一种基于微波能量聚合的浆料挤出三维打印的方法

The 3D printing method using microwave energy polymerization slurry extrusion, which pre-cures the slurry through microwave radiator channels and combines it with thermal curing or microwave curing, solves the problems of slurry flow and collapse in traditional technologies, and achieves high-efficiency 3D printing molding quality and mechanical properties.

CN117301505BActive Publication Date: 2026-07-17HUAQIAO UNIVERSITY

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HUAQIAO UNIVERSITY
Filing Date
2023-09-27
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Traditional epoxy resin-based composite material 3D printing technology has strong fluidity before curing and slow curing speed, which makes the slurry easy to flow and collapse during the printing process, affecting the molding quality. Existing microwave curing technology has not effectively solved the problems of flow and collapse during the stacking process.

Method used

A slurry extrusion method using microwave energy polymerization is employed, which pre-cures the slurry through a microwave radiator pipe and combines it with thermal curing or microwave curing processes to control the degree of curing during the extrusion process, thereby improving the slurry's shape retention and degree of curing.

Benefits of technology

It significantly improved the shape retention and anti-collapse ability of the slurry during the printing process, ensuring printing quality, and enhanced the mechanical properties of the final sample through precise temperature control and subsequent curing steps.

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Abstract

一种基于微波能量聚合的浆料挤出三维打印的方法,包括如下步骤:步骤1:制备浆料,所述浆料由高分子树脂28‑98wt%、热引发剂2‑18wt%、流变改性剂0‑35wt%和填料0‑70wt%组成;步骤2:将所述浆料从料筒挤出,所述浆料通过穿设于微波辐射器的管道,所述管道的温度控制到90‑100℃;步骤3:所述浆料挤出至打印基台,同时所述打印基台按照规划路径在三维空间内移动,使得所述浆料在所述打印基台上堆叠出预设的形状;步骤4:打印完毕后对所述打印基台上的所述浆料进行热固化或微波固化。本发明在浆料挤出料筒后且挤到打印基台之前,通过微波辐射器实现浆料内外部的快速均匀固化,浆料的保形性得到显著提升,缓解浆料在打印基台堆叠过程中的流淌、塌陷问题。
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