Wire processing apparatus

CN117359033BActive Publication Date: 2026-10-09LANTO ELECTRONIC LIMITED
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Patent Information

Application Number
CN202311434393.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-10-31
Publication Date
2026-10-09
Estimated Expiration
2043-10-31

AI Technical Summary

Benefits of technology

[0044]The wire processing equipment of this invention utilizes a conveying assembly to transport multiple carriers through a first position and a second position, and a flipping unit to bring two carriers located at the first and second positions closer to the feeding unit for coating the wire ends. Thus, on one hand, the positioning head positions the two carriers, and as the positioning head moves to the first and second hoppers, the length of flux and solder inserted into the wire end can be controlled to ensure the coating amount. This improves the soldering process between the wire end and the pad. On the other hand, coating can be performed on the wires of two carriers simultaneously in one swing of the flipping unit, improving coating efficiency. Furthermore, the guide bar and the support plate form a slide, facilitating the conveying assembly to transport multiple carriers onto it. Simultaneously, during the flipping process of the flipping unit, the carriers are prevented from falling off the flipping unit.

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Abstract

The embodiment of the present application discloses a wire processing equipment, which utilizes a conveying assembly to convey multiple carriers through a first position and a second position, and utilizes a turnover part to drive two carriers located at the first position and the second position to approach a feeding part to perform a dipping operation on a wire end. In this way, on the one hand, the two carriers are positioned by a positioning head, and when the positioning head moves to the first hopper and the second hopper, the length of the wire end extending into the flux and the solder can be controlled to ensure the amount of dipping. Thus, the welding process of the wire end and the pad is improved. On the other hand, the wire of the two carriers can be dipped at the same time in one swing of the turnover part, and the dipping efficiency is improved. On the other hand, the stopper and the bearing plate form a slide, which can facilitate the conveying assembly to convey multiple carriers thereon. Meanwhile, during the turnover process of the turnover part, the carriers can also be prevented from falling off the turnover part.
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Description

Technical Field

[0001] This invention relates to the field of automation technology, and in particular to a wire processing equipment. Background Technology

[0002] Soldering wires to electronic components provides both electrical and mechanical connections. For 3C products, high assembly precision is required, and the solder pads on electronic components are relatively small. Especially with large production volumes, ensuring a high yield rate during soldering is crucial. Therefore, the soldering process at the wire ends requires more stringent standards. Ensuring efficient soldering and controlling the amount of solder applied becomes a key challenge. Summary of the Invention

[0003] In view of this, embodiments of the present invention provide a wire processing device that improves the efficiency of solder pick-up by utilizing the cooperation of the flipping part, the feeding part, and the conveying component, and ensures the amount of solder picked up.

[0004] The wire processing equipment of this invention includes:

[0005] Multiple carriers, each carrier having multiple cable outlets, the multiple cable outlets being located on the same side of the carriers, cables being disposed on the carriers and multiple ends of the cables extending from the multiple cable outlets;

[0006] A flux-dispensing mechanism includes a feeding section and a tilting section. The feeding section includes a first hopper for holding flux and a second hopper for holding solder. The tilting section includes a positioning head and a swing arm. The positioning head includes a stop bar and a support plate. The stop bar and the support plate are spaced apart and form a slide rail on opposite sides. The slide rail has a first position and a second position corresponding to the first hopper and the second hopper, respectively, in its extending direction. The positioning head is disposed on the swing arm.

[0007] The transport component is configured to transport each of the said vehicles intermittently and sequentially through the first position and the second position;

[0008] The flipping part is configured to drive the positioning head to oscillate intermittently between the feeding part and the conveying assembly. The positioning head moves to the feeding part, and multiple wire ends of the wire extend into the corresponding first hopper and second hopper to pick up material, wherein the wire core at the end of the wire end is exposed outside the wire sheath.

[0009] The positioning head moves to the conveying component, and the conveying component conveys the vehicle from the first position to the second position.

[0010] Furthermore, the conveying component includes a first slide rail and a second slide rail arranged in pairs, the first slide rail and the second slide rail having a break zone in the extending direction;

[0011] The positioning head moves to the conveying assembly, the carrier plate moves to the disconnection area, and the extension directions of the first slide rail and the second slide rail coincide with the extension direction of the slide rail.

[0012] Furthermore, the conveying assembly also includes a first actuating part, the first actuating part including a first pawl, the first pawl extending toward the slide and actuating the carrier along the conveying direction of the conveying assembly;

[0013] The first actuating part is configured to move the positioning head to the conveying assembly, actuate the carrier at the second position to the conveying assembly, and actuate the carrier that has passed the first position to the second position.

[0014] Furthermore, the slide has a third position, which is located between the first position and the second position;

[0015] The positioning head further includes a connecting block, the stop bar is fixedly connected to the bearing plate through the connecting block, the carrier is located in the third position, at least a portion of the carrier is located between the connecting block and the second position, and the first pawl is operably movable to the third position and adjacent to the side of the connecting block closer to the second position;

[0016] The conveying assembly further includes a second actuating part, the second actuating part including a second pawl, the second pawl actuating the carrier along the conveying direction of the conveying assembly;

[0017] The conveying assembly is configured such that the positioning head moves to the conveying assembly, the carrier on the conveying assembly is actuated by the second pawl to move the carrier from the first position to the third position, and the carrier is actuated by the first pawl from the third position to the second position.

[0018] Furthermore, the carrier includes a slider, and a plurality of the cable outlets are located above the slider;

[0019] The flipping section also includes multiple elastic damping elements;

[0020] The bearing plate has a guide groove facing the stop bar, the slider is slidably disposed in the guide groove, the guide groove has a first guide surface and a second guide surface, the second guide surface has two receiving grooves located at the first position and the second position respectively, and the two elastic damping members are respectively disposed in the two receiving grooves and extend into the guide groove;

[0021] In the first and second positions, one side of the slider abuts against the elastic damping element, and the other side abuts against the first guide surface, and in the width direction of the support plate, the end of the wire extends to the outside of the support plate.

[0022] Furthermore, the conveying assembly includes a plurality of elastic damping elements, the second slide rail has a plurality of receiving slots, and the plurality of elastic damping elements are disposed in the plurality of receiving slots in a one-to-one correspondence and one end extends toward the first slide rail;

[0023] The wire processing equipment also includes:

[0024] Multiple shaping mechanisms are provided, one-to-one corresponding to the multiple receiving slots on the second slide rail, and located on the side of the first slide rail away from the second slide rail;

[0025] The carrier passes through each of the shaping mechanisms in sequence. One side of the slider abuts against the elastic damping element, and the other side abuts against the first slide rail. The plurality of cable outlets extend a predetermined distance toward each of the shaping mechanisms.

[0026] Furthermore, the plurality of said shaping mechanisms include:

[0027] The cutting mechanism includes two cutters, which are arranged opposite to each other to form a cutting opening. The length of the cutting opening is consistent with the extension direction of the plurality of wire outlets.

[0028] The cutting mechanism is configured to drive the two cutters to move toward the outlet until the end of the wire enters the cutting opening at a predetermined distance.

[0029] Furthermore, the plurality of said shaping mechanisms also include:

[0030] A cable pulling mechanism includes a first clamping part, which is disposed corresponding to the cable outlet;

[0031] The twisting mechanism includes a second clamping part, which is disposed corresponding to the wire outlet;

[0032] In the conveying direction of the conveying component, the twisting mechanism is located behind the pulling mechanism. The pulling mechanism is configured to drive the first clamping part to clamp a wire end group and pull it along the extension direction of the wire outlet. The twisting mechanism is configured to drive the second clamping part to clamp a wire end group and rotate it circumferentially around the wire outlet by a predetermined angle. The multiple wire ends of the wire form a wire end group extending from the wire outlet.

[0033] Furthermore, the first clamping part includes two first clamps arranged in pairs, and the second clamping part includes two second clamps arranged in pairs, both the first clamps and the second clamps having forming grooves;

[0034] Both the first clamping part and the second clamping part include multiple pairs of guide claws. Each pair of guide claws protrudes from the side of the first clamp and the second clamp respectively. Each pair of guide claws is spaced apart and forms a guide opening communicating with the forming groove on the opposite side. The guide openings located in the two first clamps face opposite directions and are staggered from each other. The guide openings located in the two second clamps face opposite directions and are staggered from each other.

[0035] The two guide openings approach each other and intersect to gather multiple wire ends into the forming groove until the forming grooves of the two first clamps align to form a first wire clamping hole, and the forming grooves of the two second clamps align to form a second wire clamping hole.

[0036] Furthermore, the plurality of said shaping mechanisms include:

[0037] The skin-cutting mechanism includes a laser head and a third clamping part;

[0038] The peeling mechanism includes two peeling blades arranged opposite each other;

[0039] In the conveying direction of the conveying assembly, the stripping mechanism is located behind the cutting mechanism. The cutting mechanism is configured to clamp the end of the wire head through the third clamping part and cut the wire insulation through the laser head. The stripping mechanism is configured to drive the two stripping blades to press against the wire insulation and pull it away from the carrier.

[0040] Furthermore, the vehicle has an air inlet window, an air duct, and an air outlet window. The air inlet window and the air outlet window are located at the top and bottom of the air duct, respectively, and communicate with the air duct. The wires of the cable pass through the air duct. The cable includes multiple wires, and the wire ends are located at the ends of the wires.

[0041] The plurality of said shaping mechanisms also include:

[0042] A baking mechanism is located in front of the skin-cutting mechanism in the conveying direction of the conveying assembly. The baking mechanism includes a hot air section, a suction section, and a heat insulation plate, with the heat insulation plate located between the air outlet of the hot air section and the air outlet of the suction section.

[0043] The baking mechanism is configured such that hot air from the hot air section is blown into the air slot through the air inlet window, and hot air is drawn out through the air outlet window by the air suction section. The heat insulation plate is close to the outlet until it corresponds to the wire end and the air outlet of the hot air section, while being offset from the air inlet window.

[0044] The wire processing equipment of this invention utilizes a conveying assembly to transport multiple carriers through a first position and a second position, and a flipping unit to bring two carriers located at the first and second positions closer to the feeding unit for coating the wire ends. Thus, on one hand, the positioning head positions the two carriers, and as the positioning head moves to the first and second hoppers, the length of flux and solder inserted into the wire end can be controlled to ensure the coating amount. This improves the soldering process between the wire end and the pad. On the other hand, coating can be performed on the wires of two carriers simultaneously in one swing of the flipping unit, improving coating efficiency. Furthermore, the guide bar and the support plate form a slide, facilitating the conveying assembly to transport multiple carriers onto it. Simultaneously, during the flipping process of the flipping unit, the carriers are prevented from falling off the flipping unit. Attached Figure Description

[0045] The above and other objects, features and advantages of the present invention will become clearer from the following description of embodiments of the invention with reference to the accompanying drawings, in which:

[0046] Figure 1 This is a schematic diagram of the structure of the product according to an embodiment of the present invention;

[0047] Figure 2 This is an exploded view of the product according to an embodiment of the present invention;

[0048] Figure 3 This is a schematic diagram of the structure of the vehicle component according to an embodiment of the present invention;

[0049] Figure 4 This is an exploded schematic diagram of a vehicle component according to an embodiment of the present invention;

[0050] Figure 5 This is a schematic diagram of the structure of the vehicle according to an embodiment of the present invention;

[0051] Figure 6 This is an exploded schematic diagram of one side of the vehicle according to an embodiment of the present invention;

[0052] Figure 7 This is an exploded schematic diagram of the other side of the vehicle in an embodiment of the present invention;

[0053] Figure 8 This is a schematic diagram showing the positional relationship between the product and the contour groove in an embodiment of the present invention;

[0054] Figure 9 This is a schematic diagram of the wire shape according to an embodiment of the present invention;

[0055] Figure 10 This is a schematic diagram of the wire processing equipment according to an embodiment of the present invention;

[0056] Figure 11 This is a schematic diagram of the coating mechanism according to an embodiment of the present invention;

[0057] Figure 12 This is a schematic diagram of the feeding section and the turning section in some embodiments of the present invention;

[0058] Figure 13 This is a schematic diagram of the structure of the flipping part and the conveying assembly in some embodiments of the present invention;

[0059] Figure 14 This is a schematic diagram of the feeding section and the turning section in some other embodiments of the present invention;

[0060] Figure 15 This is a schematic diagram of the structure of the flipping part and the conveying assembly in some other embodiments of the present invention;

[0061] Figure 16 This is an exploded view of the positioning head according to an embodiment of the present invention;

[0062] Figure 17 This is a schematic diagram showing the positional relationship between the carrier and the positioning head in an embodiment of the present invention;

[0063] Figure 18 This is a schematic diagram of the structure of the solder scraping part and the solder pot according to an embodiment of the present invention;

[0064] Figure 19 This is a schematic diagram of the cutting mechanism according to an embodiment of the present invention;

[0065] Figure 20 This is a schematic diagram of the wire-pulling mechanism according to an embodiment of the present invention;

[0066] Figure 21 This is a schematic diagram of the structure of the first clamping part according to an embodiment of the present invention;

[0067] Figure 22 This is a schematic diagram of the structure of the first chuck according to an embodiment of the present invention;

[0068] Figure 23 This is a schematic diagram of one side of the twisting mechanism according to an embodiment of the present invention;

[0069] Figure 24 This is a schematic diagram of the other side of the twisting mechanism in an embodiment of the present invention;

[0070] Figure 25 This is a schematic diagram of the structure of the second clamping part according to an embodiment of the present invention;

[0071] Figure 26 This is a schematic diagram of the structure of the first wire clamping hole and the second wire clamping hole according to an embodiment of the present invention;

[0072] Figure 27 This is a schematic diagram of the skin-cutting mechanism according to an embodiment of the present invention;

[0073] Figure 28 This is a schematic diagram of the peeling mechanism according to an embodiment of the present invention;

[0074] Figure 29 This is a schematic diagram of the baking mechanism according to an embodiment of the present invention.

[0075] Explanation of reference numerals in the attached figures:

[0076] 1-Vehicle;

[0077] 11-Cable outlet; 12-Shaped groove; 13-Slider;

[0078] 14-Platform;

[0079] 145 - Air duct; 146 - Exhaust window;

[0080] 17-Lid; 17a-First cover; 17b-Second cover;

[0081] 171 - Air inlet window; 172 - Locking claw;

[0082] 3-Transmission components;

[0083] 31-First slide rail; 32-Second slide rail; 33-Disconnection zone;

[0084] 34-First actuating part; 341-First pawl;

[0085] 35-Second actuating part; 351-Second pawl;

[0086] 41-Elastic damping element;

[0087] 42-Receiving slot;

[0088] C1 - Cutting mechanism; C11 - Cutting blade; C12 - Cutting notch;

[0089] C2 - Wire pulling mechanism; C21 - First clamping part; C22 - First chuck; C23 - First wire clamping hole;

[0090] C3 - Twisting mechanism; C31 - Second clamping part; C32 - Second chuck; C33 - Second clamping hole; C34 - Forming groove; C35 - Guide opening; C36 - Guide claw; C371 - Driving gear; C372 - Driven gear; C373 - Telescopic component; C374 - Rotating component;

[0091] C4 - Skin cutting mechanism; C41 - Laser head; C42 - Third clamping part;

[0092] C5 - Peeling mechanism; C51 - Peeling knife;

[0093] C6 - Material application mechanism;

[0094] C61 - Feeding section; C611 - First hopper; C612 - Second hopper;

[0095] C62 - Flip-over part; C621 - Positioning head; C622 - Swing arm; C623 - Stop bar; C624 - Bearing plate; C625 - Slide rail; C6251 - First position; C6252 - Second position; C6253 - Third position; C626 - Connecting block; C627 - Guide groove; C6271 - First guide surface; C6272 - Second guide surface;

[0096] C63 - First solder scraping section; C631 - First scraper blade;

[0097] C64 - Second solder scraping section; C641 - Second scraper blade;

[0098] C65 - Tin Furnace;

[0099] C7 - Baking mechanism;

[0100] C71 - Hot air section; C72 - Suction section; C73 - Heat insulation plate;

[0101] A-Wire;

[0102] A1 - Wire end; A2 - Wire core; A3 - Wire sheath; A5 - Conductor;

[0103] B-Functional components;

[0104] B1 - solder pad. Detailed Implementation

[0105] The present invention is described below based on embodiments, but the invention is not limited to these embodiments. In the detailed description of the invention below, certain specific details are described in detail. Those skilled in the art will fully understand the invention even without these details. To avoid obscuring the essence of the invention, well-known methods, processes, flows, elements, and circuits are not described in detail.

[0106] Furthermore, those skilled in the art should understand that the accompanying drawings provided herein are for illustrative purposes only and are not necessarily drawn to scale.

[0107] Unless the context explicitly requires it, words such as "including" or "contains" throughout the application should be interpreted as including rather than exclusive or exhaustive; that is, meaning "including but not limited to".

[0108] In the description of this invention, it should be understood that the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, in the description of this invention, unless otherwise stated, "a plurality of" means two or more.

[0109] Unless otherwise expressly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise expressly limited. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0110] For ease of explanation, spatially related terms such as “inside,” “outside,” “below,” “below,” “lower,” “above,” “upper,” etc., are used herein to describe the relationship between one element or feature illustrated in the figure and another. It will be understood that spatially related terms may be intended to encompass different orientations of the device in use or operation besides those depicted in the figure. For example, if the device in the figure is flipped, an element described as “below” or “below” another element or feature would then be positioned “above” that other element or feature. Thus, the exemplified term “below” can encompass both above and below orientations. The device may be oriented in other ways (rotated 90 degrees or in other orientations), and the spatially related descriptive terms used herein should be interpreted accordingly.

[0111] Figures 1-9 This is a demonstration of the product and vehicle components in this embodiment. Figure 10 This is a schematic diagram of the wire processing equipment in this embodiment. Figures 11-29 C6 showcases various plastic surgery and coating facilities.

[0112] Figure 1 The product includes a wire A and a functional element B disposed at one end of the wire A. The functional element B can be a wireless power transceiver unit. Figure 2 The image shows multiple pads B1 on the functional component B, indicated by thick solid lines. Multiple wire ends A1 at the end of wire A are connected to the corresponding pads B1 to transmit electrical power or signals to the functional component B via wire A.

[0113] Figure 3 and Figure 4 This is a structural display of the vehicle components. The vehicle 1 located at the top of the image has its contoured groove 12 facing downwards.

[0114] Figures 5-7This figure illustrates the structure of the carrier 1 according to an embodiment of the present invention. The carrier 1 in the figure has two contoured grooves 12, arranged side-by-side. Each contoured groove 12 has multiple cable outlets 11. Figure 5 and Figure 6 A cover 17 is provided on the intermediate platform 14. The cover 17 includes a first cover body 17a and a second cover body 17b. The first cover body 17a and the second cover body 17b are rotatably connected, and the second cover body 17b is rotatably connected to the platform 14. The cover 17 can be placed on the contour groove 12. At the same time, when the second cover body 17b is placed on the carrier 1, the first cover body 17a can be opened independently.

[0115] Figure 8 This is a schematic diagram showing the positional relationship between the product and the contoured groove 12 in this embodiment. In state Ia, wire A is not provided. In states Ib and Ic, wire A of different shapes is provided. In state Ib, the relative positional relationship between the heat insulation plate C73, the air inlet window 171, the air outlet window 146, and the conductor A5 is also shown with thick dashed lines; only a portion of conductor A5 is shown in the figure.

[0116] Figure 9 This is a schematic diagram of the shape of wire A in this embodiment, with the wire core A2 shown by a thick solid line. In state IIa, the wire A has not had its sheath A3 removed. In states IIb and IIc, part of the sheath A3 at the wire end A1 has been removed, exposing the wire core A2 outside the sheath A3. The left side of state IIc shows the shape of wire A after it has been bent.

[0117] Figure 10 This is a schematic diagram of the wire processing equipment in this embodiment. In the figure, the conveying component 3 conveys multiple carriers 1 sequentially through the baking mechanism C7, the cutting mechanism C1, the shaving mechanism C4, the peeling mechanism C5, the wire pulling mechanism C2, the twisting mechanism C3, the coating mechanism C6, and another cutting mechanism C1.

[0118] Figures 11-17 This is a structural demonstration of the coating mechanism C6 and the conveying component 3 in this embodiment. Figure 17 States IIIa, IIIb, and IIIc represent different states of vehicle 1 when the first pawl 341 (thick dashed line) engages with the second pawl 351 (thick solid line) to move the vehicle 1 within the disconnection zone 33. The figure uses thick solid lines to show the approximate outline of vehicle 1 in the first position C6251, second position C6252, and third position C6253. Simultaneously, double-dotted lines indicate the positions of the stop bar C623 and the connecting block C626 that fixes the stop bar C623.

[0119] In some implementations, such as Figures 1-9 and Figures 11-17As shown, the wire processing equipment of this embodiment includes multiple carriers 1, a coating mechanism C6, and a conveying assembly 3. The carriers 1 have multiple wire outlets 11. The multiple wire outlets 11 are located on the same side of the carriers 1, and the wire A is disposed on the carriers 1, with multiple wire ends A1 of the wire A extending out from the multiple wire outlets 11.

[0120] The flux feeding mechanism C6 includes a feeding section C61 and a tilting section C62. The feeding section C61 includes a first hopper C611 for containing flux and a second hopper C612 for containing solder. The tilting section C62 includes a positioning head C621 and a swing arm C622. The positioning head C621 includes a stop bar C623 and a support plate C624. The stop bar C623 and the support plate C624 are spaced apart and form a slide rail C625 on opposite sides. The slide rail C625 has a first position C6251 and a second position C6252 corresponding to the first hopper C611 and the second hopper C612 in its extending direction. The positioning head C621 is disposed on the swing arm C622.

[0121] The transmission component 3 is configured to transmit each vehicle 1 intermittently through the first position C6251 and the second position C6252.

[0122] The flipping unit C62 is configured to drive the positioning head C621 to oscillate intermittently between the feeding unit C61 and the conveying assembly 3. When the positioning head C621 moves to the feeding unit C61, multiple wire ends A1 of wire A extend into the corresponding first hopper C611 and second hopper C612 to pick up flux and solder respectively. The wire core A2 at the end of the wire end A1 is exposed outside the wire sheath A3. The positioning head C621 moves to the conveying assembly 3, which conveys the carrier 1 from the first position C6251 to the second position C6252.

[0123] Specifically, in this embodiment, the flipping part C62 oscillates between the conveying assembly 3 and the feeding part C61 at a predetermined frequency. Correspondingly, the conveying assembly 3 also coordinates with the oscillation of the flipping part C62, performing a flipping operation on the two carriers 1 at a predetermined frequency. That is, the conveying assembly 3 is configured to convey the carriers 1 when the flipping part C62 approaches. When the flipping part C62 moves away from the conveying assembly 3, the conveying of the carriers 1 to the flipping part C62 stops.

[0124] Specifically, when the flipping part C62 approaches, the conveying assembly 3 moves the carrier 1 located in front of the positioning head C621 to the first position C6251, and then moves the carrier 1 at the first position C6251 to the second position C6252. Simultaneously, the carrier 1 at the second position C6252 is conveyed to the rear of the positioning head C621. When the positioning head C621 moves from the conveying assembly 3 to the feeding part C61, the flipping part C62 can apply flux to the wire end A1 at the first position C6251 and solder to the wire end A1 at the second position C6252. In this configuration, the wire end A1 at the second position C6252 has already been coated with flux when it was at the first position C6251. Therefore, both flux and solder can be applied to it simultaneously. The flux can be a rosin resin-based flux, used to dissolve the oxide layer on the wire core A2 at the wire end A1 position and reduce the surface tension of the solder. The solder can be solder.

[0125] In summary, the wire processing equipment of this embodiment utilizes the conveying assembly 3 to transport multiple carriers 1 through the first position C6251 and the second position C6252, and uses the flipping part C62 to move the two carriers 1 located at the first position C6251 and the second position C6252 closer to the feeding part C61 to perform a coating operation on the wire end A1. Thus, on the one hand, the positioning head C621 positions the two carriers 1, and when the positioning head C621 moves to the first hopper C611 and the second hopper C612, the length of flux and solder inserted into the wire end A1 can be controlled to ensure the coating amount. This improves the welding process between the wire end A1 and the solder pad B1. On the other hand, in one swing of the flipping part C62, the wire A of both carriers 1 can be coated simultaneously, improving coating efficiency. Furthermore, the stop bar C623 and the support plate C624 form a slide C625, which facilitates the conveying assembly 3 to transport multiple carriers 1 onto it. At the same time, during the flipping process of the flipping section C62, the vehicle 1 can be prevented from falling off the flipping section C62.

[0126] Preferably, such as Figure 11 and Figure 18 As shown, the flux-dipping mechanism C6 also includes a first solder scraping section C63, a second solder scraping section C64, a solder pot C65, a flux tank, and multiple cylinders. In this embodiment, the cylinders can drive the first hopper C611 and the second hopper C612 to move up and down, thereby scooping flux and solder from the flux tank and the solder pot C65, respectively. The first scraper C631 of the first solder scraping section C63 can move along the width direction of the second hopper C612 under the drive of the cylinder, and the second scraper C641 of the second solder scraping section C64 can move along the length direction of the second hopper C612 under the drive of the cylinder. At the same time, the first scraper C631 and the second scraper C641 can also move up and down synchronously with the second hopper C612.

[0127] In this embodiment, the solder in the solder pot C65 is in liquid state, i.e., solder paste. An oxide layer will form on the surface of this solder paste, which is detrimental to the soldering process. Simultaneously, the solder paste scooped by the second hopper C612 has a certain viscosity, meaning the liquid level of the solder paste may be higher than the top of the second hopper C612. Therefore, this embodiment provides a first scraper C631 and a second scraper C641, which can scrape off the oxide layer of the solder paste above the second hopper C612 while ensuring that the liquid level of the solder paste is consistent with the top height of the second hopper C612. During the process of multiple carriers 1 sequentially picking up solder, the consistency of the solder pick-up height of the wire end A1 can be guaranteed.

[0128] In some implementations, such as Figures 12-16 As shown, the conveying assembly 3 includes a pair of first slide rails 31 and second slide rails 32. The first slide rails 31 and second slide rails 32 have a break zone 33 in their extension direction. The positioning head C621 moves to the conveying assembly 3, the support plate C624 moves to the break zone 33, and the extension direction of the first slide rails 31 and second slide rails 32 coincides with the extension direction of the slide rail C625.

[0129] Preferably, in this embodiment, when the positioning head C621 moves to the conveying component 3, the carrier plate C624 is in a horizontal state (e.g., Figure 12 and Figure 13 (As shown). In this configuration, the two sides of the support plate C624 are respectively engaged with the first slide rail 31 and the second slide rail 32 to facilitate the transport of the carrier 1 between the conveying assembly 3 and the support plate C624. When the positioning head C621 moves to the feeding section C61, in this configuration, the support plate C624 is in a vertical position (as shown). Figure 14 (As shown). In this configuration, the outlet 11 of the carrier 1 faces the bottom of the first hopper C611 and the second hopper C612, so that the wire end A1 can extend into the dip material.

[0130] In some implementations, such as Figures 15-17 As shown, the conveying assembly 3 also includes a first actuating part 34. The first actuating part 34 includes a first pawl 341, which extends toward the slide rail C625 and actuates the carrier 1 along the conveying direction of the conveying assembly 3.

[0131] The first actuating part 34 is configured to move the positioning head C621 to the conveying assembly 3, actuating the carrier 1 at the second position C6252 to the conveying assembly 3. Simultaneously, it actuates the carrier 1, which has passed through the first position C6251, to the second position C6252. Thus, the first actuating part 34 provides power for the conveying of the carrier 1, allowing the carrier 1 located in the disconnection zone 33 to sequentially pass through the first position C6251 and the second position C6252.

[0132] In some implementations, such as Figures 13-17As shown, slide C625 has a third position C6253, which is located between the first position C6251 and the second position C6252.

[0133] The positioning head C621 also includes a connecting block C626. ​​The stop bar C623 is fixedly connected to the support plate C624 via the connecting block C626. ​​The carrier 1 is located in the third position C6253, with at least a portion of the carrier 1 situated between the connecting block C626 and the second position C6252. The first pawl 341 is operably movable to the third position C6253 and adjacent to the side of the connecting block C626 closest to the second position C6252. Figure 17 State IIIc shows vehicle 1 in the third position C6253. A portion of vehicle 1 is located between the stop bar C623 and the second position C6252.

[0134] The transmission assembly 3 also includes a second actuating part 35. The second actuating part 35 includes a second pawl 351, which actuates the carrier 1 along the transmission direction of the transmission assembly 3. Figure 15 The specific positions of the second pawl 351 and the first pawl 341 are shown. The second pawl 351 moves the vehicle 1 forward from the bottom of the vehicle 1, and the first pawl 34 moves the vehicle 1 forward from the top of the vehicle 1.

[0135] like Figure 17 As shown in states IIIb and IIIc, the conveying assembly 3 is configured such that the positioning head C621 moves to the conveying assembly 3, and the carrier 1 on the conveying assembly 3 is moved from the first position C6251 to the third position C6253 by the second pawl 351, and then the carrier 1 is moved from the third position C6253 to the second position C6252 by the first pawl 341. This avoids interference between the second pawl 351 and the connecting block C626 located above the support plate C624, allowing the carrier 1 to pass through the slide rail C625.

[0136] Optionally, such as Figure 15 As shown, the first pawl 341 and the second pawl 351 are wedge-shaped blocks, each with an inclined surface and a vertical surface. The inclined surface faces the transmission assembly 3 and is inclined in the opposite direction to the transmission of the transmission assembly 3. The wedge-shaped block abuts against the spring. When the first pawl 341 and the second pawl 351 move in the opposite direction to the transmission of the transmission assembly 3, the inclined surface abuts against the carrier 1 and then moves away from the carrier 1. When the first pawl 341 and the second pawl 351 move forward, the vertical surface can push the carrier 1 forward. The first pawl 341 and the second pawl 351 are mounted on multiple nuts of the ball screw so that the reciprocating motion of the nuts causes the first pawl 341 and the second pawl 351 to sequentially move the carrier 1 forward.

[0137] Preferably, Figure 5 and Figure 6 Regions a1 and a2 are shown in the diagram. Region a1 is located on the top of vehicle 1, which facilitates the first pawl 341 to move vehicle 1 from the top. Region a2 is located on the bottom edge of vehicle 1, which facilitates the second pawl 351 to move vehicle 1 from the bottom.

[0138] Optionally, such as Figure 15 As shown, the first actuating part 34 in this embodiment includes two linear actuators, which are stacked and their driving ends face the same direction. The bottom linear actuator can drive the top linear actuator to move linearly, thereby increasing the movement speed of the first pawl 341. Further referring to... Figure 17 As shown, from state IIIa to state IIIb, the first pawl 341 moves the carrier 1 in the second position C6252 to the rear side of the disconnection zone 33. This process can be performed using only the linear actuator located at the top. From state IIIb to state IIIc, the first pawl 341 needs to move a longer distance; therefore, two linear actuators can be activated simultaneously to increase the moving speed of the first pawl 341.

[0139] It is easy to understand that during the process of the flipping part C62 flipping towards the feeding part C61, the second pawl 351 located in front of the disconnection area 33 can move forward at the same time to move another carrier 1. After the flipping part C62 is reset, the carrier 1 located in the first position C6251 can be directly pushed by the carrier 1 to improve the conveying efficiency of the conveying component 3.

[0140] Preferably, such as Figure 16 As shown, the bottom of the support plate C624 has a notch facing the opposite direction to the conveying assembly 3, so as to prevent the second pawl 351 from colliding with the support plate C624 when it moves towards the disconnection zone 33.

[0141] In some implementations, such as Figure 6 and Figures 15-17 As shown, the carrier 1 includes a slider 13, and multiple cable outlets 11 are located above the slider 13.

[0142] The flipping part C62 also includes multiple elastic damping elements 41. The support plate C624 has a guide groove C627 facing the stop bar C623, and the slider 13 is slidably disposed in the guide groove C627. The guide groove C627 has a first guide surface C6271 and a second guide surface C6272. The second guide surface C6272 has two receiving grooves 42 located at the first position C6251 and the second position C6252, respectively, and the two elastic damping elements 41 are respectively disposed in the two receiving grooves 42 and extend into the guide groove C627.

[0143] In the first position C6251 and the second position C6252, one side of the slider 13 abuts against the elastic damping member 41, and the other side abuts against the first guide surface C6271. Furthermore, in the width direction of the support plate C624, the end A1 of the wire A extends to the outer side of the support plate C624 (such as one edge of the support plate C624). Figure 9 (As shown by the dashed line Ⅱb1).

[0144] It is easy to understand that in this embodiment, the slider 13 has a gap with the first guide surface C6271 and the second guide surface C6272 to ensure that the carrier 1 can slide in the slide rail C625. The elastic damping element 41 in this embodiment can decelerate the carrier 1 when it passes by, preventing the carrier 1 from failing to stop in time due to its own inertia. At the same time, the elastic damping element 41 can also push the carrier 1 towards the first guide surface C6271, ensuring the extension length of the wire end A1 relative to the edge of the bearing plate C624. When the positioning head C621 drives the wire end A1 into the first hopper C611 and the second hopper C612, it can further ensure the material adhesion length of the wire end A1 (e.g., ...). Figure 9 (as shown in the dashed box in the image).

[0145] In some implementations, such as Figure 10 and Figure 13 As shown, the conveying assembly 3 includes a plurality of the aforementioned elastic damping elements 41. The second slide rail 32 has a plurality of receiving slots 42, and the plurality of elastic damping elements 41 are correspondingly disposed in the plurality of receiving slots 42 and extend one end toward the first slide rail 31.

[0146] The wire processing equipment also includes multiple shaping mechanisms. These mechanisms are configured one-to-one with the multiple receiving slots 42 on the second slide rail 32 and are located on the side of the first slide rail 31 furthest from the second slide rail 32. The carrier 1 passes through each shaping mechanism in sequence. One side of the slider 13 abuts against the elastic damping member 41, and the other side abuts against the first slide rail 31. Multiple wire outlets 11 extend a predetermined distance towards each shaping mechanism.

[0147] In this embodiment, multiple shaping mechanisms include, but are not limited to, a stripping mechanism C5, a wire pulling mechanism C2, and a twisting mechanism C3. Through the cooperation of the elastic damping element 41 and the slider 13, the consistency of the extension amplitude of the wire end A1 is ensured when the carrier 1 moves to the aforementioned shaping mechanisms. Therefore, the processing accuracy of the wire end A1 is improved as the carrier 1 passes through each shaping mechanism.

[0148] In some implementations, such as Figure 10 and Figure 19 As shown, the multiple shaping mechanisms include a cutting mechanism C1. The cutting mechanism C1 includes two cutters C11. The two cutters C11 are arranged opposite each other to form a cutting opening C12, the length of which is consistent with the extension direction of the multiple outlets 11.

[0149] The cutting mechanism C1 is configured to drive two cutters C to move toward the outlet 11 until the end A1 of the wire A enters the cutting opening C12 and reaches a predetermined distance.

[0150] Specifically, there are two cutting mechanisms C1. The two cutting mechanisms C1 are respectively located between the baking mechanism C7 and the cutting mechanism C4, and after the coating mechanism C6. The cutting mechanism C1 located between the baking mechanism C7 and the cutting mechanism C4 can cut multiple thread ends A1, making the ends of the multiple thread ends A1 neat (e.g., ...). Figure 9 As shown in state IIa). The cutting mechanism C1, located after the coating mechanism C6, ensures that the length of the wire core A2 of the coated wire end A1 remains consistent (e.g., ...). Figure 9 As shown in state IIb, the thin solid line in the figure represents the cut-off wire core A2, so that the wire end A1 can be bent in subsequent processes to fit the pad B1.

[0151] In some implementations, such as Figure 10 and Figures 20-26 As shown, the multiple shaping mechanisms also include a wire pulling mechanism C2 and a wire twisting mechanism C3.

[0152] The cable pulling mechanism C2 includes a first clamping part C21. The first clamping part C21 is correspondingly arranged with respect to the cable outlet 11. The cable twisting mechanism C3 includes a second clamping part C31. The second clamping part C31 is correspondingly arranged with respect to the cable outlet 11.

[0153] In the conveying direction of the conveying assembly 3, the twisting mechanism C3 is located behind the pulling mechanism C2. The pulling mechanism C2 is configured to drive the first clamping part C21 to clamp the wire end A1 group and pull it along the extension direction of the wire outlet 11.

[0154] The twisting mechanism C3 is configured to drive the second clamping part C31 to clamp a group of wire ends A1 and rotate them circumferentially around the outlet 11 by a predetermined angle. The multiple wire ends A1 of the wire A form a group of wire ends A1 extending from the outlet 11.

[0155] Easy to understand, such as Figure 8 and Figure 9 As shown, in this embodiment, wire A includes multiple conductors A5, and the end of each conductor A5 forms the aforementioned wire head A1. Some conductors A5 form a wire group and extend from the wire outlet 11. The wire group in the figure includes two conductors A5, and the two conductors A5 in one wire group correspond to a pad B1 on the functional element B, respectively.

[0156] In this embodiment, the wire pulling mechanism C2 is used to pull multiple wire ends A1 in a wire outlet 11, causing the two conductors A5 of the wire outlet 11 to extend side by side, preventing the conductors A5 from bending on the carrier 1. Simultaneously, it causes the multiple wire ends A1 to extend laterally towards the carrier 1 and extend in a straight line. After the group of wire ends A1 is straightened, the wire twisting mechanism C3 can apply a torsional force to the group of wire ends A1, for example, twisting the group 180 degrees or 360 degrees. During this process, the two conductors A5 corresponding to the two wire ends A1 can be spirally coiled together, preventing the two conductors A5 from unraveling in subsequent processes. At the same time, the two wire ends A1 can also be tightly pressed together, so that the volume of the group of wire ends A1 is adapted to the size of the solder pad B1, facilitating soldering operations with the solder pad B1.

[0157] In some implementations, such as Figures 20-26 As shown, the first clamping part C21 includes two first clamps C22 arranged in pairs. Conversely, the second clamping part C31 includes two second clamps C32 arranged in pairs. Both the first clamps C22 and the second clamps C32 have a forming groove C34.

[0158] Both the first clamping part C21 and the second clamping part C31 include multiple pairs of guide claws C36. Each pair of guide claws C36 protrudes laterally from the first chuck C22 and the second chuck C32. Each pair of guide claws C36 is spaced apart and forms guide openings C35 communicating with the forming groove C34 on opposite sides. The guide openings C35 in the two first chucks C22 face opposite directions and are staggered from each other, and the guide openings C35 in the two second chucks C32 face opposite directions and are staggered from each other.

[0159] Two guide openings C35 approach each other and intersect to gather multiple wire ends A1 into the forming groove C34, until the forming grooves C34 of the two first clamps C22 are aligned to form the first wire clamping hole C23, and the forming grooves C34 of the two second clamps C32 are aligned to form the second wire clamping hole C33.

[0160] In this embodiment, when the two first clamps C22 and the two second clamps C32 are engaged, the two forming grooves C34 located on opposite sides of the two first clamps C22 can form first wire clamping holes C23. Conversely, the two forming grooves C34 located on opposite sides of the two second clamps C32 can form second wire clamping holes C33. During this process, the two paired guide claws C36 can cooperate with the two paired guide claws C36 on opposite sides to gather multiple wire ends A1 into the first wire clamping holes C23 and the second wire clamping holes C33 respectively. Especially when there are many wire ends A1, it can prevent any wire ends A1 from not entering the forming grooves C34 during the engagement of the two forming grooves C34.

[0161] Figure 22 and Figure 25The specific forms of the two first chucks C22 and the two second chucks C32 are shown respectively. Figure 22 For example, in the figure, one first chuck C22 is provided with a pair of guide claws C36, and the other first chuck C22 is provided with two pairs of first chucks C22. Simultaneously, the two pairs of guide claws C36 are spaced apart along the extension direction of the forming groove C34. As the two first chucks C22 approach each other, the pair of guide claws C36 on one first chuck C22 can abut against the other first chuck C22 to limit the distance between the two first chucks C22 and prevent the wire core A2 from being excessively compressed and deformed. At the same time, one pair of guide claws C36 passes between the two pairs of guide claws C36. In this configuration, the above three pairs of guide claws C36 are arranged sequentially along the axial direction of the first wire clamping hole C23 to ensure that all areas along the length of the wire end A1 can move into the first wire clamping hole C23. Therefore, the axial length of the first clamping hole C23 and the second clamping hole C33 can be configured to be greater than or equal to the length of the wire core A2 at the wire end A1, so as to completely clamp the wire core A2 at the wire end A1 and prevent the wire core A2 at the wire end A1 from bending and deforming.

[0162] Preferably, such as Figure 26 As shown, the first clamping hole C23 and the second clamping hole C33 have the same axial length, but their axial cross-sectional shapes are different. The axial cross-section of the first clamping hole C23 is larger than that of the second clamping hole C33.

[0163] Further reference Figure 22 and Figure 25 As shown, the forming groove C34 of the first clamp C22 has a flat area and two arc-shaped areas on both sides of the flat area in the width direction. When the two wire ends A1 of the wire end A1 group are clamped by the first clamping hole C23, the wire cores A2 of the two wire ends A1 can be arranged along the length direction of the cross-section of the first clamping hole C23. This ensures that the extension direction of the wire cores A2 of the wire end A1 is consistent with or approximately consistent with the extension direction of the wire A5, so as to ensure that the wire pulling mechanism C2 can straighten the wire A5. In contrast, the forming groove C34 of the second clamp C32 is arc-shaped, and the cross-section of the second clamping hole C33 is approximately circular. In this configuration, multiple wire cores A2 of the wire end A1 group can be squeezed together. Therefore, when the wire group is spirally wound together, the cross-sectional area of ​​multiple wire cores A2 in the wire end A1 group can be reduced to adapt to the shape of the pad B1.

[0164] Optionally, such as Figure 25As shown, the second clamping part C31 includes a driving gear C371, two driven gears C372, a telescopic member C373, and a rotating member C374. The telescopic member C373 has a hinge portion and is connected to the rotating member C374. The two driven gears C372 can drive the two rotating members C374 to rotate respectively, so that the two second clamps C32 rotate. The telescopic member C373 realizes the opening and closing of the two second clamps C32 through the hinge portion.

[0165] In some implementations, such as Figure 10 , Figure 27 and Figure 28 As shown, the multiple shaping mechanisms include a cutting mechanism C4 and a peeling mechanism C5. The cutting mechanism C4 includes a laser head C41 and a third clamping part C42. The peeling mechanism C5 includes two peeling blades C51 arranged opposite each other.

[0166] In the conveying direction of the conveying assembly 3, the stripping mechanism C5 is located behind the cutting mechanism C4. The cutting mechanism C4 is configured to clamp the end of the wire head A1 by the third clamping part C42 and cut the wire sheath A3 by the laser head C41. The stripping mechanism C5 is configured to drive the two stripping blades C51 to press against the wire sheath A3 and pull it away from the carrier 1.

[0167] Specifically, there are two laser heads C41, one above and one below the wire end A1, to ensure that the wire sheath A3 can be cut open. Two stripping blades C51 are operably positioned close to the wire outlet 11, corresponding to the laser position of the wire sheath A3 or to the side of the laser position away from the wire outlet 11, to ensure that the wire sheath A3 at the end of the wire end A1 can be smoothly peeled off from the wire end A1.

[0168] Figure 29 This is a schematic diagram of the baking mechanism C7 in this embodiment.

[0169] In some implementations, such as Figures 1-8 , Figure 10 and Figure 29 As shown, the carrier 1 has an air inlet 171, an air duct 145, and an exhaust vent 146. The air inlet 171 and the exhaust vent 146 are located at the top and bottom of the air duct 145, respectively, and communicate with the air duct 145. The conductor A5 of the wire A passes through the air duct 145. The wire A includes multiple conductors A5, with the wire end A1 located at the end of the conductor A5.

[0170] The multiple shaping mechanisms also include a baking mechanism C7. The baking mechanism C7 includes a hot air section C71, a suction section C72, and a heat insulation plate C73, with the heat insulation plate C73 located between the air outlet of the hot air section C71 and the air inlet of the suction section C72.

[0171] The baking mechanism C7 is configured such that hot air from the hot air section C71 is blown into the air duct 145 through the air inlet 171, and hot air is drawn out through the exhaust vent 146 by the suction section C72. In contrast, the heat insulation plate C73 is located near the cable outlet 11 until it corresponds to the cable end A1 and the air outlet of the hot air section C71, while being offset from the air inlet 171.

[0172] Specifically, the carrier 1 includes a platform 14 and a second cover 17b rotatably connected to the platform 14. The aforementioned air inlet 171 is disposed on the first cover 17a, and a claw 172 (e.g., ...) is provided at the edge of the first cover 17a. Figure 6 As shown, the air duct 145 and the exhaust window 146 are disposed on the platform 14. The first cover 17a is disposed on the air duct 145, and the claw 172 extends into the outlet 11 to press against the wire end A1, thereby fixing the wire end A1.

[0173] The hot air section C71 includes a hot air gun and a blowing duct. The hot air gun blows hot air into the air chamber 145 through the blowing duct. The suction section C72 includes a negative pressure fan and a suction duct. The negative pressure fan draws hot air out of the exhaust window 146 through the suction duct (e.g., ...). Figure 29 (As indicated by the middle arrow). In this embodiment, the heat insulation plate C73 is located above the cable outlet 11 and moves toward the cable outlet 11 to block the air duct and the wire end A1 (as shown by the middle arrow). Figure 8 (As shown in state Ib). This prevents hot air from being blown directly to the wire end A1. At the same time, the claw 172 also prevents hot air from flowing from the air groove 145 to the wire end A1. On the other hand, the negative pressure fan can also work with the exhaust window 146 to promptly remove the hot air in the air groove 145, preventing hot air from being transferred to the wire end A1 via the wire A.

[0174] It is easy to understand that in this embodiment, the conductor A5 includes a core A2 and a sheath A3 located outside the core A2. The sheath A3 can be made of silicone rubber. The hot air filling groove 145 of the baking mechanism C7 is used to bake the area of ​​the conductor A5 located within the groove 145. After the sheath A3 of the conductor A5 in this area is baked by the hot air, the silicone rubber shrinks, thereby holding the core A2 tightly. Thus, the sheath A3 in this area can be fixed together with the core A2, preventing the stripping mechanism C5 from stretching the sheath A3 of the conductor A5 when peeling it off, or from stretching the sheath A3 during the bending process of the wire A (e.g., during the bending process of the wire A). Figure 9 As shown in state IIc, due to its own elasticity, the end of the wire sheath A3 contracts towards the outlet 11. Alternatively, when the wire assembly bends, the outer conductor A5, due to its larger bending radius, causes the sheath A3 to contract more significantly than the inner conductor A5. Consequently, the exposed lengths of the wire core A2 at the two wire ends A1 are inconsistent.

[0175] Therefore, in this embodiment, the insulation A3 of part of the conductor A5 is baked to make it tightly hug the conductor A2, preventing the insulation A3 from shifting relative to the conductor A2. At the same time, to ensure that the insulation A3 at the conductor end A1 is not affected, a heat insulation plate C73 is also used. This prevents the insulation A3 from failing to separate smoothly from the conductor A2 in the stripping mechanism C5.

[0176] Optionally, each shaping mechanism may be equipped with a carrier 1 fixing part, which includes a carrier 1 pressure head. The carrier 1 pressure head is located near the conveying component 3 in the shaping mechanism to position the carrier 1 when the shaping mechanism shapes the wire A. This prevents the carrier 1 from moving on the conveying component 3 during the shaping process of the shaping mechanism.

[0177] The above description is merely a preferred embodiment of the present invention and is not intended to limit the invention. For those skilled in the art, the present invention can be modified and varied in various ways. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of the present invention should be included within the scope of protection of the present invention.

Claims

1. A wire processing equipment, characterized in that, The wire processing equipment includes: Multiple carriers (1), each carrier (1) having multiple cable outlets (11), the multiple cable outlets (11) being disposed on the same side of the carrier (1), a cable (A) being disposed on the carrier (1) and multiple cable ends (A1) of the cable (A) extending out from the multiple cable outlets (11); A flux-dipping mechanism (C6) includes a feeding section (C61) and a tilting section (C62). The feeding section (C61) includes a first hopper (C611) for containing flux and a second hopper (C612) for containing solder. The tilting section (C62) includes a positioning head (C621) and a swing arm (C622). The positioning head (C621) includes a stop bar (C623) and a support plate (C624). The stop bar (C623) and the support plate (C624) are spaced apart and form a slide rail (C625) on opposite sides. The slide rail (C625) has a first position (C6251) and a second position (C6252) corresponding to the first hopper (C611) and the second hopper (C612) in its extending direction. The positioning head (C621) is disposed on the swing arm (C622). The conveying component (3) is configured to convey each of the carriers (1) intermittently and sequentially through the first position (C6251) and the second position (C6252); The flipping part (C62) is configured to drive the positioning head (C621) to oscillate intermittently between the feeding part (C61) and the conveying assembly (3). The positioning head (C621) moves to the feeding part (C61), and multiple wire ends (A1) of the wire (A) extend into the corresponding first hopper (C611) and second hopper (C612) to pick up material, wherein the wire core (A2) at the end of the wire end (A1) is exposed outside the wire sheath (A3); The positioning head (C621) moves to the conveying component (3), and the conveying component (3) conveys the carrier (1) from the first position (C6251) to the second position (C6252); The conveying component (3) includes a first slide rail (31) and a second slide rail (32) arranged in pairs, wherein the first slide rail (31) and the second slide rail (32) have a break zone (33) in the extending direction; The positioning head (C621) moves to the conveying assembly (3), the bearing plate (C624) moves to the disconnection area (33), and the extension directions of the first slide rail (31) and the second slide rail (32) coincide with the extension direction of the slide rail (C625).

2. The wire processing equipment according to claim 1, characterized in that, The transmission assembly (3) further includes a first actuating part (34), the first actuating part (34) includes a first pawl (341), the first pawl (341) extends toward the slide (C625) and actuates the carrier (1) along the transmission direction of the transmission assembly (3); The first actuating part (34) is configured to move the positioning head (C621) to the transmission assembly (3), actuate the carrier (1) at the second position (C6252) to the transmission assembly (3), and actuate the carrier (1) passing through the first position (C6251) to the second position (C6252).

3. The wire processing equipment according to claim 2, characterized in that, The slide (C625) has a third position (C6253) located between the first position (C6251) and the second position (C6252); The positioning head (C621) further includes a connecting block (C626), the stop bar (C623) is fixedly connected to the support plate (C624) through the connecting block (C626), the carrier (1) is located at the third position (C6253), at least a portion of the carrier (1) is located between the connecting block (C626) and the second position (C6252), and the first pawl (341) is operably moved to the third position (C6253) and is adjacent to the side of the connecting block (C626) near the second position (C6252); The transmission assembly (3) further includes a second actuating part (35), the second actuating part (35) includes a second pawl (351), the second pawl (351) actuates the carrier (1) along the transmission direction of the transmission assembly (3); The transmission assembly is configured such that the positioning head (C621) moves to the transmission assembly (3), and the carrier on the transmission assembly (3) is actuated by the second pawl (351) to move the carrier (1) at the first position (C6251) to the third position (C6253), and the carrier (1) is actuated by the first pawl (341) from the third position (C6253) to the second position (C6252).

4. The wire processing equipment according to claim 1, characterized in that, The carrier (1) includes a slider (13), and a plurality of the cable outlets (11) are located above the slider (13); The flipping part (C62) also includes a plurality of elastic damping elements (41); The support plate (C624) has a guide groove (C627) facing the stop bar (C623), the slider (13) is slidably disposed in the guide groove (C627), the guide groove (C627) has a first guide surface (C6271) and a second guide surface (C6272), the second guide surface (C6272) has two receiving grooves (42) located at the first position (C6251) and the second position (C6252) respectively, and two elastic damping elements (41) are respectively disposed in the two receiving grooves (42) and extend into the guide groove (C627); In the first position (C6251) and the second position (C6252), one side of the slider (13) abuts against the elastic damping member (41), and the other side abuts against the first guide surface (C6271), and in the width direction of the support plate (C624), the end (A1) of the wire (A) extends to the outside of the support plate (C624).

5. The wire processing equipment according to claim 4, characterized in that, The conveying assembly (3) includes a plurality of elastic damping elements (41), the second slide rail (32) has a plurality of receiving slots (42), and the plurality of elastic damping elements (41) are disposed in the plurality of receiving slots (42) in a one-to-one correspondence and one end extends toward the first slide rail (31). The wire processing equipment also includes: Multiple shaping mechanisms are provided one-to-one with the multiple receiving slots (42) on the second slide rail (32) and are located on the side of the first slide rail (31) away from the second slide rail (32); The carrier (1) passes through each of the shaping mechanisms in sequence. One side of the slider (13) abuts against the elastic damping member (41), and the other side abuts against the first slide rail (31). The plurality of cable outlets (11) extend a predetermined distance toward each of the shaping mechanisms.

6. The wire processing equipment according to claim 5, characterized in that, The plurality of said shaping mechanisms include: The cutting mechanism (C1) includes two cutters (C11), which are arranged opposite to each other to form a cutting opening (C12). The length of the cutting opening (C12) is consistent with the extension direction of the plurality of outlets (11). The cutting mechanism (C1) is configured to drive the two cutters (C11) to move toward the outlet (11) until the end (A1) of the wire (A) enters the cutting opening (C12) to a predetermined distance.

7. The wire processing equipment according to claim 5, characterized in that, The plurality of said shaping mechanisms also include: The cable pulling mechanism (C2) includes a first clamping part (C21), which is correspondingly arranged with respect to the cable outlet (11); The twisting mechanism (C3) includes a second clamping part (C31), which is correspondingly arranged with respect to the wire outlet (11); In the conveying direction of the conveying component, the twisting mechanism (C3) is located behind the pulling mechanism (C2). The pulling mechanism (C2) is configured to drive the first clamping part (C21) to clamp a wire end group and pull it along the extension direction of the outlet (11). The twisting mechanism (C3) is configured to drive the second clamping part (C31) to clamp a wire end group and rotate it circumferentially around the outlet (11) by a predetermined angle. The multiple wire ends (A1) of the wire (A) form a wire end group extending from the outlet (11).

8. The wire processing equipment according to claim 7, characterized in that, The first clamping part (C21) includes two first clamps (C22) arranged in pairs, and the second clamping part (C31) includes two second clamps (C32) arranged in pairs. Both the first clamps (C22) and the second clamps (C32) have forming grooves (C34). Both the first clamping part (C21) and the second clamping part (C31) include multiple pairs of guide claws (C36). Each pair of guide claws (C36) protrudes from the side of the first chuck (C22) and the second chuck (C32). Each pair of guide claws (C36) is spaced apart and forms guide openings (C35) communicating with the forming groove (C34) on opposite sides. The guide openings (C35) located in the two first chucks (C22) face opposite directions and are staggered from each other. The guide openings (C35) located in the two second chucks (C32) face opposite directions and are staggered from each other. The two guide openings (C35) approach each other and intersect to gather multiple wire ends (A1) into the forming groove (C34) until the forming grooves (C34) of the two first clamps (C22) align to form a first wire clamping hole (C23), and the forming grooves (C34) of the two second clamps (C32) align to form a second wire clamping hole (C33).

9. The wire processing equipment according to claim 5, characterized in that, The plurality of said shaping mechanisms include: The skin-cutting mechanism (C4) includes a laser head (C41) and a third clamping part (C42); The peeling mechanism (C5) includes two peeling blades (C51) arranged opposite each other; In the conveying direction of the conveying assembly (3), the stripping mechanism (C5) is located behind the cutting mechanism (C4). The cutting mechanism (C4) is configured to clamp the end of the wire head (A1) by the third clamping part (C42) and cut the wire insulation by the laser head (C41). The stripping mechanism (C5) is configured to drive the two stripping blades (C51) to press against the wire insulation (A3) and pull it away from the carrier (1).

10. The wire processing equipment according to claim 9, characterized in that, The carrier (1) has an air inlet window (171), an air duct (145) and an exhaust window (146). The air inlet window (171) and the exhaust window (146) are located at the top and bottom of the air duct (145) respectively and communicate with the air duct (145). The conductor (A5) of the wire (A) passes through the air duct (145). The wire (A) includes multiple conductors (A5), and the wire end (A1) is located at the end of the conductor (A5). The plurality of said shaping mechanisms also include: The baking mechanism (C7) is located in the conveying direction of the conveying assembly (3) in front of the skin-cutting mechanism (C4). The baking mechanism (C7) includes a hot air section (C71), a suction section (C72), and a heat insulation plate (C73). The heat insulation plate (C73) is located between the air outlet of the hot air section (C71) and the air outlet of the suction section (C72). The baking mechanism (C7) is configured such that hot air from the hot air section (C71) is blown into the air duct (145) through the air inlet window (171), and the suction section (C72) draws out the hot air through the exhaust window (146). The heat insulation plate (C73) is close to the outlet (11) until it corresponds to the wire end (A1) and the air outlet of the hot air section (C71), while being offset from the air inlet window (171).

Citation Information

Patent Citations

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