厚壁单面焊双面自由成型根焊的焊接机构及焊接方法

By designing a slender conductive nozzle with an integrated welding mechanism and optimizing welding process parameters, the problem of single-sided welding and double-sided free-forming root welding in thick-walled structures has been solved, achieving efficient and economical welding results. It is suitable for thick-walled enclosed structures and structures with narrow operating spaces.

CN117359056BActive Publication Date: 2026-07-17BAOSHAN IRON & STEEL CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
BAOSHAN IRON & STEEL CO LTD
Filing Date
2022-06-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies make it difficult to achieve single-sided welding and double-sided free-forming root welding in thick-walled, enclosed structures or structures with narrow operating spaces. This results in the welding wire tip not being able to reach the welding area, affecting welding stability and quality, and increasing the cost of filler welding.

Method used

The design incorporates a slender conductive nozzle with an integrated welding mechanism. By controlling the wire extension length and shielding gas flow rate, combined with optimized welding process parameters, it enables single-sided welding and double-sided free-form root welding, ensuring welding arc length and weld quality.

Benefits of technology

It enables single-sided welding and double-sided free-forming root welding of thick-walled structures, reducing the cost of filler welding and improving welding efficiency and quality, making it suitable for important industrial fields.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明揭示了一种厚壁单面焊双面自由成型根焊的焊接机构,包括:焊枪、保护气罩、导电嘴和焊丝,保护气罩位于焊枪的前端外侧并向前延伸,保护气罩内通入保护气体,导电嘴从焊枪的前端向前延伸,导电嘴位于保护气罩之内,导电嘴的前端伸出保护气罩之外,伸出长度为L,焊丝从焊枪内经由导电嘴向前伸出,焊丝伸出导电嘴之外的部分为焊丝干伸部分,干伸部分的干伸长度为H。焊接时,保护气罩抵住坡口开口处的外壁以覆盖整个坡口,导电嘴的前端伸入坡口内,焊丝的干伸部分伸入到坡口钝边的位置。本发明为厚壁结构窄间隙高效焊接提供了根焊解决方案,为重要工业领域实现低碳化焊接创造了条件。
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