Diamond wire take-up device

Abstract

The application discloses a diamond wire take-up device facilitating wire installation, which is characterized in that a ring-shaped material taking plate is slidably connected to the outside of a take-up roller, the inside of the ring-shaped material taking plate is connected to a moving block symmetrically arranged inside the take-up roller, the moving block slides in an opening sliding groove formed in the take-up roller, the take-up roller is connected to the moving block and the opening sliding groove through a movable limiting block arranged inside the take-up roller, a limiting groove is formed in the outer end of the take-up roller, the limiting groove is matched with a mounting block, the mounting block is connected to the limiting groove through a bidirectional fixing block arranged inside the mounting block, and a ring-shaped baffle matched with the take-up roller is arranged on the outside of the mounting block. The diamond wire take-up device facilitates wire installation, and the device is used for solving the problem that it is inconvenient to take wire after the winding of the diamond wire take-up device is completed. The ring-shaped material taking plate is slidably connected to the outside of the take-up roller, the inside of the ring-shaped material taking plate is connected to the moving block symmetrically arranged inside the take-up roller, and the moving block slides in the opening sliding groove formed in the take-up roller.

Description

Technical Field

[0001] This invention relates to the field of diamond wire technology, specifically to a diamond wire take-up device that facilitates wire take-up and installation. Background Technology

[0002] Diamond wire, also known as diamond cutting wire, is a rising star in the field of ultra-high-speed cutting tools. Thanks to its ultra-hard material and extremely fast cutting speed, it can effectively cut materials that are difficult to handle with traditional cutting tools. Since the production process of diamond wire involves the entire baseline continuously passing through the equipment, the coordination of the entire baseline's winding and unwinding is crucial. Otherwise, insufficient or excessive force transmission during production can easily occur, directly affecting the subsequent forming of the diamond wire. Therefore, the winding and unwinding of the wire is a key control variable for the quality of diamond wire forming.

[0003] A search revealed existing technology, such as CN208182334U, a diamond wire take-up device, which includes a sliding group and a take-up group slidably mounted on the sliding group. The sliding group has a fixed base, the fixed base has a slide rail, the take-up group has a winding roller, and the bottom of the take-up group has a slider group slidably mounted on and secured to the slide rail. The fixed base has a drive motor for driving the take-up group to reciprocate, and the drive motor is located on the side of the fixed base away from the winding roller. The drive motor is connected to the take-up group via a lead screw. This diamond wire take-up device utilizes an eccentrically positioned slider on the take-up group. Due to the gravity of the winding roller, the eccentrically positioned slider can securely engage with the slide rail, thus offsetting the problem of the take-up group's center of gravity being off-center and difficult to fix due to the weight of the winding roller. Furthermore, the drive motor, connected to the take-up group via a lead screw, further utilizes the combined effect of the drive motor and the lead screw to balance the center of gravity of the entire device, improving operational stability.

[0004] The aforementioned diamond wire take-up device uses a drive motor connected to the take-up group via a lead screw. It also utilizes the drive motor and lead screw to balance the center of gravity of the entire device, thus improving operational stability. However, after the diamond wire take-up device has finished winding, it is inconvenient to remove the wire. Therefore, a diamond wire take-up device that is easy to remove and install is proposed. Summary of the Invention

[0005] The purpose of this invention is to provide a diamond wire take-up device that facilitates wire take-up and installation, thereby solving the problem mentioned in the background art that it is inconvenient to take up the wire after the above-mentioned diamond wire take-up device has finished winding.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a diamond wire take-up device for easy wire take-up and installation, comprising a fixed base, a sliding assembly mounted above the fixed base, and a take-up assembly above the sliding assembly. The take-up assembly includes a take-up roller, one end of which is connected to a driving mechanism of the take-up assembly. An annular feeding plate is slidably connected to the outer side of the take-up roller, and the inner side of the annular feeding plate is connected to symmetrically arranged movable blocks inside the take-up roller. The movable blocks slide within an open groove on the take-up roller, and the take-up roller engages the movable blocks with the open groove via a movable limiting block inside it. A limiting groove is formed at the outer end of the take-up roller, and the limiting groove matches a mounting block. The mounting block... The movable limiting block is connected to the limiting groove by a bidirectional fixing block inside, and an annular baffle for use with the take-up roller is provided on the outside of the mounting block; the movable limiting block includes a double-headed motor, and the output end of the double-headed motor is connected to the symmetrically arranged double-groove driving wheel through a first transmission rod. The double-groove driving wheel is connected to the driven wheel on both sides through a transmission belt, and a second transmission rod is connected to the inside of the driven wheel. A first helical gear is provided on the outside of the second transmission rod, and the first helical gear meshes with the second helical gear. A first threaded rod is connected to the inside of the second helical gear, and the outside of the first threaded rod is connected to the threaded limiting block provided inside the first mounting groove. The movable block has a limiting block groove that matches the threaded limiting block.

[0007] Preferably, the fixed base is provided with a counterweight.

[0008] The above technical solutions facilitate the improvement of equipment stability.

[0009] Preferably, the movable block has a shaped groove at one end near the annular baffle.

[0010] The above technical solution facilitates the movement of the movable block.

[0011] Preferably, the first mounting groove is provided with a limiting slide plate that is slidably connected to the threaded limiting block.

[0012] The above technical solution facilitates the limitation of the movement direction of the threaded limit block.

[0013] Preferably, the bidirectional fixing block includes a throttle, and the throttle is connected to a third helical gear disposed inside the mounting block via a third transmission rod. The outer side of the third helical gear meshes with a fourth helical gear, and the inner side of the fourth helical gear is connected to a fourth transmission rod. The fourth transmission rod is connected to a first gear arranged symmetrically, and the first gear meshes with second gears arranged on both sides. The inner side of the second gear is connected to a second threaded rod, and the second threaded rods are connected to each other via a sliding plate. A fixing block is installed on one side of the sliding plate.

[0014] The above technical solution facilitates the assembly and disassembly of the annular baffle.

[0015] Preferably, the throttle includes a throttle body, and a fixing ring is provided on the outer side of the throttle body. The fixing ring has a plurality of sets of limiting holes, and the mounting block has an insertion hole on the outer side that cooperates with the limiting holes. The limiting holes are detachably connected to the insertion hole through a plug rod.

[0016] The above technical solution avoids the throttle from rotating on its own.

[0017] Preferably, the slide plate is located inside a second mounting groove formed inside the mounting block, and the slide plate is slidably connected to the inside of the second mounting groove.

[0018] The above technical solution facilitates the movement of the skateboard.

[0019] Preferably, the take-up roller has a fixing block groove that matches the fixing block.

[0020] The above technical solution facilitates the locking and fixing of the block.

[0021] Preferably, the outer side of the take-up roller is coated with an iron oxide alkyd anti-rust coating, a JS waterproof coating, and an alumina coating in sequence.

[0022] The above technical solutions aim to extend the service life of the take-up roller.

[0023] Compared with the prior art, the beneficial effects of the present invention are: the diamond wire take-up device facilitates wire take-up and installation.

[0024] (1) In order to solve the problem that it is inconvenient to take out the wire after the above-mentioned diamond wire take-up device has finished winding, this device has an annular take-up plate slidably connected to the outside of the take-up roller, and the inner side of the annular take-up plate is connected to the movable block symmetrically arranged inside the take-up roller. The movable block slides in the open groove opened in the take-up roller, and the take-up roller is connected to the movable block and the open groove by the movable limiting block set inside it. When it is necessary to take out the diamond wire on the surface of the take-up roller, the mounting block and the annular baffle are removed. After the operation is completed, the double-head motor is turned on so that the threaded limiting block no longer contacts the movable block. After the operation is completed, the movable block and the annular take-up plate are moved by the special-shaped pull groove. Under the action of the movement of the annular take-up plate, the diamond wire on the surface of the take-up roller is moved, so that the winding is completed and the diamond wire is separated from the take-up roller.

[0025] (2) In order to solve the problem of inconvenient installation and disassembly of the annular baffle, this device installs the annular baffle on the outside of the mounting block, and the mounting block is connected to the limiting groove by the bidirectional fixing block set inside it. When the annular baffle needs to be installed, the mounting block is inserted into the limiting groove. After the insertion is completed, the handle is rotated. Under the action of the handle, the fixing block is engaged with the fixing block groove opened on the take-up roller, so that the position of the annular baffle can be limited.

[0026] (3) In order to solve the problem that the throttle is prone to self-rotation, this device has a fixing ring on the outside of the throttle body, and several sets of limiting holes are opened on the fixing ring. The mounting block has an insertion hole on the outside that works with the limiting holes. The limiting holes are detachably connected to the insertion hole through the insertion rod. The insertion rod can limit the position of the throttle, thereby preventing the throttle from self-rotating.

[0027] (4) In order to solve the problem of wear and corrosion of the take-up roller, this device applies iron oxide alkyd anti-rust coating, JS waterproof coating and alumina coating to the outside of the take-up roller in sequence. Attached Figure Description

[0028] Figure 1 This is a schematic diagram of the overall front cross-sectional structure of the present invention;

[0029] Figure 2 This is a schematic diagram of the take-up roller structure of the present invention;

[0030] Figure 3 This is a schematic diagram showing the positional relationship of the moving blocks in this invention;

[0031] Figure 4 This is a schematic diagram of the movable limiting block structure of the present invention;

[0032] Figure 5 This is a partially enlarged schematic diagram of the movable limiting block of the present invention;

[0033] Figure 6 This is an enlarged structural diagram of section B of the present invention;

[0034] Figure 7 This is a schematic diagram of the bidirectional fixing block structure of the present invention;

[0035] Figure 8 This is an enlarged structural diagram of point C in the present invention;

[0036] Figure 9 This is a schematic diagram of the throttle structure of the present invention;

[0037] Figure 10 This is a schematic diagram showing the positional relationship between the iron oxide alkyd anti-rust coating, the JS waterproof coating, and the alumina coating of the present invention;

[0038] Figure 11 Enlarged structural diagram at point A of this invention.

[0039] In the diagram: 1. Fixed base; 101. Counterweight; 2. Take-up assembly; 3. Take-up roller; 301. Annular feed plate; 302. Moving block; 3021. Irregular groove; 4. Movable limiting block; 401. Dual-head motor; 402. Double-groove drive wheel; 403. Transmission belt; 404. Driven wheel; 405. Second transmission rod; 406. First helical gear; 407. Second helical gear; 408. First threaded rod; 409. Threaded limiting block; 4091. Limiting slide plate; 5. Limiting groove; 6. Mounting block; 7. Two-way fixing block; 701. Throttle; 7011. Throttle body; 7012. Fixing ring; 7013. Limiting hole; 702. Third transmission rod; 703. Third helical gear; 704. Fourth helical gear; 705. Fourth transmission rod; 706. First gear; 707. Second gear; 708. Second threaded rod; 709. Slide plate; 710. Fixing block; 8. Annular baffle; 9. Iron oxide alkyd anti-rust coating; 10. JS waterproof coating; 11. Alumina coating. Detailed Implementation

[0040] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0041] Please see Figure 1-11 This invention provides a technical solution: a diamond wire take-up device that facilitates wire take-up and installation, based on... Figure 1-11 As shown, a sliding assembly is installed above the fixed base 1, and a take-up assembly 2 is provided above the sliding assembly. The take-up assembly 2 includes a take-up roller 3, and one end of the take-up roller 3 is connected to the drive mechanism provided in the take-up assembly 2.

[0042] In a further embodiment, a counterweight 101 is provided inside the fixed base 1, which can further improve the stability of the device.

[0043] In a further embodiment, the sliding assembly and the driving mechanism are existing technologies. The driving mechanism includes a driving motor, which drives the take-up roller 3 to rotate.

[0044] Specifically, an annular feeding plate 301 is slidably connected to the outer side of the take-up roller 3, and the inner side of the annular feeding plate 301 is connected to the movable block 302 symmetrically arranged inside the take-up roller 3. The movable block 302 slides in the open groove opened in the take-up roller 3, and the take-up roller 3 engages and connects the movable block 302 with the open groove through the movable limiting block 4 arranged inside it.

[0045] In a further embodiment, the movable block 302 has an irregular groove 3021 at one end near the annular baffle 8.

[0046] Specifically, the movable limiting block 4 includes a dual-head motor 401, and the output end of the dual-head motor 401 is connected to the symmetrically arranged double-groove driving wheel 402 through a first transmission rod. The double-groove driving wheel 402 is connected to the driven wheel 404 arranged on both sides through a transmission belt 403. The inner side of the driven wheel 404 is connected to a second transmission rod 405. The outer side of the second transmission rod 405 is provided with a first helical gear 406, and the first helical gear 406 meshes with a second helical gear 407. The inner side of the second helical gear 407 is connected to a first threaded rod 408, and the outer side of the first threaded rod 408 is connected to a threaded limiting block 409 arranged inside the first mounting groove. The movable block 302 is provided with a limiting block groove that matches the threaded limiting block 409.

[0047] In a further embodiment, a limiting slide plate 4091 that is slidably connected to the threaded limiting block 409 is provided inside the first mounting groove. The limiting slide plate 4091 can limit the moving direction of the threaded limiting block 409.

[0048] Specifically, a limiting groove 5 is provided at the outer end of the take-up roller 3, and the limiting groove 5 matches the mounting block 6. The mounting block 6 is engaged with the limiting groove 5 through a bidirectional fixing block 7 provided inside it, and an annular baffle 8 is provided on the outer side of the mounting block 6 to cooperate with the take-up roller 3.

[0049] Specifically, the bidirectional fixing block 7 includes a throttle 701, which is connected to a third helical gear 703 inside the mounting block 6 via a third transmission rod 702. The outer side of the third helical gear 703 meshes with a fourth helical gear 704, and the inner side of the fourth helical gear 704 is connected to a fourth transmission rod 705. The fourth transmission rod 705 is connected to a symmetrically arranged first gear 706, and the first gear 706 meshes with second gears 707 arranged on both sides. The inner side of the second gear 707 is connected to a second threaded rod 708, and the second threaded rods 708 are connected to each other via a sliding plate 709. A fixing block 710 is installed on one side of the sliding plate 709.

[0050] In a further embodiment, the throttle 701 includes a throttle body 7011, and a fixing ring 7012 is provided on the outer side of the throttle body 7011. The fixing ring 7012 is provided with a plurality of limiting holes 7013, and the mounting block 6 is provided with an insertion hole that cooperates with the limiting holes 7013. The limiting holes 7013 are detachably connected to the insertion hole through a plug rod. The plug rod can limit the position of the throttle 701, thereby preventing the throttle 701 from rotating on its own.

[0051] In a further embodiment, the slide plate 709 is located inside a second mounting groove opened inside the mounting block 6, and the slide plate 709 is slidably connected to the inside of the second mounting groove.

[0052] In a further embodiment, the take-up roller 3 is provided with a fixing block groove that matches the fixing block 710.

[0053] When it is necessary to collect the diamond wire on the surface of the take-up roller 3, rotate the handle 701. The handle 701 drives the third helical gear 703 to rotate via the third transmission rod 702. Since the third helical gear 703 meshes with the fourth helical gear 704, it can drive the fourth helical gear 704 and the fourth transmission rod 705 to rotate. The fourth transmission rod 705 can drive the second gear 707 and the second threaded rod 708 to rotate via the first gear 706. Under the action of the rotation of the second threaded rod 708, the slide plate 709 moves, thereby driving the fixed block 710 to move synchronously. When the fixed block 710 is no longer in contact with the fixed block groove opened in the take-up roller 3, the mounting block 6 can be removed from the limiting groove 5, so that the annular baffle 8 is separated from the take-up roller 3. After the above operation is completed, turn on the dual-head motor. 401. Under the action of the dual-head motor 401, the double-groove drive wheel 402 drives the driven wheel 404 to rotate through the transmission belt 403. In turn, the driven wheel 404 drives the second transmission rod 405 and the first helical gear 406 to rotate. Since the first helical gear 406 meshes with the second helical gear 407, it can drive the second helical gear 407 and the first threaded rod 408 to rotate. Under the action of the rotation of the first threaded rod 408, the threaded limiting block 409 moves. When the threaded limiting block 409 is no longer in contact with the moving block 302, the moving block 302 and the annular take-up plate 301 can be moved through the special-shaped groove 3021. Under the action of the movement of the annular take-up plate 301, the diamond wire on the surface of the take-up roller 3 moves, so that the winding is completed and the diamond wire is separated from the take-up roller 3.

[0054] Specifically, the outer side of the take-up roller 3 is coated with iron oxide alkyd anti-rust coating 9, JS waterproof coating 10 and alumina coating 11 in sequence.

[0055] In a further embodiment, the iron oxide alkyd anti-rust coating 9 can improve the overall rust resistance of the take-up roller 3, the JS waterproof coating 10 can improve the overall waterproof resistance of the take-up roller 3, thereby further improving its anti-rust and anti-corrosion effect, and the alumina coating 11 can provide wear-resistant protection for the take-up roller 3, thereby extending the service life of the take-up roller 3.

[0056] The terms “center,” “longitudinal,” “lateral,” “front,” “rear,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inner,” and “outer,” etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of the present invention.

[0057] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A diamond wire take-up device for easy wire take-up and installation, comprising a fixed base (1), a sliding assembly mounted above the fixed base (1), and a take-up assembly (2) disposed above the sliding assembly, the take-up assembly (2) comprising a take-up roller (3), one end of the take-up roller (3) being connected to a drive mechanism disposed on the take-up assembly (2), characterized in that: The take-up roller (3) is slidably connected to an annular feeding plate (301) on its outer side, and the inner side of the annular feeding plate (301) is connected to a movable block (302) symmetrically arranged inside the take-up roller (3). The movable block (302) slides in the open groove opened in the take-up roller (3), and the take-up roller (3) engages the movable block (302) with the open groove through a movable limiting block (4) arranged inside it. The take-up roller (3) has a limiting groove (5) at its outer end, and the limiting groove (5) matches the mounting block (6). The mounting block (6) engages with the limiting groove (5) through a bidirectional fixing block (7) arranged inside it, and an annular baffle (8) is provided on the outer side of the mounting block (6) to cooperate with the take-up roller (3). The movable limiting block (4) includes a dual-head motor (401), and the output end of the dual-head motor (401) is connected to the symmetrically arranged double-groove driving wheel (402) through a first transmission rod. The double-groove driving wheel (402) is connected to the driven wheel (404) arranged on both sides through a transmission belt (403). The inner side of the driven wheel (404) is connected to a second transmission rod (405). The outer side of the second transmission rod (405) is provided with a first helical gear (406), and the first helical gear (406) meshes with the second helical gear (407). The inner side of the second helical gear (407) is connected to a first threaded rod (408), and the outer side of the first threaded rod (408) is connected to a threaded limiting block (409) arranged inside the first mounting groove. The movable block (302) has a limiting block groove that matches the threaded limiting block (409). The bidirectional fixing block (7) includes a throttle (701), and the throttle (701) is connected to a third helical gear (703) inside the mounting block (6) via a third transmission rod (702). The outer side of the third helical gear (703) meshes with a fourth helical gear (704), and the inner side of the fourth helical gear (704) is connected to a fourth transmission rod (705). The fourth transmission rod (705) is connected to a symmetrically arranged first gear (706), and the first gear (706) meshes with second gears (707) arranged on both sides. The inner side of the second gear (707) is connected to a second threaded rod (708), and the second threaded rod (708)... The components are connected by a sliding plate (709). A fixing block (710) is installed on one side of the sliding plate (709). The throttle (701) includes a throttle body (7011) and a fixing ring (7012) is provided on the outside of the throttle body (7011). Several sets of limiting holes (7013) are provided on the fixing ring (7012). An insertion hole that cooperates with the limiting hole (7013) is provided on the outside of the mounting block (6). The limiting hole (7013) is detachably connected to the insertion hole through a plug rod. The sliding plate (709) is inside the second mounting groove opened inside the mounting block (6), and the sliding plate (709) is slidably connected to the inside of the second mounting groove.

2. The diamond wire take-up device for easy wire take-up and installation according to claim 1, characterized in that: The fixed base (1) is equipped with a counterweight (101).

3. The diamond wire take-up device for easy wire take-up and installation according to claim 1, characterized in that: The movable block (302) has a shaped groove (3021) at one end near the annular baffle (8).

4. A diamond wire take-up device for easy wire take-up and installation according to claim 1, characterized in that: The first mounting groove is provided with a limiting slide plate (4091) that is slidably connected to the threaded limiting block (409).

5. A diamond wire take-up device for easy wire take-up and installation according to claim 1, characterized in that: The take-up roller (3) has a fixing block groove that matches the fixing block (710).

6. A diamond wire take-up device for easy wire take-up and installation according to claim 1, characterized in that: The outer side of the take-up roller (3) is coated with iron oxide alkyd anti-rust coating (9), JS waterproof coating (10) and alumina coating (11) in sequence.

Images