A welding equipment

Abstract

This application discloses a welding device, including an outer frame welding device, a mesh welding device, and a transfer device disposed between the outer frame welding device and the mesh welding device. The outer frame welding device includes a support, a positioning component, and two outer frame welding components. The two outer frame welding components are symmetrically installed laterally on both sides of the support. The positioning component is longitudinally slidably installed on the support and is used to position the transverse and longitudinal guard edges. The mesh welding device includes a feeding track, an unloading track, a welding mechanism, a feeding mechanism, an unloading mechanism, and a positioning mechanism. The welding mechanism is located between the feeding track and the unloading track. The feeding mechanism is located on the feeding track, the positioning mechanism is located on the feeding mechanism, and the unloading mechanism is located on the unloading track. This welding device can realize automatic welding processing of the outer frame and automatic welding processing between the mesh and the outer frame. It has a high degree of automation, high processing efficiency, low manual workload, and higher safety.

Description

Technical Field

[0001] This application relates to the technical field of fence mesh processing equipment, specifically a welding device. Background Technology

[0002] Existing fencing systems generally include fencing panels and fencing posts. The posts are positioned along the sides of the fencing panels to provide support. Existing fencing panels consist of an outer frame and a mesh surface. The outer frame includes horizontal and vertical guardrails; these guardrails are joined together to form a rectangular structure that surrounds the outside of the mesh surface to protect it. Additionally, to increase strength, at least one horizontal guardrail is typically installed between the two vertical guardrails on the outer frame.

[0003] In the existing technology, when processing fence panels, it is necessary to manually weld the horizontal and vertical guard edges together first, and then manually weld the mesh surface onto the horizontal and vertical guard edges. However, this processing method has the following drawbacks: (1) the workload of manual operation is large and the processing efficiency is low; (2) the degree of automation is low, and it requires close-range operation by humans, which can easily damage the operator's eyes and pose a safety hazard. Summary of the Invention

[0004] One objective of this application is to provide a welding device that is highly automated, has high processing efficiency, requires less manual operation, and is highly safe.

[0005] To achieve the above objectives, the technical solution adopted in this application is as follows: a welding device, including an outer frame welding device, a mesh welding device, and a transfer device disposed between the outer frame welding device and the mesh welding device; the outer frame welding device includes a support, a positioning component, and two outer frame welding components; the two outer frame welding components are symmetrically installed laterally on both sides of the support, and the positioning component is longitudinally slidably installed on the support, and the positioning component is used to position the transverse and longitudinal guard edges; the mesh welding device includes a feeding track, an unloading track, a welding mechanism, a feeding mechanism, an unloading mechanism, and a positioning mechanism; the welding mechanism is located between the feeding track and the unloading track, the feeding mechanism is disposed on the feeding track, the positioning mechanism is disposed on the feeding mechanism, and the unloading mechanism is disposed on the unloading track; when the positioning component slides longitudinally, it reaches both ends of the transverse guard edge. When the outer frame is moved to the positions of the two outer frame welding components, the positioning component stops sliding, and the outer frame welding component is used to weld the ends of the transverse guards to the longitudinal guards; when the ends of each of the transverse guards on the outer frame are welded to the longitudinal guards, the positioning component slides longitudinally to directly below the transfer device, and the transfer device is used to transfer the outer frame to the feeding track; the feeding mechanism is used to pull the outer frame on the feeding track towards the direction of the welding mechanism; the positioning mechanism is used to position the mesh surface on the outer frame so that the mesh surface moves synchronously with the outer frame; when the outer frame and the mesh surface move to the unloading track through the welding mechanism, the welding mechanism is used to weld the mesh surface to the outer frame; the unloading mechanism is used to pull the outer frame on the unloading track away from the welding mechanism.

[0006] Preferably, the feeding track includes a first track body and a second track body spaced apart, and the welding mechanism is located between the second track body and the unloading track; the mesh welding device further includes a welding positioning mechanism located between the first track body and the second track body; the feeding mechanism includes a first feeding component and a second feeding component, which are respectively disposed on the first track body and the second track body, and the positioning mechanism is disposed on the first feeding component; when the first feeding component pulls the outer frame to move towards the welding positioning mechanism until a longitudinal guard edge on the outer frame near the welding positioning mechanism moves to the position of the welding positioning mechanism, the welding positioning mechanism is used to weld and position the mesh surface on the longitudinal guard edge; when the first feeding component pulls the outer frame past the welding positioning mechanism to the second track body, the first feeding component separates from the outer frame, the positioning mechanism separates from the mesh surface, and the second feeding component is used to pull the outer frame to move towards the welding mechanism.

[0007] Preferably, the welding positioning mechanism includes a first frame and at least one welding positioning component, wherein at least one welding positioning component is longitudinally spaced on the first frame; each welding positioning component includes an upper welding positioning block and a lower welding positioning block, wherein the lower welding positioning block is fixed to the first frame, and the upper welding positioning block is slidably positioned directly above the lower welding positioning block; when a longitudinal guard edge on the outer frame near the first frame moves to directly above the lower welding positioning block, the upper welding positioning block moves downward, thereby forming a loop between the upper welding positioning block, the mesh surface, the longitudinal guard edge, and the lower welding positioning block, so as to weld and position the mesh surface on the longitudinal guard edge.

[0008] Preferably, the welding positioning mechanism further includes a first guide roller, a first guide frame, a first pressing roller, and a first pressing bracket; the first guide roller is arranged longitudinally between the first track body and the lower welding positioning block, the end of the first guide roller is rotatably mounted on the first guide frame, and the first guide frame is slidably mounted on the first frame; when the outer frame moves from the end of the first track body toward the direction closer to the second track body, the first guide roller is used to push the outer frame upward to avoid the outer frame contacting the lower welding positioning block; the first pressing roller is arranged longitudinally above the first guide roller, the end of the first pressing roller is rotatably mounted on the first pressing bracket, and the first pressing bracket is slidably mounted on the first frame; when the upper welding positioning block moves downward, the first guide frame and the first pressing bracket move downward, and the first pressing roller is used to press the mesh surface and the outer frame onto the lower welding positioning block.

[0009] Preferably, the first feeding assembly includes a first support frame, a first fixing frame, and a first clamping member; the first support frame is laterally slidably disposed below the first track body, and the first fixing frame is vertically slidably disposed on the first support frame; the first clamping member is disposed on the first fixing frame, and when the first clamping member moves with the first support frame and the first fixing frame to clamp a longitudinal guard edge on the outer frame away from the first frame, the outer frame can move with the first support frame toward the welding positioning mechanism.

[0010] Preferably, the positioning mechanism includes a positioning plate, which is fixed to the first fixing frame, and the upper end of the positioning plate is provided with a positioning slot; when the first clamping member clamps the longitudinal guard edge, and at least one transverse rib or at least one longitudinal rib on the mesh surface is accommodated in the positioning slot, the positioning between the mesh surface and the outer frame is realized; when the positioning plate moves downward with the first fixing frame, the transverse rib or the longitudinal rib disengages from the positioning slot.

[0011] Preferably, the second feeding assembly includes a second support frame, a second fixing frame, and a second clamping member; the second support frame is laterally slidably disposed below the second track body, the second fixing frame is vertically slidably disposed on the second support frame, and the second clamping member is disposed on the second fixing frame; when a longitudinal guard edge on the outer frame near the welding mechanism moves to the second track body, the second clamping member follows the second support frame and the second fixing frame to clamp the longitudinal guard edge on the outer frame near the welding mechanism, and the outer frame moves away from the welding positioning mechanism following the second support frame; when the outer frame moves completely to the second track body, and the second clamping member follows the second fixing frame and the second support frame to clamp the longitudinal guard edge on the outer frame away from the welding mechanism, the outer frame moves towards the welding mechanism following the second support frame.

[0012] Preferably, the second feeding assembly further includes a third support frame, a third fixing frame, and a third clamping member; the third support frame is laterally slidably disposed below the second track body, the third fixing frame is vertically slidably disposed on the third support frame, and the third clamping member is disposed on the third fixing frame; when the second clamping member clamps a longitudinal guard edge on the outer frame away from the welding mechanism, the third clamping member moves with the third support frame and the third fixing frame to clamp a longitudinal guard edge on the outer frame near the welding mechanism, and the outer frame moves synchronously with the second support frame and the third support frame towards the welding mechanism; when the outer frame moves towards the welding mechanism... When the welding mechanism moves in the direction, the third fixing frame moves upward to lift the end of the outer frame near the welding mechanism until a longitudinal guard edge on the outer frame near the welding mechanism moves to the end of the second track body. At this point, the second clamping member separates from the longitudinal guard edge on the outer frame away from the welding mechanism, and the third clamping member separates from the longitudinal guard edge on the outer frame near the welding mechanism. This continues until the third clamping member moves with the third support frame and the third fixing frame to clamp the longitudinal guard edge on the outer frame away from the welding mechanism. Then, the outer frame moves with the third support frame towards the welding mechanism.

[0013] Preferably, the welding mechanism includes a second frame, a plurality of longitudinal welding components, and at least two transverse welding components. The second frame is located between the loading track and the unloading track. The plurality of longitudinal welding components are spaced apart longitudinally on the second frame, and at least two transverse welding components are spaced apart longitudinally on the second frame, with the transverse welding components located between the longitudinal welding components and the unloading track. Each longitudinal welding component includes an upper longitudinal welding block and a lower longitudinal welding block. The lower longitudinal welding block is fixed to the second frame, and the upper longitudinal welding block is slidably positioned directly above the lower longitudinal welding block. When the longitudinal guard edge on the outer frame moves to directly above the lower longitudinal welding block... When the upper longitudinal welding block moves downward, a loop is formed between the upper longitudinal welding block, the mesh surface, the longitudinal guard edge, and the lower longitudinal welding block to weld the mesh surface onto the longitudinal guard edge. Each transverse welding assembly includes an upper transverse welding block and a lower transverse welding block. The lower transverse welding block is fixed to the second frame, and the upper transverse welding block is slidably positioned directly above the lower transverse welding block. When the transverse guard edge on the outer shell moves to directly above the lower transverse welding block, the upper transverse welding block moves downward, forming a loop between the upper transverse welding block, the mesh surface, the transverse guard edge, and the lower transverse welding block to weld the mesh surface onto the transverse guard edge.

[0014] Preferably, the welding mechanism further includes a second guide roller, a second guide frame, a second pressing roller, and a second pressing frame; the second guide roller is arranged longitudinally between the feeding track and the lower longitudinal welding block, the end of the second guide roller is rotatably mounted on the second guide frame, and the second guide frame is slidably mounted on the second frame; when the outer frame moves from the end of the feeding track toward the unloading track, the second guide roller is used to push the outer frame upward to avoid the outer frame contacting the lower longitudinal welding block; the second pressing roller is arranged longitudinally above the second guide roller, the end of the second pressing roller is rotatably mounted on the second pressing frame, and the second pressing frame is slidably mounted on the second frame; when the upper longitudinal welding block or the upper transverse welding block moves downward, the second guide frame and the second pressing frame move downward, and the second pressing roller is used to press the mesh surface and the outer frame onto the lower longitudinal welding block or the lower transverse welding block.

[0015] Preferably, the unloading mechanism includes an unloading support frame, an unloading fixing frame, and an unloading clamping member; the unloading support frame is laterally slidably disposed below the unloading track, and the unloading fixing frame is vertically slidably disposed on the unloading support frame; the unloading clamping member is disposed on the unloading fixing frame, and when a longitudinal guard edge on the outer frame near the unloading track moves to the unloading track, the unloading clamping member moves with the unloading support frame and the unloading fixing frame to clamp the longitudinal guard edge on the outer frame near the unloading track, so that the outer frame can move away from the welding mechanism along with the unloading support frame.

[0016] Preferably, the outer frame welding assembly includes a mounting bracket, a first electrode, a second electrode, an upper welding seat, a lower welding seat, and a horizontal welding seat; the first electrode and the second electrode are mounted on the mounting bracket at intervals; the upper welding seat and the lower welding seat are both slidably mounted on the mounting bracket, and both the upper welding seat and the lower welding seat are electrically connected to the first electrode; the horizontal welding seat is slidably mounted on the mounting bracket, and the horizontal welding seat is electrically connected to the second electrode; when the upper welding seat and the lower welding seat slide to contact the upper and lower sides of the transverse edge respectively, and the horizontal welding seat slides to contact the side of the longitudinal edge away from the transverse edge, the first electrode and the second electrode are energized to weld the end of the transverse edge to the longitudinal edge.

[0017] Preferably, the outer frame welding assembly further includes a pressure block disposed on the upper welding seat; when the upper welding seat contacts the transverse guard edge, the pressure block presses against the upper side of the longitudinal guard edge, and the pressure block and the longitudinal guard edge are insulated from each other.

[0018] Preferably, the positioning component includes a stand and two positioning frames. The stand is longitudinally slidably mounted on the support. The two positioning frames are laterally spaced on the stand. Each of the two positioning frames has at least two longitudinal slots and at least two transverse slots spaced along the longitudinal direction. There is a gap between the transverse slots and the longitudinal guard edge. The two outer longitudinal slots are connected to L-shaped limiting plates, and the two limiting plates abut against the two ends of the longitudinal guard edge.

[0019] Preferably, the transfer device includes a transfer frame, a sliding frame, a lifting frame, and a clamping member; the sliding frame is slidably disposed on the transfer frame, the lifting frame is slidably disposed on the sliding frame, and the clamping member is disposed on the lifting frame; when the clamping member moves with the lifting frame and the sliding frame to clamp the outer frame on the positioning component, the outer frame can move with the lifting frame and the sliding frame to the loading track.

[0020] Compared with existing technologies, the advantages of this application are as follows: When processing fence panels using this welding equipment, it is only necessary to first assemble the longitudinal and transverse guard edges onto the positioning components, which then position and fix them. Next, the positioning components are driven to slide longitudinally, causing the longitudinal and transverse guard edges to move synchronously. This allows the two ends of the transverse guard edge closest to the two outer frame welding components to move to their respective positions. The two outer frame welding components then weld the two ends of the transverse guard edge to the two longitudinal guard edges. The positioning components continue to slide longitudinally to weld the two ends of the next transverse guard edge to the two longitudinal guard edges, and so on, until the two ends of each transverse guard edge are welded to the two longitudinal guard edges, thus completing the automatic processing of the outer frame. Then, the completed outer frame is transferred to the loading track by a transfer device, and the mesh surface is positioned on the upper side of the outer frame by a positioning mechanism to ensure welding accuracy between the mesh surface and the outer frame, and to allow the mesh surface to move synchronously with the outer frame. Next, the outer frame is driven by the feeding mechanism to move closer to the welding mechanism. During this process, since the positioning mechanism is located within the feeding mechanism, both the positioning mechanism and the mesh being positioned will move synchronously with the feeding mechanism (i.e., the outer frame), ensuring consistent positioning between the mesh and the outer frame throughout the movement. Finally, as the outer frame and mesh pass the welding mechanism, the welding mechanism automatically welds the mesh onto the outer frame. Once the outer frame and the welded mesh reach the unloading track, the unloading mechanism pulls the outer frame (i.e., the outer frame and mesh) away from the welding mechanism, achieving automatic unloading. In other words, this welding equipment enables automatic welding of both the outer frame and the mesh to the outer frame. The entire process is highly automated and efficient, reducing manual labor and the need for close-range human intervention, thus preventing eye strain and enhancing safety. Attached Figure Description

[0021] Figure 1 A perspective view of a welding device provided in this application.

[0022] Figure 2 Provided for this application Figure 1 Enlarged view of the welding device for the outer frame.

[0023] Figure 3 Provided for this application Figure 2 A magnified view of the welded components of the inner and outer frames.

[0024] Figure 4 Provided for this application Figure 2 A magnified view of a section at point I.

[0025] Figure 5 Provided for this application Figure 2 A magnified view of section II in the middle.

[0026] Figure 6 Provided for this application Figure 5 The diagram shows the state of the longitudinal and transverse edge protection after it has been removed.

[0027] Figure 7 Provided for this application Figure 2 Cross-sectional view of the welding device for the outer frame.

[0028] Figure 8 Provided for this application Figure 7 A magnified view of a section at point III.

[0029] Figure 9 Provided for this application Figure 1 Enlarged view of the transfer device.

[0030] Figure 10 Provided for this application Figure 1 Enlarged view of the first track body and the first feeding assembly.

[0031] Figure 11 Provided for this application Figure 10 A magnified view of section IV in the middle.

[0032] Figure 12 Provided for this application Figure 10 Enlarged view of the first feeding component.

[0033] Figure 13 Provided for this application Figure 1 Enlarged view of the welding positioning mechanism.

[0034] Figure 14 Provided for this application Figure 13 A magnified view of the middle V section.

[0035] Figure 15 Provided for this application Figure 1 Enlarged view of the second track body and the second feeding assembly.

[0036] Figure 16 Provided for this application Figure 15Enlarged view of the second feeding component.

[0037] Figure 17 Provided for this application Figure 1 Enlarged view of the welding mechanism.

[0038] Figure 18 Provided for this application Figure 17 A magnified view of section VI in the middle.

[0039] Figure 19 Provided for this application Figure 17 Another perspective view of the welding mechanism.

[0040] Figure 20 Provided for this application Figure 17 Working principle diagram of the welding mechanism.

[0041] Figure 21 Provided for this application Figure 20 A partial sectional view along the center AA.

[0042] Figure 22 Provided for this application Figure 1 Enlarged view of the unloading track.

[0043] Figure 23 Provided for this application Figure 22 Enlarged view of the unloading mechanism.

[0044] Figure 24 A perspective view of a fence panel provided in this application after it has been welded by a longitudinal welding assembly.

[0045] In the diagram: 1. Feeding track; 11. First track body; 12. Second track body; 2. Unloading track; 3. Welding positioning mechanism; 31. First frame; 32. Welding positioning assembly; 321. Upper welding positioning block; 322. Lower welding positioning block; 33. First guide roller; 34. First guide frame; 35. First pressing roller; 36. First pressing frame; 4. Welding mechanism; 41. Second frame; 42. Longitudinal welding assembly; 421. Upper longitudinal welding block; 422. Lower longitudinal welding block; 43. Transverse welding assembly; 431. Upper... 432. Lower transverse welding block; 44. Second guide roller; 45. Second guide frame; 46. Second clamping roller; 47. Second clamping frame; 5. Feeding mechanism; 51. First feeding assembly; 511. First support frame; 512. First fixing frame; 513. First clamping element; 5131. Clamping cylinder; 5132. First clamping arm; 5133. Second clamping arm; 52. Second feeding assembly; 521. Second support frame; 522. Second fixing frame; 523. Second clamping element; 524. Third support frame; 525. 526. Third fixing frame; 6. Third clamping component; 6. Unloading mechanism; 61. Unloading support frame; 62. Unloading fixing frame; 63. Unloading clamping component; 7. Positioning mechanism; 71. Positioning plate; 711. Positioning slot; 8. Outer frame welding device; 81. Bracket; 82. Positioning assembly; 821. Upright frame; 822. Positioning frame; 8221. Transverse groove; 8222. Longitudinal groove; 823. Limiting plate; 83. Outer frame welding assembly; 831. Mounting frame; 832. First electrode; 833. Second electrode; 834. Upper welding seat; 83 5. Lower welding seat; 836. Horizontal welding seat; 837. Pressure block; 838. Telescopic cylinder; 839. Conductor; 9. Transfer device; 91. Transfer frame; 92. Sliding frame; 93. Lifting frame; 94. Clamping component; 941. Clamping cylinder; 942. Clamping plate; 9421. Clamping groove; 100. Outer frame; 101. Longitudinal guard edge; 102. Transverse guard edge; 1021. Groove; 200. Mesh surface; 201. Longitudinal rib; 202. Transverse rib; 2021. Flat part; 300. Drive cylinder; 400. Lifting cylinder. Detailed Implementation

[0046] The present application will be further described below with reference to specific embodiments. It should be noted that, without conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0047] In the description of this application, it should be noted that directional terms such as "center," "lateral," "longitudinal," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicate the orientation and positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are used only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. They should not be construed as limiting the specific scope of protection of this application. The terms "first," "second," etc., in the specification and claims of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. The terms "comprising" and "having," and any variations thereof, in the specification and claims of this application, are intended to cover non-exclusive inclusion. For example, a process, method, system, product, or device that includes a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products, or devices.

[0048] Reference Figure 1-23One embodiment of this application provides a welding device, including an outer frame welding device 8, a stencil welding device, and a transfer device 9 disposed between the outer frame welding device 8 and the stencil welding device. The outer frame welding device 8 includes a bracket 81, a positioning component 82, and two outer frame welding components 83; the two outer frame welding components 83 are symmetrically mounted laterally on both sides of the bracket 81, and the positioning component 82 is longitudinally slidably mounted on the bracket 81, and the positioning component 82 is used to position the transverse guard edge 102 and the longitudinal guard edge 101. The stencil welding device includes a feeding track 1, an unloading track 2, a welding mechanism 4, a feeding mechanism 5, an unloading mechanism 6, and a positioning mechanism 7; the welding mechanism 4 is located between the feeding track 1 and the unloading track 2, the feeding mechanism 5 is disposed on the feeding track 1, the positioning mechanism 7 is disposed on the feeding mechanism 5, and the unloading mechanism 6 is disposed on the unloading track 2. When the positioning component 82 slides longitudinally until both ends of the transverse guard edge 102 move to the positions of the two outer frame welding components 83, the positioning component 82 stops sliding, and the outer frame welding components 83 are used to weld the ends of the transverse guard edge 102 to the longitudinal guard edge 101; when the ends of each transverse guard edge 102 on the outer frame 100 are welded to the longitudinal guard edge 101, the positioning component 82 slides longitudinally to directly below the transfer device 9, and the transfer device 9 is used to transfer the outer frame 100 onto the loading track 1. The feeding mechanism 5 is used to pull the outer frame 100 on the feeding track 1 towards the direction of the welding mechanism 4; the positioning mechanism 7 is used to position the mesh surface 200 on the outer frame 100 so that the mesh surface 200 moves synchronously with the outer frame 100; when the outer frame 100 and the mesh surface 200 move to the unloading track 2 through the welding mechanism 4, the welding mechanism 4 is used to weld the mesh surface 200 to the outer frame 100; the unloading mechanism 6 is used to pull the outer frame 100 on the unloading track 2 away from the welding mechanism 4. When processing fence panels using this welding equipment, firstly, the longitudinal edge 101 and the transverse edge 102 are assembled onto the positioning component 82, which positions and fixes the longitudinal edge 101 and the transverse edge 102. Then, the positioning component 82 is driven to slide longitudinally, so that the longitudinal edge 101 and the transverse edge 102 move synchronously, causing the two ends of the transverse edge 102 closest to the two outer frame welding components 83 to move to the positions of the two outer frame welding components 83 respectively. Then, the two outer frame welding components 83 respectively weld the two ends of the transverse edge 102 to the two longitudinal edge 101. Continue to drive the positioning component 82 to slide longitudinally, so that the two ends of the next transverse edge 102 are welded to the two longitudinal edge 101 respectively, and so on, until the two ends of each transverse edge 102 are welded to the two longitudinal edge 101 respectively, thus completing the processing and manufacturing of the outer frame 100.Then, the fabricated outer frame 100 is transferred to the loading track 1 by the transfer device 9, and the mesh surface 200 is positioned on the upper side of the outer frame 100 by the positioning mechanism 7 to ensure the welding accuracy between the mesh surface 200 and the outer frame 100, and to enable the mesh surface 200 to move synchronously with the outer frame 100. Next, the outer frame 100 is driven to move closer to the welding mechanism 4 by the loading mechanism 5. During this process, since the positioning mechanism 7 is set in the loading mechanism 5, the positioning mechanism 7 and the positioned mesh surface 200 will also move synchronously with the loading mechanism 5 (i.e., the outer frame 100), so that the positioning between the mesh surface 200 and the outer frame 100 can always be maintained during the movement. Finally, when the outer frame 100 and the mesh surface 200 pass the welding mechanism 4, the welding mechanism 4 automatically welds the mesh surface 200 onto the outer frame 100. This continues until the outer frame 100 and the mesh surface 200 welded to it move onto the unloading track 2. Then, the unloading mechanism 6 pulls the outer frame 100 (i.e., the outer frame 100 and the mesh surface 200) away from the welding mechanism 4 to achieve automatic unloading. In other words, this welding equipment enables automatic welding of the outer frame 100 and automatic welding between the mesh surface 200 and the outer frame 100. The entire process is highly automated and efficient, reducing manual workload and labor requirements. It also avoids close-range manual operation, thus preventing eye injuries and ensuring higher safety.

[0049] Reference Figure 2-8 In this embodiment, the outer frame welding assembly 83 includes a mounting bracket 831, a first electrode 832, a second electrode 833, an upper welding seat 834, a lower welding seat 835, and a horizontal welding seat 836. The first electrode 832 and the second electrode 833 are mounted on the mounting bracket 831 at intervals. The upper welding seat 834 and the lower welding seat 835 are both slidably mounted on the mounting bracket 831, and both the upper welding seat 834 and the lower welding seat 835 are electrically connected to the first electrode 832. The welding seat 836 is laterally slidable on the mounting bracket 831, and the horizontal welding seat 836 is electrically connected to the second electrode 833. When the upper welding seat 834 and the lower welding seat 835 slide to contact the upper and lower sides of the transverse guard edge 102 respectively, and the horizontal welding seat 836 slides to contact the side of the longitudinal guard edge 101 away from the transverse guard edge 102, the first electrode 832 and the second electrode 833 are energized to weld the end of the transverse guard edge 102 to the longitudinal guard edge 101. Figure 7-8As shown, when the two ends of the transverse edge 102 move to the positions of the two outer frame welding components 83 respectively, the upper welding seat 834 and the lower welding seat 835 are controlled to slide to contact the upper and lower sides of the transverse edge 102 respectively, and the horizontal welding seat 836 is controlled to slide to contact the side of the longitudinal edge 101 away from the transverse edge 102. Then, the first electrode 832 and the second electrode 833 are energized (i.e., low voltage and high current DC or AC is applied). At this time, a circuit is formed between the horizontal welding seat 836, the longitudinal edge 101, the transverse edge 102 and the upper welding seat 834, and a circuit is formed between the horizontal welding seat 836, the longitudinal edge 101, the transverse edge 102 and the lower welding seat 835. This causes the contact surface between the longitudinal edge 101 and the transverse edge 102 to heat up instantly to melt and fuse, thus realizing the welding between the longitudinal edge 101 and the transverse edge 102. Furthermore, during the welding process, the upper welding seat 834 and the lower welding seat 835 can clamp the transverse guard edge 102 to limit its displacement during welding; the horizontal welding seat 836 can laterally press the longitudinal guard edge 101, ensuring that the longitudinal guard edge 101 can stably contact the end of the transverse guard edge 102, thereby allowing the longitudinal guard edge 101 to be stably welded to the end of the transverse guard edge 102. Figure 3 As shown, this application does not limit the vertical sliding installation method of the upper welding seat 834 and the lower welding seat 835, nor the horizontal sliding installation method of the horizontal welding seat 836. For example, it can be directly driven by the telescopic cylinder 838. In addition, the first electrode 832 and the upper welding seat 834, the upper welding seat 834 and the lower welding seat 835, and the second electrode 833 and the horizontal welding seat 836 are connected by a flexible conductor 839 (such as a wire) to avoid interference with the sliding of the upper welding seat 834, the lower welding seat 835, and the horizontal welding seat 836.

[0050] Reference Figure 4 as well as Figure 8In this embodiment, the outer frame welding assembly 83 further includes a pressure block 837, which is disposed on the upper welding seat 834. When the upper welding seat 834 contacts the transverse guard edge 102, the pressure block 837 presses against the upper side of the longitudinal guard edge 101, and the pressure block 837 and the longitudinal guard edge 101 are insulated from each other. Since the longitudinal guard edge 101 is generally quite long, it is easy for the longitudinal guard edge 101 to not be placed flat or not level when the operator puts it into the longitudinal groove 8222. At this time, under the action of the pressure block 837, when the upper welding seat 834 contacts the transverse guard edge 102, the pressure block 837 can also press against the upper side of the longitudinal guard edge 101, so as to force the longitudinal guard edge 101 and the transverse guard edge 102 to remain flush, preventing vertical misalignment between the longitudinal guard edge 101 and the transverse guard edge 102, thereby ensuring the processing accuracy of the outer frame 100. At the same time, the pressure block 837 and the longitudinal guard edge 101 are insulated (e.g., by spraying insulating paint on the pressure block 837), that is, no circuit is formed between the horizontal welding seat 836, the longitudinal guard edge 101, the pressure block 837 and the upper welding seat 834, so it will not have any adverse effect on the welding process. Moreover, since the pressure block 837 is equipped with a welding seat 834, the pressure block 837 can move up and down synchronously with the welding seat 834, so there is no need to set up a separate drive structure.

[0051] Reference Figure 2 as well as Figure 4-6 In this embodiment, the positioning component 82 includes a stand 821 and two positioning frames 822. The stand 821 is longitudinally slidably mounted on the support 81. The two positioning frames 822 are laterally spaced on the stand 821. Each positioning frame 822 has at least two longitudinal grooves 8222 and at least two transverse grooves 8221 spaced longitudinally. There is a gap between the transverse grooves 8221 and the longitudinal guard edge 101. The two outer longitudinal grooves 8222 are connected to L-shaped limiting plates 823, which abut against both ends of the longitudinal guard edge 101. The longitudinal grooves 8222 and the two limiting plates 823 can be used to position the longitudinal guard edge 101, and the transverse grooves 8221 and the positioned longitudinal guard edges 101 can be used to position the transverse guard edge 102. By controlling the longitudinal sliding of the stand 821, the transverse guard edge 102 in the transverse groove 8221 and the longitudinal guard edge 101 in the longitudinal groove 8222 can be driven to move synchronously. The longitudinal sliding installation method of the 821 frame can be limited by a sliding rail and driven by a lead screw.

[0052] Reference Figure 9In this embodiment, the transfer device 9 includes a transfer frame 91, a sliding frame 92, a lifting frame 93, and a clamping member 94; the sliding frame 92 is slidably disposed on the transfer frame 91, the lifting frame 93 is slidably disposed on the sliding frame 92, and the clamping member 94 is disposed on the lifting frame 93; when the clamping member 94 moves with the lifting frame 93 and the sliding frame 92 to the outer frame 100 used to clamp the positioning assembly 82, the outer frame 100 can move with the lifting frame 93 and the sliding frame 92 to the loading track 1. In other words, after the outer frame 100 is manufactured, the control frame 821 continues to slide, causing the outer frame 100 to move directly below the clamping member 94; then the control frame 93 moves downward, causing the clamping member 94 to move downward until it can clamp onto the outer frame 100. At this point, the lifting frame 93 moves upward, and the sliding frame 92 slides towards the loading track 1 (or the first track body 11) until the outer frame 100 moves onto the loading track 1 (or the first track body 11). Then, the lifting frame 93 moves downward, and the clamping member 94 releases the outer frame 100, automatically transferring the outer frame 100 from the positioning frame 822 onto the loading track 1 (or the first track body 11). It should be noted that the lateral sliding installation of the sliding frame 92 can be limited by a sliding groove rail and driven by a lead screw; the vertical sliding installation of the lifting frame 93 can be directly driven by a lifting cylinder 400. Furthermore, this application does not limit the specific structure of the clamping member 94. For example, the clamping member 94 includes at least two clamping cylinders 941 and at least two clamping plates 942. The two clamping plates 942 are laterally slidably connected to the lifting frame 93. The two clamping plates 942 have clamping grooves 9421 on their adjacent sides. The clamping cylinders 941 are fixed to the lifting frame 93 and are used to drive the two opposing clamping plates 942 to slide towards each other or backwards. When the two opposing clamping plates 942 move towards each other, the two opposing clamping grooves 9421 can clamp the outer frame 100. When the two opposing clamping plates 942 move backwards, the outer frame 100 can be released.

[0053] Reference Figure 1 , Figure 10 , Figure 13 as well as Figure 15In this embodiment, the feeding track 1 includes a first track body 11 and a second track body 12 spaced apart, and the welding mechanism 4 is located between the second track body 12 and the unloading track 2; the mesh welding device also includes a welding positioning mechanism 3, which is located between the first track body 11 and the second track body 12; the feeding mechanism 5 includes a first feeding component 51 and a second feeding component 52, which are respectively disposed on the first track body 11 and the second track body 12, and the positioning mechanism 7 is disposed on the first feeding component 51; when the first feeding component... The first feeding component 51 pulls the outer frame 100 towards the welding positioning mechanism 3 until a longitudinal guard 101 on the outer frame 100 near the welding positioning mechanism 3 moves to the position of the welding positioning mechanism 3. The welding positioning mechanism 3 is used to weld and position the mesh 200 on the longitudinal guard 101. When the first feeding component 51 pulls the outer frame 100 past the welding positioning mechanism 3 to the second track body 12, the first feeding component 51 separates from the outer frame 100, the positioning mechanism 7 separates from the mesh 200, and the second feeding component 52 is used to pull the outer frame 100 towards the welding mechanism 4. During storage and transportation, multiple meshes 200 are usually stacked together to reduce the space occupied by the meshes 200. However, under the action of gravity, especially the lower meshes 200, they are very easy to deform, which can easily make the meshes 200 uneven. If this uneven mesh surface 200 is directly positioned on the outer frame 100 by the positioning mechanism 7 and then directly welded by the welding mechanism 4, the positioning mechanism 7 will restrict the displacement of the mesh surface 200 to limit the stress release on the mesh surface 200, resulting in an irregular mesh surface 200 after welding, which will affect sales.However, by setting the feeding track 1 as a first track body 11 and a second track body 12, the transfer device 9 is used to transfer the manufactured outer frame 100 onto the first track body 11; by setting a welding positioning mechanism 3 between the first track body 11 and the second track body 12, and by setting a first feeding component 51 on the first track body 11, the first feeding component 51 pulls the outer frame 100 along the first track body 11 towards the direction close to the welding positioning mechanism 3; by setting the positioning mechanism 7 on the first feeding component 51, the positioning mechanism 7 and the mesh surface 200 can move synchronously with the first feeding component 51 (i.e., the outer frame 100) until a longitudinal guard edge 101 on the outer frame 100 near the welding positioning mechanism 3 moves to the position of the welding positioning mechanism 3, the welding... The positioning mechanism 3 welds and positions the mesh surface 200 onto the longitudinal guard edge 101 to achieve rigid positioning between the mesh surface 200 and the outer frame 100. Subsequently, the first feeding component 51 pushes the outer frame 100 onto the second track body 12, releasing the positioning mechanism 7 from the mesh surface 200. The second feeding component 52, located on the second track body 12, continues to pull the outer frame 100 (and the mesh surface 200 rigidly positioned on it) along the second track body 12 towards the welding mechanism 4. During welding by the welding mechanism 4, the positioning mechanism 7 does not restrict the movement of the mesh surface 200, allowing it to be in a free state. This helps release stress on the mesh surface 200, resulting in a more regular welded mesh surface 200. It should be noted that the welding positioning mechanism 3 only performs simple welding on the mesh surface 200, for example, welding only 1 to 3 points.

[0054] Reference Figure 13-14In this embodiment, the welding positioning mechanism 3 includes a first frame 31 and at least one welding positioning component 32. The at least one welding positioning component 32 is longitudinally spaced on the first frame 31. Each welding positioning component 32 includes an upper welding positioning block 321 and a lower welding positioning block 322. The lower welding positioning block 322 is fixed to the first frame 31, and the upper welding positioning block 321 is slidably positioned directly above the lower welding positioning block 322. When a longitudinal guard on the outer frame 100 near the first frame 31... When edge 101 moves to directly above the lower welding positioning block 322, the upper welding positioning block 321 moves downward, forming a circuit between the upper welding positioning block 321, the mesh surface 200, the longitudinal guard edge 101, and the lower welding positioning block 322. A low-voltage, high-current direct current or alternating current is passed through this circuit, causing the contact surface between the mesh surface 200 (i.e., the transverse rib 202) and the outer frame 100 (i.e., the longitudinal guard edge 101) to heat up until it melts and fuses, thus welding and positioning the mesh surface 200 onto the longitudinal guard edge 101. Preferably, the lower welding positioning block 322 is connected to the negative electrode, and the upper welding positioning block 321 is preferably connected to the positive electrode. That is, before the upper welding positioning block 321 contacts the mesh surface 200, even if the lower welding positioning block 322 contacts the outer frame 100, the outer frame 100 and the mesh surface 200 will not be charged. In addition, this application does not limit the vertical sliding installation method of the upper welding positioning block 321, such as using a drive cylinder 300 or a hydraulic cylinder to drive the upper welding positioning block 321 to slide up and down.

[0055] Reference Figure 13-14In this embodiment, the welding positioning mechanism 3 further includes a first guide roller 33, a first guide frame 34, a first pressing roller 35, and a first pressing frame 36. The first guide roller 33 is arranged longitudinally between the first track body 11 and the lower welding positioning block 322. The end of the first guide roller 33 is rotatably mounted on the first guide frame 34, and the first guide frame 34 is slidably mounted on the first frame 31. When the outer frame 100 moves from the end of the first track body 11 toward the direction closer to the second track body 12, the first guide roller 33 is used to... The outer frame 100 is lifted upward to prevent it from contacting the lower welding positioning block 322; the first pressing roller 35 is arranged longitudinally above the first guide roller 33, and the end of the first pressing roller 35 is rotatably mounted on the first pressing frame 36, which is slidably mounted on the first frame 31; when the upper welding positioning block 321 moves downward, the first guide frame 34 and the first pressing frame 36 move downward, and the first pressing roller 35 is used to press the mesh surface 200 and the outer frame 100 onto the lower welding positioning block 322. In other words, in the initial state, the first guide roller 33 is located below the outer frame 100 of the first track body 11, and the first pressing roller 35 is located above the mesh surface 200 of the first track body 11, so that the outer frame 100 and the mesh surface 200 can enter the gap between the first guide roller 33 and the first pressing roller 35; when the outer frame 100 moves to directly above the first guide roller 33, the first guide frame 34 moves upward a certain distance, so that the first guide roller 33 pushes the outer frame 100 upward a certain distance, so that the outer frame 100 will not accidentally hit the lower welding positioning block 32 when it continues to move towards the second track body 12. 2. Enhanced safety and stability: When a longitudinal guard 101 on the outer frame 100 near the second track body 12 moves to directly above the lower welding positioning block 322, the first guide frame 34 and the first pressing frame 36 move downwards, allowing the first pressing roller 35 to press the mesh surface 200 and the outer frame 100 onto the lower welding positioning block 322, thus forming a stable loop between the upper welding positioning block 321, the mesh surface 200, the longitudinal guard 101, and the lower welding positioning block 322. In addition, the first pressing roller 35 can also initially flatten the mesh surface 200 to improve the welding accuracy and flatness of the mesh surface 200. Furthermore, since both the first guide roller 33 and the first pressing roller 35 can rotate, the movement resistance between the outer frame 100 and the first guide roller 33, as well as between the mesh surface 200 and the first pressing roller 35, can be sufficiently reduced. Moreover, during the movement of the outer frame 100 and the mesh surface 200 toward the second track body 12, the first pressing roller 35 is adapted to follow the first pressing frame 36 upward for a certain distance, thereby separating the first pressing roller 35 from the mesh surface 200, further reducing the movement resistance between the mesh surface 200 and the first pressing roller 35.This application does not limit the vertical sliding installation method of the first guide frame 34 and the first clamping frame 36. For example, the sliding limit is achieved by a sliding slider and driven by a drive cylinder 300.

[0056] Reference Figure 10-12 In this embodiment, the first feeding component 51 includes a first support frame 511, a first fixing frame 512, and a first clamping member 513. The first support frame 511 is slidably disposed below the first track body 11, and the first fixing frame 512 is slidably disposed on the first support frame 511. The first clamping member 513 is disposed on the first fixing frame 512. When the first clamping member 513 moves with the first support frame 511 and the first fixing frame 512 to clamp a longitudinal guard edge 101 on the outer frame 100 that is away from the first frame 31, the outer frame 100 can move with the first support frame 511 toward the welding positioning mechanism 3. In other words, by controlling the lateral sliding of the first support frame 511 and the vertical sliding of the first fixed frame 512, the position of the first clamping member 513 can be adjusted so that the first clamping member 513 can move to clamp the outer frame 100 to a longitudinal guard edge 101 away from the first frame 31, thereby allowing the outer frame 100 to move with the first support frame 511 towards the welding positioning mechanism 3. Alternatively, the first clamping member 513 can be controlled to move downwards to separate from the longitudinal guard edge 101, thus eliminating the interference between the first clamping member 513 and the outer frame 100, allowing the outer frame 100 and the mesh surface 200 to move completely onto the second track body 12. It should be noted that this application does not limit the lateral sliding installation method of the first support frame 511; for example, a sliding groove and slider can be used for sliding limit, and a lead screw can be used for driving. Furthermore, this application does not limit the vertical sliding installation method of the first fixed frame 512; for example, the first fixed frame 512 can be directly driven to slide up and down by the lifting cylinder 400. Furthermore, this application does not limit the specific structure of the first clamping member 513, for example, as Figure 11-12 As shown, the first clamping member 513 includes a clamping cylinder 5131, a first clamping arm 5132, and a second clamping arm 5133. The first clamping arm 5132 has an L-shaped structure. One end of the first clamping arm 5132 is mounted on the first fixed frame 512, and the other end of the first clamping arm 5132 is arranged upward. The second clamping arm 5133 is horizontally slidably connected to the first clamping arm 5132. The clamping cylinder 5131 is mounted on the first fixed frame 512 or the first clamping arm 5132, and the clamping cylinder 5131 is used to drive the second clamping arm 5133 to slide horizontally, so that a clamping groove for clamping the longitudinal guard edge 101 is formed between the second clamping arm 5133 and the first clamping arm 5132.

[0057] Reference Figure 11-12In this embodiment, the positioning mechanism 7 includes a positioning plate 71, which is fixed to the first fixing frame 512. The upper end of the positioning plate 71 is provided with a positioning slot 711. When the first clamping member 513 clamps the longitudinal guard edge 101, and at least one transverse rib 202 or at least one longitudinal rib 201 on the mesh surface 200 is accommodated in the positioning slot 711, the positioning between the mesh surface 200 and the outer frame 100 is achieved. When the positioning plate 71 moves downward with the first fixing frame 512, the transverse rib 202 or the longitudinal rib 201 disengages from the positioning slot 711. The positioning between the mesh surface 200 and the outer frame 100 can be achieved through the positioning slot 711, and when the first fixing frame 512 moves downward, the mesh surface 200 can be separated from the positioning slot 711, making operation more convenient.

[0058] Reference Figure 15-16 In this embodiment, the second feeding assembly 52 includes a second support frame 521, a second fixing frame 522, and a second clamping member 523. The second support frame 521 is laterally slidably disposed below the second track body 12, the second fixing frame 522 is vertically slidably disposed on the second support frame 521, and the second clamping member 523 is disposed on the second fixing frame 522. When a longitudinal guarding edge 101 on the outer frame 100 near the welding mechanism 4 moves to the second track body 12, the second clamping member 523 follows the second support frame 521 and the second fixing frame 522. When the fixed frame 522 moves to clamp a longitudinal guard 101 on the outer frame 100 near the welding mechanism 4, the outer frame 100 can move away from the welding positioning mechanism 3 along with the second support frame 521; when the outer frame 100 moves completely onto the second track body 12, and the second clamping member 523 moves with the second fixed frame 522 and the second support frame 521 to clamp a longitudinal guard 101 on the outer frame 100 away from the welding mechanism 4, the outer frame 100 can move towards the welding mechanism 4 along with the second support frame 521. In other words, by controlling the lateral sliding of the second support frame 521 and the vertical sliding of the second fixed frame 522, the position of the second clamping member 523 can be adjusted, allowing the second clamping member 523 to move and clamp onto any longitudinal guard edge 101 on the outer frame 100, thereby enabling the outer frame 100 to move towards the welding positioning mechanism 3 along with the second support frame 521. Alternatively, the second clamping member 523 can be controlled to move downwards to separate from the longitudinal guard edge 101, thus eliminating the interference between the second clamping member 523 and the outer frame 100, allowing the outer frame 100 and the mesh surface 200 to move completely onto the unloading track 2. The lateral sliding installation method of the second support frame 521 can be the same as that of the first support frame, the vertical sliding installation method of the second fixed frame 522 can be the same as that of the first fixed frame 512, and the specific structure of the second clamping member 523 can be the same as that of the first clamping member 513.

[0059] reference Figure 15-16In this embodiment, the second feeding assembly 52 further includes a third support frame 524, a third fixing frame 525, and a third clamping member 526; the third support frame 524 is laterally slidably disposed below the second track body 12, the third fixing frame 525 is vertically slidably disposed on the third support frame 524, and the third clamping member 526 is disposed on the third fixing frame 525; when the second clamping member 523 clamps a longitudinal guard edge 101 on the outer frame 100 away from the welding mechanism 4, the third clamping member 526 moves with the third support frame 524 and the third fixing frame 525 to clamp a longitudinal guard edge 101 on the outer frame 100 near the welding mechanism 4, and the outer frame 100 can move synchronously with the second support frame 521 and the third support frame 524 towards the welding mechanism 4; when When the outer frame 100 moves toward the welding mechanism 4, the third fixing frame 525 moves upward to lift the end of the outer frame 100 near the welding mechanism 4 until a longitudinal guard 101 on the outer frame 100 near the welding mechanism 4 moves to the end of the second track body 12. At this point, the second clamping member 523 separates from the longitudinal guard 101 on the outer frame 100 away from the welding mechanism 4, and the third clamping member 526 separates from the longitudinal guard 101 on the outer frame 100 near the welding mechanism 4. The outer frame 100 moves toward the welding mechanism 4 along with the third support frame 524 and the third fixing frame 525 to clamp the longitudinal guard 101 on the outer frame 100 away from the welding mechanism 4. When the outer frame 100 and the mesh surface 200 welded to the outer frame 100 move on the second track body 12, the second clamping member 523 clamps a longitudinal guarding edge 101 on the outer frame 100 away from the welding mechanism 4, the third clamping member 526 clamps a longitudinal guarding edge 101 on the outer frame 100 close to the welding mechanism 4, and the third fixing bracket 525 moves upward a certain distance, so that the end of the outer frame 100 close to the welding mechanism 4 clamped by the third clamping member 526 moves upward a certain distance. This reduces the sliding resistance of the outer frame 100 on the second track body 12 and reduces the wear between the outer frame 100 and the second track body 12. When the end of the outer frame 100 near the welding mechanism 4 moves to the end of the second track body 12, the second clamping member 523 and the third clamping member 526 separate from the two longitudinal guard edges 101 respectively. The third clamping member 526 moves with the third fixing frame 525 and the third support frame 524 to clamp onto a longitudinal guard edge 101 of the outer frame 100 away from the welding mechanism 4, so that the outer frame 100 and the mesh surface 200 can move with the third support frame 524 towards the welding mechanism 4. Otherwise, if the outer frame 100 is driven to continue moving directly by the second clamping member 523, the third support frame 524, the third fixing frame 525, and the third clamping member 526 will interfere with the welding mechanism 4.The third support frame 524 can be installed in the same way as the first support frame, the third fixed frame 525 can be installed in the same way as the first fixed frame 512, and the specific structure of the third clamping member 526 can be the same as the specific structure of the first clamping member 513.

[0060] Reference Figure 17 as well as Figure 19In this embodiment, the welding mechanism 4 includes a second frame 41, a plurality of longitudinal welding components 42, and at least two transverse welding components 43. The second frame 41 is located between the loading track 1 and the unloading track 2. The plurality of longitudinal welding components 42 are longitudinally spaced on the second frame 41, and at least two transverse welding components 43 are longitudinally spaced on the second frame 41, with the transverse welding components 43 located between the longitudinal welding components 42 and the unloading track 2. Each longitudinal welding component 42 includes an upper longitudinal welding block 421 and a lower longitudinal welding block 422. The lower longitudinal welding block 422 is fixed to the second frame 41, and the upper longitudinal welding block 421 can be mounted on the upper longitudinal welding block 422. The upper longitudinal welding block 421 is slidably positioned directly above the lower longitudinal welding block 422. When the longitudinal guard 101 on the outer frame 100 moves to directly above the lower longitudinal welding block 422, the upper longitudinal welding block 421 moves downward, forming a circuit between the upper longitudinal welding block 421, the mesh surface 200, the longitudinal guard 101, and the lower longitudinal welding block 422. Low-voltage, high-current direct current or alternating current is passed through this circuit, causing the contact surface between the mesh surface 200 (i.e., the transverse rib 202) and the outer frame 100 (i.e., the longitudinal guard 101) to heat up until it melts and fuses, thus welding and fixing the mesh surface 200 (i.e., the transverse rib 202) onto the longitudinal guard 101. Each transverse welding assembly 43 includes an upper transverse welding block 431 and a lower transverse welding block 432. The lower transverse welding block 432 is fixed to the second frame 41, and the upper transverse welding block 431 is slidably positioned directly above the lower transverse welding block 432. When the transverse guard 102 on the outer shell moves to directly above the lower transverse welding block 432, the upper transverse welding block 431 moves downward, forming a circuit between the upper transverse welding block 431, the mesh surface 200, the transverse guard 102, and the lower transverse welding block 432. Low-voltage, high-current direct current or alternating current is passed through this circuit, causing the contact surface between the mesh surface 200 (i.e., longitudinal rib 201) and the outer frame 100 (i.e., transverse guard 102) to heat up until it melts and fuses, thereby welding and fixing the mesh surface 200 (i.e., longitudinal rib 201) onto the transverse guard 102. It should be noted that the lower longitudinal welding block 422 and the lower transverse welding block 432 are preferably connected to the negative electrode, and the upper longitudinal welding block 421 and the upper transverse welding block 431 are preferably connected to the positive electrode. That is, before the upper longitudinal welding block 421 (or the upper transverse welding block 431) contacts the mesh surface 200, even if the lower longitudinal welding block 422 (or the lower transverse welding block 432) contacts the outer frame 100, the outer frame 100 and the mesh surface 200 will not be charged. In addition, the upper longitudinal welding block 421 and the upper transverse welding block 431 are slidably installed in the same way as the upper welding positioning block 321.

[0061] Reference Figure 21In this embodiment, when the longitudinal guard edge 101 on the outer frame 100 moves to directly above the lower longitudinal welding block 422, the multiple upper longitudinal welding blocks 421 are welded sequentially from the middle to both sides at intervals. Specifically, when there is an odd number of upper longitudinal welding blocks 421, the middle upper longitudinal welding block 421 moves downward first (i.e., completes the welding operation first), followed by the two upper longitudinal welding blocks 421 adjacent to it on the left and right sides moving downward simultaneously (i.e., complete the welding operation simultaneously), and so on, with the multiple upper longitudinal welding blocks 421 being welded sequentially from the middle to both sides. Similarly, when there is an even number of upper longitudinal welding blocks 421, the two middle upper longitudinal welding blocks 421 complete the welding first, followed by the two upper longitudinal welding blocks 421 adjacent to them on the left and right sides moving downward simultaneously, and so on, with the multiple upper longitudinal welding blocks 421 being welded sequentially from the middle to both sides. In other words, the transverse ribs 202 closer to the center of the mesh surface 200 are welded to the longitudinal guarding 101 first. This way, even if the mesh surface 200 is not perfectly flat, this welding process can fully release the stress on the mesh surface 200, thus making it flatter. Its working principle is similar to waves, that is, pushing the mesh surface 200 flat from the center of the mesh surface 200 longitudinally to both sides. Figure 18-21 As shown, when the transverse guard 102 on the outer shell moves directly above the lower transverse welding block 432, multiple upper transverse welding blocks 431 are welded sequentially from both sides to the middle. After the end of the outer frame 100 near the welding mechanism 4 is completely welded to the mesh surface 200, the outer frame 100 and the mesh surface 200 continue to move towards the unloading track 2, and each transverse guard 102 moves to above each lower transverse welding block 432. At this time, each upper transverse welding block 431 is welded sequentially from both sides to the middle. Taking three as an example, the two outer upper transverse welding blocks 431 move downward first (i.e., complete the welding operation first), and the middle upper transverse welding block 431 moves downward later (i.e., completes the welding operation later), thus making the welded mesh surface 200 flatter. This is because the end of the mesh surface 200 near the welding mechanism 4 has been welded by multiple longitudinal... The welding assembly 42 is welded flat onto the outer frame 100. At this time, the two upper transverse welding blocks 431 on both sides move downwards simultaneously (i.e., the welding operation is completed simultaneously), so that the mesh surface 200 can be pushed flat away from the welding mechanism 4 on both sides along the longitudinal direction of the mesh surface 200. After the longitudinal sides of the mesh surface 200 are welded and fixed, the middle upper transverse welding block 431 completes the welding operation. Otherwise, if the middle upper transverse welding block 431 and the upper transverse welding blocks 431 on both sides complete the welding operation first, the mesh surface 200 is easily pressed off by the middle upper transverse welding block 431, so that the two ends of the longitudinal rib 201 cannot be aligned with the two outer transverse guard edges 102 at the same time.

[0062] Reference Figure 17-18 as well as Figure 20In this embodiment, the welding mechanism 4 further includes a second guide roller 44, a second guide frame 45, a second pressing roller 46, and a second pressing frame 47. The second guide roller 44 is arranged longitudinally between the feeding track 1 and the lower longitudinal welding block 422. The end of the second guide roller 44 is rotatably mounted on the second guide frame 45, and the second guide frame 45 is slidably mounted on the second frame 41. When the outer frame 100 moves from the end of the feeding track 1 towards the unloading track 2, the second guide roller 44 is used to push the outer frame 100 upward to prevent the outer frame from moving. 100 contacts the lower longitudinal welding block 422; the second pressing roller 46 is arranged longitudinally above the second guide roller 44, and the end of the second pressing roller 46 is rotatably mounted on the second pressing frame 47, which is slidably mounted on the second frame 41; when the upper longitudinal welding block 421 or the upper transverse welding block 431 moves downward, the second guide frame 45 and the second pressing frame 47 move downward, and the second pressing roller 46 is used to press the mesh surface 200 and the outer frame 100 onto the lower longitudinal welding block 422 or the lower transverse welding block 432. In other words, in the initial state, the second guide roller 44 is located below the outer frame 100 of the second track body 12, and the second pressing roller 46 is located above the mesh surface 200 of the second track body 12, so that the outer frame 100 and the mesh surface 200 can enter the gap between the second guide roller 44 and the second pressing roller 46; when the outer frame 100 moves to directly above the second guide roller 44, the second guide frame 45 moves upward a certain distance, so that the second guide roller 44 pushes the outer frame 100 upward a certain distance, so that when the outer frame 100 continues to move towards the unloading track 2, it will not accidentally hit the lower longitudinal welding block 422 and the lower transverse welding block 422. Welding block 432 provides higher safety and stability. When the longitudinal guarding edge 101 on the outer frame 100 moves above the lower longitudinal welding block 422 (or the transverse guarding edge 102 on the outer frame 100 moves above the lower transverse welding block 432), the second guide frame 45 and the second pressing frame 47 move downward, so that the second pressing roller 46 can press the mesh surface 200 and the outer frame 100 onto the lower longitudinal welding block 422 (or the lower transverse welding block 432), so that the circuit formed between them is more stable. In addition, the second pressing roller 46 can also initially flatten the mesh surface 200 to improve the welding accuracy and flatness of the mesh surface 200. Furthermore, since both the second guide roller 44 and the second pressing roller 46 can rotate, the movement resistance between the outer frame 100 and the second guide roller 44, as well as between the mesh surface 200 and the second pressing roller 46, can be sufficiently reduced. Moreover, during the movement of the outer frame 100 and the mesh surface 200 toward the unloading track 2, the second pressing roller 46 is adapted to follow the second pressing frame 47 upward for a certain distance, thereby separating the second pressing roller 46 from the mesh surface 200, further reducing the movement resistance between the mesh surface 200 and the second pressing roller 46.It should be noted that this application does not limit the vertical sliding installation method of the second guide frame 45 and the second clamping frame 47. For example, the sliding limit is achieved by a sliding slider, and the drive cylinder 300 or hydraulic cylinder is used for driving.

[0063] Reference Figure 22-23 The unloading mechanism 6 includes an unloading support frame 61, an unloading fixing frame 62, and an unloading clamping member 63. The unloading support frame 61 is slidably disposed below the unloading track 2, and the unloading fixing frame 62 is slidably disposed on the unloading support frame 61. The unloading clamping member 63 is disposed on the unloading fixing frame 62. When a longitudinal guarding edge 101 on the outer frame 100 near the unloading track 2 moves to the unloading track 2, the unloading clamping member 63 moves with the unloading support frame 61 and the unloading fixing frame 62 to clamp the longitudinal guarding edge 101 on the outer frame 100 near the unloading track 2, and the outer frame 100 moves away from the welding mechanism 4 along with the unloading support frame 61. In other words, by controlling the lateral sliding of the unloading support frame 61 and the up-and-down sliding of the unloading fixing frame 62, the position of the unloading clamping member 63 can be adjusted so that the unloading clamping member 63 can move to clamp onto a longitudinal guarding edge 101 of the outer frame 100 near the unloading track 2, thereby allowing the outer frame 100 to move away from the welding mechanism 4 along with the unloading support frame 61 until unloading is completed. In addition, when welding the end of the mesh surface 200 that is off the unloading track 2 to the outer frame 100 by multiple longitudinal welding components 42, the outer frame 100 can also be clamped by the unloading clamping member 63, and the clamping effect of the third clamping member 526 on the outer frame 100 can be released to prevent mutual interference between the third clamping member 526 and the longitudinal welding components 42. It should be noted that the horizontal sliding installation method of the unloading support frame 61 can be the same as the horizontal sliding installation method of the first support frame 511, the vertical sliding installation method of the unloading fixing frame 62 can be the same as the vertical sliding installation method of the first fixing frame 512, and the specific structure of the unloading clamping member 63 can be the same as the specific structure of the first clamping member 513.

[0064] Reference Figure 20-21 as well as Figure 24In this embodiment, when the upper longitudinal welding block 421 moves downward, it is suitable to apply a certain pressure to the end of the transverse rib 202 so that the transverse rib 202 is flattened after being heated and softened during welding, thereby forming a flat part 2021. This can improve the welding strength between the transverse rib 202 and the longitudinal guard edge 101, and also reduce the distance between the longitudinal rib 201 and the transverse guard edge 102, so as to improve the welding quality between the longitudinal rib 201 and the transverse guard edge 102. Furthermore, the presence of the transverse rib 202 creates a gap between the end of the longitudinal rib 201 and the transverse guard 102 (this gap is equal to the diameter of the transverse rib 202). When the upper transverse welding block 431 presses down on the longitudinal rib 201, the longitudinal rib 201 deforms, causing the end of the longitudinal rib 201 to contact the upper surface of the transverse guard 102, rather than the outer ring surface of the longitudinal rib 201 contacting the upper surface of the transverse guard 102. This can easily lead to weak welding between the longitudinal rib 201 and the transverse guard 102, and the longitudinal rib 201 may easily detach. Therefore, a gap can be created between the transverse guard 201 and the transverse guard 102. A groove 1021 is provided on the edge 102. When the upper transverse welding block 431 presses down on the longitudinal rib 201, the longitudinal rib 201 deforms and its outer ring surface can fully contact the inner wall of the groove 1021, thereby improving the welding strength between the longitudinal rib 201 and the transverse edge 102, making it less likely for the longitudinal rib 201 to fall off. At the same time, after the longitudinal rib 201 deforms, its end faces the inside of the groove 1021. That is, after welding and fixing, the end of the longitudinal rib 201 bends towards the inside of the groove 1021, which helps to protect the end of the longitudinal rib 201.

[0065] The basic principles, main features, and advantages of this application have been described above. Those skilled in the art should understand that this application is not limited to the above embodiments. The embodiments and descriptions in the specification are merely the principles of this application. Various changes and modifications can be made to this application without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection claimed by this application is defined by the appended claims and their equivalents.

Claims

1. A welding device, characterized in that, It includes an outer frame welding device, a mesh plate welding device, and a transfer device disposed between the outer frame welding device and the mesh plate welding device; The outer frame welding device includes a bracket, a positioning component, and two outer frame welding components; the two outer frame welding components are symmetrically installed laterally on both sides of the bracket, and the positioning component is slidably installed longitudinally on the bracket, and the positioning component is used to position the transverse edge and the longitudinal edge. The mesh welding device includes a feeding track, a discharging track, a welding mechanism, a feeding mechanism, a discharging mechanism, and a positioning mechanism; the welding mechanism is located between the feeding track and the discharging track, the feeding mechanism is located on the feeding track, the positioning mechanism is located on the feeding mechanism, and the discharging mechanism is located on the discharging track; When the positioning component slides longitudinally until both ends of the transverse guard edge move to the positions of the two outer frame welding components, the positioning component stops sliding, and the outer frame welding components are used to weld the ends of the transverse guard edge to the longitudinal guard edge; when the ends of each of the transverse guard edges on the outer frame are welded to the longitudinal guard edge, the positioning component slides longitudinally to directly below the transfer device, and the transfer device is used to transfer the outer frame to the feeding track; the feeding mechanism is used to pull the outer frame on the feeding track towards the direction of the welding mechanism; the positioning mechanism is used to position the mesh surface on the outer frame so that the mesh surface moves synchronously with the outer frame; when the outer frame and the mesh surface move to the unloading track through the welding mechanism, the welding mechanism is used to weld the mesh surface to the outer frame; the unloading mechanism is used to pull the outer frame on the unloading track away from the welding mechanism.

2. The welding equipment as described in claim 1, characterized in that, The feeding track includes a first track body and a second track body spaced apart, and the welding mechanism is located between the second track body and the unloading track; the mesh welding device further includes a welding positioning mechanism, which is located between the first track body and the second track body; the feeding mechanism includes a first feeding component and a second feeding component, which are respectively disposed on the first track body and the second track body, and the positioning mechanism is disposed on the first feeding component; when the first feeding component pulls the outer frame to move towards the welding positioning mechanism until a longitudinal guard edge on the outer frame near the welding positioning mechanism moves to the position of the welding positioning mechanism, the welding positioning mechanism is used to weld and position the mesh surface on the longitudinal guard edge; when the first feeding component pulls the outer frame past the welding positioning mechanism to the second track body, the first feeding component separates from the outer frame, the positioning mechanism separates from the mesh surface, and the second feeding component is used to pull the outer frame to move towards the welding mechanism.

3. The welding equipment as described in claim 2, characterized in that, The welding positioning mechanism includes a first frame and at least one welding positioning component, wherein at least one welding positioning component is longitudinally spaced on the first frame; Each of the welding positioning components includes an upper welding positioning block and a lower welding positioning block. The lower welding positioning block is fixed to the first frame, and the upper welding positioning block is slidably disposed directly above the lower welding positioning block. When a longitudinal guard edge on the outer frame near the first frame moves to directly above the lower welding positioning block, the upper welding positioning block moves downward, forming a loop between the upper welding positioning block, the mesh surface, the longitudinal guard edge, and the lower welding positioning block, so as to weld and position the mesh surface on the longitudinal guard edge. The welding positioning mechanism further includes a first guide roller, a first guide frame, a first pressing roller, and a first pressing frame; the first guide roller is arranged longitudinally between the first track body and the lower welding positioning block, the end of the first guide roller is rotatably mounted on the first guide frame, and the first guide frame is slidably mounted on the first frame. When the outer frame moves from the end of the first track body toward the direction of the second track body, the first guide roller is used to push the outer frame upward to avoid the outer frame contacting the lower welding positioning block; the first pressing roller is arranged longitudinally above the first guide roller, the end of the first pressing roller is rotatably mounted on the first pressing frame, and the first pressing frame is slidably mounted on the first frame; when the upper welding positioning block moves downward, the first guide frame and the first pressing frame move downward, and the first pressing roller is used to press the mesh surface and the outer frame onto the lower welding positioning block.

4. The welding equipment as described in claim 3, characterized in that, The first feeding assembly includes a first support frame, a first fixing frame, and a first clamping member; the first support frame is laterally slidably disposed below the first track body, and the first fixing frame is vertically slidably disposed on the first support frame; the first clamping member is disposed on the first fixing frame, and when the first clamping member moves with the first support frame and the first fixing frame to clamp a longitudinal guard edge on the outer frame away from the first frame, the outer frame can move with the first support frame toward the welding positioning mechanism.

5. The welding equipment as described in claim 4, characterized in that, The positioning mechanism includes a positioning plate, which is fixed to the first fixing frame. The upper end of the positioning plate is provided with a positioning slot. When the first clamping member clamps the longitudinal guard edge and at least one transverse rib or at least one longitudinal rib on the mesh surface is accommodated in the positioning slot, the positioning between the mesh surface and the outer frame is achieved. When the positioning plate moves downward with the first fixing frame, the transverse rib or the longitudinal rib disengages from the positioning slot.

6. The welding equipment as described in claim 2, characterized in that, The second feeding assembly includes a second support frame, a second fixing frame, and a second clamping member. The second support frame is laterally slidably disposed below the second track body, the second fixing frame is vertically slidably disposed on the second support frame, and the second clamping member is disposed on the second fixing frame. When a longitudinal guard edge on the outer frame near the welding mechanism moves to the second track body, the second clamping member moves with the second support frame and the second fixing frame to clamp the longitudinal guard edge on the outer frame near the welding mechanism, allowing the outer frame to move away from the welding positioning mechanism along with the second support frame. When the outer frame is fully moved to the second track body, and the second clamping member moves with the second fixing frame and the second support frame to clamp the longitudinal guard edge on the outer frame away from the welding mechanism, the outer frame moves towards the welding mechanism along with the second support frame. The second feeding assembly further includes a third support frame, a third fixing frame, and a third clamping member; the third support frame is laterally slidably disposed below the second track body, the third fixing frame is vertically slidably disposed on the third support frame, and the third clamping member is disposed on the third fixing frame; when the second clamping member clamps a longitudinal guard edge on the outer frame away from the welding mechanism, the third clamping member moves with the third support frame and the third fixing frame to clamp a longitudinal guard edge on the outer frame near the welding mechanism, and the outer frame moves synchronously with the second support frame and the third support frame towards the welding mechanism; when the outer frame moves towards the welding mechanism... When the welding mechanism moves in a certain direction, the third fixing frame moves upward to lift the end of the outer frame near the welding mechanism until a longitudinal guard edge on the outer frame near the welding mechanism moves to the end of the second track body. At this point, the second clamping member separates from the longitudinal guard edge on the outer frame away from the welding mechanism, and the third clamping member separates from the longitudinal guard edge on the outer frame near the welding mechanism. This continues until the third clamping member moves with the third support frame and the third fixing frame to clamp the longitudinal guard edge on the outer frame away from the welding mechanism. Then, the outer frame moves with the third support frame towards the welding mechanism.

7. The welding equipment as described in claim 1, characterized in that, The welding mechanism includes a second frame, a plurality of longitudinal welding components, and at least two transverse welding components. The second frame is located between the loading track and the unloading track. The plurality of longitudinal welding components are arranged longitudinally at intervals on the second frame, and the at least two transverse welding components are arranged longitudinally at intervals on the second frame, with the transverse welding components located between the longitudinal welding components and the unloading track. Each of the longitudinal welding components includes an upper longitudinal welding block and a lower longitudinal welding block, the lower longitudinal welding block being fixed to the second frame, and the upper longitudinal welding block being slidably disposed directly above the lower longitudinal welding block; When the longitudinal guard edge on the outer frame moves to directly above the lower longitudinal welding block, the upper longitudinal welding block moves downward, so that a loop is formed between the upper longitudinal welding block, the mesh, the longitudinal guard edge, and the lower longitudinal welding block, so as to weld the mesh onto the longitudinal guard edge; Each of the transverse welding components includes an upper transverse welding block and a lower transverse welding block. The lower transverse welding block is fixed to the second frame, and the upper transverse welding block is slidably disposed directly above the lower transverse welding block. When the transverse guard on the outer frame moves to directly above the lower transverse welding block, the upper transverse welding block moves downward, so that a loop is formed between the upper transverse welding block, the mesh surface, the transverse guard, and the lower transverse welding block, so as to weld the mesh surface onto the transverse guard. The welding mechanism further includes a second guide roller, a second guide frame, a second pressing roller, and a second pressing frame; the second guide roller is arranged longitudinally between the feeding track and the lower longitudinal welding block, the end of the second guide roller is rotatably mounted on the second guide frame, and the second guide frame is slidably mounted on the second frame. When the outer frame moves from the end of the feeding track toward the unloading track, the second guide roller is used to lift the outer frame upward to prevent the outer frame from contacting the lower longitudinal welding block; the second pressing roller is arranged longitudinally above the second guide roller, and the end of the second pressing roller is rotatably mounted on the second pressing frame, which is slidably mounted on the second frame; when the upper longitudinal welding block or the upper transverse welding block moves downward, the second guide frame and the second pressing frame move downward, and the second pressing roller is used to press the mesh surface and the outer frame onto the lower longitudinal welding block or the lower transverse welding block; The unloading mechanism includes an unloading support frame, an unloading fixing frame, and an unloading clamping component. The unloading support frame is slidably disposed below the unloading track, and the unloading fixing frame is slidably disposed on the unloading support frame. The unloading clamping component is disposed on the unloading fixing frame. When a longitudinal guard edge on the outer frame near the unloading track moves onto the unloading track, the unloading clamping component moves with the unloading support frame and the unloading fixing frame to clamp the longitudinal guard edge on the outer frame near the unloading track, allowing the outer frame to move away from the welding mechanism along with the unloading support frame.

8. The welding equipment as described in claim 1, characterized in that, The outer frame welding assembly includes a mounting bracket, a first electrode, a second electrode, an upper welding seat, a lower welding seat, and a horizontal welding seat. The first electrode and the second electrode are mounted on the mounting bracket at intervals. The upper welding seat and the lower welding seat are both slidably mounted on the mounting bracket, and both are electrically connected to the first electrode. The horizontal welding seat is slidably mounted on the mounting bracket, and is electrically connected to the second electrode. When the upper welding seat and the lower welding seat slide to contact the upper and lower sides of the transverse edge, respectively, and the horizontal welding seat slides to contact the side of the longitudinal edge away from the transverse edge, the first electrode and the second electrode are energized to weld the end of the transverse edge to the longitudinal edge.

9. The welding equipment as described in claim 8, characterized in that, The outer frame welding assembly also includes a pressure block, which is disposed on the upper welding seat; when the upper welding seat contacts the transverse guard edge, the pressure block presses against the upper side of the longitudinal guard edge, and the pressure block and the longitudinal guard edge are insulated from each other; The positioning assembly includes a stand and two positioning frames. The stand is slidably mounted on the support. The two positioning frames are laterally spaced on the stand. Each positioning frame has at least two longitudinal slots and at least two transverse slots spaced along the longitudinal direction. There is a gap between the transverse slots and the longitudinal guard edge. The two outer longitudinal slots are connected to L-shaped limiting plates, which abut against both ends of the longitudinal guard edge.

10. The welding equipment as described in claim 1, characterized in that, The transfer device includes a transfer frame, a sliding frame, a lifting frame, and a clamping member; the sliding frame is slidably disposed on the transfer frame, the lifting frame is slidably disposed on the sliding frame, and the clamping member is disposed on the lifting frame; when the clamping member moves with the lifting frame and the sliding frame to clamp the outer frame on the positioning component, the outer frame can move with the lifting frame and the sliding frame to the loading track.

Images