Intelligent furnace building device of intermediate frequency induction furnace for titanium-iron smelting

Abstract

The application discloses an intelligent furnace building device of a medium-frequency induction furnace for titanium-iron smelting, which comprises a rack, an annular material laying bin installed at the bottom of the rack, a lifting support installed on the rack and located directly above the annular material laying bin, a rotating support installed on the lifting support, a rammer plate mechanism installed on the rotating support, and the rammer plate mechanism comprises a mounting frame installed on the rotating support, a vibrating motor installed on the mounting frame, a pre-pressing spring, a rammer rod and a rammer plate arranged at the bottom end of the rammer rod. Dry powder in the annular material laying bin is evenly laid in the annular filling space between a furnace pit and a smelting furnace forming die through a discharge port, so that the purpose of automatic material laying in the annular filling space is achieved. Under the joint action of the lifting support and the rotating support, the dry material in the annular filling space can be gradually rammed by at least two rammer plates, so that the intelligent furnace building is realized.

Description

Technical Field

[0001] This invention belongs to the field of smelting technology, specifically relating to an intelligent furnace-building device for a medium-frequency induction furnace used in ferro-titanium smelting. Background Technology

[0002] Smelting is a pyrometallurgical process in which metallic materials and other auxiliary materials are melted and tempered in a heating furnace, undergoing certain physical and chemical changes within the high-temperature furnace to produce crude metal or metal concentrates and slag. The smelting furnace, as an indispensable tool for smelting metals, plays a crucial role. Currently, the titanium industry mostly uses medium-frequency induction furnaces, requiring strict control of the carbon content and temperature of the furnace. The required temperature is 2000℃. Currently, smelting within the induction coil is done manually, with powders mixed according to a formula and then compacted and sintered. This compaction is typically done using manual vibrators, resulting in very high labor intensity, harsh working conditions, severe dust pollution, and poor compaction consistency. Consequently, the service life of existing manually compacted and sintered smelting furnaces is relatively short, only 60 to 80 cycles. Therefore, an intelligent furnace-building device for medium-frequency induction furnaces used in titanium-iron smelting is needed. Summary of the Invention

[0003] The technical problem to be solved by the present invention is to provide an intelligent furnace building device for a medium-frequency induction furnace for ferrotitanium smelting, which addresses the shortcomings of the prior art. The device is reasonably designed, and the dry powder in the annular feeding bin is evenly spread into the annular filling space between the furnace pit and the forming mold of the smelting furnace through the discharge port. This achieves the purpose of automatically spreading material into the annular filling space. With the combined action of the lifting support and the rotating support, the dry material in the annular filling space can be gradually compacted using at least two tamping plates, thereby realizing intelligent furnace building.

[0004] To solve the above-mentioned technical problems, the technical solution adopted by the present invention is: an intelligent furnace-building device for a medium-frequency induction furnace for ferrotitanium smelting, characterized in that: it includes a frame, an annular material-laying hopper installed at the bottom of the frame, a lifting support installed on the frame and located directly above the annular material-laying hopper, a rotating support installed on the lifting support, and a tamping plate mechanism installed on the rotating support; a discharge port is provided at the bottom of the inner sidewall of the annular material-laying hopper; an L-shaped support is provided on the frame; a discharge blocking plate extending into the annular material-laying hopper is fixedly installed on the L-shaped support; an annular wing plate and a toothed ring are provided on the outer sidewall of the annular material-laying hopper; and at least two [unclear] along the [unclear] ... A support base is arranged circumferentially on the annular wing plate, and a support wheel that cooperates with the annular wing plate is provided on the support base. The gear ring is driven by a first motor. The lifting bracket is mounted on a vertical lead screw, which is driven by a second motor. A sliding guide mechanism is provided between the frame and the lifting bracket. The rotating bracket is driven by a third motor. There are at least two tamping plate mechanisms, which are arranged at intervals along concentric circles. Each tamping plate mechanism includes a mounting frame mounted on the rotating bracket, a vibration motor mounted on the mounting frame, a preload spring and a tamping rod, and a tamping plate provided at the bottom end of the tamping rod. Multiple tamping nails are provided on the bottom surface of the tamping plate.

[0005] The above-mentioned intelligent furnace building device for a medium-frequency induction furnace for ferro-titanium smelting is characterized in that: the frame includes a bottom rectangular frame arranged in parallel, four columns respectively installed at the four corners of the bottom rectangular frame, and a top rectangular frame installed at the top of the four columns; a bottom plate is installed on the bottom rectangular frame, and a clearance hole is opened in the center of the bottom plate for the smelting furnace forming mold to pass through; and a top plate is installed on the top rectangular frame.

[0006] The above-mentioned intelligent furnace building device for a medium-frequency induction furnace for ferrotitanium smelting is characterized in that: a drive gear meshing with the gear ring is installed on the output shaft of the first motor, at least two pads are provided on the bottom end face of the gear ring, and a first sliding wheel for sliding on the upper surface of the base plate is installed on the pad.

[0007] The above-mentioned intelligent furnace building device for a medium-frequency induction furnace for ferrotitanium smelting is characterized in that: the lifting support includes a first fixed plate and a second fixed plate arranged in parallel, the first fixed plate and the second fixed plate are connected by a support column, and both the first fixed plate and the second fixed plate are threadedly connected to the vertical lead screw.

[0008] The above-mentioned intelligent furnace-building device for a medium-frequency induction furnace for ferrotitanium smelting is characterized in that: the sliding guide mechanism includes a first sliding guide component and a second sliding guide component arranged on two diagonally arranged columns; the first sliding guide component includes a right-angled sliding plate and a roller cooperating with the right-angled sliding plate, the roller being mounted on a mounting base, the mounting base being fixedly mounted on the first fixing plate or the second fixing plate; the second sliding guide component includes a vertical guide rail and a sliding seat cooperating with the vertical guide rail, the sliding seat being fixedly mounted on the first fixing plate or the second fixing plate.

[0009] The above-mentioned intelligent furnace-building device for a medium-frequency induction furnace for ferrotitanium smelting is characterized in that: the rotating support includes a top support plate and a bottom support plate arranged in parallel, the top support plate and the bottom support plate are fixedly connected by at least three connecting rods, the top end of the tamping rod is installed on the mounting frame, the tamping rod passes through the bottom support plate, and at least two second sliding wheels for sliding on the upper surface of the second fixed plate are provided on the bottom surface of the top support plate.

[0010] The above-mentioned intelligent furnace-building device for a medium-frequency induction furnace for ferrotitanium smelting is characterized in that: the third motor is fixedly installed on the bottom surface of the first fixed plate, a drive gear is fixedly installed on the output shaft of the third motor, a central shaft is fixedly installed on the bottom surface of the first fixed plate, a bushing is fitted on the central shaft, the bottom end of the bushing is fixedly installed on the top support plate, and a driven gear that meshes with the drive gear is fixedly installed on the outer circumference of the bushing.

[0011] The above-mentioned intelligent furnace-building device for a medium-frequency induction furnace for ferrotitanium smelting is characterized in that: the mounting frame includes a bottom pad and a top pad arranged in parallel, the bottom pad and the top pad are fixedly connected by at least two support rods, push plates parallel to the bottom pad are slidably fitted on the at least two support rods, the bottom pad has a through hole in the center for the top end of the tamping rod to pass through, the top end of the tamping rod is fixedly mounted on the push plate, the vibration motor is fixedly mounted on the top surface of the push plate, and the preload spring is fitted on the support rod and is located between the push plate and the top pad.

[0012] Compared with the prior art, the present invention has the following advantages:

[0013] 1. This invention involves installing an annular material hopper at the bottom of a frame, with a discharge port at the bottom of the inner wall of the annular material hopper. An annular wing plate is installed on the outer wall of the annular material hopper, and at least two support seats arranged circumferentially along the annular wing plate are mounted on the frame. Each support seat has a support wheel that cooperates with the annular wing plate. Under the combined action of the at least two support seats and at least two support wheels, the bottom of the annular material hopper does not contact the frame. A toothed ring is installed on the outer wall of the annular material hopper, with the bottom end of the toothed ring... There is no contact between the surface and the frame. When the gear ring is driven by the first motor, the gear ring will drive the annular material hopper to rotate, which can avoid friction between the bottom of the annular material hopper and the frame, as well as between the bottom surface of the gear ring and the frame. In actual use, the dry material that has been mixed evenly in the mixing tank is loaded into the annular material hopper. The first motor drives the gear ring and the annular material hopper to rotate at the same time. The dry powder in the annular material hopper will be evenly spread in the annular filling space between the furnace pit and the forming mold of the smelting furnace through the discharge port, thereby achieving the purpose of automatic material spreading into the annular filling space.

[0014] 2. This invention involves installing a lifting bracket on the frame, with the lifting bracket positioned directly above the annular material hopper, and installing a rotating bracket on the lifting bracket, and a tamping plate mechanism on the rotating bracket. In actual use, since the lifting bracket is mounted on a vertical lead screw driven by a second motor, when the second motor drives the vertical lead screw to rotate, the lifting bracket can move linearly along the height direction of the vertical lead screw, simultaneously driving the rotating bracket and the tamping plate mechanism to move linearly up and down. Furthermore, by setting a sliding guide mechanism between the frame and the lifting bracket, the stability and accuracy of the lifting bracket's linear movement along the height direction of the vertical lead screw can be improved.

[0015] 3. The tamping plate mechanism of the present invention is installed on a rotating support, which is driven by a third motor. During the rotation of the rotating support, the tamping plate mechanism will rotate simultaneously with the rotating support. There are at least two tamping plate mechanisms, which are arranged at intervals along concentric circles. Each tamping plate mechanism includes a mounting frame, a vibrating motor, a preload spring, a tamping rod, and a tamping plate. In actual use, driven by the rotating support, the tamping positions of at least two tamping plates will rotate along the annular filling space. Under the vibration of the vibrating motor, the tamping rod transmits the energy of the vibrating motor to the tamping plate, thereby achieving the purpose of gradually tamping the dry material in the annular filling space using at least two tamping plates.

[0016] 4. The invention is reasonably designed, has low manufacturing cost, and is easy to promote and apply.

[0017] In summary, the present invention is reasonably designed. The dry powder in the annular feeding bin is evenly spread into the annular filling space between the furnace pit and the forming mold of the smelting furnace through the discharge port, which can achieve the purpose of automatically spreading material into the annular filling space. Under the combined action of the lifting support and the rotating support, the dry material in the annular filling space can be gradually compacted by at least two tamping plates, thereby realizing intelligent furnace construction.

[0018] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the present invention.

[0020] Figure 2 for Figure 1 A-direction view.

[0021] Figure 3 This is a schematic diagram showing the connection relationship between the rotating bracket and the third motor of the present invention.

[0022] Figure 4 This is a schematic diagram showing the connection relationship between the rotating support and the tamping plate mechanism of the present invention.

[0023] Explanation of reference numerals in the attached figures:

[0024]

[0025] Detailed Implementation

[0026] like Figure 1 , Figure 2 and Figure 3As shown, the present invention includes a frame, an annular material hopper installed at the bottom of the frame, a lifting bracket installed on the frame and located directly above the annular material hopper, a rotating bracket installed on the lifting bracket, and a tamping plate mechanism installed on the rotating bracket; a discharge port 2-1-1 is provided at the bottom of the inner sidewall 2-1 of the annular material hopper; an L-shaped bracket 5-3 is provided on the frame, and a discharge blocking plate 5-4 extending into the annular material hopper is fixedly installed on the L-shaped bracket 5-3; an annular wing plate 2-3 and a gear ring 2-4 are provided on the outer sidewall 2-2 of the annular material hopper; at least two support seats 4 are provided on the frame along the circumferential direction of the annular wing plate 2-3. The frame is equipped with a support wheel 4-1 that cooperates with the annular wing plate 2-3. The gear ring 2-4 is driven by a first motor 3. The lifting bracket is mounted on a vertical lead screw 7, which is driven by a second motor 6. A sliding guide mechanism is provided between the frame and the lifting bracket. The rotating bracket is driven by a third motor 15. The number of tamping plate mechanisms is at least two, and the at least two tamping plate mechanisms are arranged at intervals along concentric circles. The tamping plate mechanism includes a mounting frame mounted on the rotating bracket, a vibration motor 19 mounted on the mounting frame, a preload spring 20 and a tamping rod 13, and a tamping plate 14 set at the bottom end of the tamping rod 13. Multiple tamping nails 14-1 are provided on the bottom surface of the tamping plate 14.

[0027] In this embodiment, an annular material hopper is installed at the bottom of the frame. The bottom of the inner wall 2-1 of the annular material hopper has a discharge port 2-1-1. An annular wing plate 2-3 is provided on the outer wall 2-2 of the annular material hopper. At least two support seats 4 are arranged along the circumferential direction of the annular wing plate 2-3 on the frame. Support wheels 4-1 that cooperate with the annular wing plate 2-3 are provided on the support seats 4. Under the combined action of at least two support seats 4 and at least two support wheels 4-1, the bottom of the annular material hopper does not contact the frame. A gear ring 2-4 is provided on the outer wall 2-2 of the annular material hopper, and the bottom surface of the gear ring 2-4 also does not contact the frame. When the gear ring 2-4 is driven by the first motor 3, the gear... Ring 2-4 drives the annular material spreading bin to rotate, which can prevent friction between the bottom of the annular material spreading bin and the frame, as well as between the bottom surface of the gear ring 2-4 and the frame. In actual use, the dry material that has been evenly mixed in the mixing tank is loaded into the annular material spreading bin. The first motor 3 drives the gear ring 2-4 and the annular material spreading bin to rotate simultaneously, while the discharge blocking plate 5-4 located inside the annular material spreading bin remains stationary. During the rotation of the annular material spreading bin, the dry powder is scraped and blocked on one side of the discharge blocking plate 5-4. At the same time, when the discharge blocking plate 5-4 passes the discharge port 2-1-1, the dry powder will be evenly spread in the annular filling space between the furnace pit and the forming mold of the smelting furnace through the discharge port 2-1-1, thereby achieving the purpose of automatically spreading material into the annular filling space.

[0028] In this embodiment, a lifting bracket is installed on the frame, and the lifting bracket is located directly above the annular material hopper. A rotating bracket is installed on the lifting bracket, and a tamping plate mechanism is installed on the rotating bracket. In actual use, since the lifting bracket is installed on the vertical lead screw 7, and the vertical lead screw 7 is driven by the second motor 6, when the second motor 6 drives the vertical lead screw 7 to rotate, the lifting bracket can move linearly along the height direction of the vertical lead screw 7, and at the same time drive the rotating bracket and the tamping plate mechanism to move linearly up and down.

[0029] In this embodiment, by setting a sliding guide mechanism between the frame and the lifting support, the stability and accuracy of the lifting support moving linearly along the height direction of the vertical lead screw 7 can be improved.

[0030] like Figure 1 , Figure 2 and Figure 4 As shown, in this embodiment, the tamping plate mechanism is installed on a rotating support, which is driven by a third motor 15. During the rotation of the rotating support, the tamping plate mechanism rotates simultaneously with the rotating support. There are at least two tamping plate mechanisms, which are arranged at intervals along concentric circles. Each tamping plate mechanism includes a mounting frame, a vibrating motor 19, a preload spring 20, a tamping rod 13, and a tamping plate 14. In actual use, driven by the rotating support, the tamping positions of at least two tamping plates 14 will rotate along the annular filling space. Under the vibration of the vibrating motor 19, the tamping rod 13 transmits the energy of the vibrating motor 19 to the tamping plate 14, thereby achieving the purpose of gradually tamping the dry material in the annular filling space using at least two tamping plates 14.

[0031] In this embodiment, by setting multiple tamping nails 14-1 on the bottom surface of the tamping plate 14, the multiple tamping nails 14-1 will make holes in the spread dry material layer. During the multiple spreading and compaction processes, the phenomenon of delamination between adjacent compacted dry materials can be avoided, thus improving the compaction effect.

[0032] like Figure 1 and Figure 2 As shown, in this embodiment, the frame includes a bottom rectangular frame 1-1 arranged in parallel, four columns 1-2 respectively installed at the four corners of the bottom rectangular frame 1-1, and a top rectangular frame 1-3 installed at the top of the four columns 1-2. A base plate 1-4 is installed on the bottom rectangular frame 1-1, and a clearance hole is opened in the center of the base plate 1-4 for the forming mold of the melting furnace to pass through. A top plate 1-5 is installed on the top rectangular frame 1-3.

[0033] In this embodiment, the second motor 6 is fixedly installed on the top surface of the top plate 1-5, and the output shaft of the second motor 6 is fixedly connected to the top end of the vertical lead screw 7. Bearing supports are installed on both the bottom rectangular frame 1-1 and the top rectangular frame 1-3, and the two ends of the vertical lead screw 7 are respectively installed on the two bearing supports.

[0034] In this embodiment, each of the four corners of the bottom surface of the base plate 1-4 is provided with a connecting seat. During actual installation, the frame is fixedly installed on the top of the furnace pit through the four connecting seats, and the smelting furnace forming mold passes through the clearance hole, so that the top of the smelting furnace forming mold is higher than the height of the inner sidewall 2-1.

[0035] like Figure 2 As shown, in this embodiment, a drive gear that meshes with the gear ring 2-4 is installed on the output shaft of the first motor 3. At least two pads 5-1 are provided on the bottom end surface of the gear ring 2-4. A first sliding wheel 5-2 for sliding on the upper surface of the base plate 1-4 is installed on the pads 5-1.

[0036] In this embodiment, since there is no contact between the bottom of the annular material hopper and the frame, and between the bottom end face of the gear ring 2-4 and the frame, in order to enhance the stability of the annular material hopper, at least two pads 5-1 are provided on the bottom end face of the gear ring 2-4, and a first sliding wheel 5-2 is installed on the pads 5-1 so that the first sliding wheel 5-2 can slide on the upper surface of the base plate 1-4. That is, under the premise of ensuring that there is no contact between the bottom end face of the gear ring 2-4 and the frame, the stability of the annular material hopper can be enhanced, and the flexibility of the rotation of the annular material hopper can be improved at the same time.

[0037] like Figure 1 , Figure 2 and Figure 3 As shown in this embodiment, the lifting support includes a first fixing plate 8-1 and a second fixing plate 8-2 arranged in parallel. The first fixing plate 8-1 and the second fixing plate 8-2 are connected by a support column 8-3. Both the first fixing plate 8-1 and the second fixing plate 8-2 are threadedly connected to the vertical lead rod 7.

[0038] In this embodiment, a first photoelectric proximity sensor for detecting the upward movement of the first fixed plate 8-1 is installed at the top of any one of the columns 1-2, and a second photoelectric proximity sensor for detecting the downward movement of the second fixed plate 8-2 is installed at the bottom of the column 1-2. Both the first and second photoelectric proximity sensors are connected to the input terminal of the controller, and the second motor 6 is controlled by the controller.

[0039] In actual use, during the upward movement of the lifting bracket, when the first photoelectric proximity sensor detects the upward movement position signal of the first fixed plate 8-1 and transmits it to the controller, the controller controls the second motor 6 to shut down, causing the lifting bracket to stop moving upward, thus limiting the extreme position of the lifting bracket's upward movement; during the downward movement of the lifting bracket, when the second photoelectric proximity sensor detects the downward movement position signal of the second fixed plate 8-2 and transmits it to the controller, the controller controls the second motor 6 to shut down, causing the lifting bracket to stop moving downward, thus limiting the extreme position of the lifting bracket's downward movement.

[0040] In this embodiment, the sliding guide mechanism includes a first sliding guide assembly and a second sliding guide assembly disposed on two diagonally arranged columns 1-2. The first sliding guide assembly includes a right-angled sliding plate 9-1 disposed on one of the columns 1-2 and a roller 9-2 cooperating with the right-angled sliding plate 9-1. The roller 9-2 is mounted on a mounting base 9-3, and the mounting base 9-3 is fixedly mounted on the first fixing plate 8-1 or the second fixing plate 8-2. The second sliding guide assembly includes a vertical guide rail 10-1 disposed on the other column 1-2 and a sliding block 10-2 cooperating with the vertical guide rail 10-1. The sliding block 10-2 is fixedly mounted on the first fixing plate 8-1 or the second fixing plate 8-2.

[0041] In actual use, the cooperation between the right-angled sliding plate 9-1 and the roller 9-2, the cooperation between the vertical guide rail 10-1 and the slide block 10-2, and more importantly, the combined action of the two sets of one-to-one corresponding first sliding guide components and second sliding guide components can improve the stability and accuracy of the lifting bracket driving the rotating bracket and the tamping plate mechanism to move up and down at the same time.

[0042] like Figure 1 , Figure 2 and Figure 4 As shown, in this embodiment, the rotating bracket includes a top support plate 12-1 and a bottom support plate 12-2 arranged in parallel. The top support plate 12-1 and the bottom support plate 12-2 are fixedly connected by at least three connecting rods 12-3. The top end of the tamping rod 13 is mounted on the mounting frame. The tamping rod 13 passes through the bottom support plate 12-2. At least two second sliding wheels 21 for sliding on the upper surface of the second fixed plate 8-2 are provided on the bottom surface of the top support plate 12-1.

[0043] In this embodiment, since the top of the ramming rod 13 is mounted on the mounting frame, and the length of the ramming rod 13 is greater than the height of the smelting furnace to be built, the difference between the length of the ramming rod 13 and the height of the smelting furnace to be built is 10cm to 20cm. Therefore, by passing the ramming rod 13 through the bottom support plate 12-2, the stability of the ramming rod 13 can be enhanced by the bottom support plate 12-2.

[0044] In this embodiment, the number of connecting rods 12-3 is twice the number of ramming rods 13, and a connecting rod 12-3 is arranged on both sides of each ramming rod 13, which helps to enhance the stability of the ramming rod 13.

[0045] In this embodiment, by providing at least two second sliding wheels 21 on the bottom surface of the top support plate 12-1, when the rotating bracket rotates, the at least two second sliding wheels 21 can slide on the upper surface of the second fixed plate 8-2, which not only supports the rotating bracket, but also prevents the bottom surface of the top support plate 12-1 from contacting the upper surface of the second fixed plate 8-2, thereby improving the flexibility of the rotating bracket's rotation.

[0046] like Figure 3 As shown, in this embodiment, the third motor 15 is fixedly installed on the bottom surface of the first fixing plate 8-1, and a drive gear 16 is fixedly installed on the output shaft of the third motor 15. A central shaft 11-1 is fixedly installed on the bottom surface of the first fixing plate 8-1, and a bushing 11-2 is fitted on the central shaft 11-1. The bottom end of the bushing 11-2 is fixedly installed on the top support plate 12-1, and a driven gear 17 that meshes with the drive gear 16 is fixedly installed on the outer circular surface of the bushing 11-2.

[0047] like Figure 4 As shown, in this embodiment, the mounting frame includes a bottom pad 18-1 and a top pad 18-2 arranged in parallel. The bottom pad 18-1 and the top pad 18-2 are fixedly connected by at least two support rods 18-3. Push plates 18-4 parallel to the bottom pad 18-1 are slidably fitted on the at least two support rods 18-3. A through hole is opened in the center of the bottom pad 18-1 for the top end of the tamping rod 13 to pass through. The top end of the tamping rod 13 is fixedly installed on the push plate 18-4. The vibration motor 19 is fixedly installed on the top surface of the push plate 18-4. The preload spring 20 is fitted on the support rod 18-3 and is located between the push plate 18-4 and the top pad 18-2.

[0048] In this embodiment, an L-shaped fixing plate is mounted on the top support plate 12-1. A third photoelectric proximity sensor for detecting the upward movement of the upper plate of the I-shaped push frame 18-4 and a fourth photoelectric proximity sensor for detecting the downward movement of the upper plate of the I-shaped push frame 18-4 are installed at intervals on the vertical plate of the L-shaped fixing plate. Both the third and fourth photoelectric proximity sensors are connected to the input terminal of the controller.

[0049] like Figures 1 to 4 As shown, in actual use, the specific process of spreading material in the annular filling space between the furnace pit and the forming mold of the smelting furnace is as follows:

[0050] Turn on the first motor 3, which drives the annular material spreading bin to rotate. Then, pour the set weight of dry powder weighed by the weighing bin 24 in step one into the rotating annular material spreading bin. Under the action of the discharge blocking plate 5-4, the dry material entering the annular material spreading bin is spread into the annular filling space between the furnace pit and the forming mold of the smelting furnace through the discharge port 2-1-1. After all the dry material entering the annular material spreading bin has been spread into the annular filling space, turn off the first motor 3.

[0051] It should be noted that before the second layer of material is laid, the lifting bracket needs to be moved upward to the highest limit position so that the set weight of dry powder weighed by the weighing bin 24 for a single layer of material can be poured into the rotating annular layering bin. Therefore, during the upward movement of the lifting bracket, when the first photoelectric proximity sensor detects the upward movement position signal of the first fixed plate 8-1 and transmits it to the controller, the controller controls the second motor 6 to shut down, so that the lifting bracket stops moving upward.

[0052] In actual use, the specific process of compacting the dry powder in the space of the annular packing includes:

[0053] First, start the second motor 6, which drives the vertical lead screw 7 to rotate clockwise, thereby causing the lifting bracket, rotating bracket and tamping plate mechanism to move vertically downward along the height direction of the vertical lead screw 7.

[0054] Secondly, when the tamping plate 14 contacts the dry material, the rotating support will stop descending, while the lifting support will continue to descend. The pre-compression spring 20 will begin to compress. When the pre-compression spring 20 is compressed to the set position, the third photoelectric proximity sensor detects the upward movement position signal of the upper plate of the I-shaped push frame 18-4 and transmits it to the controller. The controller then controls the second motor 6 to shut down, the lifting support stops descending, and the vibration motor 19 is started. The vibration motor 19 drives the tamping plate 14 to vibrate, and the tamping plate 14 compacts the dry material in the annular filling space once. When the pre-compression spring 20 extends to the set position, the fourth photoelectric proximity sensor detects the downward movement position signal of the upper plate of the I-shaped push frame 18-4 and transmits it to the controller. The controller then controls the vibration motor 19 to shut down.

[0055] Next, the second motor 6 is started, which drives the vertical lead screw 7 to rotate counterclockwise, causing the lifting bracket to move vertically upward along the height direction of the vertical lead screw 7. After the lifting bracket moves upward to a set distance, the third motor 15 is started, which drives the rotating bracket to rotate by a set angle, and then the third motor 15 is turned off.

[0056] Then, the lifting support, rotating support and tamping plate mechanism are repeatedly driven to move vertically downward along the height direction of the vertical screw 7, and the tamping plate 14 tamps the dry powder at different positions in the annular filling space once, until the tamping plate 14 is used to fully tamp the first layer of material in the entire annular filling space.

[0057] The above description is merely a preferred embodiment of the present invention and does not constitute any limitation on the present invention. Any simple modifications, alterations, or equivalent structural changes made to the above embodiments based on the technical essence of the present invention shall still fall within the protection scope of the present invention.

Claims

1. An intelligent furnace-building device for a medium-frequency induction furnace used in ferrotitanium smelting, characterized in that: The assembly includes a frame, an annular material hopper mounted at the bottom of the frame, a lifting bracket mounted on the frame and located directly above the annular material hopper, a rotating bracket mounted on the lifting bracket, and a tamping plate mechanism mounted on the rotating bracket. The bottom of the inner wall (2-1) of the annular material hopper has a discharge port (2-1-1). An L-shaped bracket (5-3) is mounted on the frame, and a discharge block plate (5-4) extending into the annular material hopper is fixedly mounted on the L-shaped bracket (5-3). An annular wing plate (2-3) and a gear ring (2-4) are mounted on the outer wall (2-2) of the annular material hopper. At least two support seats (4) are arranged along the circumferential direction of the annular wing plate (2-3) on the frame, and the support seats (4) are equipped with... The ring-shaped wing plate (2-3) is matched with the support wheel (4-1), the gear ring (2-4) is driven by the first motor (3); the lifting bracket is installed on the vertical screw (7), the vertical screw (7) is driven by the second motor (6), and a sliding guide mechanism is provided between the frame and the lifting bracket; the rotating bracket is driven by the third motor (15), the number of the tamping plate mechanism is at least two, and the at least two tamping plate mechanisms are arranged at intervals along concentric circles. The tamping plate mechanism includes a mounting frame installed on the rotating bracket, a vibration motor (19) installed on the mounting frame, a preload spring (20) and a tamping rod (13), and a tamping plate (14) set at the bottom end of the tamping rod (13). Multiple tamping nails (14-1) are provided on the bottom surface of the tamping plate (14).

2. The intelligent furnace-building device for a medium-frequency induction furnace for ferrotitanium smelting according to claim 1, characterized in that: The frame includes a bottom rectangular frame (1-1) arranged in parallel, four columns (1-2) installed at the four corners of the bottom rectangular frame (1-1) respectively, and a top rectangular frame (1-3) installed at the top of the four columns (1-2). A base plate (1-4) is installed on the bottom rectangular frame (1-1), and a clearance hole is opened in the center of the base plate (1-4) for the forming mold of the melting furnace to pass through. A top plate (1-5) is installed on the top rectangular frame (1-3).

3. The intelligent furnace-building device for a medium-frequency induction furnace for ferrotitanium smelting according to claim 2, characterized in that: The output shaft of the first motor (3) is equipped with a drive gear that meshes with the gear ring (2-4). At least two pads (5) are provided on the bottom surface of the gear ring (2-4). A first sliding wheel (5-2) for sliding on the upper surface of the base plate (1-4) is installed on the pads (5).

4. The intelligent furnace-building device for a medium-frequency induction furnace for ferrotitanium smelting according to claim 2, characterized in that: The lifting support includes a first fixed plate (8-1) and a second fixed plate (8-2) arranged in parallel. The first fixed plate (8-1) and the second fixed plate (8-2) are connected by a support column (8-3). The first fixed plate (8-1) and the second fixed plate (8-2) are both threadedly connected to the vertical lead screw (7).

5. An intelligent furnace-building device for a medium-frequency induction furnace for ferrotitanium smelting according to claim 4, characterized in that: The sliding guide mechanism includes a first sliding guide assembly and a second sliding guide assembly disposed on two diagonally arranged columns (1-2). The first sliding guide assembly includes a right-angled sliding plate (9-1) disposed on one of the columns (1-2) and a roller (9-2) cooperating with the right-angled sliding plate (9-1). The roller (9-2) is mounted on a mounting base (9-3), which is fixedly mounted on the first fixing plate (8-1) or the second fixing plate (8-2). The second sliding guide assembly includes a vertical guide rail (10-1) disposed on the other column (1-2) and a sliding block (10-2) cooperating with the vertical guide rail (10-1). The sliding block (10-2) is fixedly mounted on the first fixing plate (8-1) or the second fixing plate (8-2).

6. The intelligent furnace-building device for a medium-frequency induction furnace for ferrotitanium smelting according to claim 4, characterized in that: The rotating bracket includes a top support plate (12-1) and a bottom support plate (12-2) arranged in parallel. The top support plate (12-1) and the bottom support plate (12-2) are fixedly connected by at least three connecting rods (12-3). The top end of the tamping rod (13) is mounted on the mounting frame. The tamping rod (13) passes through the bottom support plate (12-2). At least two second sliding wheels (21) are provided on the bottom surface of the top support plate (12-1) for sliding on the upper surface of the second fixed plate (8-2).

7. An intelligent furnace-building device for a medium-frequency induction furnace for ferrotitanium smelting according to claim 6, characterized in that: The third motor (15) is fixedly installed on the bottom surface of the first fixed plate (8-1). A drive gear (16) is fixedly installed on the output shaft of the third motor (15). A central shaft (11-1) is fixedly installed on the bottom surface of the first fixed plate (8-1). A bushing (11-2) is fitted on the central shaft (11-1). The bottom end of the bushing (11-2) is fixedly installed on the top support plate (12-1). A driven gear (17) that meshes with the drive gear (16) is fixedly installed on the outer circular surface of the bushing (11-2).

8. An intelligent furnace-building device for a medium-frequency induction furnace for ferrotitanium smelting according to claim 6, characterized in that: The mounting frame includes a bottom pad (18-1) and a top pad (18-2) arranged in parallel. The bottom pad (18-1) and the top pad (18-2) are fixedly connected by at least two support rods (18-3). Push plates (18-4) parallel to the bottom pad (18-1) are slidably fitted on the at least two support rods (18-3). The bottom pad (18-1) has a through hole in the center for the top end of the tamping rod (13) to pass through. The top end of the tamping rod (13) is fixedly installed on the push plate (18-4). The vibration motor (19) is fixedly installed on the top surface of the push plate (18-4). The preload spring (20) is fitted on the support rod (18-3) and is located between the push plate (18-4) and the top pad (18-2).

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