Mechanically automated guided assembly table

Abstract

The application discloses a mechanical automatic guiding assembly table, one end of the top of a workbench is fixedly provided with a feeding machine, the side of the feeding machine is fixedly provided with a feeding device, the other end of the workbench is fixedly provided with a discharging device, the plastic part is guided and positioned by the limiting roller and the positioning shaft, is moved to the inside of the limiting roller at both ends, and is guided and positioned, automatic positioning is realized, the assembly efficiency of the copper insert is improved, the clamping plate is self-locked, the clamping plate is prevented from driving the plastic part to rotate, the heated end of the plastic part is uniformly heated, the heating softening degree of the plastic part is prevented from being different, the copper insert is prevented from being deviated when being pressed, the number of defective products is increased, and the yield of products is improved, automatic guiding adjustment is realized, manual intervention is reduced, and the automation and the intelligence of the device are improved.

Description

Technical Field

[0001] This invention belongs to the field of assembly table technology, and specifically relates to a mechanically automated guided assembly table. Background Technology

[0002] With the development of the manufacturing industry, mechanical assembly is becoming increasingly frequent. Copper inserts, as crucial components in machinery, require careful assembly. Copper inserts are typically tubular. During assembly, a matching plastic part is first manufactured according to the specific specifications of the copper insert. The copper insert is then heated and inserted into a pre-drilled mounting hole in the plastic part. Because copper has excellent thermal conductivity, the heated plastic part softens upon insertion, facilitating the rapid embedding of the copper insert.

[0003] Most existing assembly tables function as ordinary workbenches and cannot automatically guide plastic parts. Manual adjustment of the parts' placement angle is required, and assembly still necessitates manual work. This results in low automation, as workers need to move components and adjust the direction and angle of the machinery, impacting assembly speed. In summary, current assembly tables, lacking automated guidance and assembly, lead to slow assembly speed, low efficiency, and wasted labor costs. Summary of the Invention

[0004] The purpose of this invention is to provide a mechanically automated guided assembly table to solve the problems of slow assembly speed, low assembly efficiency and high labor costs caused by the inability of existing assembly tables to achieve automated guidance and assembly.

[0005] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0006] A mechanically automated guided assembly table, characterized in that it includes a feeding device, a plastic part clamping device, a plastic part processing device, a unloading device, and a control unit.

[0007] The feeding device is used for: Clamp the plastic part and move it to the plastic part processing device.

[0008] Clamp the copper insert and insert it into the corresponding position on the plastic part.

[0009] The aforementioned plastic part processing device is used for: Check if the plastic part has been moved into place.

[0010] Adjust the position of the plastic part in the vertical direction.

[0011] Adjust the tilt angle of the plastic parts to ensure they are placed correctly.

[0012] Heating softens the port of the plastic part.

[0013] The aforementioned plastic part clamping device is used for: Clamp and secure the plastic parts.

[0014] Flip the plastic part over.

[0015] The feeding device is used to: clamp the plastic part after the copper insert has been installed and move it to the outside.

[0016] The control unit is used for: Control the feeding device to grip, move, and place plastic parts.

[0017] Control the feeding device to clamp, move, and install copper inserts.

[0018] Control the plastic part clamping device to clamp, fix and flip plastic parts.

[0019] The control device for handling plastic parts detects the position of the plastic parts.

[0020] The plastic part handling device is controlled to adjust the tilt angle of the plastic part.

[0021] The device controls the heating of plastic parts.

[0022] Control the feeding device to clamp, move, and place the plastic parts with copper inserts installed.

[0023] The present invention also has the following technical features: Furthermore, the feeding device, plastic part clamping device, plastic part processing device, and unloading device are all mounted on the workbench.

[0024] A feeding machine and a discharging trough are respectively arranged on both sides of the workbench, with the feeding device close to the feeding machine and the discharging device close to the discharging trough.

[0025] The control unit is located on the outside of the workbench and is independently connected to the corresponding device.

[0026] Furthermore, the feeding device includes a vertical feeding robotic arm, which can extend and retract in the vertical direction and rotate around its own central axis. A horizontally arranged transverse feeding robotic arm is connected to the upper part of the vertical feeding robotic arm.

[0027] The horizontal feeding robotic arm can extend and retract in the horizontal direction, and the other end of the horizontal feeding robotic arm is connected to a feeding gripper.

[0028] Furthermore, the plastic part clamping device includes a rotating disk, which is rotatably disposed in the center of the worktable.

[0029] The rotating disk has a vertically penetrating sliding groove at its center, and a vertically penetrating lifting hole in the middle of the sliding groove. The worktable has a through hole of the same specification as the lifting hole at the corresponding position. A pair of clamping components are slidably installed in the sliding groove. The pair of clamping components are centrally symmetrically distributed about the central axis of the rotating disk. The clamping assembly includes a sliding frame; clamping arms are installed on the upper part of the two sliding frames that are close to each other. The clamping arms are horizontally arranged and can rotate around their own central axis. A clamping plate is fixedly connected to the other end of the clamping arm, and the plastic part can be clamped in the space formed by the two clamping plates.

[0030] Furthermore, a connecting frame is provided in the middle of the sliding groove, and a first telescopic rod is provided at both ends of the connecting frame. The two sliding frames are respectively located at the ends of the two first telescopic rods that are far apart.

[0031] Both of the aforementioned sliding frames are provided with a rotary drive on one side of their upper part, and the drive shaft of the rotary drive rotates through the sliding frame and is fixedly connected to the clamping arm.

[0032] Furthermore, the clamping arm includes a base block, and a rotating groove is provided at one end of the base block near the clamping plate. The bottom of the rotating groove has a rough surface design.

[0033] An electromagnet is fixedly connected to one end of the base block near the rotating groove. A rotating shaft is rotatably installed inside the rotating groove, and a clamping plate is fixedly connected to the side of the rotating shaft.

[0034] A return spring is fixedly connected inside the rotating shaft. A limit groove is formed on the inner wall of the rotating shaft. A self-locking block is movably sleeved inside the rotating shaft. The other end of the return spring is fixedly connected to the side of the self-locking block. A limit plate is fixedly connected to one outer surface of the self-locking block at a position corresponding to the rotating shaft. The other side of the self-locking block has a rough surface design. The limit plate is slidably installed inside the limit groove.

[0035] Furthermore, the plastic part processing device includes a guide limiting device, which is disposed above one side of the rotating disk.

[0036] The guide limiting device includes a support rod connected to an external device. The support rod is connected to a limiting frame via a support plate. A pair of positioning shafts are horizontally connected to the limiting frame. The pair of positioning shafts form a certain angle, allowing the plastic part to enter the space between the pair of positioning shafts and contact the inner side of the corresponding positioning shaft. Limiting rollers that can rotate relative to the positioning shafts are provided on the outside of all positioning shafts.

[0037] The plastic parts processing device also includes a lifting platform, the shape of which matches the shape of the lifting hole; the lower part of the lifting platform is provided with a lifting groove, the lower end of the lifting platform is connected to a support frame, and the lower end of the support frame is connected to a second telescopic rod.

[0038] The connecting frame passes through the space formed by the support frame and the lifting groove; a heating plate is provided on the top of the lifting platform, and a tactile sensor is provided on the top of the heating plate.

[0039] Furthermore, the unloading device includes a vertical unloading robotic arm, which can extend and retract in the vertical direction and rotate around its own central axis. A horizontally arranged transverse unloading robotic arm is connected to the upper part of the vertical unloading robotic arm. The transverse unloading robotic arm can extend and retract in the horizontal direction, and a unloading gripper is connected to the other end of the transverse unloading robotic arm.

[0040] Furthermore, the surface of the control unit is provided with a human-machine interface.

[0041] Compared with the prior art, the present invention has the following technical effects: (I) The automated mechanical guide assembly table of the present invention uses a feeding device to clamp plastic parts and move them to a plastic part processing device. The plastic part processing device adjusts the plastic parts to ensure correct placement, and then a plastic part clamping device clamps and fixes them in place. The plastic part processing device then heats the plastic parts to soften their ends. Next, the plastic part clamping device flips the plastic parts so that their ends face upwards, and the feeding device clamps a copper insert and embeds it into the plastic parts, completing the installation of the plastic parts and the copper insert. After installation, a discharging device clamps the plastic parts and moves them to the outside. All of the above processes are automatically controlled by a control unit, achieving automation while autonomously completing guidance and assembly, improving work efficiency and saving labor costs.

[0042] (II) The mechanical automatic guide assembly table of the present invention guides the plastic parts to move into the interior of the limit rollers at both ends through the guiding action of the limit rollers and the positioning shaft, and performs guided positioning and automatic positioning to improve the assembly efficiency of copper inserts; the clamping plate is self-locking to prevent the clamping plate from driving the plastic parts to rotate, thereby ensuring that the port of the plastic parts to be heated is heated evenly, avoiding the displacement of the copper inserts when pressed in due to different softening degrees of the plastic parts, thus increasing the number of defective products, improving the product yield, and completing the automatic guidance adjustment at the same time, reducing manual intervention, making the device automated and intelligent, and suitable for large-scale use and promotion in industry. Attached Figure Description

[0043] Figure 1 This is a schematic diagram of the overall structure of the mechanical automatic guide assembly table of the present invention; Figure 2This is a schematic diagram of the overall structure of the plastic part clamping device of the present invention; Figure 3 This is a schematic diagram of the lifting platform structure of the present invention; Figure 4 This is a schematic diagram of the clamping component structure of the present invention; Figure 5 This is a schematic diagram of the connection structure between the clamping plate and the base block of the present invention; Figure 6 This is a schematic diagram of the guiding and limiting device of the present invention.

[0044] The labels in the diagram represent the following: 1. Feeding device; 2. Plastic part clamping device; 3. Plastic part processing device; 4. Unloading device; 5. Control unit; 6. Plastic part; 7. Workbench; 8. Feeder; 9. Unloading chute; 101. Vertical loading robotic arm; 102. Horizontal loading robotic arm; 103. Loading gripper; 201. Rotary disk; 202. Lifting hole; 203. Sliding groove; 204. Clamping assembly; 205. Sliding frame; 206. Clamping arm; 207. Clamping plate; 208. Connecting frame; 209. First telescopic rod; 210. Rotation drive; 211. Base block; 212. Rotating groove; 213. Electromagnet; 214. Rotating shaft; 215. Return spring; 216. Limiting device 217. Slot; 218. Self-locking block; 301. Limiting plate; 302. Guide limiting device; 303. Support rod; 304. Support plate; 305. Limiting frame; 306. Positioning shaft; 307. Limiting roller; 308. Lifting platform; 309. Lifting slot; 310. Support frame; 311. Second telescopic rod; 312. Heating plate; 313. Tactile sensor; 401. Vertical unloading robotic arm; 402. Horizontal unloading robotic arm; 403. Unloading gripper; 501. Human-machine interface. Detailed Implementation

[0045] It should be noted that, unless otherwise specified, all components in this invention are known in the prior art. For example, the human-computer interaction interface uses a commonly used, known human-computer interaction interface.

[0046] The following are specific embodiments of the present invention. It should be noted that the present invention is not limited to the following specific embodiments. All equivalent modifications made based on the technical solutions of this application fall within the protection scope of the present invention.

[0047] like Figure 1 As shown, a mechanical automatic guide assembly table is characterized by comprising a feeding device 1, a plastic part clamping device 2, a plastic part processing device 3, a discharging device 4, and a control unit 5.

[0048] Feeding device 1 is used for: The plastic part 6 is clamped and moved to the plastic part processing device 3.

[0049] Clamp the copper insert and insert it into the corresponding position of the plastic part 6.

[0050] Plastic parts handling device 3 is used for: Check if plastic part 6 has moved into place.

[0051] Adjust the position of plastic part 6 in the vertical direction.

[0052] Adjust the tilt angle of plastic part 6 to ensure it is placed correctly.

[0053] Heating softens the 6 port positions of the plastic part.

[0054] Plastic part clamping device 2 is used for: Clamp and secure the plastic parts 6.

[0055] Flip over plastic part 6.

[0056] The unloading device 4 is used to: clamp the plastic part 6 after the copper insert has been installed, and move it to the outside.

[0057] Control unit 5 is used for: Control the feeding device 1 to clamp, move, and place plastic parts 6.

[0058] Control the feeding device 1 to clamp, move and install copper inserts.

[0059] The plastic part clamping device 2 controls the clamping, fixing, and flipping of the plastic part 6.

[0060] The plastic part processing device 3 controls the position of the plastic part 6.

[0061] The plastic part handling device 3 adjusts the tilt angle of the plastic part 6.

[0062] The plastic part processing device 3 controls the heating of the plastic part 6.

[0063] Control the feeding device 4 to clamp, move, and place plastic parts 6.

[0064] In use, firstly, the control unit 5 controls the feeding device 1 to clamp the plastic part 6 and move the plastic part 6 to the plastic part processing device 3. After the plastic part processing device 3 detects the plastic part 6, it sends feedback to the control unit 5. The control unit 5 controls the plastic part processing device 3 to adjust the tilt angle of the plastic part 6 to ensure that the plastic part 6 is placed stably and then heats and softens the port of the plastic part 6.

[0065] Next, the control unit 5 controls the plastic part clamping device 2 to clamp and fix the plastic part 6, and flips it so that the port faces upward. Then, the control unit 5 controls the feeding device 1 to clamp the copper insert and embed the copper insert into the plastic part 6.

[0066] Finally, the control unit 5 controls the unloading device 4 to pick up the installed plastic part 6, remove the plastic part 6, and then proceed to assemble the next plastic part 6.

[0067] In a conventional implementation, the copper insert is a cylindrical copper component with a threaded structure on its inner surface. The plastic component 6, depending on the actual usage requirements, is also typically a cylindrical component with mounting holes inside that match the external shape of the copper insert, allowing the copper insert to be embedded inside the plastic component 6.

[0068] As a preferred embodiment, the feeding device 1, the plastic part clamping device 2, the plastic part processing device 3, and the unloading device 4 are all mounted on the worktable 7.

[0069] On the workbench 7, a feeding machine 8 and a discharging chute 9 are respectively arranged opposite each other on both sides. The feeding device 1 is close to the feeding machine 8, and the discharging device 4 is close to the discharging chute 9.

[0070] The control unit 5 is located on the outside of the workbench 7 and is independently connected to the corresponding component.

[0071] Multiple plastic parts 6 to be installed are placed in the feeding machine 8. The feeding device 1 picks up the plastic parts 6 from the feeding machine 8. After the unloading device 4 picks up the assembled plastic parts 6, it moves the plastic parts 6 from the unloading trough 9 to the outside.

[0072] As a preferred embodiment, the feeding device 1 includes a vertical feeding robotic arm 101, which can extend and retract in the vertical direction and rotate around its own central axis. A horizontally arranged transverse feeding robotic arm 102 is connected to the upper part of the vertical feeding robotic arm 101. The transverse feeding robotic arm 102 can extend and retract in the horizontal direction, and a feeding gripper 103 is connected to the other end of the transverse feeding robotic arm 102.

[0073] As a preferred embodiment, the unloading device 4 includes a vertical unloading robotic arm 401, which can extend and retract in the vertical direction and rotate around its own central axis. A horizontally arranged transverse unloading robotic arm 402 is connected to the upper part of the vertical unloading robotic arm 401. The transverse unloading robotic arm 402 can extend and retract in the horizontal direction, and a unloading gripper 403 is connected to the other end of the transverse unloading robotic arm 402.

[0074] The loading device 1 and the unloading device 4 rotate and move respectively through their corresponding longitudinal and transverse robotic arms, and grab plastic parts 6 or copper inserts through their corresponding grippers.

[0075] As a preferred option, such as Figure 2 , Figure 4 and Figure 5As shown, the plastic part clamping device 2 includes a rotating disk 201, which is horizontally positioned in the center of the worktable 7 and can rotate circumferentially. A vertically penetrating sliding groove 203 is formed in the center of the rotating disk 201, and a circular lifting hole 202 is formed in the center of the sliding groove 203. A pair of clamping components 204 are slidably installed inside the sliding groove 203. The pair of clamping components 204 are centrally symmetrically distributed about the central axis of the rotating disk 201. When the pair of clamping components 204 approach each other through the sliding groove 203, they can clamp and fix the plastic part 6.

[0076] More preferably, the clamping assembly 204 includes a sliding frame 205; a clamping arm 206 is installed on the upper part of the two sliding frames 205 on the side close to each other. The clamping arm 206 is horizontally arranged and can rotate around its own central axis. A clamping plate 207 is installed at the other end of the clamping arm 206. The plastic part 6 can be clamped in the space formed by the two clamping plates 207.

[0077] When it is necessary to rotate the plastic part 6, the two clamping arms 206 rotate simultaneously and synchronously, thereby driving the two clamping plates 207 and the plastic part 6 to rotate, so that the port of the plastic part 6 is rotated to the correct position.

[0078] More preferably, a connecting frame 208 is provided in the middle of the sliding groove 203, and a first telescopic rod 209 is provided on both sides of the connecting frame 208, and a sliding frame 205 is respectively provided on one side of the corresponding first telescopic rod 209. A rotary drive 210 is provided on one side of the upper part of each sliding frame 205. One end of the rotary drive 210 rotates through the sliding frame 205 and is fixedly connected to the clamping arm 206. Through the rotary drive 210, the clamping arm 206 and the clamping plate 207 are automatically rotated as a whole, further realizing automated control.

[0079] According to conventional selection, the rotary drive 210 can be used as the output shaft of the rotary motor and controlled by the control unit 5. The two rotary drives 210 rotate simultaneously and synchronously to complete the automated rotation of the device.

[0080] As a preferred embodiment, the clamping arm 206 includes a base block 211, one end of which is provided with a rotating groove 212, the bottom of which is designed with a rough surface. An electromagnet 213 is fixedly connected to one end of the base block 211 near the rotating groove 212. A rotating shaft 214 is rotatably installed inside the rotating groove 212. A clamping plate 207 is fixedly connected to the side of the rotating shaft 214. A return spring 215 is fixedly connected inside the rotating shaft 214. A limit groove 216 is formed on the inner wall of the rotating shaft 214. A self-locking block 217 is movably sleeved inside the rotating shaft 214. The other end of the return spring 215 is fixedly connected to the side of the self-locking block 217. A limit plate 218 is fixedly connected to the outer surface of the self-locking block 217 at a position corresponding to the rotating shaft 214. The limit plate 218 is slidably installed inside the limit groove 216. The other side of the self-locking block 217 has a rough surface design.

[0081] A limiting groove 216 is provided to limit the limiting plate 218, so that the position of the rotating shaft 214 corresponds to that of the self-locking block 217. This prevents the rotating shaft 214 from rotating on the outer surface of the self-locking block 217 when the self-locking block 217 is fixed. The friction between the rough surface on the side of the self-locking block 217 and the rough surface at the bottom of the rotating groove 212 creates friction, which self-locks the clamping plate 207 and prevents the clamping plate 207 from driving the plastic part 6 to rotate.

[0082] When the electromagnet 213 is energized, it generates a magnetic field, which pulls on the self-locking block 217. The return spring 215 is stretched, causing the self-locking block 217 to adhere to the bottom of the rotating groove 212. Through mutual friction, the self-locking block 217 is prevented from rotating, thus preventing the clamping plate 207 from rotating. When the electromagnet 213 is de-energized, the return spring 215 retracts, causing the self-locking block 217 to retract into the rotating shaft 214. At this time, the clamping plate 207 can rotate inside the rotating groove 212.

[0083] When the electromagnet 213 is not energized and does not generate magnetic attraction, the self-locking block 217 retracts into the rotating shaft 214 through the action of the return spring 215. At this time, the clamping plate 207 can rotate within the rotating groove 212 via the rotating shaft 214. Since the self-locking block 217 can only move laterally within the rotating shaft 214 and cannot rotate on its own, when the electromagnet 213 generates magnetic attraction to the self-locking block 217, the frictional force with the bottom of the rotating groove 212 prevents the clamping plate 207 from rotating due to external influences.

[0084] As a preferred option, such as Figure 6 As shown, the plastic part processing device 3 includes a guide limiting device 301, which is disposed above one side of the rotating disk 201. The guide limiting device 301 includes a support rod 302 connected to an external device. The support rod 302 is connected to a limiting frame 304 via a support plate 303. A pair of positioning shafts 305 are horizontally connected to the limiting frame 304. The pair of positioning shafts 305 form a certain angle between them, and the plastic part 6 can enter the space between the pair of positioning shafts 305 and contact the inner side of the pair of positioning shafts 305. All positioning shafts 305 have a limiting roller 306 on their outer surface that can rotate relative to the positioning shaft (305).

[0085] When the feeding device 1 delivers the plastic part 6 into the positioning shaft 305, if the position is not accurate enough, the limiting roller 306 guides the plastic part 6. At the same time, the rotation of the limiting roller 306 prevents the plastic part 6 from rubbing against the side of the positioning shaft 305 and causing damage to the plastic part 6. At the same time, the friction force straightens the plastic part 6, thus correcting its deviation.

[0086] To prevent insufficient rotation angle accuracy from causing the plastic part's port 6 to tilt, a contact sensor 312 is installed on the surface of the lifting platform 307 to detect the port of the plastic part. When the detection area is smaller than the side area of ​​the port, the lifting hydraulic telescopic rod 310 will continue to extend, and the lifting platform 307 will rise. Due to the uneven force when the port is tilted, the rotating shaft 214 on the side of the clamping plate 207 will rotate inside the rotating groove 212, so that the port of the plastic part is in complete contact with the surface of the contact sensor 312. Subsequently, the contact sensor 312 transmits an electrical signal to the control system, which activates the electromagnet 213 to move the self-locking block 217 to the bottom of the rotating groove 212 for adsorption. The friction between the rough surface on the side of the self-locking block 217 and the rough surface at the bottom of the rotating groove 212 creates a frictional force, which self-locks the clamping plate 207, preventing the clamping plate 207 from rotating the plastic part, thereby ensuring that the port of the plastic part to be heated is heated evenly.

[0087] As a preferred option, such as Figure 3 As shown, the plastic part processing device 3 also includes a lifting platform 307, the shape of which matches the specifications of the lifting hole 202.

[0088] The lower part of the lifting platform 307 has a lifting groove 308, and the lower end of the lifting platform 307 is connected to a support frame 309. The lower end of the support frame 309 is connected to a second telescopic rod 310. The connecting frame 208 passes through the space formed by the support frame 309 and the lifting groove 308, allowing the lifting platform 307 to move vertically within the lifting hole 202 through this space. A heating plate 311 is provided on the top of the lifting platform 307, and a tactile sensor 312 is provided on the top of the heating plate 311.

[0089] The position of the plastic part 6 in the vertical direction is changed by the lifting platform 307. The tactile sensor 312 is used to detect whether the plastic part 6 is placed in place. After it is placed in place, the heating plate 311 heats the port of the plastic part 6.

[0090] As a preferred embodiment, the control unit 5 is provided with a human-machine interface 501 on its surface. The operator inputs the corresponding parameters on the human-machine interface 501 to complete the parameter settings of the entire device.

[0091] A specific workflow of the present invention is as follows: Step 1: The operator operates the human-machine interface 501 and inputs the corresponding program according to the actual specifications of the plastic part 6.

[0092] Step 2: Control unit 5 controls the feeding device 1 to pick up the plastic part 6 from the feeding machine 8 and move it to the lifting platform 307, so that the midpoint of the barrel-shaped part of the plastic part 6 to be installed with the copper insert is aligned with the midpoint of the rotating disk 201; after the movement is completed, the feeding device 1 is moved away.

[0093] Step 3: After the tactile sensor 312 detects the plastic part 6, it sends feedback to the control unit 5. The control unit 5 controls the lifting platform 307 to rise, and at the same time controls the external device to push the guide limit device 301 to the position of the plastic part 6. The plastic part 6 is corrected by the rotation of the limit roller 306. After the correction is completed, the control unit 5 controls the guide limit device 301 to return to its original position.

[0094] Step 4: Control unit 5 controls plastic part clamping device 2 to clamp and fix plastic part 6. After it is firmly clamped, control unit 5 controls heating plate 311 to heat the port of plastic part 6 until the specified temperature is reached.

[0095] Step 5: Control unit 5 controls the lifting platform 307 to descend and the plastic part clamping device 2 to flip; the flipping stops when the plastic part 6 ends are facing upwards.

[0096] Step 6: Control unit 5 controls feeding device 1 to clamp the copper insert and embed it into the port of plastic part 6. After the installation of the copper insert is completed, feeding device 1 is removed, lifting platform 307 is raised to a position that can support plastic part 6, and plastic part clamping device 2 no longer clamps plastic part 6.

[0097] Step 7: Control unit 5 controls unloading device 4 to clamp plastic part 6 and move it to unloading trough 9, so that the installed plastic part 6 is transported from unloading trough 9 to external device, and at the same time the lifting platform 307 is lowered.

[0098] Step 8: Repeat steps 2 through 7 until all copper inserts that need to be assembled are assembled.

[0099] The above workflow represents only one specific scenario in actual work. In practice, the shape of the plastic part 6 varies depending on the required workpiece shape. For example... Figure 1 As shown, plastic part 6 is a component made up of two cylindrical structures joined together. When using it, the corresponding program is input according to the specific specifications of plastic part 6, so that the two ends of plastic part 6 are fully heated in sequence and then installed together with the copper insert.

Claims

1. A mechanically automated guided assembly table, characterized in that, It includes a feeding device (1), a plastic part clamping device (2), a plastic part processing device (3), a discharging device (4), and a control unit (5); The feeding device (1) is used for: Clamp the plastic part (6) and move the plastic part (6) to the plastic part processing device (3); Clamp the copper insert and insert it into the corresponding position of the plastic part (6); The plastic parts processing device (3) is used for: Check whether the plastic part (6) has moved into place; Adjust the position of the plastic part (6) in the vertical direction; Adjust the tilt angle of the plastic part (6) to ensure that the plastic part (6) is placed correctly; Heating softens the plastic part (6) port; The plastic part clamping device (2) is used for: Clamp and secure the plastic parts (6); Flip the plastic part (6); The feeding device (4) is used to: clamp the plastic part (6) after the copper insert has been installed, and move it to the outside; The control unit (5) is used for: Control the feeding device (1) to clamp, move and place plastic parts (6); Control the feeding device (1) to clamp, move and install copper inserts; Control plastic part clamping device (2) clamps, fixes and flips plastic parts (6); The plastic part handling device (3) controls the position of the plastic part (6); Control the plastic part handling device (3) to adjust the tilt angle of the plastic part (6); Control plastic part processing device (3) heats plastic part (6); Control the feeding device (4) to clamp, move and place the plastic part (6) after the copper insert is installed; The plastic part clamping device (2) includes a rotating disk (201), which is rotatably disposed in the middle of the worktable (7); The rotating disk (201) has a vertically penetrating sliding groove (203) at its center, and a vertically penetrating lifting hole (202) is provided in the middle of the sliding groove (203). The worktable (7) has a through hole of the same specification as the lifting hole (202) at the corresponding position. A pair of clamping components (204) are slidably installed in the sliding groove (203). The pair of clamping components (204) are centrally symmetrically distributed with the central axis of the rotating disk (201) as the axis of symmetry. The clamping assembly (204) includes a sliding frame (205); clamping arms (206) are installed on the upper part of the two sliding frames (205) on the side close to each other. The clamping arms (206) are horizontally arranged and can rotate around their own central axis. The other end of the clamping arm (206) is fixedly connected to a clamping plate (207). The plastic part (6) can be clamped in the space formed by the two clamping plates (207). The plastic part processing device (3) includes a guide limiting device (301), which is located above one side of the rotating disk (201); The guide limiting device (301) includes a support rod (302) connected to an external device. The support rod (302) is connected to a limiting frame (304) via a support plate (303). A pair of positioning shafts (305) are horizontally connected to the limiting frame (304). The pair of positioning shafts (305) form a certain angle between them, allowing the plastic part (6) to enter the space between the pair of positioning shafts (305) and contact the inner side of the corresponding positioning shaft (305). All positioning shafts (305) are provided with limiting rollers (306) that can rotate relative to the positioning shafts (305). The plastic parts processing device (3) further includes a lifting platform (307), the shape of which matches the shape of the lifting hole (202).

2. The automated guided assembly table as described in claim 1, characterized in that, The feeding device (1), plastic part clamping device (2), plastic part processing device (3) and unloading device (4) are all set on the workbench (7); The workbench (7) is provided with a feeding machine (8) and a discharging trough (9) on opposite sides. The feeding device (1) is close to the feeding machine (8), and the discharging device (4) is close to the discharging trough (9). The control unit (5) is located on the outside of the workbench (7) and is independently connected to the corresponding device.

3. The automated guided assembly table as described in claim 2, characterized in that, The feeding device (1) includes a vertical feeding robot arm (101), which can extend and retract in the vertical direction and rotate around its own central axis. A horizontally arranged transverse feeding robot arm (102) is connected to the upper part of the vertical feeding robot arm (101). The horizontal loading robot arm (102) is capable of extending and retracting in the horizontal direction, and the other end of the horizontal loading robot arm (102) is connected to a loading gripper (103).

4. The automated guided assembly table as described in claim 3, characterized in that, A connecting frame (208) is provided in the middle of the sliding groove (203), and a first telescopic rod (209) is provided at both ends of the connecting frame (208). The two sliding frames (205) are respectively located at the ends of the two first telescopic rods (209) that are far apart. A rotary drive (210) is provided on one side of the upper part of each of the two sliding frames (205). The drive shaft of the rotary drive (210) rotates through the sliding frame (205) and is fixedly connected to the clamping arm (206).

5. The automated guided assembly table as described in claim 4, characterized in that, The clamping arm (206) includes a base block (211), and a rotating groove (212) is provided at one end of the base block (211) near the clamping plate (207). The bottom of the rotating groove (212) is designed with a rough surface. An electromagnet (213) is fixedly connected to one end of the base block (211) near the rotating groove (212), and a rotating shaft (214) is rotatably installed inside the rotating groove (212). A clamping plate (207) is fixedly connected to the side of the rotating shaft (214). A return spring (215) is fixedly connected inside the rotating shaft (214). A limit groove (216) is opened on the inner wall of the rotating shaft (214). A self-locking block (217) is movably sleeved inside the rotating shaft (214). The other end of the return spring (215) is fixedly connected to the side of the self-locking block (217). A limit plate (218) is fixedly connected to the outer surface of one side of the self-locking block (217) at a position corresponding to the rotating shaft (214). The other side of the self-locking block (217) is designed with a rough surface. The limit plate (218) is slidably installed inside the limit groove (216).

6. The automated guided assembly table as described in claim 5, characterized in that, The lower part of the lifting platform (307) is provided with a lifting groove (308), and the lower end of the lifting platform (307) is connected to a support frame (309), and the lower end of the support frame (309) is connected to a second telescopic rod (310). The connecting frame (208) passes through the space formed by the support frame (309) and the lifting groove (308); the top of the lifting platform (307) is provided with a heating plate (311), and the top of the heating plate (311) is provided with a tactile sensor (312).

7. The automated guided assembly table as described in claim 6, characterized in that, The unloading device (4) includes a vertical unloading robotic arm (401), which can extend and retract in the vertical direction and rotate around its own central axis. The upper part of the vertical unloading robotic arm (401) is connected to a horizontally arranged transverse unloading robotic arm (402); the transverse unloading robotic arm (402) can extend and retract in the horizontal direction, and the other end of the transverse unloading robotic arm (402) is connected to an unloading gripper (403).

8. The automated guided assembly table as described in claim 7, characterized in that, The surface of the control unit (5) is provided with a human-machine interface (501).

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