一种具有流量控制功能的高压共轨喷油器

By adopting a split control plunger and needle valve structure and connecting hole design in the high-pressure common rail injector, the problem of abnormal increase in fuel injection volume caused by blockage or sealing failure of the return oil flow orifice is solved, realizing flow restriction control of fuel injection volume, avoiding engine damage, and improving system safety.

CN117249025BActive Publication Date: 2026-07-17CHINA NORTH ENGINE RES INST

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CHINA NORTH ENGINE RES INST
Filing Date
2023-09-12
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

When the return oil metering orifice of the existing high-pressure common rail injector is blocked or the return oil sealing cone fails, it causes abnormal opening of the needle valve, a sharp increase in the injection volume, an increase in engine exhaust temperature, and even engine cylinder scoring damage.

Method used

The control plunger and needle valve are designed with a split structure, with a connecting sleeve and a connecting hole between them. By controlling the fuel flow, the amount of fuel injected is limited, ensuring that the amount of fuel injected by the injector is always within a certain range under different control pulse widths and valve failure conditions, thus having the ability to limit flow.

Benefits of technology

This effectively avoids engine cylinder scoring damage, ensures that the fuel injection volume is within the normal range, and improves the safety and reliability of the system.

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Abstract

本申请提供了一种具有流量控制功能的高压共轨喷油器,包括喷油器本体,设置在所述喷油器本体上端的控制阀偶件和油嘴针阀偶件,所述控制阀偶件包括控制柱塞,所述油嘴针阀偶件包括针阀,控制柱塞与针阀为分体式结构,且控制柱塞与针阀之间形成有连接腔;控制柱塞与针阀之间设有连接套,连接套上开设有与连接腔连通的连通孔;响应于控制流经至连通孔的燃油流量,以控制喷油器的最大喷油量。本申请所述的一种具有流量控制功能的高压共轨喷油器无论控制脉宽如何增大,甚至在控制阀失效的情况下,其喷油规律始终包络在一条曲线上,该喷油器具备喷油量限流能力,能够有效避免发动机出现拉缸损坏的情况。
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