An integrated welding workstation

Abstract

The present application relates to a kind of integrated welding workstations, belong to welding equipment technical field.It mainly aims at the problem of low efficiency of existing welding method, effect is difficult to guarantee, and the following technical scheme is proposed, including rack, and welding machine main body slidably connected to rack, the left side of the rack is provided with side plate, and welding platform is symmetrically arranged on the right side outer wall of side plate, welding platform includes fixed component, copper column, welding sand groove and limiting part, and the diameter of copper column arranged in two groups of welding platform is different, a plurality of grooves are formed in circumferential direction on copper column, transition platform is arranged on the upper side of welding platform and located on side plate, and fixed component includes mounting table and fixed part welded on side plate.The combination of rack, welding machine main body and welding platform is arranged to realize the high-efficiency and stable welding of mold cylinder main body by replacing manual welding with mechanical welding, thereby not only improving work efficiency, but also improving the qualified rate of welding.

Description

Technical Field

[0001] This invention relates to the field of welding equipment technology, and in particular to an integrated welding workstation. Background Technology

[0002] The processing of mold cylinders requires welding of their seams. Traditionally, this welding is done manually with a handheld welding torch. This method is not only labor-intensive and inefficient, but also produces highly toxic fumes that can negatively impact health, and the weld quality is difficult to guarantee. Therefore, to achieve efficient welding of mold cylinders, a welding device with high efficiency and smooth, uniform weld seams is needed for efficient processing.

[0003] Therefore, how to process welding equipment is a technical problem that needs to be solved by those skilled in the art. Summary of the Invention

[0004] The purpose of this invention is to address the problems existing in the background art by proposing an integrated welding workstation.

[0005] The technical solution of the present invention: An integrated welding workstation includes a frame and a welding machine body slidably connected to the frame. A side plate is provided on the left side of the frame, and welding platforms are symmetrically arranged on the right outer wall of the side plate. The welding platform includes a fixing component, a copper column, a welding sand tank and a limiting component, and the copper column provided in the two sets of welding platforms has a different diameter.

[0006] Preferably, a transition platform is provided above the welding platform on the side plate, the fixing component includes a mounting platform welded to the side plate and a fixing component, and the fixing component is located above the mounting platform. The copper column is set on the mounting platform, and a mold cylinder body is sleeved on the copper column.

[0007] Preferably, the fixing component includes an extension plate and a positioning screw. The left side of the extension plate is welded to a side plate, and the extension plate has at least two threaded holes. The positioning screw is movably connected to the threaded holes, and the extension plate at the position between the two threaded holes has an opening facing to the right.

[0008] Preferably, the welding sand tank includes a first baffle, a second baffle, and a handle. The first baffle and the second baffle are arranged opposite to each other, and the two feet of the handle are used to connect the ends of the first baffle and the second baffle, respectively.

[0009] Preferably, the limiting component includes a collar sleeved on the copper column, with a clamp plate welded to the top of the outer ring of the collar, and a threaded limiting rod threadedly connected to the bottom of the collar.

[0010] Preferably, a tool rack is welded to the left outer wall of the side plate. The tool rack includes a curved rod disposed on the side plate, and a suspension rod and an arc baffle are disposed on the curved rod.

[0011] Preferably, the main body of the smoking device is installed on the top of the curved rod, the main body of the smoking device is located above the frame, and multiple hooks are spaced apart on the suspension rod.

[0012] Preferably, the frame includes symmetrically arranged support frames, with connecting strips fixedly connected to the top of the symmetrical support frames, and a track provided at the top of the connecting strips, and the welding machine body is slidably connected to the track.

[0013] Preferably, the front and back of the symmetrical support frame are provided with partitions, and a welding sand tray located on the support frame is welded below the partitions.

[0014] Preferably, the copper pillar has multiple grooves along its circumference.

[0015] Compared with the prior art, the present invention has the following beneficial technical effects:

[0016] 1. By setting the welding machine body to slide on the frame and supplementing it with a welding platform, the welding gun on the welding machine can perform uniform welding on the mold cylinder body set on the welding platform, replacing the manual welding used in the existing technology. This not only reduces the burden on workers and improves work efficiency, but also results in a higher uniformity of the weld surface.

[0017] 2. The grooves set on the copper pillars in the welding platform, combined with the welding sand trough, ensure that the surface and inner side of the mold cylinder body are in full contact with the welding sand during the welding process, thereby further improving the smoothness and uniformity of the weld seam of the mold cylinder body.

[0018] 3. The main body of the fume extraction device is designed to extract and centrally discharge the fumes generated during welding operations, thereby reducing harm to workers. Attached Figure Description

[0019] Figure 1 A schematic diagram of one embodiment of the present invention is provided;

[0020] Figure 2 for Figure 1 A schematic diagram of the axial side view structure;

[0021] Figure 3 for Figure 2 A schematic diagram of the three-dimensional structure of the welding sand tank;

[0022] Figure 4 for Figure 1 A magnified schematic diagram of the local structure at point A;

[0023] Figure 5 for Figure 1 A magnified schematic diagram of the local structure at point B.

[0024] Reference numerals: 1. Frame; 101. Support frame; 102. Connecting bar; 103. Track; 2. Welding machine body; 3. Side plate; 4. Tool rack; 41. Curved rod; 42. Suspension rod; 43. Arc baffle; 5. Main body of fumigation equipment; 6. Partition plate; 7. Welding sand tray; 8. Fixing component; 81. Mounting platform; 82. Fixing component; 821. Extension plate; 822. Positioning screw; 9. Transition platform; 10. Copper column; 11. Mold cylinder body; 12. Welding sand tank; 121. Baffle one; 122. Baffle two; 123. Handle; 13. Limiting component; 131. Collar; 132. Clamping plate; 133. Threaded limiting rod. Detailed Implementation

[0025] The technical solution of the present invention will be further described below with reference to the accompanying drawings and specific embodiments.

[0026] Example 1

[0027] like Figure 1-5 As shown, the present invention proposes an integrated welding workstation, including a frame 1 and a welding machine body 2 slidably connected to the frame 1. A side plate 3 is provided on the left side of the frame 1, and welding platforms are symmetrically arranged on the right outer wall of the side plate 3. The welding platform includes a fixing component 8, a copper column 10, a welding sand tank 12 and a limiting component 13, and the copper columns 10 provided in the two sets of welding platforms have different diameters.

[0028] A transition platform 9 is provided above the welding platform on the side plate 3. The fixing component 8 includes a mounting platform 81 welded to the side plate 3 and a fixing component 82, and the fixing component 82 is located above the mounting platform 81. The copper column 10 is provided on the mounting platform 81, and the mold cylinder body 11 is sleeved on the copper column 10.

[0029] The fixing component 82 includes an extension plate 821 and a positioning screw 822. The left side of the extension plate 821 is welded to the side plate 3, and at least two threaded holes are provided on the extension plate 821. The positioning screw 822 is movably connected in the threaded holes. An opening with the right opening is provided on the extension plate (821) at the position between the two threaded holes.

[0030] The welding sand tank 12 includes a first baffle 121, a second baffle 122 and a handle 123. The first baffle 121 and the second baffle 122 are arranged opposite to each other, and the two feet of the handle 123 are used to connect the ends of the first baffle 121 and the second baffle 122 respectively.

[0031] The limiting component 13 includes a collar 131 sleeved on the copper column 10. A clamping plate 132 is welded to the top of the outer ring of the collar 131, and a threaded limiting rod 133 is threadedly connected to the bottom of the collar 131.

[0032] The copper pillar 10 has multiple grooves along its circumference.

[0033] In this embodiment, copper pillars 10 of different diameters are used to support and place mold cylinder bodies 11 of different inner diameters.

[0034] In this embodiment, the copper column 10 is connected to the fixing component 8 by bolts or positioning pins, which facilitates the rotation and face changing of the copper column 10. Thus, after a groove is worn down by welding over a long period of time, the groove with a different face can be replaced for continued use.

[0035] In this embodiment, the transition platform 9 is provided to prevent the formation of lumpy nodes at the beginning of the welding process. Therefore, a transition is required to ensure that the formal welding is uniform. The transition platform 9 is fixedly connected to the side plate 3 by simple spot welding, which is convenient for disassembly and replacement. The transition platform 9 is located on the left side of the opening.

[0036] In this embodiment, the opening on the extension plate 821 is designed to facilitate the passage of the welding torch during welding. This allows welding to begin from the leftmost end when welding the seam, making the weld a complete unit and preventing any missed welds.

[0037] In this embodiment, the groove provided on the copper column 10 in the welding platform is further supplemented by the welding sand trough 12, so that the surface and inner side of the mold cylinder body 11 are fully in contact with the welding sand during the welding process, thereby further improving the smoothness and uniformity of the weld of the mold cylinder body 11.

[0038] The working principle of an integrated welding workstation based on Embodiment 1 is as follows: When the equipment is running, the mold cylinder body 11 to be processed is fitted onto a suitable copper column 10 according to its inner diameter. After the mold cylinder body 11 is fitted onto the copper column 10, the positioning screw 822 on the fixing component 82 in the fixing assembly 8 is first adjusted to limit one end of the mold cylinder body 11, so that the left end of the mold cylinder body 11 is located below the opening of the extension plate 821. Then, the limiting component 13 is fitted onto the copper column 10. When the clamping plate 132 in the limiting component 13 contacts one end of the mold cylinder body 11, the threaded limiting rod 133 is adjusted to achieve the limiting component 13 on the copper column 10. The positioning on the mold cylinder body 11 is used to fix the mold cylinder body 11. After the mold cylinder body 11 is positioned, the welding sand tank 12 is placed at the weld seam at the top of the mold cylinder body 11, and welding sand is poured into the welding sand tank 12. Some of the welding sand seeps into the groove of the copper column 10 from the weld seam. After the welding sand is leveled, the welding gun in the welding machine body 2 is started to process the internal position of the welding sand tank 12. Then, the welding sand and the uniform movement of the welding machine body 2 on the frame 1 are combined to achieve the welding of the weld seam of the mold cylinder body 11. The smoke generated when welding the mold cylinder body 11 is extracted and discharged through the smoke extraction device body 5 set above it, ensuring a good processing environment.

[0039] After the mold cylinder body 11 is welded, remove the welding sand groove 12 and clean the welding sand adhering to the surface of the mold cylinder body 11. After the weld seam of the mold cylinder body 11 has cooled, reverse the threaded limiting rod 133 to cancel the limiting fixation between the limiting component 13 and the copper pillar 10, and then remove the limiting component 13 from the copper pillar 10. After the limiting component 13 is removed, remove the mold cylinder body 11 from the copper pillar 10. After the mold cylinder body 11 is removed, clean the welding sand in the groove on the copper pillar 10 to extend the service life of the copper pillar 10.

[0040] Example 2

[0041] like Figure 1-2 As shown, the integrated welding workstation proposed in this invention, compared with Embodiment 1, further includes: a frame 1 including symmetrically arranged support frames 101, a connecting strip 102 fixedly connected to the top of the symmetrical support frame 101, a track 103 provided on the top of the connecting strip 102, a welding machine body 2 slidably connected to the track 103, a partition 6 provided on both the front and back of the symmetrical support frame 101, and a welding sand tray 7 located on the support frame 101 welded below the partition 6.

[0042] In this embodiment, the welding sand tray 7 not only allows for convenient stacking of welding sand, but also prevents the welding sand added during welding of the mold cylinder body 11 from falling off, thus saving costs.

[0043] In this embodiment, the partition 6 allows part of the space in the welding sand tray 7 to be used as an area for storing items, thereby improving the utilization rate of the welding sand tray 7.

[0044] Example 3

[0045] like Figure 1-2 As shown, the integrated welding workstation proposed in this invention, compared with Embodiment 1 or Embodiment 2, further includes: a tool rack 4 welded on the left outer wall of the side plate 3, the tool rack 4 including a curved rod 41 disposed on the side plate 3, a suspension rod 42 and an arc baffle 43 disposed on the curved rod 41, a fumigation device body 5 installed on the top of the curved rod 41, the fumigation device body 5 being located above the frame 1, and multiple hooks being disposed at intervals on the suspension rod 42.

[0046] In this embodiment, the tool rack 4 provides a place to store a large number of tools and instruments during the use of the equipment, thus preventing tools from being lost.

[0047] In this embodiment, the side plate 3 is provided with a bucket for placing welding rods and a tool box, which further realizes the storage of tools used by the equipment.

[0048] The above specific embodiments are merely several preferred embodiments of the present invention. Based on the technical solutions of the present invention and the relevant teachings of the above embodiments, those skilled in the art can make various alternative improvements and combinations to the above specific embodiments.

Claims

1. An integrated welding workstation, comprising a frame (1) and a welding machine body (2) slidably connected to the frame (1), characterized in that: The frame (1) has a side plate (3) on its left side and welding platforms are symmetrically arranged on the right outer wall of the side plate (3). The welding platform includes a fixing component (8), a copper column (10), a welding sand tank (12) and a limiting component (13). The copper columns (10) in the two sets of welding platforms have different diameters. A transition platform (9) is provided above the welding platform on the side plate (3). The fixing component (8) includes a mounting platform (81) welded to the side plate (3) and a fixing component (82), and the fixing component (82) is located above the mounting platform (81). The copper column (10) is set on the mounting platform (81), and a mold cylinder body (11) is sleeved on the copper column (10). The fixing component (82) includes an extension plate (821) and a positioning screw (822). The left side of the extension plate (821) is welded to the side plate (3), and the extension plate (821) has at least two threaded holes. The positioning screw (822) is movably connected in the threaded holes. The extension plate (821) at the position between the two threaded holes has an opening facing to the right. The welding sand tank (12) includes a first baffle (121), a second baffle (122) and a handle (123). The first baffle (121) and the second baffle (122) are arranged opposite to each other. The two feet of the handle (123) are used to connect the ends of the first baffle (121) and the second baffle (122) respectively. The limiting component (13) includes a collar (131) sleeved on the copper column (10), a clamp (132) welded to the top of the outer ring of the collar (131), and a threaded limiting rod (133) threadedly connected to the bottom of the collar (131).

2. The integrated welding workstation according to claim 1, characterized in that: A tool rack (4) is welded to the left outer wall of the side plate (3). The tool rack (4) includes a curved rod (41) set on the side plate (3). A suspension rod (42) and an arc baffle (43) are set on the curved rod (41).

3. The integrated welding workstation according to claim 2, characterized in that: The top of the curved rod (41) is equipped with the smoking device body (5), which is located above the frame (1). Multiple hooks are spaced apart on the suspension rod (42).

4. An integrated welding workstation according to claim 1, characterized in that: The frame (1) includes symmetrically arranged support frames (101), the top of the symmetrical support frames (101) is fixedly connected to a connecting strip (102), the top of the connecting strip (102) is provided with a track (103), and the welding machine body (2) is slidably connected to the track (103).

5. An integrated welding workstation according to claim 4, characterized in that: The symmetrical support frame (101) has partitions (6) on both the front and back sides, and a welding sand tray (7) located on the support frame (101) is welded below the partitions (6).

6. An integrated welding workstation according to claim 1, characterized in that: The copper pillar (10) has multiple grooves along its circumference.

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