A fan blade mounting device and a fan blade alignment mounting method

CN117365852BActive Publication Date: 2026-10-27SANY ELECTRIC CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202311602410.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-28
Publication Date
2026-10-27
Estimated Expiration
2043-11-28

AI Technical Summary

Technical Problem

[0003]这种叶片安装方法受环境条件限制明显,环境条件较差时缆风系统不能有效控制叶片的运动,对位安装精度差、施工效率低

Benefits of technology

[0039]在本发明技术方案中,所述风机包括塔筒、轮毂以及叶片,所述风机叶片安装设备包括固定部和对位装置,其中,所述固定部用以可拆卸安装至所述塔筒,能够方便所述风机叶片安装设备的反复拆装利用,而所述对位装置则包括夹持部、驱动部以及支撑部,所述夹持部用以夹持紧固所述叶片根部,使所述叶片根部的移动受限,避免在极端天气的情况下吊装所述叶片时发生晃动,使得所述叶片的根部难以和所述轮毂对位安装,此外,所述支撑部连接于所述固定部,所述夹持部相对所述支撑部活动安装,方便后续对所述夹持部进行移动,所述驱动部则用以驱动所述夹持部活动,实现所述叶片根部和所述轮毂的对位安装,本发明的方案,通过所述固定部和所述对位装置的配合,能够实现所述叶片的根部和所述轮毂的准确对位,能够在环境条件恶劣、施工空间有限的海上风电施工中运行。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117365852B_ABST
    Figure CN117365852B_ABST
Patent Text Reader

Abstract

The application discloses a fan blade mounting device and a fan blade alignment mounting method. The fan comprises a tower drum, a hub and a blade. The fan blade mounting device comprises a fixing part and an alignment device. The fixing part is detachably mounted to the tower drum. The alignment device comprises a clamping part, a driving part and a supporting part. The supporting part is connected to the fixing part. The clamping part is used to clamp and fix the root of the blade. The clamping part is movably mounted relative to the supporting part. The driving part is used to drive the clamping part to move so that the root of the blade is aligned and mounted with the hub. In the application, the alignment device is fixed by using the fixing part to clamp and fix the root of the blade. Meanwhile, the clamping part is driven to move by the driving part, and then the position of the root of the blade is adjusted and aligned with the hub. The accurate control of the blade movement can be realized, and the alignment precision of the mounting is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of wind power generation technology, and in particular to a wind turbine blade installation device and a wind turbine blade alignment and installation method. Background Technology

[0002] Currently, the mainstream installation method for offshore wind power is the single-blade method. The single-blade method refers to lifting the blade using hoisting equipment and special blade lifting tools after the nacelle and hub are installed, using wind to restrict the movement of the blade, and adjusting the crane to achieve the alignment and installation of the blade and hub.

[0003] This blade installation method is significantly limited by environmental conditions. When environmental conditions are poor, the cable-stayed wind system cannot effectively control the movement of the blades, resulting in poor alignment accuracy and low construction efficiency. Furthermore, in offshore wind power construction with harsh environmental conditions and limited construction space, this method has a short construction window and often fails to meet project schedule requirements. Summary of the Invention

[0004] The main objective of this invention is to provide a wind turbine blade installation device and a wind turbine blade alignment and installation method, aiming to provide a wind turbine blade installation device and a wind turbine blade alignment and installation method that can improve the installation alignment accuracy between the blade and the hub.

[0005] To achieve the above objectives, the present invention provides a wind turbine blade installation device, wherein the wind turbine includes a tower, a hub, and blades, and the wind turbine blade installation device includes:

[0006] A fixing part for detachable installation onto the tower; and,

[0007] The alignment device includes a clamping part, a driving part, and a supporting part. The supporting part is connected to the fixing part. The clamping part is used to clamp and fix the root of the blade. The clamping part is movably installed relative to the supporting part. The driving part is used to drive the clamping part to move so that the root of the blade is aligned and installed with the hub.

[0008] Optionally, the fixing part includes a clamping structure, which includes two half-hoops. The two half-hoops are installed together to define a clamping space for clamping the tower.

[0009] Optionally, each of the semi-hoops includes an upper hoop plate, a lower hoop plate, and a plurality of vertical supports connecting the upper hoop plate and the lower hoop plate;

[0010] The fixing part also includes a plug-in mating structure, which includes a plug-in protrusion and a plug-in recess that plug into each other. A connecting hole is provided in the vertical direction on both the plug-in protrusion and the plug-in recess, and a pin is provided in the connecting hole.

[0011] Of the insertion protrusion and insertion recess, one is provided on the upper hoop plate and / or lower hoop plate of one of the half-hoops, and correspondingly, the other is provided on the upper hoop plate and / or lower hoop plate of the other half-hoop.

[0012] Optionally, the clamping structure further includes a gasket, which is disposed on the inner side of the clamping space to fit the tower.

[0013] Optionally, the two half-hoops include an upper hoop plate positioned close to the wheel hub and a lower hoop plate positioned away from the wheel hub;

[0014] The arc length of the upper hoop is less than the arc length of the lower hoop.

[0015] Optionally, the clamping part includes:

[0016] The supporting body is curved and extended to fit and support the root of the blade;

[0017] Two clamping teeth, each clamping tooth being movably disposed at both ends of the supporting body via a clamping pivot, each clamping tooth having a stroke that moves closer to and further away from each other;

[0018] A connecting shaft, located at the supporting body, is used to connect with the driving unit; and,

[0019] A first linear drive device has a first fixed part and a first movable part that are movable relative to each other along a straight line. One of the first fixed part and the first movable part is connected to the support body, and the other is connected to the clamping teeth to drive the clamping teeth to move.

[0020] Optionally, the alignment device further includes:

[0021] A first connecting seat is movably mounted on the support portion along a first direction;

[0022] The second connecting seat is movably mounted on the first connecting seat along the second direction; and,

[0023] The third connecting seat is movably installed on the second connecting seat along a third direction, wherein the first direction, the second direction and the third direction are arranged perpendicularly to each other;

[0024] One of the first connecting seat, the second connecting seat, and the third connecting seat is configured as a movable body, and correspondingly, one of the support part, the first connecting seat, and the second connecting seat is configured as a fixed body;

[0025] The drive unit includes a plurality of second linear drive devices, each having a second fixed part and a second movable part that are capable of moving relative to each other along a straight line. One of the second fixed part and the second movable part is connected to the fixed body, and the other is connected to the movable body.

[0026] Optionally, a rotating seat is provided at the third connecting seat, the rotating seat is rotatably mounted on the third connecting seat along a third-direction extending axis, and the clamping part is mounted to the rotating seat;

[0027] The drive unit includes a third rotary drive device, which has a third fixed part and a third movable part that are rotatable along a third-direction axis. One of the third fixed part and the third movable part is connected to the third connecting seat, and the other is connected to the rotating seat.

[0028] Optionally, the support portion includes:

[0029] Supporting entity;

[0030] Multiple connecting rods, one end of which is connected to the fixing part, and the other end of which is connected to the supporting body; and,

[0031] The lifting rod is bent and is fixedly connected to the support body.

[0032] The present invention also proposes a method for aligning and installing wind turbine blades, including the aforementioned wind turbine blade installation equipment, wherein the method for aligning and installing wind turbine blades includes the following steps:

[0033] When the tower and the fixing part have been installed in the preset position, the driving part is controlled to drive the clamping part to be in the open state.

[0034] When the blade approaches the clamping part, the driving part is controlled to drive the clamping part to a closed state to clamp the blade;

[0035] The drive unit is controlled to move from its original position to a set position, thereby driving the root of the blade to move to an alignment position that mates with the hub;

[0036] After the blade is aligned and installed onto the hub, the drive unit is controlled to drive the clamping part to the open state;

[0037] The drive unit is controlled to return to its original position to provide clearance.

[0038] Control the hub to rotate, thereby causing the blades to rotate away from the alignment position, and repeat the above steps until all the blades are installed.

[0039] In the technical solution of this invention, the wind turbine includes a tower, a hub, and blades. The wind turbine blade installation equipment includes a fixing part and an alignment device. The fixing part is detachably installed to the tower, facilitating repeated disassembly and reassembly of the wind turbine blade installation equipment. The alignment device includes a clamping part, a driving part, and a supporting part. The clamping part is used to clamp and secure the root of the blade, restricting the movement of the blade root and preventing swaying during blade hoisting in extreme weather conditions, which would make it difficult to align the blade root with the hub. Furthermore, the supporting part is connected to the fixing part, and the clamping part is movably installed relative to the supporting part, facilitating subsequent movement of the clamping part. The driving part is used to drive the clamping part to move, achieving the alignment of the blade root with the hub. The solution of this invention, through the cooperation of the fixing part and the alignment device, can achieve accurate alignment of the blade root with the hub, enabling operation in offshore wind power construction in harsh environments and with limited construction space. Attached Figure Description

[0040] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.

[0041] Figure 1 This is a three-dimensional structural diagram of a wind turbine blade installation device provided in an embodiment of the present invention;

[0042] Figure 2 A three-dimensional structural schematic diagram of a wind turbine blade mounting device provided in an embodiment of the present invention, viewed from another perspective.

[0043] Figure 3 for Figure 2 A three-dimensional structural diagram of the fixing device in the closed state;

[0044] Figure 4 for Figure 1 A three-dimensional structural diagram of the clamping part in the middle;

[0045] Figure 5 for Figure 1 A three-dimensional structural diagram of the drive unit in the middle;

[0046] Figure 6 for Figure 1 A three-dimensional structural diagram of the support component;

[0047] Figure 7This is a schematic diagram of the structure of a wind turbine blade mounting device and a tower when they are fixedly connected according to an embodiment of the present invention;

[0048] Figure 8 This is a three-dimensional structural diagram of a wind turbine blade installation device provided in an embodiment of the present invention when the blade pair is installed into the hub;

[0049] Figure 9 This is a flowchart illustrating an alignment and installation method according to the present invention.

[0050] Explanation of icon numbers:

[0051]

[0052]

[0053] The realization of the objective, functional features and advantages of the present invention will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0054] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0055] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly.

[0056] Furthermore, the use of terms such as "first" and "second" in this invention is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of that feature. Additionally, the technical solutions of the various embodiments can be combined with each other, but only on the basis of being achievable by those skilled in the art. When the combination of technical solutions is contradictory or impossible to implement, such a combination of technical solutions should be considered non-existent and not within the scope of protection claimed by this invention.

[0057] Currently, the mainstream installation method for offshore wind power is the single-blade method. The single-blade method refers to lifting the blade using hoisting equipment and special blade lifting tools after the nacelle and hub are installed, using wind to restrict the movement of the blade, and adjusting the crane to achieve the alignment and installation of the blade and hub.

[0058] This blade installation method is significantly limited by environmental conditions. When environmental conditions are poor, the cable-stayed wind system cannot effectively control the movement of the blades, resulting in poor alignment accuracy and low construction efficiency. Furthermore, in offshore wind power construction with harsh environmental conditions and limited construction space, this method has a short construction window and often fails to meet project schedule requirements.

[0059] To address the aforementioned problems, this invention proposes a wind turbine blade installation device and a wind turbine blade alignment and installation method, aiming to provide a wind turbine blade installation device and a wind turbine blade alignment and installation method that can improve the installation alignment accuracy between the blade and the hub. Figures 1 to 8 This is a schematic diagram of an embodiment of the wind turbine blade installation device of the present invention.

[0060] Please refer to Figures 1 to 2 This invention proposes a wind turbine blade installation device 1000, including a fixing part 1 and an alignment device 2. The fixing part 1 is detachably installed onto the tower, facilitating repeated assembly and disassembly of the wind turbine blade installation device 1000. The alignment device 2 includes a clamping part 21, a driving part 22, and a supporting part 23. The clamping part 21 clamps and secures the blade root, restricting its movement and preventing swaying during blade hoisting in extreme weather conditions, thus ensuring the blade root aligns with the tower. The hub is aligned and installed. In addition, the support part 23 is connected to the fixing part 1, and the clamping part 21 is movably installed relative to the support part 23 to facilitate subsequent movement of the clamping part 21. The driving part 22 is used to drive the clamping part 21 to move, so as to realize the alignment and installation of the blade root and the hub. The solution of the present invention, through the cooperation of the fixing part 1 and the alignment device 2, can realize the accurate alignment of the blade root and the hub, and can operate in offshore wind power construction with harsh environmental conditions and limited construction space.

[0061] Specifically, please refer to Figure 3 The fixing part 1 includes a clamping structure 11, which comprises two half-hoops 111. One end of each half-hoop 111 is hinged to the other, and the other end is inserted into each other to define a clamping space for clamping the tower. In some other embodiments, the fixing part 1 may also include a cylindrical mechanism that is inserted into the tower. In this application, the clamping structure 11 is used, and the insertion between the two half-hoops 111 achieves the limiting and clamping effect. Its advantages are that it does not damage the original tower structure, and the clamping force of the clamp is good, providing excellent support and effectively fixing the alignment device 2. Furthermore, the clamping structure 11 is easy to assemble and disassemble, has a robust structure, and can be reused repeatedly.

[0062] It is understood that each of the semi-hoops 111 includes an upper hoop plate 111a, a lower hoop plate 111b, and a plurality of vertical supports 111c connecting the upper hoop plate 111a and the lower hoop plate 111b. The presence of the upper hoop plate 111a and the lower hoop plate 111b in each semi-hoop 111 provides simultaneous support and fixation in both vertical and horizontal directions. In other embodiments, each semi-hoop 111 may also include multiple hoop plates. In this application, for practical application and cost considerations, the upper hoop plate 111a is selected. 11a and the lower hoop plate 111b also provide a good fixing effect. Furthermore, a vertical brace 111c is provided between the upper hoop plate 111a and the lower hoop plate 111b. The vertical brace 111c serves two purposes: firstly, it connects the upper and lower hoop plates 111b; secondly, it increases the strength of the semi-hoop body 111. In embodiments of the present invention, multiple vertical braces 111c are provided to enhance the connection strength between the upper hoop plate 111a and the lower hoop plate 111b, thereby strengthening the fixing strength of the hoop structure 11. Additionally, please refer to... Figure 3 The fixing part 1 further includes a plug-in mating structure 12, which includes a plug-in protrusion and a plug-in recess that plug into each other. A connecting hole is provided in the vertical direction on both the plug-in protrusion and the plug-in recess. A pin 121 is provided in the connecting hole, and the pin 121 is used to fix each of the half-clamps. It is well known that clamps are generally fixed by screws. However, in this application, a rotating shaft is used to fix one end of the half-clamp, and the pin 121 fixes the other end of the half-clamp. This allows for quick assembly and disassembly of the wind turbine blade installation equipment 1000 after the pin 121 is removed, thereby improving construction efficiency and meeting project schedule requirements.

[0063] In addition, to further enhance the fixing effect of the clamping structure 11, the clamping structure 11 also includes a gasket 112. The gasket 112 is disposed on the inner side of the clamping space to fit the tower cylinder. Specifically, the gasket 112 is made of an elastic material, including thermoplastic plastic or rubber. In the actual manufacturing process, the gasket 112 is set with a certain limit of interference fit to increase the friction between the inner side of the clamping structure 11 and the tower cylinder. On the one hand, it can achieve a certain anti-slip effect, and on the other hand, it can also enhance the clamping force of the clamping structure 11 on the tower cylinder, that is, enhance the fixing effect of the clamping system and prevent it from slipping. Furthermore, while improving the fixing effect, the gasket 112 can also play a certain flexible buffering role to avoid damage to the clamping system and the tower cylinder structure.

[0064] Furthermore, the two semi-hoops 111 include an upper hoop plate 111a positioned close to the hub and a lower hoop plate 111b positioned away from the hub. The arc length of the upper hoop plate 111a is less than the arc length of the lower hoop plate 111b. In other words, the arc length enclosed by the upper hoop plate 111a positioned close to the hub is less than the arc length enclosed by the lower hoop plate 111b. This arrangement is to match the shape of the tower, which is narrower at the top and wider at the bottom, so as to achieve a better fixing effect of the clamp structure 11.

[0065] In the embodiments of the present invention, please refer to Figure 4 The clamping part 21 includes a supporting body 211, two clamping teeth 212, and a first linear drive device 214. The supporting body 211 is curved and extended to fit against and support the root of the blade. A rotating shaft is also connected to the supporting body 211, and the rotating shaft is connected to the drive part 22, serving to connect the supporting body 211 and the drive part 22. It is understood that in some embodiments, a gasket 112 is also provided on the side of the supporting body 211 closest to the root of the blade to provide a flexible abutment effect, protecting the blade and the supporting body 211. Furthermore, each clamping tooth 212 is movably disposed at both ends of the supporting body 211 via the clamping rotating shaft, and each clamping tooth 212 has a stroke that moves closer and further away from each other to clamp the root of the blade. Alternatively, it can provide clearance space to allow the blade to detach. The engagement of each clamping tooth 212 can achieve a fastening effect at the root of the blade, preventing the blade from moving during installation. The first linear drive device 214 has a first fixed part and a first movable part that can move relative to each other along a straight line. One of the first fixed part and the first movable part is connected to the support body 211, and the other is connected to the clamping teeth 212 to drive each clamping tooth 212 to move. In an embodiment of the present invention, the first linear drive device 214 is configured as a hydraulic rod. One end of the hydraulic rod is connected to the clamping teeth 212, and the other end of the hydraulic rod is connected to the support body 211. The hydraulic rod can extend and retract to drive the clamping teeth 212 to clamp or release the root of the blade.

[0066] To achieve flexible and precise driving of the clamping part 21 in all directions, the alignment device 2 further includes a first connecting seat 24, a second connecting seat 25, and a third connecting seat 26. The first connecting seat 24 is movably mounted to the support part 23 along a first direction; the second connecting seat 25 is movably mounted to the first connecting seat 24 along a second direction; and the third connecting seat 26 is movably mounted to the second connecting seat 25 along a third direction. The first, second, and third directions are arranged perpendicularly to each other. (Please refer to...) Figure 5 In an embodiment of the present invention, one of the first connecting seat 24, the second connecting seat 25, and the third connecting seat 26 is configured as a movable body, and correspondingly, one of the support part 23, the first connecting seat 24, and the second connecting seat 25 is configured as a fixed body. That is, when the first connecting seat 24 moves relative to the support part 23 along a first direction, the first connecting seat 24 is a movable body and the support seat is a fixed body. When the second connecting seat 25 moves relative to the first connecting seat 24 along a second direction, the second connecting seat 25 is a movable body and the first connecting seat 24 is a fixed body, and so on. The third connecting seat 26 is a movable body and the second connecting seat 25 is a fixed body. It can be understood that the third connecting seat 26 can move relative to the support part 23 along the first direction, the second direction, and the third direction. The clamping part 21 is installed at the third connecting seat 26, thereby realizing a high degree of freedom of movement of the clamping part 21, i.e., the root of the blade.

[0067] Continue to refer to Figure 5 It is understood that the first connecting seat 24 and the support part 23 are connected by a sleeve, and the second connecting seat 25 and the first connecting seat 24 are also connected by a sleeve. With the support part 23 and the first connecting seat 24 as the track, the driving direction can be strictly and precisely controlled, and the connection effect of each connecting platform can be better supported, avoiding slippage during operation and ensuring the sturdiness of the device.

[0068] Furthermore, the drive unit 22 includes a plurality of second linear drive devices 221. Each second linear drive device 221 has a second fixed part and a second movable part that are movable relative to each other along a straight line. One of the second fixed part and the second movable part is connected to the fixed body, and the other is connected to the movable body. In an embodiment of the present invention, the second linear drive device 221 is configured as a hydraulic rod. One end of the hydraulic rod is fixedly disposed at the support part 23 and drives the first connecting seat 24 to move along the first direction. Another hydraulic rod is fixedly disposed at the first connecting seat 24 and drives the second connecting seat 25 to move along the second direction. The other hydraulic rods are fixedly disposed at the second connecting seat 25 and drive the third connecting seat 26 to move along the third direction, thereby realizing a high degree of freedom of movement of the clamping part 21, i.e., the root of the blade.

[0069] Furthermore, a rotating seat 261 is provided at the third connecting seat 26. The rotating seat 261 is rotatably mounted on the third connecting seat 26 along a third-direction extending axis. The clamping part 21 is mounted to the rotating seat 261, that is, the clamping part 21 can be driven by the rotating seat 261 to rotate, thereby achieving high-degree-of-freedom movement control from three directions with corresponding rotation angles. This can effectively improve the alignment accuracy during blade installation, thereby increasing construction efficiency. In addition, the driving part 22 includes a third rotary driving device 222. 22 has a third fixed part and a third movable part that are rotatable along a third-direction axis. One of the third fixed part and the third movable part is connected to the third connecting seat 26, and the other is connected to the rotating seat 261. It should be noted that, in the embodiment of the present invention, the rotating seat 261 is also provided with a bracket, and the bracket is provided with a bearing and a rotating shaft. The clamping part 21 is connected to the bracket through the rotating shaft to maintain a certain degree of freedom of the clamping part 21 and avoid damage to the blade when moving the blade due to the clamping part 21 being fixed and locked.

[0070] Please refer to Figure 6 The support part 23 includes: a support body 231, multiple connecting rods 232, and a lifting rod 233. It can be understood that the support body 231 is used to fix the multiple connecting rods 232. In this application, the support body 231 and the multiple connecting rods 232 are welded together to improve their connection strength. The multiple connecting rods 232 and the fixing part 1 are also connected by welding. In addition, the lifting rod 233 is bent and fixedly connected to the support body 231. In actual application, the bent part of the lifting rod 233 is used to connect with the hoisting structure to facilitate the connection of the hoisting structure and disassembly of the wind turbine blade installation equipment 1000.

[0071] The present invention also proposes a method for aligning and installing wind turbine blades, including the aforementioned wind turbine blade installation equipment 1000, the method comprising the following steps:

[0072] When the tower and the fixing part 1 have been installed in the preset position, the driving part 22 is controlled to drive the clamping part 21 to the open state.

[0073] When the blade approaches the clamping part 21, the driving part 22 is controlled to drive the clamping part 21 to a closed state to clamp the blade;

[0074] The drive unit 22 is controlled to move from its original position to a set position, so as to drive the root of the blade to move to the alignment position that mates with the hub;

[0075] After the blade is aligned and installed onto the hub, the drive unit 22 is controlled to drive the clamping unit 21 to the open state;

[0076] The drive unit 22 is controlled to return to its original position to provide clearance.

[0077] Control the hub to rotate, thereby causing the blades to rotate away from the alignment position, and repeat the above steps until all the blades are installed.

[0078] Specifically, in an embodiment of the present invention, the wind turbine blade alignment and installation method further includes the following steps:

[0079] When the tower and the fixing part 1 have been installed in the preset position, the first linear drive device 214 is controlled to drive each of the clamping teeth 212 to move in a direction away from each other.

[0080] When the blade is installed at the support body 211, the first linear drive device 214 is controlled to drive each of the clamping teeth 212 to move in a direction that approaches each other in order to clamp the blade.

[0081] The second linear drive device 221 and the third rotary drive device 222 are controlled to move from their original positions to a set position, so as to drive the root of the blade to move to the alignment position that mates with the hub;

[0082] After the blade is aligned and installed on the hub, the first linear drive device 214 is controlled to drive each of the clamping teeth 212 to move in a direction away from each other.

[0083] The second linear drive device 221 and the third rotary drive device 222 are controlled to return to their original positions to provide clearance space;

[0084] Control the hub to rotate, thereby causing the blades to rotate away from the alignment position, and repeat the above steps until all the blades are installed.

[0085] Specifically, in this application, the phrase "when the tower and the fixing part 1 have been installed in a preset position" specifically refers to closing the clamping structure 11 and fixing it to the tower along a third direction. At this time, the first linear drive device 214 is controlled to drive each of the clamping teeth 212 to move in a direction away from each other, so as to open the clamping teeth 212 and facilitate the installation of the blade root. Then, the blade is hoisted to the supporting body 211 by the hoisting equipment. At this time, the first linear drive device 214 is controlled to drive each of the clamping teeth 212 to move in a direction closer to each other, so as to clamp the root of the blade and fix the root of the blade. Then, the second linear drive device 221 is first controlled to drive the clamping part 21 to move the blade in three directions closer to the alignment position of the hub. Then, the third rotary drive device 221 is driven to move the clamping part 21 to move the blade closer to the alignment position of the hub. 22. Adjust the angle of the blade root to fit the hub and install the blade. Then, after the blade is aligned and installed on the hub, control the first linear drive device 214 to drive each clamping tooth 212 to move in a direction away from each other, so that the blade can disengage from the clamping part 21. Subsequently, control the second linear drive device 221 and the third rotary drive device 222 to return to their original positions to provide clearance space for the blade to rotate in a third direction. Specifically, the rotation angle is 120°, and rotate the part of the hub without blades to a suitable position to facilitate the subsequent installation of the blades. Repeat the above steps until all blades are installed. Then, remove the pin 121 using the hoisting equipment and connect the support part 23, and disassemble the wind turbine blade installation device 1000.

[0086] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made under the concept of the present invention using the contents of the present invention specification and drawings, or direct / indirect applications in other related technical fields, are included within the patent protection scope of the present invention.

Claims

1. A wind turbine blade installation device, the wind turbine comprising a tower, a hub, and blades, characterized in that, The wind turbine blade installation equipment includes: A fixing part (1) is provided for detachable installation onto the tower; and, Alignment device (2) includes clamping part (21), driving part (22) and support part (23). The support part (23) is connected to the fixing part (1). The clamping part (21) is used to clamp and fix the root of the blade. The clamping part (21) is movably installed relative to the support part (23). The driving part (22) is used to drive the clamping part (21) to move so that the root of the blade is aligned with the hub. The alignment device (2) further includes: The first connecting seat (24) is movably mounted on the support part (23) along the first direction; The second connecting seat (25) is movably mounted on the first connecting seat (24) along the second direction; and, The third connecting seat (26) is movably installed on the second connecting seat (25) along the third direction, wherein the first direction, the second direction and the third direction are arranged perpendicular to each other; One of the first connecting seat (24), the second connecting seat (25), and the third connecting seat (26) is configured as a movable body, and correspondingly, one of the support part (23), the first connecting seat (24), and the second connecting seat (25) is configured as a fixed body; The drive unit (22) includes a plurality of second linear drive devices (221), each second linear drive device (221) having a second fixed part and a second movable part that are movable relative to each other along a straight line, wherein one of the second fixed part and the second movable part is connected to the fixed body and the other is connected to the movable body; The support portion (23) includes: Supporting main body (231); Multiple connecting rods (232), one end of which is connected to the fixing part (1), and the other end of which is connected to the supporting body (231); and, The lifting rod (233) is bent and is fixedly connected to the support body (231).

2. The wind turbine blade installation equipment as described in claim 1, characterized in that, The fixing part (1) includes a clamping structure (11), which includes two half-hoops (111). The two half-hoops (111) are installed together to define a clamping space for clamping the tower.

3. The wind turbine blade installation equipment as described in claim 2, characterized in that, Each of the said semi-hoops (111) includes an upper hoop plate (111a), a lower hoop plate (111b), and a plurality of vertical supports (111c) connecting the upper hoop plate (111a) and the lower hoop plate (111b); The fixing part (1) further includes a plug-in mating structure (12), which includes a plug-in protrusion and a plug-in recess that plug into each other. A connecting hole is provided in the vertical direction on both the plug-in protrusion and the plug-in recess, and a pin (121) is provided in the connecting hole. Of the insertion protrusion and insertion recess, one is provided on the upper hoop plate (111a) and / or lower hoop plate (111b) of one of the half hoops (111), and the other is provided on the upper hoop plate (111a) and / or lower hoop plate (111b) of the other half hoop (111).

4. The wind turbine blade installation equipment as described in claim 2, characterized in that, The clamping structure (11) also includes a gasket (112), which is disposed on the inner side of the clamping space to fit the tower.

5. The wind turbine blade installation equipment as described in claim 2, characterized in that, The two half-hoops (111) include an upper hoop plate (111a) positioned close to the hub and a lower hoop plate (111b) positioned away from the hub; The arc length of the upper hoop (111a) is less than the arc length of the lower hoop (111b).

6. The wind turbine blade installation equipment as described in claim 1, characterized in that, The clamping part (21) includes: The supporting body (211) is curved and extended to fit and support the root of the blade; Two clamping teeth (212) are movably disposed at both ends of the supporting body (211) via a clamping pivot, and each clamping tooth (212) has a stroke that moves closer to and further away from each other; A connecting shaft (213) is provided at the supporting body (211) for connection with the driving unit (22); and, The first linear drive device (214) has a first fixed part and a first movable part that can move relative to each other along a straight line. One of the first fixed part and the first movable part is connected to the support body (211), and the other is connected to the clamping teeth (212) to drive each of the clamping teeth (212) to move.

7. The wind turbine blade installation equipment as described in claim 1, characterized in that, A rotating seat (261) is provided at the third connecting seat (26). The rotating seat (261) is rotatably mounted on the third connecting seat (26) along a third-direction extending axis. The clamping part (21) is installed at the rotating seat (261). The drive unit (22) includes a third rotary drive device (222), which has a third fixed part and a third movable part that are rotatable along a third direction-extending axis. One of the third fixed part and the third movable part is connected to the third connecting seat (26), and the other is connected to the rotating seat (261).

8. A method for aligning and installing wind turbine blades, based on the wind turbine blade installation equipment as described in any one of claims 1 to 7, characterized in that, The method for aligning and installing the wind turbine blades includes the following steps: When the tower and the fixing part (1) have been installed in the preset position, the driving part (22) is controlled to drive the clamping part (21) to be in the open state; When the blade approaches the clamping part (21), the driving part (22) is controlled to drive the clamping part (21) to be in a closed state to clamp the blade; Control the drive unit (22) to move from the original position to the set position, so as to drive the root of the blade to move to the alignment position that matches the hub; After the blade is aligned and installed on the hub, the drive unit (22) is controlled to drive the clamping unit (21) to be in the open state; Control the drive unit (22) to return to its original position to provide clearance space; Control the hub to rotate, thereby causing the blades to rotate away from the alignment position, and repeat the above steps until all the blades are installed.

Citation Information

Patent Citations

  • Autonomous lifting type auxiliary butt joint device for fan blade installation and installation method

    CN112832955A

  • Blade gripping apparatus for wind turbine

    KR1020130140312A