High-flame-retardant new energy vehicle wire harness rubber sleeve and preparation method thereof
Patent Information
- Application Number
- CN202311284224.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-07
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2043-10-07
AI Technical Summary
然而,该种橡胶护套在实际使用过程中,尤其是当车辆处于非匀速状态时,橡胶护套和车身钣金孔之间就会产生一定的冲击力,从而增加橡胶护套的疲劳强度,导致橡胶护套的寿命减小,同时,长期或频繁如此操作就会降低橡胶护套的密封性,继而影响整车的使用性能
[0022] In this technical solution, the second hydraulic cylinder enables the sealing plate to rise and thus contact the bottom opening of the corrugated tubular hole to form a seal. The corrugated tubular block forms a forming cavity with the corrugated tubular hole.
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Figure CN117353219B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of wire harness rubber sleeve technology, and in particular to a high flame-retardant new energy vehicle wire harness rubber sleeve and its preparation method. Background Technology
[0002] Currently, the typical structure of rubber sleeves for automotive wiring harnesses passing through single sheet metal holes is as follows: a round hole is made in the center of the rubber sleeve to allow the wiring harness to pass through, and a sleeve or spoiler is designed on one or both sides of the hole to facilitate binding the wiring harness and the rubber sleeve with tape, preventing relative movement between them. However, in actual use, especially when the vehicle is at a non-uniform speed, a certain impact force is generated between the rubber sleeve and the sheet metal hole, increasing the fatigue strength of the rubber sleeve and reducing its lifespan. Furthermore, long-term or frequent operation under these conditions reduces the sealing performance of the rubber sleeve, thereby affecting the overall performance of the vehicle.
[0003] In the existing technology, most wire harness rubber sleeves cannot be stretched or compressed, which means that different models of wire harness rubber sleeves need to be replaced when used for wire harnesses of different lengths, causing great inconvenience to operators. Summary of the Invention
[0004] In view of the shortcomings of the existing technology, the purpose of this invention is to provide a high flame-retardant rubber sleeve for new energy vehicle wiring harnesses and its preparation method, so as to solve the above problems.
[0005] In view of this, the present invention provides a high flame-retardant rubber sleeve for new energy vehicle wiring harnesses, comprising: A rubber corrugated pipe includes a rubber corrugated section and two connecting rubber tubes disposed at both ends of the rubber corrugated section; Two connectors, one end of which is inserted into the inner wall of the two connecting rubber tubes, and the other end of each extends out of the connecting rubber tube; And two locking pieces, which are respectively fitted onto the outer walls of the two connecting rubber tubes; The connector is used to connect and fix the rubber corrugated pipe, and the locking member is used to securely connect the connector to the connecting rubber pipe.
[0006] By adopting the above technical solution, the corrugated rubber section can achieve the functions of extension and compression, so that wires of different lengths can be wrapped and thus play a protective role. The connecting rubber tube can connect the two connectors, and the two connectors can fix the entire corrugated rubber tube in place. The two locking parts can securely connect the connecting rubber tube and the connector.
[0007] In the above technical solution, the connecting component further includes: The hollow tube has one end inserted into the inner wall of the connecting rubber tube, and the other end extends out of the connecting rubber tube. Two connecting blocks are respectively connected to both ends of the outer wall of the hollow tube; Several dividing rods are arranged in a circumferential array on the inner wall of the hollow tube at one end, and the other end of each rod extends toward the central axis of the hollow tube. Several rotating rods, one end of which is rotatably connected to the end of the separator rod away from the inner wall of the hollow tube, and the other end extends toward the inner wall of the hollow tube; Several elastic elements are connected at one end to the dividing rod and at the other end to the rotating rod; The connecting block is provided with a threaded hole for connection, and the elastic element is used to pull the rotating rod to abut against the inner wall of the hollow tube.
[0008] In this technical solution, the hollow tube can be connected to the connecting rubber tube, the connecting block allows the hollow tube to be installed, and the cooperation of the separator rod and the rotating rod separates the wires. The elastic element ensures that the rotating rod is always in contact with the inner wall of the hollow tube, preventing the wire from falling out when it is between the rotating rod and the separator rod. Since the rotating rod rotates around the separator rod, it can no longer contact the inner wall of the hollow tube when it rotates to a larger angle, allowing the wire to move between the rotating rod and the separator rod.
[0009] In the above technical solution, the locking element further includes: A notched ring is fitted onto the outer wall of the connecting rubber tube; Two locking rods are connected to the notches of the notch ring respectively; The two locking rods are locked together by bolts.
[0010] In this technical solution, the cooperation of two locking rods and bolts enables the notched ring to press tightly against the connecting rubber tube, thereby preventing the connecting rubber tube from separating from the hollow tube.
[0011] The above technical solution further includes the following steps: S1: First, use a conventional mold to process a hollow tube, several partition rods and connecting blocks, then rotate the rod to connect it to the partition rod and install the elastic element; S2: Then, rubber corrugated pipes are produced using a glue injection molding device; S3: Finally, insert the two hollow tubes into the connecting rubber tubes at both ends of the connecting rubber tube, then place the notched ring on the outer wall of the connecting rubber tube, and finally tighten the bolts to lock the locking rod.
[0012] In this technical solution, by setting S1, connectors can be produced; by setting S2, rubber corrugated pipes can be produced; and by setting S3, the entire assembly can be installed.
[0013] In the above technical solution, the injection molding device further includes: The molding mechanism is located on the ground. The support frame has its fixed end set on the ground and its supporting end located above the forming mold; The degumming liquid application mechanism has its fixed end set on the ground and its output end extending toward the molding die mechanism; And the glue injection mechanism, with the fixed end mounted on the support frame and the output end extending toward the molding die mechanism; The degumming liquid application mechanism is used to apply degumming liquid to the inner wall of the molding mold mechanism, and the glue injection mechanism is used to deliver glue into the molding mold mechanism.
[0014] In this technical solution, the support frame enables the installation of the degumming liquid application mechanism and the glue injection mechanism. The degumming liquid application mechanism applies degumming liquid to the molding mold mechanism, thereby facilitating the removal of the molded rubber corrugated tube. The glue injection mechanism injects glue into the molding mold mechanism, thereby forming the rubber corrugated tube within the molding mold mechanism.
[0015] In the above technical solution, the further described degumming liquid application mechanism includes: Two first support plates are spaced apart at the top of the support frame; The skateboard is slidably connected between the two first support plates; The first hydraulic cylinder has its fixed end located at the top of the support frame and its output end connected to two first support plates; The rotating motor has its fixed end located at the top of the slide plate, and its output end passes through the first support plate and the support frame. The degumming liquid application structure has a fixed end connected to the output end of a rotating motor, with the output end extending toward the molding die mechanism; The first hydraulic cylinder is used to lower the slide plate, thereby causing the rotating motor to push the degumming liquid application structure to descend.
[0016] In this technical solution, the two first support plates enable the slide plate to slide up and down in a limited manner. The first hydraulic cylinder enables the slide plate to slide up and down automatically. The rotating motor enables the degumming liquid coating structure to rotate and descend, thereby uniformly coating the inner wall of the molding mold mechanism from bottom to top with degumming liquid. The degumming liquid coating structure enables the degumming liquid to be applied inside the molding mold mechanism.
[0017] In the above technical solution, the further degumming liquid coating structure includes: Two second support plates are spaced apart on both sides of the bottom end of the support frame and located on both sides of the output end of the rotating motor; A rotating disk is fixedly connected to the output end of a rotating motor and located between two second support plates. The rotating disk is provided with a plurality of vortex-shaped holes arranged in a circumferential array around the central axis of the rotating disk. A limiting plate is attached to the bottom of the rotating plate, and the limiting plate is provided with a number of strip holes arranged circumferentially around the central axis of the limiting plate. The driving component is connected at one end to the outer wall of the rotating disk and at the other end to the outer wall of the limiting disk. Two limiting blocks, one end of which is connected to the outer wall of the limiting plate, and the other end slides on the inner wall of the second support plate; Several output tubes, one end of which is located at the top of the rotating disk, and the other end passes through a vortex hole and a strip hole. A limiting ring that slides within the inner wall of the strip hole is provided on the outer wall of the output tube. The liquid storage structure has a fixed end located at the top of the rotating disk, and the output end is connected to the top openings of several output tubes respectively. The liquid storage structure is used to store the degumming liquid and deliver it to the output pipe. The end of the output pipe away from the liquid storage structure is provided with an applicator sponge. The two second support plates are arranged opposite each other and are provided with sliding grooves for the limiting blocks to slide. The outer wall of the limiting plate is provided with an annular groove for the drive component to rotate. The inner wall of the strip hole is provided with a limiting groove for the limiting ring to slide.
[0018] In this technical solution, the cooperation of two second support plates, a sliding groove, and a limiting block allows the limiting disk to descend but not rotate. By cooperating with the vortex hole of the rotating disk and the strip hole of the limiting disk, the output pipe can only move back and forth in the direction of the strip hole, thereby increasing or decreasing the diameter of the circle formed between several output pipes. This achieves complete coating of the inner wall of the corrugated tubular hole. The liquid storage structure allows the degumming liquid to be placed in and transported to the output pipe, which then transfers the degumming liquid to the coating sponge. Finally, the coating sponge applies the degumming liquid to the inner wall of the corrugated tubular hole.
[0019] In the above technical solution, the molding die mechanism further includes: The slide rail is set on the ground and moves from below the adhesive stripping agent application mechanism to the adhesive injection mechanism; The drive motor is mounted on a fixed slide rail, with its output end extending toward the output end of the adhesive stripping mechanism. The support block is connected to the output end of the drive motor; Two support rods are spaced apart on both sides of the top of the support block; The injection module is installed at the top of two support rods, and the injection module is provided with corrugated tubular holes; And the molding component, with the fixed end set at the top of the support block and the output end able to extend into and out of the corrugated tubular hole; When the molding component extends into the corrugated tubular hole, the output end of the glue injection mechanism engages with the top opening of the corrugated tubular hole to input glue for molding.
[0020] In this technical solution, the corrugated tubular hole can be rotated by the drive motor, so that the degumming and coating mechanism can apply the degumming liquid evenly. The slide rail can move the degumming liquid to the injection mechanism after it is applied to the corrugated tubular hole for injection molding. The carrier block can be used to install two support rods. The carrier block can be used to process the corrugated tubular hole. The corrugated tubular hole can be used to form the corrugated tubular cavity required for processing when the molding component is inserted.
[0021] In the above technical solution, the further molding component includes: The second hydraulic cylinder is located at the top of the bearing block and between the two support rods; The sealing plate is located on the output end of the second hydraulic cylinder; And a corrugated tubular block, one end of which is connected to the top of the sealing plate and the other end extends toward the corrugated tubular hole; When the second hydraulic cylinder pushes the sealing plate to fit against the bottom of the support block, the corrugated tubular block extends into the corrugated tubular hole, and at this time, a forming cavity is formed between the corrugated tubular block and the corrugated tubular hole.
[0022] In this technical solution, the second hydraulic cylinder enables the sealing plate to rise and thus contact the bottom opening of the corrugated tubular hole to form a seal. The corrugated tubular block forms a forming cavity with the corrugated tubular hole. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a schematic diagram of the wire harness rubber sleeve structure according to a specific embodiment of the present invention; Figure 2 This is a schematic diagram of the injection molding device according to a specific embodiment of the present invention; Figure 3This is a specific embodiment of the present invention. Figure 2 Enlarged view of point A in the middle; Figure 4 This is a specific embodiment of the present invention. Figure 3 Enlarged view at point B in the middle; Figure 5 This is a schematic diagram of the rotating disk structure according to a specific embodiment of the present invention; Figure 6 This is a schematic diagram of the limiting disk structure according to a specific embodiment of the present invention.
[0025] Reference numerals: 1. Rubber bellows; 2. Connecting rubber tube; 3. Hollow tube; 4. Connecting block; 5. Separator rod; 6. Rotating rod; 7. Elastic element; 8. Threaded hole; 9. Notched ring; 10. Locking rod; 11. Molding mold mechanism; 12. Support frame; 13. First support plate; 14. Slide plate; 15. First hydraulic cylinder; 16. Rotating motor; 17. Second support plate; 18. Rotating disk; 19. Limiting disk; 20. Driving element; 21. Limiting block; 22. Output pipe; 23. Liquid storage structure; 24. Vortex hole; 25. Strip hole; 26. Slide groove; 27. Coating sponge; 28. Ring groove; 29. Limiting ring; 30. Limiting groove; 31. Slide rail; 32. Drive motor; 33. Bearing block; 34. Second hydraulic cylinder; 35. Sealing plate; 36. Injection module; 37. Corrugated tube hole; 38. Corrugated tube block. Detailed Implementation
[0026] The technical solutions of the embodiments of this application will be clearly described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this application. All other embodiments obtained by those skilled in the art based on the embodiments of this application are within the scope of protection of this application.
[0027] In the description of this application, it should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. For ease of description, the dimensions of the various parts shown in the drawings are not drawn to actual scale. Techniques, methods, and devices known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and devices should be considered part of the specification. In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar reference numerals and letters in the following drawings denote similar items; therefore, once an item is defined in one drawing, it need not be further discussed in subsequent drawings.
[0028] It should be noted that the terms "first," "second," etc., used in the specification and claims of this application are used to distinguish similar objects and are not used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that embodiments of this application can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first," "second," etc., are generally of the same class and are not limited in number; for example, the first object can be one or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates an "or" relationship between the preceding and following objects.
[0029] It should be noted that in the description of this application, the directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this application and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the scope of protection of this application. The directional terms "inner" and "outer" refer to the inner and outer contours relative to the outline of each component itself.
[0030] It should be noted that, in this application, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes that element. Furthermore, it should be noted that the scope of the methods and apparatuses in the embodiments of this application is not limited to performing functions in the order shown or discussed, but may also include performing functions substantially simultaneously or in the reverse order, depending on the functions involved. For example, the described methods may be performed in a different order than described, and various steps may be added, omitted, or combined. Additionally, features described with reference to certain examples may be combined in other examples.
[0031] Example 1:
[0032] This embodiment provides a high flame-retardant rubber sleeve for new energy vehicle wiring harnesses, comprising: A rubber corrugated pipe 1 includes a rubber corrugated section and two connecting rubber pipes 2 disposed at both ends of the rubber corrugated section; Two connectors, one end of which is inserted into the inner wall of the two connecting rubber tubes 2, and the other end of each extends out of the connecting rubber tube 2; And two locking pieces, which are respectively fitted onto the outer walls of the two connecting rubber tubes 2; The connector is used to connect and fix the rubber bellows 1, and the locking member is used to securely connect the connector to the connecting rubber tube 2. The corrugated rubber section enables extension and compression, allowing wires of different lengths to be wrapped and thus providing protection. The connecting rubber tube 2 connects the two connectors, which in turn securely fix the entire corrugated rubber tube 1. The two locking parts ensure a firm connection between the connecting rubber tube 2 and the connectors.
[0033] Example 2:
[0034] In this embodiment, in addition to the structural features of the aforementioned embodiments, the connecting member further includes: Hollow tube 3, one end is inserted into the inner wall of connecting rubber tube 2, and the other end extends out of connecting rubber tube 2; Two connecting blocks 4 are respectively connected to the two ends of the outer wall of the hollow tube 3; Several dividing rods 5 are arranged in a circumferential array on the inner wall of the hollow tube 3 at one end, and the other end of each rod extends toward the central axis of the hollow tube 3. Several rotating rods 6, one end of which is rotatably connected to the end of the separator 5 away from the inner wall of the hollow tube 3, and the other end extends toward the inner wall of the hollow tube 3; Several elastic elements 7 are connected at one end to the partition rod 5 and at the other end to the rotating rod 6; The connecting block 4 is provided with a threaded hole 8 for connection, and the elastic element 7 is used to pull the rotating rod 6 to abut against the inner wall of the hollow tube 3. The hollow tube 3 can be connected to the connecting rubber tube 2. The connecting block 4 allows the hollow tube 3 to be installed. The separation rod 5 and the rotating rod 6 work together to separate the wires. The elastic element 7 ensures that the rotating rod 6 is always in contact with the inner wall of the hollow tube 3, so that the wire cannot fall out when it is between the rotating rod 6 and the separation rod 5. Since the rotating rod 6 rotates with the separation rod 5 as the center of rotation, it cannot contact the inner wall of the hollow tube 3 when the rotating rod 6 rotates to a larger angle. At this time, the wire can move between the rotating rod 6 and the separation rod 5.
[0035] Example 3:
[0036] In this embodiment, in addition to the structural features of the aforementioned embodiments, the locking member further includes: Notched ring 9 is fitted onto the outer wall of connecting rubber tube 2; Two locking rods 10 are respectively connected to the notches of the notched ring 9; The two locking rods 10 are locked together by bolts; By using the two locking rods 10 and the bolts, the notched ring 9 can be pressed tightly against the connecting rubber tube 2, thereby preventing the connecting rubber tube 2 from separating from the hollow tube 3.
[0037] Example 4:
[0038] In this embodiment, in addition to the structural features of the foregoing embodiments, the following steps are further included: S1: First, use a conventional mold to process the hollow tube 3, several partition rods 5 and connecting block 4, then rotate the rod 6 to the partition rod 5 and install the elastic element 7. S2: Then, rubber corrugated pipe 1 is produced by the injection molding device; S3: Finally, insert the two hollow tubes into the connecting rubber tubes 2 at both ends of the connecting rubber tube 2, then place the notched ring 9 on the outer wall of the connecting rubber tube 2, and finally tighten the bolts and locking rod 10. By setting S1, connectors can be produced; by setting S2, rubber corrugated pipe 1 can be produced; and by setting S3, the entire assembly can be installed.
[0039] Example 5:
[0040] In this embodiment, in addition to the structural features of the aforementioned embodiments, the further comprising the injection molding apparatus includes: The forming mold mechanism 11 is set on the ground; The support frame 12 has its fixed end set on the ground and its supporting end located above the forming mold; The degumming liquid application mechanism has its fixed end set on the ground and its output end extending toward the molding die mechanism 11; And the glue injection mechanism, with the fixed end mounted on the support frame 12 and the output end extending toward the molding die mechanism 11; The degumming liquid application mechanism is used to apply degumming liquid to the inner wall of the molding mold mechanism 11, and the glue injection mechanism is used to deliver glue into the molding mold mechanism 11. The support frame 12 enables the installation of the degumming liquid application mechanism and the glue injection mechanism. The degumming liquid application mechanism applies degumming liquid to the molding mold mechanism 11, allowing the molded rubber corrugated tube 1 to be removed more easily. The glue injection mechanism injects glue into the molding mold mechanism 11, thereby forming the rubber corrugated tube 1 within the molding mold mechanism 11.
[0041] Example 6:
[0042] In this embodiment, in addition to the structural features of the aforementioned embodiments, the further described degumming liquid application mechanism includes: Two first support plates 13 are spaced apart at the top of the support frame 12; The slide plate 14 is slidably connected between the two first support plates 13; The first hydraulic cylinder 15 has its fixed end located at the top of the support frame 12, and its output end connected to the two first support plates 13. The rotating motor 16 has its fixed end located at the top of the slide plate 14, and its output end passes through the first support plate 13 and the support frame 12. The degumming liquid application structure has a fixed end connected to the output end of the rotating motor 16, and the output end extends toward the molding die mechanism 11; The first hydraulic cylinder 15 is used to lower the slide plate 14, thereby the rotary motor 16 pushes the degumming liquid application structure to lower. By setting two first support plates 13, the slide plate 14 can be limited to slide up and down. By setting the first hydraulic cylinder 15, the slide plate 14 can automatically slide up and down. By setting the rotating motor 16, the degumming liquid coating structure can rotate and descend, thereby uniformly coating the inner wall of the molding mold mechanism 11 from bottom to top with degumming liquid. By setting the degumming liquid coating structure, degumming liquid can be applied to the inside of the molding mold mechanism 11.
[0043] Example 7:
[0044] In this embodiment, in addition to the structural features of the aforementioned embodiments, the further degumming liquid coating structure includes: Two second support plates 17 are spaced apart on both sides of the bottom end of the support frame 12 and located on both sides of the output end of the rotating motor 16; A rotating disk 18 is fixedly connected to the output end of a rotating motor 16 and located between two second support plates 17. The rotating disk 18 is provided with a plurality of vortex holes 24 arranged in a circumferential array around the central axis of the rotating disk 18. A limiting disk 19 is attached to the bottom end of the rotating disk 18. The limiting disk 19 is provided with a plurality of strip holes 25 arranged circumferentially around the central axis of the limiting disk 19. The driving component 20 is connected at one end to the outer wall of the rotating disk 18 and at the other end to the outer wall of the limiting disk 19. Two limiting blocks 21 are connected at one end to the outer wall of the limiting disk 19, and at the other end to slide on the inner wall of the second support plate 17. Several output tubes 22, one end of which is located at the top of the rotating disk 18, and the other end passes through the vortex hole 24 and the strip hole 25. The outer wall of the output tube 22 is provided with a limiting ring 29 that slides within the inner wall of the strip hole 25. The liquid storage structure 23 has a fixed end located at the top of the rotating disk 18, and the output end is connected to the top openings of several output pipes 22 respectively. The liquid storage structure 23 is used to store the degumming liquid and deliver it to the output pipe 22. The output pipe 22 is provided with an applicator sponge 27 at one end away from the liquid storage structure 23. The two second support plates 17 are respectively provided with sliding grooves 26 for the sliding of the limiting block 21. The outer wall of the limiting plate 19 is provided with an annular groove 28 for the rotating drive component 20. The inner wall of the strip hole 25 is provided with a limiting groove 30 for the sliding of the limiting ring 29. With the cooperation of the two second support plates 17, the slide 26 and the limiting block 21, the limiting plate 19 can only descend and cannot rotate. With the cooperation of the vortex hole 24 of the rotating plate 18 and the strip hole 25 of the limiting plate 19, the output pipe 22 can only move back and forth in the direction of the strip hole 25, so that the diameter formed between the output pipes 22 becomes larger or smaller, thereby achieving complete coating of the inner wall of the corrugated tubular hole 37. Through the setting of the liquid storage structure 23, the degumming liquid can be put in and transported to the output pipe 22, so that the output pipe 22 can transfer the degumming liquid to the coating sponge 27, and finally the coating sponge 27 is used to coat the inner wall of the corrugated tubular hole 37.
[0045] Example 8:
[0046] In this embodiment, in addition to the structural features included in the aforementioned embodiments, the molding die mechanism 11 further includes: The slide rail 31 is set on the ground and moves from below the adhesive stripping liquid application mechanism to the adhesive injection mechanism; The drive motor 32 is mounted on the fixed end slide rail 31, with its output end extending toward the output end of the degumming liquid application mechanism; The support block 33 is connected to the output end of the drive motor 32; Two support rods are spaced apart on both sides of the top of the bearing block 33; Injection module 36 is installed on the top of two support rods, and the injection module 36 is provided with a corrugated tubular hole 37. And the molding component, with the fixed end set at the top of the support block 33 and the output end extending into and out of the corrugated tubular hole 37; When the molding component extends into the corrugated tubular hole 37, the output end of the glue injection mechanism engages with the top opening of the corrugated tubular hole 37 to input glue for molding. The drive motor 32 enables the corrugated tubular hole 37 to rotate, allowing the degumming and coating mechanism to apply the degumming liquid evenly. The slide rail 31 allows the corrugated tubular hole 37 to move to the injection mechanism for injection molding after the degumming liquid has been applied. The support block 33 allows two support rods to be installed, which in turn allows the support block 33 to be installed. The support block 33 allows the corrugated tubular hole 37 to be processed, and the corrugated tubular hole 37 allows the molding component to form the required corrugated tubular cavity when it is inserted.
[0047] Example 9:
[0048] In this embodiment, in addition to the structural features included in the foregoing embodiments, the further molding component includes: The second hydraulic cylinder 34 is located at the top of the bearing block 33 and between the two support rods; The sealing plate 35 is installed on the output end of the second hydraulic cylinder 34; And a corrugated tubular block 38, one end of which is connected to the top of the sealing plate 35, and the other end extends toward the corrugated tubular hole 37; When the second hydraulic cylinder 34 pushes the sealing plate 35 to fit against the bottom end of the support block 33, the corrugated tubular block 38 extends into the corrugated tubular hole 37, at which time a forming cavity is formed between the corrugated tubular block 38 and the corrugated tubular hole 37. By setting the second hydraulic cylinder 34, the sealing plate 35 can be raised to abut against the bottom opening of the corrugated tubular hole 37 to form a seal. By setting the corrugated tubular block 38, a forming cavity can be formed with the corrugated tubular hole 37. The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A high flame-retardant rubber sleeve for wiring harnesses in new energy vehicles, characterized in that, include: A rubber corrugated pipe (1) includes a rubber corrugated part and two connecting rubber pipes (2) disposed at both ends of the rubber corrugated part. Two connectors, one end of which is inserted into the inner wall of the two connecting rubber tubes (2), and the other end of which extends out of the connecting rubber tubes (2). And two locking pieces, which are respectively fitted onto the outer walls of the two connecting rubber tubes (2); The connector is used to connect and fix the rubber corrugated pipe (1), and the locking member is used to firmly connect the connector to the connecting rubber pipe (2). The connector includes: Hollow tube (3), one end of which is inserted into the inner wall of the connecting rubber tube (2), and the other end extends out of the connecting rubber tube (2). Two connecting blocks (4) are respectively connected to the two ends of the outer wall of the hollow tube (3); Several dividing rods (5) are arranged in a circumferential array on the inner wall of the hollow tube (3) at one end, and the other end extends toward the central axis of the hollow tube (3); Several rotating rods (6) have one end rotatably connected to the end of the separator rod (5) away from the inner wall of the hollow tube (3), and the other end extends toward the inner wall of the hollow tube (3); Several elastic elements (7) are connected at one end to the partition rod (5) and at the other end to the rotating rod (6); The connecting block (4) is provided with a threaded hole (8) for connection, and the elastic element (7) is used to pull the rotating rod (6) to abut against the inner wall of the hollow tube (3); The locking element includes: The notched ring (9) is fitted onto the outer wall of the connecting rubber tube (2); Two locking rods (10) are respectively connected to the notch of the notch ring (9); The two locking rods (10) are locked together by bolts.
2. A method for preparing a high flame-retardant rubber sleeve for a new energy vehicle wiring harness as described in claim 1, characterized in that, Includes the following steps: S1: First, use a conventional mold to process a hollow tube (3), several partition rods (5) and a connecting block (4). Then, rotate the rod (6) and connect it to the partition rod (5) and install the elastic element (7). S2: Then, rubber corrugated pipes (1) are produced by the injection molding device. S3: Finally, insert the two hollow tubes into the connecting rubber tubes (2) at both ends of the connecting rubber tube (2), then put the notched ring (9) on the outer wall of the connecting rubber tube (2), and finally tighten the bolts and lock the locking rod (10).
3. The method for preparing a high flame-retardant rubber sleeve for a new energy vehicle wiring harness according to claim 2, characterized in that, The injection molding apparatus includes: The forming mold mechanism (11) is set on the ground; The support frame (12) has its fixed end set on the ground and its supporting end located above the forming mold; The degumming liquid application mechanism has a fixed end set on the ground and an output end extending toward the molding die mechanism (11); And the glue injection mechanism, with the fixed end set on the support frame (12) and the output end extending toward the molding mold mechanism (11); The degumming liquid application mechanism is used to apply the degumming liquid to the inner wall of the molding mold mechanism (11), and the glue injection mechanism is used to deliver the glue into the molding mold mechanism (11).
4. The method for preparing a high flame-retardant rubber sleeve for a new energy vehicle wiring harness according to claim 3, characterized in that, The degumming liquid application mechanism includes: Two first support plates (13) are spaced apart at the top of the support frame (12); The skateboard (14) is slidably connected between the two first support plates (13); The first hydraulic cylinder (15) has its fixed end set at the top of the support frame (12) and its output end connected to the two first support plates (13); The rotating motor (16) has its fixed end set at the top of the slide plate (14) and its output end passing through the first support plate (13) and the support frame (12). The degumming liquid application structure has a fixed end connected to the output end of a rotating motor (16), and the output end extends toward the molding die mechanism (11); The first hydraulic cylinder (15) is used to lower the slide plate (14), thereby the rotating motor (16) pushes the degumming liquid coating structure to descend.
5. The method for preparing a high flame-retardant rubber sleeve for a new energy vehicle wiring harness according to claim 4, characterized in that, The degumming liquid coating structure includes: Two second support plates (17) are spaced apart on both sides of the bottom end of the support frame (12) and located on both sides of the output end of the rotating motor (16); The rotating disk (18) is fixedly connected to the output end of the rotating motor (16) and located between two second support plates (17). The rotating disk (18) is provided with a plurality of vortex holes (24) arranged in a circumferential array around the central axis of the rotating disk (18). The limiting plate (19) is attached to the bottom of the rotating plate (18). The limiting plate (19) is provided with a number of strip holes (25) arranged in a circumferential manner around the central axis of the limiting plate (19). The drive component (20) is connected at one end to the outer wall of the rotating disk (18) and at the other end to the outer wall of the limiting disk (19); Two limiting blocks (21) are connected at one end to the outer wall of the limiting plate (19) respectively, and at the other end slide on the inner wall of the second support plate (17); Several output tubes (22) are provided with one end located at the top of the rotating disk (18) and the other end passing through the vortex hole (24) and the strip hole (25). The outer wall of the output tube (22) is provided with a limiting ring (29) that slides in the inner wall of the strip hole (25). The liquid storage structure (23) has a fixed end located at the top of the rotating disk (18) and an output end connected to the top openings of several output pipes (22); The liquid storage structure (23) is used to store the degumming liquid and deliver it to the output pipe (22). The output pipe (22) is provided with an applicator sponge (27) at one end away from the liquid storage structure (23). The two second support plates (17) are provided with sliding grooves (26) for the sliding of the limiting block (21). The outer wall of the limiting plate (19) is provided with an annular groove (28) for the rotating drive component (20). The inner wall of the strip hole (25) is provided with a limiting groove (30) for the sliding of the limiting ring (29).
6. The method for preparing a high flame-retardant rubber sleeve for a new energy vehicle wiring harness according to claim 5, characterized in that, The molding die mechanism (11) includes: The slide rail (31) is set on the ground and moves from below the adhesive application mechanism to the glue injection mechanism; The drive motor (32) is on the fixed end slide rail (31), and its output end extends toward the output end of the degumming liquid application mechanism; The support block (33) is connected to the output end of the drive motor (32); two support rods are spaced apart on both sides of the top of the support block (33); The injection module (36) is installed on the top of two support rods, and the injection module (36) is provided with a corrugated tubular hole (37). And the molding component, the fixed end is set at the top of the support block (33), and the output end can extend into and out of the corrugated tube hole (37); When the molding component extends into the corrugated tubular hole (37), the output end of the glue injection mechanism engages with the top opening of the corrugated tubular hole (37) to input glue for molding.
7. The method for preparing a high flame-retardant rubber sleeve for a new energy vehicle wiring harness according to claim 6, characterized in that, The molding component includes: The second hydraulic cylinder (34) is located at the top of the bearing block (33) and between the two support rods; The sealing plate (35) is set on the output end of the second hydraulic cylinder (34); And a corrugated tubular block (38), one end of which is connected to the top of the sealing plate (35), and the other end extends toward the corrugated tubular hole (37); When the second hydraulic cylinder (34) pushes the sealing plate (35) to the bottom of the support block (33), the corrugated tube block (38) extends into the corrugated tube hole (37), and at this time, a forming cavity is formed between the corrugated tube block (38) and the corrugated tube hole (37).
Citation Information
Patent Citations
Automobile wire harness with corrugated pipe protection assembly
CN216774160U