Automatic cleaning system for filter bags

CN117282184BActive Publication Date: 2026-08-11SHANGHAI JINGYE ENVIRONMENTAL PROTECTION & ENERGY TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-06
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

传统湿法除尘技术就是在尿素造粒塔塔顶安装水洗射流雾化装置,以水性物吸收或吸附尿素粉尘颗粒,但是其存在无法克服的技术缺陷,也就是从大量尿素粉尘颗粒自尿素造粒塔的塔顶“逃逸”并溢出到大气中,形成类似“烟气”的污染物,对周边环境造成二次污染

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Abstract

This invention provides an automatic filter bag cleaning system, belonging to the field of granulation tower technology. The system involves arranging water pipes inside the top of the cleaning chamber of the urea granulation tower's purification device. Nozzles are installed on the water pipes, and the water mist sprayed from the nozzles is circular. By deflecting the nozzles at a certain angle, the water can cover a specific area of ​​the filter bags. Water enters the filter bags through the openings, flows along the surface, and wets the bags. Material adhering to the outside of the filter bags dissolves upon contact with the water and automatically detaches. This invention solves the technical problem that a large amount of adhesive material adhering to the bag walls of dust collector filter bags is difficult to peel off or detach from the bag walls by the weight of the dust or the adhesive material itself.
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Description

Technical Field

[0001] This invention belongs to the field of granulation tower technology and relates to an automatic filter bag cleaning system. Background Technology

[0002] Currently, there are two types of dust recovery technologies for the top of urea granulation towers: dry and wet methods. Traditional wet dust collection technology involves installing a water-washing jet atomizing device at the top of the urea granulation tower to absorb or adsorb urea dust particles using water-based substances. However, it has an insurmountable technical drawback: a large number of urea dust particles "escape" from the top of the urea granulation tower and overflow into the atmosphere, forming pollutants similar to "smoke," causing secondary pollution to the surrounding environment. Dry dust recovery technology represents a significant technological breakthrough, overcoming the prejudice that "dry baghouse dust collectors are not applicable to urea granulation equipment." Dry dust recovery technology involves installing a dust recovery device at the top of the urea granulation tower, achieving near-zero emission urea dust recovery; it is a historic and innovative technology.

[0003] Currently used dust collector filter bags generally rely on the weight of the dust or adhesive substances themselves to peel off or detach from the bag wall. This requires the filter bags to operate in a dry environment. However, in urea dust recovery applications, the dust collector filter bags operate in a humid environment, inevitably leading to a large amount of adhesive substances adhering to the bag wall. Relying solely on the weight of the dust or adhesive substances is insufficient to peel off or detach them from the bag wall. Summary of the Invention

[0004] Based on the problems existing in the prior art, the present invention provides an automatic filter bag cleaning system; the present invention solves the technical problem that a large amount of adhesive material is stuck to the bag wall of the dust collector filter bag, and it is difficult to peel or detach it from the bag wall by the weight of the dust or the adhesive material itself.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: an automatic filter bag cleaning system, wherein a water pipe is arranged inside the top of the cleaning chamber of the urea granulation tower purification device, and a nozzle is installed on the water pipe. The water mist sprayed from the nozzle is circular. By deflecting the nozzle at a certain angle to spray water, the filter bag in a certain area can be covered. The water flows into the filter bag from the filter bag opening, flows along the surface of the filter bag and wets the filter bag. The material adhering to the outside of the filter bag melts and falls off automatically after encountering water.

[0006] Furthermore, an automatic filter bag cleaning system includes a granulation tower body, a support frame fixedly connected to the upper end of the granulation tower body, a plurality of fans arranged on the upper surface of the support frame, the plurality of fans being evenly distributed on the surface of the support frame, a support frame fixedly connected to the upper surface of the granulation tower body, a fixing frame fixedly connected to the bottom surface of the support frame, a connecting frame arranged at the bottom end of the fixing frame, a plurality of filter bags arranged on the inner wall of the granulation tower body, each of the plurality of filter bags having a filter bag opening on its surface, and a cleaning device provided on the arc surface of the granulation tower body purification device, the cleaning device including a water inlet pipe.

[0007] Preferably, the arc surface of the water inlet pipe slides through the arc surface of the granulation tower purification device, a control valve is fixedly connected to the bottom end of the water inlet pipe, and a pneumatic ball valve is fixedly connected to the arc surface of the water inlet pipe near the control valve.

[0008] Furthermore, the pneumatic ball valve is located on the inner wall of the granulation tower. A spray pipe is fixedly connected to the end of the water inlet pipe furthest from the control valve. The spray pipe is located on both sides of the filter bag. The arc surface of the spray pipe is fixedly connected to the bottom end of the connecting frame. Several spray holes are formed on the arc surface of the inner wall of the spray pipe. Preferably, a limiting component is provided on the arc surface of the spray pipe corresponding to the spray holes. The limiting component includes a limiting plate. The inner wall of the limiting plate abuts against the arc surface of the spray pipe. A connecting plate is rotatably connected to one end of the limiting plate. A common moving rod slides through the side of the connecting plate and the limiting plate that are close to each other. A first spring is sleeved on the arc surface of the moving rod.

[0009] Preferably, the two ends of the first spring are fixedly connected to the rotating plate and the moving rod, respectively. A coil spring is sleeved on the arc surface of the end of the limiting plate away from the moving rod. Both ends of the coil spring are fixedly connected to the limiting plate. The arc surface of the coil spring slides through the inner wall of one end of the rotating plate.

[0010] More preferably, a nozzle is fixedly connected to the surface of the limiting plate at the position corresponding to the spray hole, and the cross-sectional dimensions of the nozzle are adapted to the cross-sectional dimensions of the spray hole.

[0011] Preferably, the upper arc surface of the nozzle is fitted with a sealing ring, the cross-sectional dimensions of the sealing ring are adapted to the cross-sectional dimensions of the nozzle, and the sealing ring is a rubber ring.

[0012] More preferably, the upper arc surface of the connecting frame is provided with an adjustment device, the adjustment device including two positioning frames, the ends of the two positioning frames that are far apart from each other are rotatably connected to positioning plates, positioning rods are slidably passed through both sides of the upper end of the positioning plates, the arc surface of the positioning rods is fitted with a second spring, the two ends of the second springs are fixedly connected to the positioning rods and the positioning plates respectively, the bottom end of the fixing frame is provided with a positioning hole corresponding to the position of the positioning rod, the inner wall of the positioning hole is inserted into the arc surface of the positioning rod, the arc surface of the positioning frame is fitted with a torsion spring, the two ends of the torsion springs are fixedly connected to the positioning frame, the bottom end of the positioning plate is provided with a connecting hole, the arc surface of the torsion springs slidably passes through the inner wall of the connecting hole.

[0013] Compared with the prior art, the advantages and positive effects of the present invention are as follows:

[0014] 1. The present invention arranges a spray pipe on the inner side of the top of the clean chamber of the purification device in the granulation tower, and a nozzle is installed on the spray pipe. The water mist sprayed from the nozzle is circular. By deflecting the nozzle at a certain angle to spray water, it can cover a certain area of ​​the filter bag. The water flows into the filter bag from the filter bag opening, flows along the surface of the filter bag and wets the filter bag. The material adhering to the outside of the filter bag dissolves in the water and falls off automatically.

[0015] 2. By setting up a cleaning device, when cleaning the filter bags on the granulation tower, the pneumatic ball valve on the water inlet pipe is used to open and close the water inlet pipe through the use of the water inlet pipe and the spray pipe on the granulation tower. This allows the spray holes on the spray pipe to clean the inner wall of the filter bag, which is beneficial for conveniently cleaning the urea dust trapped and accumulated on the surface of the filter bag.

[0016] 3. By setting an adjustment device, the present invention facilitates the replacement and maintenance of the fixing frame and connecting frame when the spray pipe is hoisted for a long time, thereby providing better protection for the entire spray pipe. At this time, the positioning plate on the positioning frame abuts against the fixing frame through the positioning frame on the connecting frame, and the positioning rod on the positioning plate uses the tension generated by the second spring on the positioning rod to squeeze and limit the position of the positioning rod.

[0017] 4. By setting up an auxiliary device, when operating the nozzles on the spray pipe, in order to better protect the nozzles and avoid nozzle blockage that prevents normal operation, the drive motor on the support frame drives the drive gear and drive rack to move and adjust their positions. This causes the top plate on the drive rack to move the position of the extrusion plate up and down, so that the extrusion column on the extrusion plate extrudes and limits the inside of the nozzle. Attached Figure Description

[0018] Figure 1This invention provides a three-dimensional structural schematic diagram of an automatic filter bag cleaning system;

[0019] Figure 2 This invention proposes an automatic filter bag cleaning system. Figure 1 A magnified structural diagram at point A;

[0020] Figure 3 This invention provides a schematic diagram of the cleaning device portion of an automatic filter bag cleaning system.

[0021] Figure 4 This invention provides a schematic diagram of the cleaning device structure for an automatic filter bag cleaning system.

[0022] Figure 5 This invention provides a schematic diagram of the limiting component structure of an automatic filter bag cleaning system;

[0023] Figure 6 This invention provides a partial structural diagram of a limiting component in an automatic filter bag cleaning system.

[0024] Figure 7 This invention provides a schematic diagram of the adjustment device structure for an automatic filter bag cleaning system;

[0025] Figure 8 This invention provides a partial structural diagram of the adjustment device for an automatic filter bag cleaning system.

[0026] Figure 9 This invention provides a schematic diagram of the disassembled structure of the adjustment device of an automatic filter bag cleaning system;

[0027] Figure 10 This invention provides a schematic diagram of the auxiliary device structure for an automatic filter bag cleaning system.

[0028] Figure 11 This invention proposes an automatic filter bag cleaning system. Figure 10 A magnified structural diagram at point B;

[0029] Figure 12 This invention proposes an automatic filter bag cleaning system. Figure 10 A magnified structural diagram at point C;

[0030] Figure 13 This is a schematic diagram of the automatic filter bag cleaning system according to the present invention.

[0031] Legend: 1. Granulation tower body; 2. Support frame; 3. Fan; 4. Support frame; 5. Filter bag inlet; 6. Filter bag; 7. Fixing frame; 8. Connecting frame; 9. Cleaning device; 91. Water inlet pipe; 92. Control valve; 93. Pneumatic ball valve; 94. Spray pipe; 95. Spray hole; 96. Limiting assembly; 961. Limiting plate; 962. Rotating plate; 963. Nozzle; 964. Coil spring; 965. Moving rod; 966. First spring; 967. Sealing ring; 10. Adjusting device; 1001. Positioning frame; 1002. Positioning plate; 1003, Positioning rod; 1004, Second spring; 1005, Positioning hole; 1006, Protective pad; 1007, Torsion spring; 1008, Slot; 1009, Block; 1010, Connecting hole; 11, Auxiliary device; 1101, Drive rack; 1102, Drive gear; 1103, Drive motor; 1104, Fixing frame; 1105, Top plate; 1106, Extrusion plate; 1107, Sealing frame; 1108, Extrusion column; 1109, Sliding rod; 1110, Connecting frame; 1111, Rotating column. Detailed Implementation

[0032] To better understand the above-mentioned objectives, features, and advantages of the present invention, the present invention will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0033] Numerous specific details are set forth in the following description in order to provide a full understanding of the invention. However, the invention may also be practiced in other ways than those described herein, and therefore the invention is not limited to the specific embodiments disclosed in the following specification.

[0034] This invention provides an automatic filter bag cleaning system. A spray pipe or water pipe is arranged inside the top of the cleaning chamber of the urea granulation tower's purification device. Nozzles are installed on the spray pipe or water pipe, and the water mist sprayed from the nozzles is circular. By deflecting the nozzles at a certain angle, the water can cover a certain area of ​​the filter bags. Water enters the filter bags from the bag openings, flows along the surface of the filter bags, and wets them. Material adhering to the outside of the filter bags dissolves upon contact with water and automatically falls off, achieving the filter bag cleaning effect. The water pipe arranged inside the top of the cleaning chamber of the urea granulation tower's purification device is connected to an external water inlet pipe. A pneumatic ball valve is installed on the connecting pipe between the water pipe arranged inside the top of the cleaning chamber of the urea granulation tower's purification device and the external water inlet pipe. The opening and closing of the pneumatic ball valve is operated by a PLC. When it is necessary to clean the filter bags in this area, the operating system of the granulation tower's exhaust gas purification device shuts down the fan in the cleaning area and opens the pneumatic ball valve, thus enabling automatic filter bag cleaning.

[0035] Furthermore, spray pipes or water pipes are arranged on both sides of the filter bag area, approximately 1 meter above the filter bag opening. Preferably, nozzles are installed on the spray pipes, positioned in the center of the filter bag area, offset at a 25° angle towards the center. Each nozzle covers more than half of the filter bag area, allowing the water jets from both sides to cover the entire area. Water enters the filter bag from the opening, flows down the bag, and wets it. Any material adhering to the outside of the filter bag dissolves upon contact with the water and detaches automatically, achieving the desired filter bag cleaning effect.

[0036] Furthermore, an automatic filter bag cleaning system includes a granulation tower body. A support frame is fixedly connected to the upper end of the granulation tower body. A plurality of fans are arranged on the upper surface of the support frame, and the plurality of fans are evenly distributed on the surface of the support frame. A support frame is fixedly connected to the upper surface of the granulation tower body. A fixing frame is fixedly connected to the bottom surface of the support frame. A connecting frame is arranged at the bottom end of the fixing frame. A plurality of filter bags are arranged on the inner wall of the granulation tower body. Each of the plurality of filter bags has a filter bag opening on its surface. A cleaning device is provided on the arc surface of the purification device of the granulation tower body. The cleaning device includes a water inlet pipe.

[0037] By adopting the above technical solution, a spray pipe is arranged on the inner side of the top of the clean chamber of the granulation tower purification device, and nozzles are installed on the spray pipe. The water mist sprayed from the nozzles is circular. By deflecting the nozzles at a certain angle, water can be sprayed to cover a certain area of ​​the filter bags. The water flows into the filter bags from the filter bag opening, flows along the surface of the filter bags and wets them. The material adhering to the outside of the filter bags dissolves and falls off automatically after encountering water, achieving the effect of cleaning the filter bags. The spray pipe arranged on the inner side is connected to the external water inlet pipe, and a pneumatic ball valve is installed on the pipe. The opening and closing of the pneumatic ball valve is operated by PLC. When it is necessary to clean the filter bags in this area, the area fan is turned off and the pneumatic ball valve is opened through the operating system, so that the filter bags can be automatically cleaned.

[0038] Preferably, the arc surface of the water inlet pipe slides through the arc surface of the granulation tower purification device. A control valve is fixedly connected to the bottom end of the water inlet pipe. A pneumatic ball valve is fixedly connected to the arc surface of the end of the water inlet pipe near the control valve. The pneumatic ball valve is located on the inner wall of the granulation tower. A spray pipe is fixedly connected to the end of the water inlet pipe away from the control valve. The spray pipe is located on both sides of the filter bag. The arc surface of the spray pipe is fixedly connected to the bottom end of the connecting frame. A plurality of spray holes are opened on the arc surface of the inner wall of the spray pipe.

[0039] By adopting the above technical solution, when cleaning the filter bags on the granulation tower, the pneumatic ball valve on the water inlet pipe can be used to open and close the water inlet pipe through the use of the water inlet pipe and the spray holes opened on the spray pipe to clean the inner wall of the filter bag, which is conducive to conveniently cleaning the urea dust trapped and accumulated on the surface of the filter bag.

[0040] Preferably, the arc surface of the spray pipe is provided with a limiting component corresponding to the position of the spray hole. The limiting component includes a limiting plate, the inner wall of which abuts against the arc surface of the spray pipe. One end of the limiting plate is rotatably connected to a connecting plate. The connecting plate and the limiting plate are slidably connected to the same moving rod on their respective sides. The arc surface of the moving rod is fitted with a first spring, the two ends of which are fixedly connected to a rotating plate and the moving rod, respectively. The arc surface of the limiting plate away from the moving rod is fitted with a coil spring, both ends of which are fixedly connected to the limiting plate. The arc surface of the coil spring slidably penetrates the inner wall of one end of the rotating plate. A nozzle is fixedly connected to the surface of the limiting plate at the position corresponding to the spray hole. The cross-sectional dimensions of the nozzle are adapted to the cross-sectional dimensions of the spray hole.

[0041] This preferred solution achieves better alignment and positioning of the nozzles and spray holes on the spray pipe when cleaning the filter bags. A limiting plate, connected to the nozzle, rotates and aligns with a rotating plate, thus squeezing and positioning the spray holes on the spray pipe. This allows the nozzles on the limiting plate to align with the spray holes, with the two nozzles at a 50-degree angle, effectively covering and cleaning the filter bag area. A movable rod then connects and fixes the rotating plate and the limiting plate, facilitating adjustment, replacement, and maintenance of the entire nozzle position.

[0042] Preferably, the upper arc surface of the nozzle is fitted with a sealing ring, the cross-sectional dimensions of the sealing ring are adapted to the cross-sectional dimensions of the nozzle, and the sealing ring is a rubber ring.

[0043] By adopting this preferred solution, the sealing ring on the nozzle can increase the sealing between the nozzle and the spray hole, thereby helping to prevent water leakage from the joint between the spray hole and the nozzle.

[0044] Preferably, the upper arc surface of the connecting frame is provided with an adjustment device, the adjustment device includes two positioning frames, and the ends of the two positioning frames that are far apart from each other are rotatably connected to positioning plates. Positioning rods are slidably passed through both sides of the upper end of the positioning plates. The arc surface of the positioning rods is fitted with a second spring, and the two ends of the second springs are fixedly connected to the positioning rods and the positioning plates, respectively. The bottom end of the fixing frame is provided with a positioning hole corresponding to the position of the positioning rod. The inner wall of the positioning hole is inserted into the arc surface of the positioning rod. The arc surface of the positioning frame is fitted with a torsion spring, and the two ends of the torsion spring are fixedly connected to the positioning frame. The bottom end of the positioning plate is provided with a connecting hole, and the arc surface of the torsion spring slides through the inner wall of the connecting hole.

[0045] By adopting the above technical solution, during long-term use of the sprinkler pipe, in order to facilitate better replacement and maintenance of the fixing frame and connecting frame, and thus better protect the entire sprinkler pipe, the positioning plate on the positioning frame of the connecting frame abuts against the fixing frame. Then, the positioning rod on the positioning plate uses the tension generated by the second spring on the positioning rod to compress and limit the position of the positioning rod. The positioning rod is inserted into the positioning hole opened on the fixing frame for limitation, which facilitates convenient fixation and limitation between the fixing frame and the connecting frame.

[0046] Preferably, protective pads are fixedly connected to the side of the positioning plate near the connecting frame, and the surfaces of the protective pads are fixedly connected to the bottom end of the fixing frame and the top end of the connecting frame, respectively.

[0047] By adopting this preferred solution, when the positioning plate abuts and limits the contact between the fixed frame and the connecting frame, the protective pad on the positioning plate can provide better protection and limitation between the fixed frame and the connecting frame.

[0048] Preferably, a slot is provided on the upper end of the connecting frame near the fixed frame, and a locking block is fixedly connected to the bottom end of the fixed frame at the position corresponding to the slot, and the inner wall of the slot engages with the arc surface of the locking block.

[0049] By adopting this preferred solution, when the fixed frame and the connecting frame are docked, the locking blocks on the fixed frame and the locking slots on the connecting frame can engage and limit each other, which is beneficial for fixing and limiting the entire fixed frame and the connecting frame.

[0050] Preferably, the inner walls at both ends of the support frame are provided with auxiliary devices. The auxiliary devices include two fixed frames, one side of each fixed frame is fixedly connected to both ends of the support frame, and a drive motor is fixedly connected to the inner wall of each fixed frame. A drive gear is fixedly connected to the output end of each drive motor, and a drive rack is meshed with the tooth surface of the drive gear. One side of each drive rack is fixedly connected to the support frame, and the upper ends of the two drive racks are fixedly connected to the same top plate. An extrusion plate is fixedly connected to the surface of the top plate at the position corresponding to the nozzle. Extrusion columns are fixedly connected to both ends of the extrusion plate at the positions corresponding to the nozzle, and the cross-sectional dimensions of the extrusion columns are adapted to the cross-sectional dimensions of the nozzle.

[0051] By adopting the above technical solution, when operating the nozzles installed on the spray pipe, in order to better protect the nozzles and avoid nozzle blockage that would prevent normal operation, the drive motor on the support frame drives the drive gear and drive rack to move and adjust their positions. This causes the top plate on the drive rack to move the position of the extrusion plate up and down, and the extrusion column on the extrusion plate to extrude and limit the inner wall of the nozzle, thus helping to protect the entire nozzle.

[0052] Preferably, a plurality of sliding rods are fixedly connected to both sides of the top plate, and a connecting frame is fixedly connected to the upper side wall of the support frame at the position corresponding to the sliding rod. The surface of the connecting frame slides through the arc surface of the sliding rod, and a rotating column is threaded to the upper end of each sliding rod.

[0053] By adopting this preferred solution, in order to prevent the position of the entire top plate from shifting when the position of the top plate is moved and adjusted, the sliding limit is achieved between the sliding rod on the top plate and the connecting frame on the support frame, which is beneficial to limiting the position of the entire top plate.

[0054] Preferably, a sealing frame is fixedly connected to the extrusion plate at the position corresponding to the extrusion column, and the cross-sectional dimension of the sealing frame is larger than the cross-sectional dimension of the nozzle.

[0055] By adopting this preferred solution, the sealing frame on the extrusion plate can better protect the entire nozzle area from impact damage.

[0056] The invention will now be further described with reference to the accompanying drawings.

[0057] Specifically, such as Figure 13 As shown, the automatic filter bag cleaning system of the present invention includes a control valve 4, a main water inlet pipe 3, a spray flushing pipe 1, nozzles 2, and other auxiliary devices. The main water inlet pipe provides the necessary water for the entire cleaning system and is controlled by a valve. The main water inlet pipe extends upwards to the cleaning chamber at the top of the purification device, where it branches off to connect to the spray flushing pipes in different sections. The spray flushing pipes are installed inside the cleaning chamber, distributed on both sides of the filter bag area, approximately 1 meter above the filter bags. Multiple dedicated cleaning nozzles are installed on the spray flushing pipes, with the nozzles angled approximately 25 degrees towards the center of the filter bag area, ensuring that the water sprayed by the nozzles on both sides covers the entire filter bag area. Similarly, the spray flushing pipes also have control valves. When the filter bags in a certain area need cleaning, the valve on the main water inlet pipe opens, and the corresponding valve on the spray flushing pipe also opens. At this time, the nozzles on the spray flushing pipes spray water to wet and soak the covered filter bags. The material adhering to the surface of the filter bags absorbs the water, dissolves, and gradually peels off, achieving the cleaning effect.

[0058] Furthermore, such as Figures 1-12As shown, an automatic filter bag cleaning system of the present invention includes a granulation tower body 1, a support frame 2 fixedly connected to the upper end of the granulation tower body 1, a plurality of fans 3 provided on the upper surface of the support frame 2, the plurality of fans 3 being evenly distributed on the surface of the support frame 2, a support frame 4 fixedly connected to the upper surface of the granulation tower body 1, a fixing frame 7 fixedly connected to the bottom surface of the support frame 4, a connecting frame 8 provided at the bottom end of the fixing frame 7, a plurality of filter bags 6 provided on the inner wall of the granulation tower body 1, a filter bag opening 5 provided on the surface of each of the plurality of filter bags 6, a cleaning device 9 provided on the arc surface of the granulation tower body 1, an adjustment device 10 provided on the upper arc surface of the connecting frame 8, and auxiliary devices 11 provided on the inner walls of both ends of the support frame 4.

[0059] The specific setup and function of its cleaning device 9, adjusting device 10 and auxiliary device 11 will be described in detail below.

[0060] like Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, the cleaning device 9 includes a water inlet pipe 91, the arc surface of which slides through the arc surface of the granulation tower body 1. A control valve 92 is fixedly connected to the bottom end of the water inlet pipe 91. A pneumatic ball valve 93 is fixedly connected to the arc surface of the end of the water inlet pipe 91 near the control valve 92. The pneumatic ball valve 93 is located on the inner wall of the granulation tower body 1. A spray pipe 94 is fixedly connected to the end of the water inlet pipe 91 away from the control valve 92. The spray pipe 94 is located on both sides of the filter bag 6. The arc surface of the spray pipe 94 is fixedly connected to the bottom end of the connecting frame 8. Several spray holes 95 are opened on the arc surface of the inner wall of the spray pipe 94. A limiting component 96 is provided on the arc surface of the spray pipe 94 corresponding to the spray holes 95. The limiting component 96 includes a limiting plate 961. The inner wall of the limiting plate 961 abuts against the arc surface of the spray pipe 94. One end of the limiting plate 961 is rotatably connected to a connecting... A single moving rod 965 slides through the plate, connecting plate, and limiting plate 961 on their adjacent sides. A first spring 966 is fitted on the arc surface of the moving rod 965. The two ends of the first spring 966 are fixedly connected to the rotating plate 962 and the moving rod 965, respectively. A coil spring 964 is fitted on the arc surface of the limiting plate 961 away from the moving rod 965. Both ends of the coil spring 964 are fixedly connected to the limiting plate 961. The arc surface of the coil spring 964 slides through the inner wall of one end of the rotating plate 962. A nozzle 963 is fixedly connected to the surface of the limiting plate 961 at the position corresponding to the spray hole 95. The cross-sectional dimensions of the nozzle 963 are adapted to the cross-sectional dimensions of the spray hole 95. A sealing ring 967 is fitted on the upper arc surface of the nozzle 963. The cross-sectional dimensions of the sealing ring 967 are adapted to the cross-sectional dimensions of the nozzle 963. The sealing ring 967 is a rubber ring.

[0061] The cleaning device 9 achieves the following effect: by using a limiting plate 961 that is connected to the nozzle 963, the limiting plate 961 and the rotating plate 962 rotate and connect, thereby squeezing and limiting the spray holes 95 on the spray pipe 94 between the limiting plate 961 and the rotating plate 962, allowing the nozzle 963 on the limiting plate 961 to connect with the spray holes 95. The angle between the two nozzles 963 is 50 degrees, which can effectively cover and clean the area of ​​the filter bag 6. Then, the moving rod 965 is used to insert and fix the rotating plate 962 and the limiting plate 961, which is conducive to the adjustment, replacement and maintenance of the position of the nozzle 963. The sealing ring 967 on the nozzle 963 can increase the sealing between the nozzle 963 and the spray hole 95, thereby helping to prevent water from leaking from the connection between the spray hole 95 and the nozzle 963.

[0062] like Figure 7 , Figure 8 and Figure 9 As shown, the adjusting device 10 includes two positioning frames 1001. Positioning plates 1002 are rotatably connected to the ends of the two positioning frames 1001 that are far apart from each other. Positioning rods 1003 slide through both sides of the upper end of the positioning plates 1002. A second spring 1004 is sleeved on the arc surface of the positioning rod 1003. The two ends of the second spring 1004 are fixedly connected to the positioning rod 1003 and the positioning plate 1002, respectively. A positioning hole 1005 is opened at the bottom end of the fixing frame 7 corresponding to the position of the positioning rod 1003. The inner wall of the positioning hole 1005 is inserted into the arc surface of the positioning rod 1003. A torsion spring 1007 is sleeved on the arc surface of the positioning frame 1001. Both ends of the spring 1007 are fixedly connected to the positioning frame 1001. The bottom end of the positioning plate 1002 is provided with a connecting hole 1010. The arc surface of the torsion spring 1007 slides through the inner wall of the connecting hole 1010. The side of the positioning plate 1002 near the connecting frame 8 is fixedly connected with a protective pad 1006. The surface of the protective pad 1006 is fixedly connected to the bottom end of the fixing frame 7 and the top end of the connecting frame 8 respectively. The upper end of the connecting frame 8 is provided with a slot 1008 near the fixing frame 7. The bottom end of the fixing frame 7 is fixedly connected with a block 1009 corresponding to the position of the slot 1008. The inner wall of the slot 1008 engages with the arc surface of the block 1009.

[0063] The overall adjustment device 10 achieves the following effect: through the positioning frame 1001 on the connecting frame 8, the positioning plate 1002 on the positioning frame 1001 abuts against the fixed frame 7; then, using the positioning rod 1003 on the positioning plate 1002, the tension generated by the second spring 1004 on the positioning rod 1003 compresses and limits the position of the positioning rod 1003; and the positioning rod 1003 is inserted into and limited by the positioning hole 1005 opened on the fixed frame 7, which facilitates convenient adjustment of the fixed frame 7 and the fixed frame 7. The connecting frame 8 is fixed and limited. When the positioning plate 1002 abuts and limits the connection between the fixed frame 7 and the connecting frame 8, the protective pad 1006 on the positioning plate 1002 can better protect and limit the connection between the fixed frame 7 and the connecting frame 8. When the fixed frame 7 and the connecting frame 8 are connected, the locking block 1009 on the fixed frame 7 and the locking groove 1008 on the connecting frame 8 can lock and limit the connection, which is beneficial to the fixed and limited connection between the fixed frame 7 and the connecting frame 8.

[0064] like Figure 10 , Figure 11 and Figure 12 As shown, the auxiliary device 11 includes two fixed frames 1104. One side of each fixed frame 1104 is fixedly connected to both ends of the support frame 4. A drive motor 1103 is fixedly connected to the inner wall of each fixed frame 1104. A drive gear 1102 is fixedly connected to the output end of each drive motor 1103. The teeth of the drive gear 1102 mesh with a drive rack 1101. One side of each drive rack 1101 is fixedly connected to the support frame 4. The upper ends of the two drive racks 1101 are fixedly connected to the same top plate 1105. A pressing plate 1106 is fixedly connected to the surface of the top plate 1105 at a position corresponding to the nozzle 963. The two ends of the pressing plate 1106 are... A squeezing column 1108 is fixedly connected to the nozzle 963. The cross-sectional dimensions of the squeezing column 1108 are adapted to the cross-sectional dimensions of the nozzle 963. Several sliding rods 1109 are fixedly connected to both sides of the top plate 1105. A connecting frame 1110 is fixedly connected to the upper side wall of the support frame 4 at the position corresponding to the sliding rod 1109. The surface of the connecting frame 1110 slides through the arc surface of the sliding rod 1109. A rotating column 1111 is threadedly connected to the upper end of each sliding rod 1109. A sealing frame 1107 is fixedly connected to the squeezing plate 1106 at the position corresponding to the squeezing column 1108. The cross-sectional dimensions of the sealing frame 1107 are larger than the cross-sectional dimensions of the nozzle 963.

[0065] The auxiliary device 11 achieves the following effect: the drive motor 1103 on the support frame 4 drives the drive gear 1102 and drive rack 1101 to adjust their positions, thereby causing the top plate 1105 on the drive rack 1101 to raise and lower the position of the extrusion plate 1106. The extrusion column 1108 on the extrusion plate 1106 then extrudes and limits the inner wall of the nozzle 963, thus protecting the entire nozzle 963. When adjusting the position of the top plate 1105, to prevent the top plate 1105 from shifting, the sliding rod 1109 on the top plate 1105 slides and limits the position of the top plate 1105 with the connecting frame 1110 on the support frame 4. The sealing frame 1107 on the extrusion plate 1106 provides better protection against the extrusion of the nozzle 963, preventing damage from impacts.

[0066] Example 2, based on Example 1, has the following overall working principle: In this invention, a spray pipe 94 is arranged inside the top of the cleaning chamber of the purification device in the granulation tower, and a nozzle 963 is installed on the spray pipe 94. The water mist sprayed by the nozzle 963 is circular. By deflecting the nozzle 963 at a certain angle to spray water, it can cover a certain area of ​​the filter bag. The water flows into the filter bag 6 from the filter bag opening 5, flows along the surface of the filter bag 6 and wets the filter bag 6. The material adhering to the outside of the filter bag 6 dissolves in the water and falls off automatically, achieving the filter bag cleaning effect. The spray pipe 94 arranged inside is connected to the external water inlet pipe 91. A pneumatic ball valve 93 is installed on the pipe. The opening and closing of the pneumatic ball valve 93 is operated by the PLC. When it is necessary to clean the filter bags in this area, the area fan 3 is turned off by the operating system and the pneumatic ball valve 93 is opened to automatically clean the filter bags.

[0067] When cleaning the filter bags 6 on the granulation tower 1, the pneumatic ball valve 93 on the inlet pipe 91 is used to open and close the inlet pipe 91 via the spray pipe 94. This allows the spray holes 95 on the spray pipe 94 to clean the inner wall of the filter bags 6, facilitating the removal of urea dust trapped and accumulated on the surface of the filter bags 6. When using the spray holes 95 on the spray pipe 94 to clean the filter bags 6, a limiting plate 961, which is connected to the nozzle 963, is used to better align and limit the nozzle 963 with the spray hole 95. This allows the limiting plate 961 to rotate and align with the rotating plate 962. This allows the limiting plate 961 and the rotating plate 962 to squeeze and limit the spray holes 95 on the spray pipe 94, allowing the nozzles 963 on the limiting plate 961 to align with the spray holes 95. The angle between the two nozzles 963 is 50 degrees, which can effectively cover and clean the area of ​​the filter bag 6. The moving rod 965 then inserts and fixes the rotating plate 962 and the limiting plate 961, which facilitates the adjustment, replacement, and maintenance of the entire nozzle 963 position. The sealing ring 967 on the nozzle 963 can increase the sealing between the nozzle 963 and the spray hole 95, thus helping to prevent water leakage at the joint between the spray hole 95 and the nozzle 963.

[0068] During prolonged use of the spray pipe 94, to facilitate easier replacement and maintenance of the fixing frame 7 and connecting frame 8, and thus better protect the entire spray pipe 94, the positioning plate 1002 on the positioning frame 1001 of the connecting frame 8 abuts against the fixing frame 7. Then, the positioning rod 1003 on the positioning plate 1002, with its second spring 1004, compresses and limits the position of the positioning rod 1003. The positioning rod 1003 and the opening on the fixing frame 7... The positioning hole 1005 is used for insertion and limiting, which facilitates the fixing and limiting of the fixed frame 7 and the connecting frame 8. When the positioning plate 1002 abuts and limits the connection between the fixed frame 7 and the connecting frame 8, the protective pad 1006 on the positioning plate 1002 can better protect and limit the connection between the fixed frame 7 and the connecting frame 8. When the fixed frame 7 and the connecting frame 8 are connected, the locking block 1009 on the fixed frame 7 and the locking groove 1008 on the connecting frame 8 can lock and limit each other, which is conducive to the fixing and limiting of the entire fixed frame 7 and the connecting frame 8.

[0069] When operating the nozzles 963 installed on the spray pipe 94, in order to better protect the nozzles 963 and avoid clogging and malfunction, the drive motor 1103 on the support frame 4 drives the drive gear 1102 and drive rack 1101 to adjust their positions. This causes the top plate 1105 on the drive rack 1101 to raise and lower the position of the extrusion plate 1106, allowing the extrusion column 1108 on the extrusion plate 1106 to press against the nozzles 963. The wall is squeezed and limited, which helps to protect the entire nozzle 963. When the position of the entire top plate 1105 is moved and adjusted, in order to prevent the position of the top plate 1105 from shifting, the sliding rod 1109 on the top plate 1105 and the connecting frame 1110 on the support frame 4 are slidably limited, which helps to limit the position of the entire top plate 1105. The sealing frame 1107 on the squeezing plate 1106 can better squeeze and protect the position of the entire nozzle 963, avoiding damage to the nozzle 963 from impacts.

[0070] Compared with existing technologies, the advantages and positive effects of the automatic filter bag cleaning system of the present invention are as follows:

[0071] 1. The automatic filter bag cleaning system of the present invention uses spray pipes arranged inside the top of the cleaning chamber of the purification device in the granulation tower. The spray pipes are equipped with nozzles, and the water mist sprayed from the nozzles is circular. By deflecting the nozzles at a certain angle, water can be sprayed to cover a certain area of ​​the filter bags. The water flows into the filter bags from the filter bag opening, flows along the surface of the filter bags and wets them. The material adhering to the outside of the filter bags dissolves in the water and falls off automatically, achieving the effect of cleaning the filter bags. The spray pipes arranged inside are connected to the external water inlet pipe. A pneumatic ball valve is installed on the pipe. The opening and closing of the pneumatic ball valve is operated by PLC. When it is necessary to clean the filter bags in this area, the area fan is turned off and the pneumatic ball valve is opened through the operating system, so that the filter bags can be automatically cleaned.

[0072] 2. The automatic filter bag cleaning system of this invention, by setting up a cleaning device, cleans the filter bags on the granulation tower. The system utilizes the connection between the water inlet pipe and the spray pipe on the granulation tower, allowing a pneumatic ball valve on the water inlet pipe to open and close. This enables the spray holes on the spray pipe to clean the inner wall of the filter bags, facilitating the convenient removal of urea dust accumulated on the filter bag surface. When using the spray holes on the spray pipe to clean the filter bags, a limiting plate corresponding to the nozzle is used to better align and limit the nozzles and spray holes. The limiting plate and the rotating plate rotate and align, thereby squeezing and limiting the spray holes on the spray pipe. This allows the nozzles on the limiting plate to align with the spray holes, with the two nozzles at a 50-degree angle. This effectively covers and cleans the area of ​​the filter bag. The rotating plate and the limiting plate are then fixed and positioned by inserting a moving rod, which facilitates the adjustment, replacement, and maintenance of the entire nozzle position. The sealing ring on the nozzle increases the sealing between the nozzle and the spray hole, thus preventing water leakage at the joint between the nozzle and the spray hole.

[0073] 3. The automatic filter bag cleaning system of the present invention, by setting an adjustment device, facilitates the replacement and maintenance of the fixing frame and connecting frame during long-term use of the spray pipe, thereby providing better protection for the entire spray pipe. In this case, the positioning plate on the positioning frame abuts against the fixing frame via the positioning bracket on the connecting frame. The positioning rod on the positioning plate, with the tension generated by the second spring on the positioning rod, compresses and limits the position of the positioning rod. The positioning rod then inserts into the positioning hole on the fixing frame for further positioning, facilitating convenient fixing and limiting between the fixing frame and the connecting frame. When the positioning plate abuts against the fixing frame and connecting frame for positioning, the protective pad on the positioning plate provides better protection and limiting between the fixing frame and the connecting frame. When the fixing frame and the connecting frame are joined, the locking block on the fixing frame and the locking groove on the connecting frame engage with each other for positioning and limiting, thus facilitating the fixing and limiting of the entire fixing frame and connecting frame.

[0074] 4. The automatic filter bag cleaning system of the present invention, by setting up auxiliary devices, provides better protection for the nozzles installed on the spray pipe during operation, thereby preventing nozzle blockage and malfunction. The drive motor on the support frame moves and adjusts the position of the drive gear and drive rack, causing the top plate on the drive rack to raise and lower the position of the extrusion plate. The extrusion column on the extrusion plate squeezes and limits the inside of the nozzle, thus protecting the entire nozzle. To prevent the top plate from shifting during position adjustment, a sliding rod on the top plate slides and a connecting frame on the support frame to limit its position. The sealing frame on the extrusion plate further protects the nozzle from impact damage.

[0075] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.

Claims

1. An automatic filter bag cleaning system characterized by: Water pipes are arranged inside the top of the clean room of the urea granulation tower purification device. Nozzles are installed on the water pipes. The water mist sprayed from the nozzles is circular. By deflecting the nozzles at a certain angle, water can be sprayed to cover a certain area of ​​the filter bag. Water flows into the filter bag from the filter bag opening, flows along the surface of the filter bag and wets the filter bag. The material adhering to the outside of the filter bag melts when it comes into contact with water and falls off automatically. The automatic filter bag cleaning system includes a granulation tower (1), a support frame (2) is fixedly connected to the upper end of the granulation tower (1), a plurality of fans (3) are provided on the upper surface of the support frame (2), the plurality of fans (3) are evenly distributed on the surface of the support frame (2), a support frame (4) is fixedly connected to the upper surface of the granulation tower (1), a fixing frame (7) is fixedly connected to the bottom surface of the support frame (4), a connecting frame (8) is provided at the bottom end of the fixing frame (7), a plurality of filter bags (6) are provided on the inner wall of the granulation tower (1), a filter bag opening (5) is provided on the surface of the plurality of filter bags (6), and a cleaning device (9) is provided on the arc surface of the granulation tower (1), the cleaning device (9) includes a water inlet pipe (91). The arc surface of the water inlet pipe (91) slides through the arc surface of the granulation tower body (1). A control valve (92) is fixedly connected to the bottom end of the water inlet pipe (91). A pneumatic ball valve (93) is fixedly connected to the arc surface of the end of the water inlet pipe (91) near the control valve (92). The pneumatic ball valve (93) is located on the inner wall of the granulation tower body (1). A spray pipe (94) is fixedly connected to the end of the water inlet pipe (91) away from the control valve (92). (94) Located on both sides of the filter bag (6), the arc surface of the spray pipe (94) is fixedly connected to the bottom end of the connecting frame (8), and the arc surface of the inner wall of the spray pipe (94) is provided with a plurality of spray holes (95); the arc surface of the spray pipe (94) is provided with a limiting component (96) corresponding to the position of the spray hole (95), and the limiting component (96) includes a limiting plate (961), the inner wall of the limiting plate (961) abuts against the arc surface of the spray pipe (94).

2. An automatic filter bag cleaning system according to claim 1, characterized in that: One end of the limiting plate (961) is rotatably connected to a connecting plate, and the connecting plate and the limiting plate (961) are slidably connected by the same moving rod (965) on the side close to each other. The arc surface of the moving rod (965) is fitted with a first spring (966).

3. An automatic filter bag cleaning system according to claim 2, wherein: The first spring (966) is fixedly connected to the rotating plate (962) and the moving rod (965) at its two ends respectively. A coil spring (964) is sleeved on the arc surface of the end of the limiting plate (961) away from the moving rod (965). Both ends of the coil spring (964) are fixedly connected to the limiting plate (961). The arc surface of the coil spring (964) slides through the inner wall of one end of the rotating plate (962).

4. An automatic filter bag cleaning system according to claim 3, wherein: A nozzle (963) is fixedly connected to the surface of the limiting plate (961) at the position corresponding to the spray hole (95), and the cross-sectional dimensions of the nozzle (963) are adapted to the cross-sectional dimensions of the spray hole (95).

5. An automatic filter bag cleaning system according to claim 4, wherein: The upper arc surface of the nozzle (963) is fitted with a sealing ring (967). The cross-sectional dimensions of the sealing ring (967) are adapted to the cross-sectional dimensions of the nozzle (963). The sealing ring (967) is a rubber ring.

6. An automatic filter bag cleaning system according to claim 4, wherein: The upper arc surface of the connecting frame (8) is provided with an adjustment device (10). The adjustment device (10) includes two positioning frames (1001). The two positioning frames (1001) are rotatably connected to a positioning plate (1002) at their far ends. Positioning rods (1003) slide through both sides of the upper end of the positioning plate (1002). A second spring (1004) is sleeved on the arc surface of the positioning rod (1003). The two ends of the second spring (1004) are fixedly connected to the positioning rod (1003) and the positioning plate (1002) respectively.

Citation Information

Patent Citations

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