A groove fire-fighting pipeline rolling groove machine

By designing an automated grooved fire-fighting pipe grooving machine, which utilizes cylinders and servo motors to drive a gear and rack system, the automatic feeding and grooving of fire-fighting pipes is achieved, solving the problem of manual feeding required by traditional grooving machines and improving work efficiency.

CN117358802BActive Publication Date: 2026-07-31SHAANXI JIANZONG INSTALLATION ENG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SHAANXI JIANZONG INSTALLATION ENG CO LTD
Filing Date
2023-10-19
Publication Date
2026-07-31

AI Technical Summary

Technical Problem

Traditional grooving machines require manual feeding, which increases labor intensity and reduces work efficiency, especially when processing heavy pipes, and cannot achieve automated feeding.

Method used

A grooved fire-fighting pipe grooving machine was designed, which uses a cylinder, servo motor and gear rack mechanism to realize automatic feeding and grooving of pipes. The cylinder drives the lifting seat and the servo motor drives the gear rack system, which, together with the clamping block and conveying roller, realizes automatic clamping and conveying of pipes. The knurling wheel and the pressure wheel are used for grooving operation.

Benefits of technology

It has enabled automated feeding and grooving of fire-fighting pipelines, reducing manual labor intensity and improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention relates to the field of grooving machines, specifically to a grooved fire-fighting pipe grooving machine, comprising: a processing platform, with a feeding mechanism installed at the bottom of the processing platform. The feeding mechanism includes a third cylinder, a lifting base plate, a fixing block, and a clamping block. A lifting seat is fixedly connected to the bottom of the third cylinder, and a first servo motor is fixedly installed on the right side of the top of the lifting seat. First, the third cylinder is activated to drive the lifting seat downward. Then, the output end of the first servo motor drives the first gear to rotate. The first gear drives the threaded rod to rotate through the second gear. The threaded rod drives the slider to move to the left, placing the clamped pipe to the left side of the knurling wheel. The second servo motor is then controlled to drive the conveying roller to rotate. The conveying roller continuously conveys the pipe to the right until the pipe is fitted onto the outer surface of the knurling wheel. The grooving operation is then performed in conjunction with the clamping roller. Through the combination of the above technologies, automatic feeding operations can be performed quickly and easily.
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Description

Technical Field

[0001] This invention relates to the field of grooving machines, and in particular to a grooved fire-fighting pipeline grooving machine. Background Technology

[0002] A grooving machine is a hydraulic tool used for grooving pipe ends in pipe connections. It can be used for various metal pipes such as carbon steel pipes, galvanized pipes, and stainless steel pipes. It is an important tool for pipe connection. The application of grooving machines is inseparable from the development of grooving connections. In the past, pipe connections were generally made using welding, threads, flanges, etc., but these methods either caused pollution, required secondary galvanizing, were complicated and expensive to install, or were difficult and costly to maintain. Therefore, many engineering projects have now chosen grooving as a new type of connection method.

[0003] Fire protection pipelines refer to pipeline materials used in fire protection to connect fire protection equipment and materials and transport fire extinguishing water, gas or other media. To facilitate the connection of fire protection pipelines, grooving machines are often used for processing and connection. However, traditional grooving machines require manual feeding and do not have automatic feeding functions. If processing heavy pipelines, it will greatly increase the labor intensity of people and reduce work efficiency.

[0004] To address these issues, we propose a grooved fire-fighting pipe grooving machine. Summary of the Invention

[0005] The purpose of this invention is to provide a grooved fire-fighting pipeline grooving machine to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] A grooved fire-fighting pipe grooving machine includes: a processing platform, a feeding mechanism installed at the bottom of the processing platform, the feeding mechanism including a third cylinder, a lifting base plate, a fixed block and a clamping block, a lifting seat fixedly connected to the bottom of the third cylinder, a first servo motor fixedly installed on the right side of the top of the lifting seat, a first gear fixedly connected to the output end of the first servo motor, a sliding groove opened on both the front and back of the lifting seat, a threaded rod rotatably connected to the inner cavity of each sliding groove, a second gear fixedly connected to the right side of each threaded rod, the first gear meshing with the second gear, a slider threadedly connected to the right side of the outer surface of each threaded rod, a connecting rod fixedly connected to the outer side of each slider, a bottom frame fixedly connected to the bottom of the connecting rod, a movable groove opened on the inner surface of the fixed block, and a movable round rod movably connected to the bottom of the inner cavity of the movable groove;

[0008] The movable round rod is fixedly connected to the front and rear ends with a second limiting block. A lifting base plate is fixedly connected to the left side of the second limiting block. Side plates are fixedly connected to the front and rear ends of the left side of the lifting base plate. A fourth cylinder is fixedly connected to the inner side of each side plate. A second servo motor is fixedly installed at the front end of the top of the clamping block. A conveying roller is fixedly connected to the output end of the second servo motor. Support legs are fixedly connected to the four corners of the bottom of the processing platform.

[0009] In a further embodiment, each of the clamping blocks has an installation groove at its front end, the conveying roller is rotatably connected to the inner cavity of the installation groove, and each of the clamping blocks has an arc-shaped groove on its inner side.

[0010] In a further embodiment, a grooving mechanism is installed on the top of the processing platform. The grooving mechanism includes a fixed plate, and a fixed seat is fixedly connected to the left side of the top of the fixed plate.

[0011] In a further embodiment, a first cylinder is fixedly connected to the top of the fixed base, a lifting rod is fixedly connected to the output end of the first cylinder, a pressure wheel is fixedly connected to the left side of the lifting rod, and a convex ring is fixedly connected to the middle of the outer surface of the pressure wheel.

[0012] In a further embodiment, a first limiting groove is provided at the upper right end of the inner surface of the fixed base, the right side of the lifting rod is inserted into the inner cavity of the first limiting groove, and a stabilizing tube is fixedly connected to the lower right end of the fixed base.

[0013] In a further embodiment, a drive motor is fixedly installed on the right side of the top of the fixed plate, and a speed reducer is fixedly connected to the middle of the top of the fixed plate. The output end of the drive motor is rotatably connected to the inner cavity of the speed reducer.

[0014] In a further embodiment, a rotating rod is provided on the left side of the reducer, and a knurling wheel is fixedly connected to the left side of the rotating rod. A knurling groove is formed at the middle of the outer surface of the knurling wheel.

[0015] In a further embodiment, a second limiting groove is provided at both the top and bottom of the inner cavity of the slide groove. The second limiting groove is symmetrically provided, and the top and bottom of the slider are movably connected to the right side of the inner cavity of the second limiting groove.

[0016] In a further embodiment, a first limiting block is fixedly connected to the left end of each threaded rod, and the first limiting block is circular.

[0017] In a further embodiment, the right side of the second cylinder is movably connected to the bottom frame, and the output end of the second cylinder is movably connected to the outer side of the second limiting block.

[0018] Compared with the prior art, the beneficial effects of the present invention are:

[0019] Firstly, in this invention, the third cylinder is activated to drive the lifting seat downwards. Then, the output of the first servo motor drives the first gear to rotate. The first gear drives the threaded rod to rotate through the second gear. The threaded rod drives the slider to move to the left, placing the pipe inside the clamping block. The fourth cylinder drives the clamping block to move inwards, clamping the pipe between the inner sides of the two conveying rollers. The output of the second servo motor drives the conveying roller to rotate. After the second cylinder extends and retracts, its output drives the second limit block to push to the left, placing the clamped pipe to the left of the knurling wheel. The second servo motor continues to drive the conveying roller to rotate, continuously conveying the pipe to the right until it is fitted onto the outer surface of the knurling wheel. The clamping roller then performs the grooving operation. Through the combination of the above technologies, automatic feeding can be performed quickly and easily.

[0020] Secondly, in this invention, after the pipe is transported to the outer surface of the knurling wheel, the first cylinder is activated to extend and retract. The first cylinder drives the lifting rod to move downward in the inner cavity of the first limiting groove. At the same time, the lifting rod drives the pressing wheel to move downward. The pressing wheel presses the pipe through the convex ring. The convex ring corresponds to the rolling groove on the outer surface of the knurling wheel. The output end of the drive motor drives the rotating rod to rotate after being reduced by the reducer. The rotating rod drives the knurling wheel to rotate, so that the knurling wheel and the pressing wheel clamp the pipe to perform the grooving operation. Attached Figure Description

[0021] Figure 1 A schematic diagram of a grooved fire-fighting pipe grooving machine;

[0022] Figure 2 This is a partial structural schematic diagram of the feeding mechanism in this invention;

[0023] Figure 3 In this invention Figure 1 A magnified structural diagram of part A in the middle;

[0024] Figure 4 This is a schematic diagram of the grooving mechanism in this invention;

[0025] Figure 5 This is a schematic diagram of the rear view structure in this invention;

[0026] Figure 6 This is a top view of the feeding mechanism in this invention from the left side;

[0027] Figure 7 In this invention Figure 6 A magnified structural diagram of section B in the middle;

[0028] Figure 8 This is a schematic diagram of the conveyor roller in this invention.

[0029] In the diagram: 1. Machining platform; 2. Grooving mechanism; 201. Knurling wheel; 202. First cylinder; 203. Stabilizing tube; 204. Reducer; 205. Drive motor; 206. Fixing plate; 207. Pressing wheel; 208. Convex ring; 209. Fixing seat; 210. Lifting rod; 211. First limiting groove; 212. Rolling groove; 213. Rotating rod; 3. Support leg; 4. Feeding mechanism; 401. Base frame; 402. Second cylinder; 403. Connecting rod; 404. Threaded rod; 40 5. Side plate; 406. Third cylinder; 407. Slide groove; 408. First servo motor; 409. First gear; 410. Lifting seat; 411. Slider; 412. Movable round rod; 413. Movable groove; 414. First limiting block; 415. Second limiting groove; 416. Lifting base plate; 417. Second limiting block; 418. Fixing block; 419. Second gear; 420. Clamping block; 421. Second servo motor; 422. Fourth cylinder; 423. Mounting groove; 424. Conveyor roller. Detailed Implementation

[0030] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0031] Please see Figures 1-8 In this embodiment of the invention, a grooved fire-fighting pipe grooving machine includes: a processing platform 1, a feeding mechanism 4 installed at the bottom of the processing platform 1, the feeding mechanism 4 including a third cylinder 406, a lifting base plate 416, a fixing block 418 and a clamping block 420, a lifting seat 410 fixedly connected to the bottom of the third cylinder 406, a first servo motor 408 fixedly installed on the right side of the top of the lifting seat 410, a first gear 409 fixedly connected to the output end of the first servo motor 408, and sliding grooves on both the front and back of the lifting seat 410. The inner cavity of the groove 407 and the slide 407 is rotatably connected to a threaded rod 404. The right side of the threaded rod 404 is fixedly connected to a second gear 419. The first gear 409 meshes with the second gear 419. The right side of the outer surface of the threaded rod 404 is threadedly connected to a slider 411. The outer side of the slider 411 is fixedly connected to a connecting rod 403. The bottom of the connecting rod 403 is fixedly connected to a bottom frame 401. The inner surface of the fixed block 418 is provided with a movable groove 413. The bottom of the inner cavity of the movable groove 413 is movably connected to a movable round rod 412.

[0032] The front and rear ends of the movable round rod 412 are fixedly connected to the second limiting block 417. The left side of the second limiting block 417 is fixedly connected to the lifting base plate 416. The front and rear ends of the left side of the lifting base plate 416 are fixedly connected to the side plate 405. The inner side of the side plate 405 is fixedly connected to the fourth cylinder 422. The front end of the top of the clamping block 420 is fixedly installed with the second servo motor 421. The output end of the second servo motor 421 is fixedly connected to the conveying roller 424. The four corners of the bottom of the processing platform 1 are fixedly connected to the support leg 3.

[0033] In this invention, the third cylinder 406 is first activated to drive the lifting seat 410 downward. Then, the output of the first servo motor 408 drives the first gear 409 to rotate. The first gear 409 drives the threaded rod 404 to rotate via the second gear 419. The threaded rod 404 drives the slider 411 to move to the left, placing the pipe inside the clamping block 420. The fourth cylinder 422 drives the clamping block 420 to move inward, causing the inner sides of the two conveying rollers 424 to clamp the pipe. The output of the second servo motor 421... The end drives the conveyor roller 424 to rotate. After the second cylinder 402 is extended and retracted, the output end of the second cylinder 402 drives the second limit block 417 to push to the left, so that the clamped pipe is placed on the left side of the knurling wheel 201. The second servo motor 421 continues to control the conveyor roller 424 to rotate. The conveyor roller 424 continuously conveys the pipe to the right until the pipe is fitted onto the outer surface of the knurling wheel 201. The pressing wheel 207 performs the grooving operation. With the combination of the above technologies, the automatic feeding operation can be carried out quickly and easily.

[0034] Specifically, each clamping block 420 has an installation groove 423 at its front end, and the conveying roller 424 is rotatably connected to the inner cavity of the installation groove 423. Each clamping block 420 has an arc-shaped groove on its inner side.

[0035] Specifically, a grooving mechanism 2 is installed on the top of the processing platform 1. The grooving mechanism 2 includes a fixed plate 206, and a fixed seat 209 is fixedly connected to the left side of the top of the fixed plate 206.

[0036] Specifically, a first cylinder 202 is fixedly connected to the top of the fixed base 209, a lifting rod 210 is fixedly connected to the output end of the first cylinder 202, a pressure wheel 207 is fixedly connected to the left side of the lifting rod 210, and a convex ring 208 is fixedly connected to the middle of the outer surface of the pressure wheel 207.

[0037] Specifically, a first limiting groove 211 is provided at the upper right end of the inner surface of the fixed base 209, the right side of the lifting rod 210 is inserted into the inner cavity of the first limiting groove 211, and a stabilizing tube 203 is fixedly connected to the lower right end of the fixed base 209.

[0038] Specifically, a drive motor 205 is fixedly installed on the right side of the top of the fixed plate 206, and a reducer 204 is fixedly connected to the middle of the top of the fixed plate 206. The output end of the drive motor 205 is rotatably connected to the inner cavity of the reducer 204.

[0039] Specifically, a rotating rod 213 is provided on the left side of the reducer 204, and a knurling wheel 201 is fixedly connected to the left side of the rotating rod 213. A rolling groove 212 is provided at the middle of the outer surface of the knurling wheel 201.

[0040] Specifically, the top and bottom of the inner cavity of the slide groove 407 are provided with second limiting grooves 415, which are symmetrically provided. The top and bottom of the slider 411 are movably connected to the right side of the inner cavity of the second limiting groove 415.

[0041] Specifically, the left end of the threaded rod 404 is fixedly connected to a first limiting block 414, and the first limiting block 414 is circular.

[0042] Specifically, the right side of the second cylinder 402 is movably connected to the bottom frame 401, and the output end of the second cylinder 402 is movably connected to the outer side of the second limit block 417.

[0043] In this invention, after the pipe is transported to the outer surface of the knurling wheel 201, the first cylinder 202 is activated to extend and retract. The first cylinder 202 drives the lifting rod 210 to move downward in the inner cavity of the first limiting groove 211. At the same time, the lifting rod 210 drives the pressing wheel 207 to move downward. The pressing wheel 207 presses the pipe through the convex ring 208. The convex ring 208 corresponds to the rolling groove 212 on the outer surface of the knurling wheel 201. The output end of the drive motor 205 drives the rotating rod 213 to rotate after being reduced by the reducer 204. The rotating rod 213 drives the knurling wheel 201 to rotate, so that the knurling wheel 201 and the pressing wheel 207 clamp the pipe for grooving operation.

[0044] The working principle of this invention is as follows: First, the third cylinder 406 is activated to extend and retract, causing the lifting seat 410 to move downwards. Then, the first servo motor 408 is activated, driving the first gear 409 to rotate through its output. The first gear 409 then drives the second gear 419 to rotate, which in turn drives the threaded rod 404 to rotate. The threaded rod 404 drives the slider 411 to move to the left within the inner cavity of the slide groove 407. The slider 411, through the connecting rod 403, drives the bottom frame 401 to move to the left, causing the bottom loading mechanism 4 to move to the left, positioning the side plate 405 at the lower left of the processing platform 1. The pipe is then placed inside the clamping block 420. The fourth cylinder 422 is activated to extend and retract, causing the clamping block 420 to move inwards, clamping the pipe between the inner sides of the two conveying rollers 424. After the second servo motor 421 is activated, its output drives the conveying rollers 424 to rotate, moving the pipe towards... Conveying to the right, at this time, by activating the extension and retraction of the second cylinder 402, the output end of the second cylinder 402 drives the second limit block 417 to push to the left. The second limit block 417 drives the movable rod 412 to push to the left within the inner cavity of the movable groove 413. At the same time, the second limit block 417 drives the lifting base plate 416 to push to the upper left, so that the clamped pipe is placed to the left of the knurling wheel 201. Continue to control the second servo motor 421 to drive the conveying roller 424 to rotate, and the conveying roller 424 continuously pushes the pipe towards... The pipe is conveyed from the right until it is fitted onto the outer surface of the knurling wheel 201. The first cylinder 202 is then activated to extend and retract. The first cylinder 202 drives the pressing wheel 207 to move downward through the lifting rod 210 until the convex ring 208 on the outer surface of the pressing wheel 207 presses down on the pipe. After the drive motor 205 is turned on, the output end of the drive motor 205 drives the rotating rod 213 to rotate. The rotating rod 213 drives the knurling wheel 201 to rotate, so that the knurling groove 212 cooperates with the pressing wheel 207 to perform the grooving operation.

[0045] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.

Claims

1. A grooved fire-fighting pipeline grooving machine, characterized in that, include: A processing platform (1) is provided with a loading mechanism (4) at its bottom. The loading mechanism (4) includes a second cylinder (402), a third cylinder (406), a lifting base plate (416), a fixing block (418), and a clamping block (420). A lifting seat (410) is fixedly connected to the bottom of the third cylinder (406). A first servo motor (408) is fixedly installed on the right side of the top of the lifting seat (410). A first gear (409) is fixedly connected to the output end of the first servo motor (408). Slide grooves (407) are provided on both the front and back of the lifting seat (410). The inner cavity of 407 is rotatably connected with a threaded rod (404). The right side of the threaded rod (404) is fixedly connected with a second gear (419). The first gear (409) meshes with the second gear (419). The right side of the outer surface of the threaded rod (404) is threadedly connected with a slider (411). The outer side of the slider (411) is fixedly connected with a connecting rod (403). The bottom of the connecting rod (403) is fixedly connected with a bottom frame (401). The inner surface of the fixed block (418) is provided with a movable groove (413). The bottom of the inner cavity of the movable groove (413) is movably connected with a movable round rod (412). The movable round rod (412) is fixedly connected to the front and rear ends of a second limiting block (417). The left side of the second limiting block (417) is fixedly connected to a lifting base plate (416). The front and rear ends of the left side of the lifting base plate (416) are fixedly connected to side plates (405). The inner side of the side plates (405) is fixedly connected to a fourth cylinder (422). The front end of the top of the clamping block (420) is fixedly installed with a second servo motor (421). The output end of the second servo motor (421) is fixedly connected to a conveying roller (424). The four corners of the bottom of the processing platform (1) are fixedly connected to support legs (3). The top and bottom of the inner cavity of the slide groove (407) are provided with second limiting grooves (415), which are symmetrically provided. The top and bottom of the slider (411) are movably connected to the right side of the inner cavity of the second limiting groove (415). The left end of the threaded rod (404) is fixedly connected to the first limiting block (414), which is circular. The right side of the second cylinder (402) is movably connected to the bottom frame (401). The output end of the second cylinder (402) is movably connected to the outer side of the second limiting block (417). The front end of the inner side of the clamping block (420) is provided with an installation groove (423). The conveying roller (424) is rotatably connected to the inner cavity of the installation groove (423). The inner side of the clamping block (420) is provided with an arc-shaped groove.

2. The grooved fire-fighting pipeline grooving machine according to claim 1, characterized in that, The top of the processing platform (1) is equipped with a grooving mechanism (2), which includes a fixing plate (206) and a fixing seat (209) is fixedly connected to the left side of the top of the fixing plate (206).

3. A grooved fire-fighting pipeline grooving machine according to claim 2, characterized in that, The top of the fixed base (209) is fixedly connected to a first cylinder (202), the output end of the first cylinder (202) is fixedly connected to a lifting rod (210), the left side of the lifting rod (210) is fixedly connected to a pressure wheel (207), and the middle end of the outer surface of the pressure wheel (207) is fixedly connected to a convex ring (208).

4. A grooved fire-fighting pipeline grooving machine according to claim 3, characterized in that, The upper right end of the inner surface of the fixed base (209) is provided with a first limiting groove (211), the right side of the lifting rod (210) is inserted into the inner cavity of the first limiting groove (211), and the lower right end of the fixed base (209) is fixedly connected with a stabilizing tube (203).

5. A grooved fire-fighting pipeline grooving machine according to claim 2, characterized in that, A drive motor (205) is fixedly installed on the right side of the top of the fixed plate (206), and a reducer (204) is fixedly connected to the middle of the top of the fixed plate (206). The output end of the drive motor (205) is rotatably connected to the inner cavity of the reducer (204).

6. A grooved fire-fighting pipeline grooving machine according to claim 5, characterized in that, A rotating rod (213) is provided on the left side of the reducer (204), and a knurling wheel (201) is fixedly connected to the left side of the rotating rod (213). A rolling groove (212) is provided at the middle of the outer surface of the knurling wheel (201).