A kind of preparation sensor core line eliminates pre-tensioning micro-strain holder

By designing a clamping structure, including a movable clamp, a shaft seat, a shaft, and a take-up reel, and using a compression spring and a measuring ruler to control the pre-tensioning micro-strain, the problem of low measurement efficiency of pre-tensioning micro-strain in sensor production was solved, and stable mass production of sensor core wires was achieved.

CN117228432BActive Publication Date: 2026-07-21NANJING SMART INFRASTRUCTURE TECH RES INST CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
NANJING SMART INFRASTRUCTURE TECH RES INST CO LTD
Filing Date
2023-11-02
Publication Date
2026-07-21

AI Technical Summary

Technical Problem

Existing technologies rely on real-time measurement of pre-tensioned micro-strain using instruments when preparing sensor transmission wires or fibers, resulting in low production efficiency and making mass production difficult.

Method used

The clamping structure includes a movable clamp assembly, a shaft assembly, a shaft assembly, and a take-up reel assembly. The clamping force is adjusted by the movable clamp and the fine-tuning manual nut. The pre-tensioning micro-strain is controlled by the compression spring and the measuring straightedge to ensure that the transmission wire or fiber is wound in a stable tensile state.

Benefits of technology

It enables standardized mass production of sensor core wires, simplifies the operation process, ensures that transmission wires or fibers are produced under stable tension, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN117228432B_ABST
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Abstract

The application discloses a kind of preparation sensing core line eliminates pre-tensioning micro-strain clamping seat, including movable clamp assembly, shaft seat assembly, shaft assembly and take-up reel assembly;The movable clamp assembly includes movable clamp, upper convex chuck and lower concave chuck;The shaft seat assembly includes shaft seat, measuring ruler and chassis frame;The shaft assembly includes shaft, compression spring and fine adjustment manual nut composition:It includes take-up reel and take-up reel support, and the take-up reel rotates and is arranged on the take-up reel support;The take-up reel is used to wind transmission wire or fiber silk that passes through the movable clamp assembly, and the shaft assembly is used to provide the pre-tension of winding.The application ensures that transmission wire or fiber silk raw material is in stable tensile state, and it is a kind of clamping seat, which enables sensing core line product to be standardized mass production, is simple, and ensures that transmission wire or fiber silk raw material is in stable tensile state.
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Description

Technical Field

[0001] This invention relates to a clamp for eliminating pre-tension micro-strain in the transmission wire or fiber filament raw material when preparing sensor transmission core wire. It is a clamp that can easily, conveniently and safely eliminate pre-tension micro-strain in the fiber filament raw material used in sensor production, and in particular, it is a clamp for eliminating pre-tension micro-strain in the preparation of sensor core wire. Background Technology

[0002] Currently, when manufacturing sensor transmission wires using transmission wires or fiber raw materials, the process often involves simultaneously producing and measuring the pre-tension micro-strain data of the transmission wires using instruments. This method is very slow and not conducive to mass production. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide a clamp for preparing sensing core wires to eliminate pre-tension micro-strain.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is as follows: A clamp for preparing sensing core wire to eliminate pre-tension micro-strain includes a movable clamp assembly, a bearing assembly, a shaft assembly, and a take-up reel assembly; The movable clamp assembly includes a movable clamp, an upper convex clamp, and a lower concave clamp; a channel for clamping transmission wires or fibers is formed between the replaceable upper convex clamp and the replaceable lower concave clamp; the movable clamp is used to adjust the clamping force applied to the transmission wires or fibers by the replaceable upper convex clamp and the replaceable lower concave clamp. The bearing assembly includes a bearing, a measuring straightedge, and a chassis frame; the bearing is fixed on the chassis frame, and the measuring straightedge is horizontally mounted on the bearing; The shaft assembly comprises a shaft, a compression spring, and a fine-adjustment manual nut: the compression spring is sleeved on the shaft and the spring force acting on the shaft is adjusted by the fine-adjustment manual nut; one end of the shaft is fixed to the movable clamp assembly, and the other end of the shaft is slidably disposed in the shaft seat; The take-up reel assembly includes a take-up reel and a take-up reel bracket, wherein the take-up reel is rotatably mounted on the take-up reel bracket; the take-up reel is used to wind the transmission wire or fiber filament that passes through the movable clamp assembly, and the shaft assembly is used to provide the pretension for winding.

[0005] Compared with the prior art, the beneficial effects of the present invention are: This invention discloses a clamp for eliminating pre-tension micro-strain in the preparation of sensor core wires. In actual operation, when preparing sensor transmission core wires using transmission wires or fibers, simply clamp the transmission wires or fibers together with the bow-shaped movable clamp assembly and the adjustable lock. Rotating the fine-tuning manual nut causes the spline shaft within the spline shaft seat to straighten the transmission wires or fibers along their two ends. The value of the pre-tension micro-strain required by the specially designed compression spring in front of the thrust ball bearing is determined by the measuring ruler next to it, thus ensuring that the transmission wires or fibers are in a stable tensile state. This clamp is a simple method that ensures stable tensile state of the transmission wires or fibers during standardized mass production of sensor core wire products. Attached Figure Description

[0006] Figure 1 This is a schematic diagram of the structure of the clamp of the present invention; Figure 2 This invention relates to the structure of A to A in the left-view direction. Detailed Implementation

[0007] The present invention will now be described in detail with reference to the accompanying drawings: The present invention provides a clamp for eliminating pre-tensioned micro-strain of sensing core wire, comprising a movable clamp assembly, a shaft assembly, a shaft assembly, and a take-up reel assembly.

[0008] See Figure 1 . Figure 2 The movable clamp assembly consists of a vertical central axis 1, a fastening rotating screw 2, a movable clamp 3, an upper convex clamp 4, a lower concave clamp 5, a transmission wire or fiber 6, a working axis 7, a fastening nut 8, a horizontal central axis 9, and an adjustable lock 10. In the actual operation of preparing the transmission wire or fiber 6, simply place the transmission wire or fiber 6 into the lower concave clamp 5 at the working axis 7, position the movable clamp 3 correctly, and fasten the adjustable lock 10. Then, rotate the fastening rotating screw 2 on the movable clamp 3 at the vertical central axis 1. Alternatively, the upper convex clamp 4, under the pressure of the screw pin and the fastening rotating screw 2, clamps the transmission wire or fiber 6 between the upper convex clamp 4 and the lower concave clamp 5, tightly securing it. Finally, the fastening nut 8 at the horizontal central axis 9 secures the fixed base to the spline shaft 12.

[0009] See Figure 1 . Figure 2The shaft assembly consists of shaft seat 11, measuring straightedge 14, and chassis frame 20. Shaft 12 can slide freely within shaft seat 11. The middle part of shaft seat 11 is fastened to measuring straightedge 14 and take-up reel bracket 19 with bolts. The bottom of shaft seat 11 is fastened to chassis frame 20 with bolts. The bottom of shaft seat 11 can be adjusted to the required axial position on the long groove of chassis frame 20 as needed using bolts.

[0010] See Figure 1 . Figure 2 The shaft assembly consists of shaft 12, compression spring 13, thrust ball bearing 15, and fine-tuning manual nut 16. Shaft 12 can slide freely axially within shaft seat 11. Compression spring 13 is mounted outside shaft 12, contacting shaft seat 11 and thrust ball bearing 15 on both sides. Thrust ball bearing 15 is mounted outside shaft 12, contacting compression spring 13 and fine-tuning manual nut 16 on both sides. Fine-tuning manual nut 16 is rotatably mounted on the tail end of shaft 12, with one end contacting thrust ball bearing 15. A bow-shaped movable clamp assembly is used to clamp the transmission wire or fiber. After filament 6, rotate the fine-tuning manual nut 16. At this time, the shaft 12 moves axially within the splined bearing 11 to straighten the transmission wire or fiber filament 6. Then, continue to rotate the fine-tuning manual nut 16 to move the shaft 12 axially within the bearing 11. Under the elastic action of the compression spring 13, by simply observing the distance from the thrust ball bearing 15 to the measuring ruler 14, it is possible to completely obtain the stable pre-tensioned micro-strain and the required tensile state of the transmission wire or fiber filament 6 raw material without using instruments.

[0011] See Figure 1 . Figure 2 The take-up reel assembly consists of a manual rotating lever 17, a take-up reel 18, and a take-up reel bracket 19. The take-up reel 18 is mounted on the take-up reel bracket 19 by a shaft pin, and the take-up reel bracket 19 is fastened to the middle of the splined shaft seat 11 by bolts. Under the rotation of the manual rotating lever 17, the take-up reel 18 can rotate clockwise and counterclockwise on the take-up reel bracket 19. The take-up reel 18 is used to coil the transmission wire or fiber filament 6 that extends beyond the bow-shaped movable clamp assembly.

[0012] In one embodiment, the movable clamp 3 is an arc-shaped movable clamp.

[0013] In one embodiment, shaft 12 is a spline shaft.

[0014] In one embodiment, the upper convex chuck 4 is a replaceable upper convex chuck, and the lower concave chuck 5 is a replaceable lower concave chuck.

[0015] This invention discloses a clamp for eliminating pre-tension micro-strain in the preparation of sensor core wires. In actual operation, when preparing sensor transmission core wires using transmission wires or fiber filaments 6 as raw materials, simply clamp the transmission wires or fiber filaments 6 together with the movable clamp assembly and the adjustable lock 10, then rotate the fine-tuning manual nut 16. At this time, the shaft 12, within the shaft seat 11, will straighten the transmission wires or fiber filaments 6 along the direction of the transmission wires or fiber filaments 6 at both ends. The specially designed compression spring 13 in front of the thrust ball bearing 15, according to the measuring ruler 14 beside it, determines the value of the pre-tension micro-strain required by the compression spring 13, thus ensuring that the transmission wires or fiber filaments 6 are in a stable tensile state. This is a clamp that enables sensor core wire products to be produced in standardized mass production, and is both simple and ensures that the transmission wires or fiber filaments 6 are in a stable tensile state.

Claims

1. A clamp for preparing sensing core wires to eliminate pre-tensioned micro-strain, characterized in that: Includes movable clamp assembly, bearing assembly, shaft assembly, and take-up reel assembly; The movable clamp assembly includes a movable clamp (3), an upper convex clamp (4), and a lower concave clamp (5); a channel for clamping a transmission wire or fiber filament (6) is formed between the upper convex clamp (4) and the lower concave clamp (5); the movable clamp is used to adjust the clamping force applied by the upper convex clamp (4) and the lower concave clamp (5) to the transmission wire or fiber filament (6); The axle assembly includes axle seat (11), a measuring straightedge (14), and a chassis frame (20); the axle seat (11) is fixed on the chassis frame (20), and the measuring straightedge (14) is horizontally arranged on the axle seat (11); The shaft assembly comprises a shaft (12), a compression spring (13), and a fine-tuning manual nut (16): the compression spring (13) is sleeved on the shaft (12) and the spring force of the compression spring (13) acting on the shaft is adjusted by the fine-tuning manual nut (16); one end of the shaft (12) is fixed on the movable clamp assembly, and the other end of the shaft (12) is slidably disposed in the shaft seat (11); The take-up reel assembly includes a take-up reel (18) and a take-up reel bracket (19), the take-up reel being rotatably mounted on the take-up reel bracket; the take-up reel (18) is used to wind the transmission wire or fiber filament (6) that passes through the movable clamp assembly, the shaft assembly is used to provide the pretension of the winding; the shaft assembly also includes a thrust ball bearing (15), the thrust ball bearing (15) being disposed between a compression spring (13) and a fine-tuning manual nut (16); After clamping the transmission wire or fiber filament (6) with the movable clamp assembly, rotate the fine adjustment manual nut (16). At this time, the shaft (12) moves axially within the shaft seat (11) to straighten the transmission wire or fiber filament (6). Continue to rotate the fine adjustment manual nut (16) to move the shaft (12) axially within the shaft seat (11). At this time, under the elastic action of the compression spring (13), you only need to look at the distance from the thrust ball bearing (15) to the measuring ruler (14) to obtain the stable pre-tensioned micro-strain and the required tensile state of the raw material of the transmission wire or fiber filament (6) without using instruments.

2. The clamp for eliminating pre-tensioned micro-strain in the preparation of sensing core wire according to claim 1, characterized in that: The shaft (12) is a spline shaft.

3. The clamp for eliminating pre-tensioned micro-strain in the preparation of sensing core wire according to claim 1, characterized in that: The movable clamp assembly also includes a fastening rotating screw (2), a fastening nut (8), and an adjustable latch (10); the fastening nut (8) is used to fix the shaft (12) on the movable clamp assembly; the adjustable latch (10) is used to fix the movable clamp (3) and the upper convex clamp (4) and the lower concave clamp (5) into a whole; the fastening rotating screw (2) is set on the movable clamp (3) to adjust the clamping force between the upper convex clamp (4) and the lower concave clamp (5).

4. The clamp for eliminating pre-tensioned micro-strain in the preparation of sensing core wire according to claim 1, characterized in that: The take-up reel assembly also includes a manual rotating lever (17), which is mounted on the take-up reel (18). Under the rotation of the manual rotating lever (17), the take-up reel (18) can rotate clockwise and counterclockwise on the take-up reel bracket (19).

5. The clamp for eliminating pre-tensioned micro-strain in the preparation of sensing core wire according to claim 1, characterized in that: The bottom of the bearing seat (11) can be bolted to adjust the required axial position on the long slot of the chassis frame (20) as needed.

6. The clamp for eliminating pre-tensioned micro-strain in the preparation of sensing core wire according to claim 1, characterized in that: The movable clamp (3) is an arc-shaped movable clamp.