American hinge test buffer time machine
Patent Information
- Application Number
- CN202311251207.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-09-26
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2043-09-26
AI Technical Summary
[0005]针对现有技术的不足,本发明提供了一种美式铰链测试缓冲时间机,具备测试效率高等优点,解决了美式铰链测试缓冲测试效率不佳的问题
[0017]该美式铰链测试缓冲时间机,通过在测试台上设置有输送机构、翻转机构、夹取机构、测试机构、不合格产品下料机构、合格产品下料机构和推动机构,在进行测试时,由输送机构对多个美式铰链进行间歇输送,然后由夹取机构进行夹取,同时翻转机构对美式铰链进行翻转,之后由测试机构对美式铰链的缓冲时间进行测试,从而判断美式铰链是否合格,对于不合格的产品通过不合格产品下料机构进行回收,而合格产品则通过合格产品下料机构和推动机构进行回收区分,可极大提高美式铰链的测试效率,整体结构紧凑,使用效果好,可满足美式铰链的缓冲测试需求。
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Figure CN117299598B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of American hinge testing technology, specifically to an American hinge testing buffer time machine. Background Technology
[0002] A hinge is a mechanical device used to connect two solid objects and allow relative rotation between them. Hinges can be made of movable components or foldable materials. Hinges are mostly installed on cabinets and are mainly classified by material into stainless steel hinges and iron hinges. To provide a better experience, hydraulic hinges (also known as damping hinges) have emerged. Their feature is that they provide a buffer function when the cabinet door is closed, minimizing the noise caused by the door colliding with the cabinet body.
[0003] American-style hinges are a type of damping hinge, such as the American-style damping hinge disclosed in patent (publication number: CN109538046A), which includes a hinge cup assembly for hinged assembly of main body via a rotating arm. The hinge cup assembly includes: a hinge cup with a hinge cup cavity, a base with a cavity located in the hinge cup cavity, and a damper disposed in the base and movable relative to the cavity of the base.
[0004] For American hinges, the key indicator for judging their opening and closing performance lies in the stability of the buffer closing time during the closing process. For example, CN209459879U discloses an automatic hinge testing machine, including a base, several hinge fixtures fixed on the base to secure the hinges, a torque detection mechanism, a springback detection mechanism arranged linearly opposite to the torque detection mechanism, and a belt transmission mechanism driving the hinge fixtures. In the above technical solution, when performing torque and springback time tests, it is necessary to wait for the opening and closing process of the tested American hinge to complete before testing the next buffer hinge. In the testing of large batches of American hinges, with common American hinge buffer closing times ranging from 4 to 8 seconds, the waiting time for the American hinge to buffer close significantly affects the testing efficiency. Therefore, a buffer time testing machine for American hinges is proposed to solve the above problems. Summary of the Invention
[0005] To address the shortcomings of existing technologies, this invention provides an American-style hinge test buffer time machine, which has the advantages of high testing efficiency and solves the problem of poor testing efficiency of American-style hinge test buffers.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an American-style hinge testing buffer time machine, comprising a frame, a testing platform fixed to the top surface of the frame, a turntable fixed to the bottom inner side of the testing platform, a table surface fixed to the top of the turntable, and the turntable being used to drive the table surface to rotate 90 degrees; four sets of hinge seats for placing hinges are fixed around the four sides of the upper surface of the table surface, each set containing six hinge seats; a conveying mechanism for conveying hinges is provided at the rear end of the top surface of the testing platform; and a flipper for flipping hinges is provided at the rear of the frame. The rotating mechanism includes a clamping mechanism above it for gripping and moving the hinge, a testing mechanism for quickly testing the hinge on the left end of the upper surface of the testing platform, a non-conforming product unloading mechanism at the front end of the testing platform for easy unloading of non-conforming products, a conforming product unloading mechanism at the right end of the upper surface of the testing platform for easy unloading of conforming products, a pushing mechanism for driving the hinge to move below the conforming product unloading mechanism, and a conforming product unloading cover fixed to the right end of the testing platform below the conforming product unloading mechanism.
[0007] Furthermore, the conveying mechanism includes a conveying frame fixed to the rear end of the top of the test bench. Two parallel support plates are fixed to the top of the conveying frame, and a lifting component and a moving component are respectively provided on the inner side of the conveying frame.
[0008] Furthermore, the lifting assembly includes two sets of first sleeves fixed to the bottom inner side of the conveyor frame, with four first sleeves in each set. A first slide rod is slidably connected to the inner side of the first sleeve. A lifting plate is fixed to the top of each set of first slide rods. A first cylinder is fixed to the bottom of the lifting plate, and the first cylinder is fixed to the bottom surface of the conveyor frame.
[0009] Furthermore, the moving component includes a second cylinder fixed to the lower surface of the lifting plate, the output shaft of the second cylinder is fixed with a connecting seat, the top of the connecting seat is fixed with a push plate, and the push plate is located between two support plates. The bottom surface of the push plate is fixed with a plurality of first slide blocks, the outer surface of the first slide blocks is slidably connected with a first slide rail, and the bottom end of the first slide rail is fixed to the upper surface of the lifting plate.
[0010] Furthermore, the flipping mechanism includes a base fixed to the rear end of the upper surface of the frame, two support plates fixed to the top surface of the base, a flipping motor fixed to the left end of the top surface of the base, a flipping seat rotatably connected between the two support plates fixed to the output shaft of the flipping motor, a third cylinder fixed to both the left and right ends of the upper surface of the flipping seat, a pressing plate for pressing material fixed to the output shaft of the third cylinder, and a placement seat for placing the hinge fixed to the rear end of the upper surface of the flipping seat.
[0011] Furthermore, the clamping mechanism includes multiple first vertical rods fixed to the left and right sides of the rear end of the upper surface of the test platform. A mounting plate is fixed to the top of each of the first vertical rods. Multiple second sleeves are fixed to the mounting plate. Second slide rods are slidably connected to the inner walls of the second sleeves. A fourth cylinder is fixed to the center of the upper surface of the mounting plate. A base plate is fixed to the output shaft of the fourth cylinder. A fifth cylinder is fixed to the front end of the lower surface of the base plate. Second slide rails are fixed to both the left and right ends of the lower surface of the base plate. Second slide blocks are slidably connected to the outer surfaces of the second slide rails. Connecting plates are fixed to the bottom ends of the two sets of second slide blocks. Two sets of clamping cylinders are fixed to both the front and rear ends of the lower surface of the connecting plate, and the number of clamping cylinders is the same as the number of hinge seats. Pneumatic grippers are fixed to the output shafts of the clamping cylinders. The output shaft of the fifth cylinder is fixed to the front end of the connecting plate.
[0012] Furthermore, the testing mechanism includes a fixed base fixed to the left end of the upper surface of the testing platform, a sixth cylinder fixed on the fixed base, a detector seat fixed to the output shaft of the sixth cylinder, and detectors fixed to the detector seat in the same number as the hinge seats. The testing mechanism also includes a second vertical rod fixed to the left end of the upper surface of the testing platform, a mounting base located above the testing platform fixed to the top of the outer surface of the second vertical rod, an inclined plate fixed to the right end of the mounting base, third slide rails fixed to both the front and rear sides of the right end of the inclined plate, third slide blocks slidably connected to the inner side of the third slide rails, a moving plate fixed to the right end of the two third slide blocks, and the moving plate is U-shaped. A seventh cylinder is fixed to the center of the right end of the inclined plate, the output shaft of the seventh cylinder is fixed to the moving plate, and a push frame located above the hinge to be tested is fixed to the left end of the moving plate.
[0013] Furthermore, the defective product unloading mechanism includes a defective product unloading cover fixed to the front end of the test bench. A support frame is fixed to the rear end of the defective product unloading cover. Multiple eighth cylinders, matching the number of each set of hinge seats, are fixed to the bottom end of the support frame. A push rod for pushing the hinge unloading mechanism is fixed to the output shaft of the eighth cylinder.
[0014] Furthermore, the qualified product unloading mechanism includes multiple third vertical rods fixed to the right end of the upper surface of the test platform. An upper plate is fixed to the top of each of the third vertical rods. Multiple third sleeves are fixed to the upper plate. Third sliding rods are slidably connected to the inner walls of the third sleeves. A lower plate is fixed to the bottom ends of the multiple third sliding rods. A ninth cylinder is fixed at the center of the upper surface of the upper plate, and the output shaft of the ninth cylinder is fixed to the upper surface of the lower plate. A tenth cylinder is fixed to the left end of the lower surface of the lower plate. A third cylinder is fixed to both the front and rear ends of the lower surface of the lower plate. The fourth slide block has a fourth slide rail slidably connected to its outer surface. A cylinder seat is fixed to the lower surface of the two fourth slide rails. The output shaft of the tenth cylinder is fixed to the left end of the cylinder seat. An eleventh cylinder, matching the number of hinge seats in each group, is fixed to the bottom end of the cylinder seat. An L-shaped hanging plate is fixed to the output shaft of the eleventh cylinder. A connecting frame is fixed to the left end of the lower plate. A fixing block is fixed to the bottom end of the connecting frame. A twelfth cylinder is fixed to the left end of the fixing block. An auxiliary plate is fixed to the output shaft of the twelfth cylinder.
[0015] Furthermore, the pushing mechanism includes a pushing seat fixed to the right end of the upper surface of the test platform. Both ends of the pushing seat are rotatably connected to stroke frames. The stroke frames have hook-shaped stroke grooves. A rotating rod is slidably connected between the two stroke grooves. A rotating block is fixed at the center of the outer surface of the rotating rod. A base frame is fixed to the bottom end of the pushing seat. A thirteenth cylinder is hinged to the bottom of the right end of the base frame. The output shaft of the thirteenth cylinder is hinged to the rotating block. A fourteenth cylinder is fixed to the left end of the upper surface of the pushing seat. The output shaft of the fourteenth cylinder is hinged to the rotating block.
[0016] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0017] This American-style hinge testing buffer time machine is equipped with a conveying mechanism, a flipping mechanism, a clamping mechanism, a testing mechanism, a defective product unloading mechanism, a qualified product unloading mechanism, and a pushing mechanism on the testing platform. During testing, the conveying mechanism intermittently conveys multiple American-style hinges, which are then clamped by the clamping mechanism. Simultaneously, the flipping mechanism flips the American-style hinges, and the testing mechanism tests the buffer time of the American-style hinges to determine whether they are qualified. Defective products are recycled by the defective product unloading mechanism, while qualified products are recycled and distinguished by the qualified product unloading mechanism and the pushing mechanism. This greatly improves the testing efficiency of American-style hinges. The overall structure is compact, the performance is good, and it can meet the buffer testing requirements of American-style hinges. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the structure of the present invention;
[0019] Figure 2This is a side view of the present invention;
[0020] Figure 3 This is a schematic diagram of the structure of the frame and turntable of the present invention;
[0021] Figure 4 This is a schematic diagram of the conveying mechanism of the present invention;
[0022] Figure 5 This is a side view of the conveying mechanism of the present invention;
[0023] Figure 6 This is a schematic diagram of the flipping mechanism of the present invention;
[0024] Figure 7 This is a side view of the flipping mechanism of the present invention;
[0025] Figure 8 This is a bottom view of the flipping mechanism of the present invention.
[0026] Figure 9 This is a schematic diagram of the clamping mechanism of the present invention;
[0027] Figure 10 This is a schematic diagram of the testing mechanism of the present invention;
[0028] Figure 11 This is a side view of the testing mechanism of the present invention;
[0029] Figure 12 This is a schematic diagram of the structure of the non-conforming product unloading mechanism of the present invention;
[0030] Figure 13 This is a schematic diagram of the structure of the qualified product feeding mechanism of the present invention;
[0031] Figure 14 This is a side view of the qualified product feeding mechanism of the present invention;
[0032] Figure 15 This is a schematic diagram of the structure of the actuating mechanism of the present invention;
[0033] Figure 16 This is a side view of the actuating mechanism of the present invention;
[0034] Figure 17 This is a schematic diagram of the structure of the pushing mechanism and the test platform of the present invention;
[0035] Figure 18 This is a bottom view of the structure of the pushing mechanism and the test platform of the present invention.
[0036] In the diagram: 1. Frame, 2. Test stand, 3. Turntable, 4. Tabletop, 5. Hinge seat, 6. Conveying mechanism, 601. Conveying frame, 602. Support plate, 603. Lifting assembly, 6031. First sleeve, 6032. First slide bar, 6033. First cylinder, 6034. Lifting plate, 604. Moving assembly, 6041. Second cylinder, 6042. Connecting seat, 6043. Push plate, 6044. First slide rail, 6045. First slide block, 7. Tilting mechanism, 701. Base, 702. Support plate, 703. Tilting motor, 704. Rotary base, 705 third cylinder, 706 pressure plate, 707 placement base, 8 clamping mechanism, 801 first vertical rod, 802 mounting plate, 803 second sleeve, 804 second slide rod, 805 fourth cylinder, 806 base plate, 807 fifth cylinder, 808 second slide rail, 809 second slide block, 810 connecting plate, 811 clamping cylinder, 812 pneumatic gripper, 9 testing mechanism, 901 fixed base, 902 sixth cylinder, 903 detector base, 904 detector, 905 second vertical rod, 9 06 Mounting base, 907 Inclined plate, 908 Third slide rail, 909 Third slide block, 910 Moving plate, 911 Seventh cylinder, 912 Push frame, 10 Defective product unloading mechanism, 1001 Support frame, 1002 Eighth cylinder, 1003 Push rod, 1004 Defective product unloading cover, 11 Qualified product unloading mechanism, 1101 Third vertical rod, 1102 Upper plate, 1103 Third sleeve, 1104 Third slide rod, 1105 Lower plate, 1106 Ninth cylinder, 1107 Tenth cylinder 1108 Fourth slide rail, 1109 Fourth slide block, 1110 Cylinder seat, 1111 Eleventh cylinder, 1112 Hanging plate, 1113 Connecting frame, 1114 Fixing block, 1115 Twelfth cylinder, 1116 Auxiliary plate, 12 Pushing mechanism, 1201 Pushing seat, 1202 Rotating rod, 1203 Rotating block, 1204 Base frame, 1205 Thirteenth cylinder, 1206 Stroke frame, 1207 Stroke groove, 1208 Pushing plate, 1209 Fourteenth cylinder, 13 Qualified product unloading cover. Detailed Implementation
[0037] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0038] Please see Figure 1-3This embodiment of an American-style hinge testing buffer time machine includes a frame 1, a test platform 2 fixed to the top surface of the frame 1, a turntable 3 fixed to the bottom inner side of the test platform 2, a table surface 4 fixed to the top of the turntable 3, and the turntable 3 is used to drive the table surface 4 to rotate 90 degrees. Four sets of hinge seats 5 for placing hinges are fixed around the four sides of the upper surface of the table surface 4, with six hinge seats 5 in each set. A conveying mechanism 6 for conveying hinges is provided at the rear end of the top surface of the test platform 2, and a flipping mechanism 7 for flipping hinges is provided at the rear of the frame 1. The test platform 2 is equipped with a clamping mechanism 8 above it for clamping and moving the hinge. The left end of the upper surface of the test platform 2 is equipped with a testing mechanism 9 for quickly testing the hinge. The front end of the test platform 2 is equipped with a non-conforming product unloading mechanism 10 for convenient unloading of non-conforming products. The right end of the upper surface of the test platform 2 is equipped with a conforming product unloading mechanism 11 for convenient unloading of conforming products. Below the conforming product unloading mechanism 11 is a pushing mechanism 12 for driving the hinge to move. The right end of the test platform 2 is fixed with a conforming product unloading cover 13 located below the conforming product unloading mechanism 11.
[0039] It should be noted that the turntable 3 can drive the table 4 to rotate 90 degrees. This is a relatively conventional technical means in the prior art. Therefore, the structure and working principle of the turntable 3 will not be described in detail in this application.
[0040] Please see Figure 4-5 In order to achieve intermittent conveying of the hinge, the conveying mechanism 6 in this embodiment includes a conveying frame 601 fixed to the rear end of the top of the test bench 2. The top of the conveying frame 601 is fixed with two parallel support plates 602. The inner side of the conveying frame 601 is respectively provided with a lifting component 603 and a moving component 604.
[0041] The lifting assembly 603 includes two sets of first sleeves 6031 fixed to the bottom inner side of the conveyor frame 601, with four sleeves in each set. A first slide rod 6032 is slidably connected to the inner side of each sleeve 6031. A lifting plate 6034 is fixed to the top of each slide rod 6032, and a first cylinder 6033 is fixed to the bottom of the lifting plate 6034. The first cylinder 6033 is fixed to the bottom surface of the conveyor frame 601. The moving assembly 604 includes components fixed to... The second cylinder 6041 is located on the lower surface of the lifting plate 6034. The output shaft of the second cylinder 6041 is fixed with a connecting seat 6042. The top of the connecting seat 6042 is fixed with a push plate 6043, and the push plate 6043 is located between two support plates 602. The bottom surface of the push plate 6043 is fixed with multiple first slide blocks 6045. The outer surface of the first slide block 6045 is slidably connected with a first slide rail 6044, and the bottom end of the first slide rail 6044 is fixed to the upper surface of the lifting plate 6034.
[0042] In this embodiment, the conveying mechanism 6 is extended and retracted by the output shaft of the first cylinder 6033, which drives the first slide rod 6032 to slide within the first sleeve 6031. This causes the lifting plate 6034 to drive the moving component 604 to rise and fall, causing the push plate 6043 to move upward and lift the hinges located on the two support plates 602. At the same time, the output shaft of the second cylinder 6041 retracts, causing the push plate 6043 to drive the first slide block 6045 to move horizontally on the first slide rail 6044, thereby driving the hinges on the push plate 6043 to move. After the movement is completed, the output shaft of the first cylinder 6033 retracts, causing the push plate 6043 to drive the hinges to descend as a whole, and the hinges move back to the two support plates 602.
[0043] Please see Figure 6-8 To facilitate the flipping of the hinge, the flipping mechanism 7 in this embodiment includes a base 701 fixed to the rear end of the upper surface of the frame 1. Two support plates 702 are fixed to the top surface of the base 701. A flipping motor 703 is fixed to the left end of the top surface of the base 701. A flipping seat 704 rotatably connected between the two support plates 702 is fixed to the output shaft of the flipping motor 703. A third cylinder 705 is fixed to both the left and right ends of the upper surface of the flipping seat 704. A pressing plate 706 for pressing material is fixed to the output shaft of the third cylinder 705. A placement seat 707 for placing the hinge is fixed to the rear end of the upper surface of the flipping seat 704.
[0044] In this embodiment, the flipping mechanism 7 is driven by the output shaft of the third cylinder 705 to move the pressure plate 706 and press down on the hinge to prevent the hinge from detaching from the placement seat 707 during the flipping process. Then, the output shaft of the flipping motor 703 drives the flipping seat 704 to rotate 90 degrees, thereby flipping the hinge.
[0045] Please see Figure 9 To facilitate the clamping and movement of the hinge, the clamping mechanism 8 in this embodiment includes multiple first vertical rods 801 fixed to the left and right sides of the rear end of the upper surface of the test platform 2. A mounting plate 802 is fixed to the top of each of the multiple first vertical rods 801. Multiple second sleeves 803 are fixed to the mounting plate 802. Second sliding rods 804 are slidably connected to the inner walls of the second sleeves 803. A fourth cylinder 805 is fixed at the center of the upper surface of the mounting plate 802. A base plate 806 is fixed to the output shaft of the fourth cylinder 805. The front end of the lower surface of the base plate 806 is fixed to... There is a fifth cylinder 807. The left and right ends of the lower surface of the base plate 806 are fixed with second slide rails 808. The outer surface of the second slide rails 808 is slidably connected with second slide blocks 809. The bottom ends of the two sets of second slide blocks 809 are fixed with connecting plates 810. The front and rear ends of the lower surface of the connecting plate 810 are fixed with two sets of clamping cylinders 811. The number of clamping cylinders 811 is the same as the number of hinge seats 5. The output shaft of the clamping cylinders 811 is fixed with a pneumatic gripper 812. The output shaft of the fifth cylinder 807 is fixed with the front end of the connecting plate 810.
[0046] In this embodiment, the clamping mechanism 8 is driven by the output shaft of the fourth cylinder 805 to lift the base plate 806, while the output shaft of the fifth cylinder 807 drives the connecting plate 810 to move horizontally in conjunction with the second slide rail 808 and the second slide block 809. One set of clamping cylinders 811 drives the pneumatic grippers 812 to clamp and move the hinge on the support plate 602 to the placement seat 707 on the flipping mechanism 7, and another set of pneumatic grippers 812 moves the hinge that has been flipped on the flipping mechanism 7 to the corresponding hinge seat 5.
[0047] Please see Figure 10-11 To facilitate the buffer test of the hinge, the test mechanism 9 in this embodiment includes a fixed seat 901 fixed to the left end of the upper surface of the test platform 2. A sixth cylinder 902 is fixed on the fixed seat 901. A detector seat 903 is fixed to the output shaft of the sixth cylinder 902. A detector 904, the same number as the hinge seat 5, is fixed on the detector seat 903. The test mechanism 9 also includes a second vertical rod 905 fixed to the left end of the upper surface of the test platform 2. A mounting seat 904 located above the test platform 2 is fixed to the top of the outer surface of the second vertical rod 905. 06. A ramp 907 is fixed to the right end of the mounting base 906. A third slide rail 908 is fixed to both the front and rear sides of the right end of the ramp 907. A third slide block 909 is slidably connected to the inner side of the third slide rail 908. A moving plate 910 is fixed to the right end of the two third slide blocks 909. The moving plate 910 is U-shaped. A seventh cylinder 911 is fixed at the center of the right end of the ramp 907. The output shaft of the seventh cylinder 911 is fixed to the moving plate 910. A pusher 912 located above the hinge to be tested is fixed to the left end of the moving plate 910.
[0048] In this embodiment, the testing mechanism 9 is driven by the output shaft of the sixth cylinder 902 to raise and lower the detector 904 to the height corresponding to the hinge. The output shaft of the seventh cylinder 911 drives the moving plate 910 to move, so that the pusher 912 pushes the hinge to close. When the hinge is closing, it will contact the detector 904. By judging the buffer time of the hinge closing, it is determined whether the hinge is qualified.
[0049] Please see Figure 12 In order to collect defective hinges, the defective product unloading mechanism 10 in this embodiment includes a defective product unloading cover 1004 fixed to the front end of the test bench 2. A support frame 1001 is fixed to the rear end of the defective product unloading cover 1004. Multiple eighth cylinders 1002, which are the same number as each set of hinge seats 5, are fixed to the bottom end of the support frame 1001. A push rod 1003 for pushing the hinge unloading is fixed to the output shaft of the eighth cylinder 1002.
[0050] In this embodiment, the defective product unloading mechanism 10 is driven by the output shaft of the eighth cylinder 1002 to move the push rod 1003, thereby pushing out the hinge on the hinge seat 5 and moving it to the defective product unloading cover 1004 for recycling.
[0051] Please see Figure 13-14 To facilitate the collection and unloading of qualified hinges, the qualified product unloading mechanism 11 in this embodiment includes multiple third vertical rods 1101 fixed to the right end of the upper surface of the test platform 2. An upper plate 1102 is fixed to the top of each of the multiple third vertical rods 1101. Multiple third sleeves 1103 are fixed to the upper plate 1102. Third sliding rods 1104 are slidably connected to the inner walls of the third sleeves 1103. A lower plate 1105 is fixed to the bottom end of each of the multiple third sliding rods 1104. A ninth cylinder 1106 is fixed at the center of the upper surface of the upper plate 1102, and the output shaft of the ninth cylinder 1106 is fixed to the upper surface of the lower plate 1105. A tenth cylinder 1107 is fixed to the left end of the lower surface of the lower plate 1105. The front and rear ends of the lower surface of the lower plate 1105 are... Each end is fixed with a fourth slide block 1109. The outer surface of the fourth slide block 1109 is slidably connected with a fourth slide rail 1108. The lower surface of the two fourth slide rails 1108 is fixed with a cylinder seat 1110. The output shaft of the tenth cylinder 1107 is fixed to the left end of the cylinder seat 1110. The bottom end of the cylinder seat 1110 is fixed with an eleventh cylinder 1111, which is the same number as the number of hinge seats 5 in each group. The output shaft of the eleventh cylinder 1111 is fixed with an L-shaped hanging plate 1112. The left end of the lower plate 1105 is fixed with a connecting frame 1113. The bottom end of the connecting frame 1113 is fixed with a fixing block 1114. The left end of the fixing block 1114 is fixed with a twelfth cylinder 1115. The output shaft of the twelfth cylinder 1115 is fixed with an auxiliary plate 1116.
[0052] In this embodiment, the qualified product unloading mechanism 11 is driven by the output shaft of the ninth cylinder 1106 to move the lower plate 1105 up and down, the tenth cylinder 1107 to move the cylinder seat 1110 horizontally, the eleventh cylinder 1111 to hook the hanging plate 1112 to hook the qualified hinge and move it above the qualified product unloading cover 13, and finally the output shaft of the twelfth cylinder 1115 to move the auxiliary plate 1116, thereby performing the unloading operation on the qualified hinge located on the hanging plate 1112.
[0053] Please see Figure 15-18To further facilitate the unloading of qualified hinges, the pushing mechanism 12 in this embodiment includes a pushing seat 1201 fixed to the right end of the upper surface of the test bench 2. Both the front and rear ends of the pushing seat 1201 are rotatably connected to a stroke frame 1206. The stroke frame 1206 has a hook-shaped stroke groove 1207. A rotating rod 1202 is slidably connected between the two stroke grooves 1207. A rotating block 1203 is fixed at the center of the outer surface of the rotating rod 1202. A base frame 1204 is fixed to the bottom end of the pushing seat 1201. A thirteenth cylinder 1205 is hinged to the bottom of the right end of the base frame 1204. The output shaft of the thirteenth cylinder 1205 is hinged to the rotating block 1203. A fourteenth cylinder 1209 is fixed to the left end of the upper surface of the pushing seat 1201. The output shaft of the fourteenth cylinder 1209 is hinged to the rotating block 1203.
[0054] In this embodiment, the pushing mechanism 12 is raised and lowered by the output shaft of the thirteenth cylinder 1205, which drives the rotating rod 1202 to move upward. At the same time, the stroke frame 1206 rotates along the push seat 1201, and the rotating rod 1202 moves along the stroke groove 1207. Meanwhile, the output shaft of the fourteenth cylinder 1209 extends and retracts, further driving the rotating rod 1202 to move along the stroke groove 1207. This causes the stroke frame 1206 to drive the push plate 1208 to move, so that the push plate 1208 pushes the hinge to perform a flipping action.
[0055] It should be noted that the control method of the present invention is controlled by a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming. The power supply is also common knowledge in the art. Furthermore, the present invention is mainly used to protect mechanical devices, so the control method and circuit connection will not be explained in detail.
[0056] The working principle of the above embodiments is as follows:
[0057] Conveying: An external robotic arm loads the hinge to be inspected onto two support plates 602. Then, the output shaft of the first cylinder 6033 extends and retracts, causing the first slide rod 6032 to slide within the first sleeve 6031. This causes the lifting plate 6034 to move the moving component 604, raising and lowering the push plate 6043 and lifting the hinge on the two support plates 602. Simultaneously, the output shaft of the second cylinder 6041 retracts, causing the push plate 6043 to move the first slide block 6045 horizontally on the first slide rail 6044, thereby moving the hinge on the push plate 6043. After the movement is complete, the output shaft of the first cylinder 6033 retracts, causing the push plate 6043 to lower the hinge as a whole. The hinge then moves back onto the two support plates 602, completing a period of intermittent movement. By repeating the above steps, intermittent conveying of the hinge can be achieved.
[0058] Clamping and moving: When the hinge moves to the end of the support plate 602, the output shaft of the fourth cylinder 805 drives the base plate 806 to move up and down, while the output shaft of the fifth cylinder 807 drives the connecting plate 810 to move horizontally in conjunction with the second slide rail 808 and the second slide block 809. One set of clamping cylinders 811 drives the pneumatic grippers 812 to clamp and move the hinge on the support plate 602 to the placement seat 707 on the flipping mechanism 7, and another set of pneumatic grippers 812 moves the hinge that has been reversed on the flipping mechanism 7 to the corresponding hinge seat 5.
[0059] Flipping: The output shaft of the third cylinder 705 drives the pressure plate 706 to move and press the hinge to prevent the hinge from detaching from the placement seat 707 during the flipping process. Then, the output shaft of the flipping motor 703 drives the flipping seat 704 to rotate 90 degrees, thereby flipping the hinge and opening it. Then, the clamping mechanism 8 clamps and moves the hinge. In this process, the hinge is continuously moved from the conveying mechanism 6 to the flipping mechanism 7, and finally moved to the hinge seat 5.
[0060] Test: The turntable 3 drives the platform 4 to rotate 90 degrees, thereby moving the hinge to be tested to the test mechanism 9. Then, the output shaft of the sixth cylinder 902 drives the detector 904 to rise and fall to the height corresponding to the hinge. The output shaft of the seventh cylinder 911 drives the moving plate 910 to move, so that the pusher 912 pushes the hinge to close. When the hinge is closing, it will contact the detector 904. By judging the buffer time of the hinge closing, the quality of the hinge can be determined.
[0061] Non-conforming product unloading: For non-conforming products, the hinge after testing is rotated again by the turntable 3, so that the hinge is at the non-conforming product unloading mechanism 10. The output shaft of the eighth cylinder 1002 drives the push rod 1003 to move, thereby pushing the hinge on the hinge seat 5 out and moving it to the non-conforming product unloading cover 1004 for recycling.
[0062] Qualified Product Recycling: For qualified products, the turntable 3 rotates again, causing the hinge to move to the push mechanism 12. The output shaft of the thirteenth cylinder 1205 rises and falls, driving the rotating rod 1202 upward. Simultaneously, the stroke frame 1206 rotates along the push seat 1201, and the rotating rod 1202 moves along the stroke groove 1207. At the same time, the output shaft of the fourteenth cylinder 1209 extends and retracts, further driving the rotating rod 1202 to move along the stroke groove 1207. This causes the stroke frame 1206 to drive the push plate 1208 to move, thus... The push plate 1208 pushes the hinge to flip, and then the output shaft of the ninth cylinder 1106 drives the lower plate 1105 to move up and down. The tenth cylinder 1107 drives the cylinder seat 1110 to move horizontally. The eleventh cylinder 1111 drives the hanging plate 1112 to hook the qualified hinge and move it above the qualified product unloading cover 13. Finally, the output shaft of the twelfth cylinder 1115 drives the auxiliary plate 1116 to move, thereby performing the unloading operation on the qualified hinge located on the hanging plate 1112, thus completing the entire testing process.
[0063] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0064] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An American-style hinge test buffer time machine, comprising a frame (1), characterized in that: A test platform (2) is fixed to the top surface of the frame (1). A turntable (3) is fixed to the bottom of the inner side of the test platform (2). A table surface (4) is fixed to the top of the turntable (3). The turntable (3) is used to drive the table surface (4) to rotate 90 degrees. Four sets of hinge seats (5) for placing hinges are fixed around the upper surface of the table surface (4). Each set of hinge seats (5) has six hinge seats. A conveying mechanism (6) for conveying hinges is provided at the rear end of the top surface of the test platform (2). A flipping mechanism (7) for flipping hinges is provided at the rear of the frame (1). A top of the flipping mechanism (7) is provided for... A clamping mechanism (8) for clamping and moving the hinge; a testing mechanism (9) for quickly testing the hinge is provided on the left end of the upper surface of the test platform (2); a non-conforming product unloading mechanism (10) for convenient unloading of non-conforming products is provided at the front end of the test platform (2); a qualified product unloading mechanism (11) for convenient unloading of qualified products is provided on the right end of the upper surface of the test platform (2); a pushing mechanism (12) for driving the hinge to move is provided below the qualified product unloading mechanism (11); and a qualified product unloading cover (13) located below the qualified product unloading mechanism (11) is fixed on the right end of the test platform (2). The qualified product unloading mechanism (11) includes multiple third vertical rods (1101) fixed to the right end of the upper surface of the test platform (2). The top of the multiple third vertical rods (1101) is fixed with an upper plate (1102). Multiple third sleeves (1103) are fixed on the upper plate (1102). The inner wall of the third sleeves (1103) is slidably connected with a third slide rod (1104). The bottom end of the multiple third slide rods (1104) is fixed with a lower plate (1105). A ninth cylinder (1106) is fixed at the center of the upper surface of the upper plate (1102). The output shaft of the ninth cylinder (1106) is fixed to the upper surface of the lower plate (1105). A tenth cylinder (1107) is fixed at the left end of the lower surface of the lower plate (1105). A fourth slide block (1109) is fixed at both the front and rear ends of the lower surface of the lower plate (1105). The outer surface of the fourth slide block (1109) is slidably connected to the fourth slide rail (1108). The lower surfaces of the two fourth slide rails (1108) are fixed with cylinder seats (1110). The output shaft of the tenth cylinder (1107) is fixed to the left end of the cylinder seat (1110). The bottom end of the cylinder seat (1110) is fixed with the same number of eleventh cylinders (1111) as each set of hinge seats (5). The output shaft of the eleventh cylinder (1111) is fixed with an L-shaped hanging plate (1112). The left end of the lower plate (1105) is fixed with a connecting frame (1113). The bottom end of the connecting frame (1113) is fixed with a fixing block (1114). The left end of the fixing block (1114) is fixed with a twelfth cylinder (1115). The output shaft of the twelfth cylinder (1115) is fixed with an auxiliary plate (1116). The pushing mechanism (12) includes a pushing seat (1201) fixed to the right end of the upper surface of the test platform (2). Both ends of the pushing seat (1201) are rotatably connected to a stroke frame (1206). The stroke frame (1206) has a hook-shaped stroke groove (1207). A rotating rod (1202) is slidably connected between the two stroke grooves (1207). A rotating block (1) is fixed at the center of the outer surface of the rotating rod (1202). 203), the bottom end of the push seat (1201) is fixed with a base frame (1204), the bottom of the right end of the base frame (1204) is hinged with a thirteenth cylinder (1205), the output shaft of the thirteenth cylinder (1205) is hinged with the rotating block (1203), the left end of the upper surface of the push seat (1201) is fixed with a fourteenth cylinder (1209), and the output shaft of the fourteenth cylinder (1209) is hinged with the rotating block (1203); The conveying mechanism (6) includes a conveying frame (601) fixed to the rear end of the top of the test bench (2). Two parallel support plates (602) are fixed to the top of the conveying frame (601). The inner side of the conveying frame (601) is provided with a lifting component (603) and a moving component (604). The lifting assembly (603) includes two sets of first sleeves (6031) fixed to the bottom inner side of the conveyor frame (601). Each set of first sleeves (6031) has four first sleeves (6031). The inner side of the first sleeves (6031) is slidably connected to a first slide rod (6032). The top of each set of first slide rods (6032) is fixed to a lifting plate (6034). The bottom of the lifting plate (6034) is fixed to a first cylinder (6033), and the first cylinder (6033) is fixed to the bottom surface of the conveyor frame (601). The moving component (604) includes a second cylinder (6041) fixed to the lower surface of the lifting plate (6034). The output shaft of the second cylinder (6041) is fixed with a connecting seat (6042). A push plate (6043) is fixed to the top of the connecting seat (6042), and the push plate (6043) is located between two support plates (602). A plurality of first slide blocks (6045) are fixed to the bottom surface of the push plate (6043). A first slide rail (6044) is slidably connected to the outer surface of the first slide block (6045), and the bottom end of the first slide rail (6044) is fixed to the upper surface of the lifting plate (6034).
2. The American-style hinge test buffer time machine according to claim 1, characterized in that: The flipping mechanism (7) includes a base (701) fixed to the rear end of the upper surface of the frame (1). Two support plates (702) are fixed to the top surface of the base (701). A flipping motor (703) is fixed to the left end of the top surface of the base (701). A flipping seat (704) is rotatably connected between the two support plates (702) to the output shaft of the flipping motor (703). A third cylinder (705) is fixed to both the left and right ends of the upper surface of the flipping seat (704). A pressing plate (706) for pressing material is fixed to the output shaft of the third cylinder (705). A placement seat (707) for placing the hinge is fixed to the rear end of the upper surface of the flipping seat (704).
3. The American-style hinge test buffer time machine according to claim 1, characterized in that: The clamping mechanism (8) includes multiple first vertical rods (801) fixed to the left and right sides of the rear end of the upper surface of the test platform (2). The top of the multiple first vertical rods (801) is fixed with a mounting plate (802). Multiple second sleeves (803) are fixed on the mounting plate (802). The inner wall of the second sleeve (803) is slidably connected with a second sliding rod (804). A fourth cylinder (805) is fixed at the center of the upper surface of the mounting plate (802). The output shaft of the fourth cylinder (805) is fixed with a base plate (806). A fifth cylinder (807) is fixed at the front end of the lower surface of the base plate (806). The lower surface of the substrate (806) is fixed with a second slide rail (808) at both the left and right ends. The outer surface of the second slide rail (808) is slidably connected with a second slide block (809). The bottom ends of the two sets of second slide blocks (809) are fixed with a connecting plate (810). The front and rear ends of the lower surface of the connecting plate (810) are fixed with two sets of clamping cylinders (811). The number of clamping cylinders (811) is the same as the number of hinge seats (5). The output shaft of the clamping cylinder (811) is fixed with a pneumatic gripper (812). The output shaft of the fifth cylinder (807) is fixed to the front end of the connecting plate (810).
4. The American-style hinge test buffer time machine according to claim 1, characterized in that: The testing mechanism (9) includes a fixed base (901) fixed to the left end of the upper surface of the test platform (2), a sixth cylinder (902) fixed on the fixed base (901), a detector seat (903) fixed on the output shaft of the sixth cylinder (902), and a detector (904) fixed on the detector seat (903) in the same number as the hinge seat (5). The testing mechanism (9) also includes a second vertical rod (905) fixed to the left end of the upper surface of the test platform (2), and a mounting base (906) located above the test platform (2) fixed on the top of the outer surface of the second vertical rod (905). 06) has a ramp (907) fixed to its right end. The ramp (907) has a third slide rail (908) fixed to both the front and rear sides of its right end. The third slide rail (908) has a third slide block (909) slidably connected to its inner side. The two third slide blocks (909) have a moving plate (910) fixed to their right ends. The moving plate (910) is U-shaped. The seventh cylinder (911) is fixed at the center of the right end of the ramp (907). The output shaft of the seventh cylinder (911) is fixed to the moving plate (910). The left end of the moving plate (910) has a pusher (912) fixed above the hinge to be tested.
5. The American-style hinge test buffer time machine according to claim 1, characterized in that: The non-conforming product unloading mechanism (10) includes a non-conforming product unloading cover (1004) fixed to the front end of the test bench (2). A support frame (1001) is fixed to the rear end of the non-conforming product unloading cover (1004). Multiple eighth cylinders (1002) are fixed to the bottom end of the support frame (1001) in the same number as each set of hinge seats (5). The output shaft of the eighth cylinder (1002) is fixed with a push rod (1003) for pushing the hinge unloading.
Citation Information
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