamber 2, the one-way valve 14 is opened, allowing the high-temperature gas generated by heating to be filled into the connecting box 17 through the gas supply pipe 15. After the high-temperature gas containing moisture is dried by the drying layer 19, the dried gas is returned to the calcining box 1 through the return pipe 16, reducing the heat. To prevent waste and leakage, a dust collector 21 is installed to remove dust from the exhaust gas from the exhaust pipe 20, avoiding air pollution and impacting the working environment. A second electric push rod 23 is installed, whose telescopic shaft drives the moving plate 24 to move. The moving plate 24 then drives the dispersing rod 25 to spread the gypsum powder inside the heating chamber 2, preventing it from piling up and affecting the overall drying effect. A drive motor 27 is installed, whose drive shaft rotates to rotate the stirring blade 28, which stirs and pulverizes the gypsum powder, preventing clumping and improving drying efficiency. A display screen 29 is installed, allowing staff to easily monitor temperature changes inside the heating chamber 2, improving usability. A pressure sensor 31 is installed, which detects the pressure inside the heating chamber 2, preventing excessive pressure and potential hazards, thus improving safety.
[0044] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A calcination temperature control device for gypsum powder, characterized in that, include: A calcining box (1) is provided with a heating chamber (2) on one side. Two hinges are fixedly installed on one side of the calcining box (1), and a sealing door (3) is fixedly installed at one end of each hinge. Temperature control component, the temperature control component is set inside the calcining box (1) for internal temperature control, the bottom surface of the calcining box (1) is provided with a heating groove (4), a heating plate (5) is fixedly installed inside the heating groove (4), an air inlet (6) is provided on one side of the calcining box (1), a heating fan (7) is fixedly installed on one side of the calcining box (1), a gas supply pipe (8) is fixedly installed on one side of the heating fan (7), one end of the gas supply pipe (8) is fixedly installed inside the air inlet (6), and an exhaust hole (9) is provided on the top surface of the calcining box (1). The temperature control component includes: Mounting groove (10), the mounting groove (10) is opened on the inner top surface of the heating chamber (2), and a first electric push rod (11) is fixedly installed inside the mounting groove (10). A temperature sensor (12) is fixedly installed at one end of the telescopic shaft of the first electric push rod (11). Two through holes (13) are opened on the top surface of the calcining box (1). A one-way valve (14) is fixedly installed inside the through hole (13). A gas supply pipe (15) is fixedly installed inside the through hole (13) located on the right side. A return pipe (16) is fixedly installed inside the through hole (13) located on the left side. A connecting box (17) is fixedly installed on the top surface of the calcining box (1). Fixing grooves (18) are respectively opened on the left and right sides of the connecting box (17). One end of the gas supply pipe (15) and one end of the return pipe (16) are respectively fixedly installed inside the fixing groove (18). A drying layer (19) is fixedly installed on one side of the inside of the connecting box (17). An exhaust pipe (20) is fixedly installed inside the exhaust port (9), a dust collector (21) is fixedly installed inside the exhaust pipe (20), and a valve is fixedly installed inside the exhaust pipe (20). A push groove (22) is provided on one side of the heating chamber (2). A second electric push rod (23) is fixedly installed inside the push groove (22). A moving plate (24) is fixedly installed at one end of the telescopic shaft of the second electric push rod (23). A dispersing rod (25) is fixedly installed on the bottom surface of the moving plate (24).
2. The calcination temperature control device for gypsum powder according to claim 1, characterized in that, A rotating groove (26) is provided on one side of the inside of the dispersing rod (25). A drive motor (27) is fixedly installed inside the rotating groove (26). A stirring blade (28) is fixedly installed at one end of the drive shaft of the drive motor (27).
3. The calcination temperature control device for gypsum powder according to claim 1, characterized in that, A display screen (29) is fixedly installed on one side of the calcining box (1).
4. The calcination temperature control device for gypsum powder according to claim 1, characterized in that, A detection groove (30) is provided on one side of the interior of the heating chamber (2), and a pressure sensor (31) is fixedly installed inside the detection groove (30).
5. The calcination temperature control device for gypsum powder according to claim 1, characterized in that, A controller (32) is fixedly installed on one side of the calcining box (1).
Citation Information
Patent Citations
Gypsum powder calcination temperature control device
CN218755489U
Gypsum calcination rotary kiln production line system
CN114893960A
Energy-saving and environment-friendly gypsum calcination processing device
CN215712668U