Photoelectric anti-overturning method for steel coil

Abstract

The application discloses a photoelectric anti-turning method for a steel coil, which comprises the following steps: step 1, photoelectric receiver arrangement, the photoelectric receiver is pre-installed on a bidirectional synchronous clamping part, and the photoelectric receiver is installed on a steel coil processing equipment through the bidirectional synchronous clamping part, at this time, the photoelectric receiver is located at the center of the steel coil processing equipment. The beneficial effect is that the photoelectric receiver is fixed in a bidirectional synchronous clamping manner, the photoelectric receiver can be quickly centered and installed, and the photoelectric receiver can be quickly positioned and fixed on the steel coil in conveying through cooperation of a bidirectional electric sliding rail, so that the photoelectric receiver and the photoelectric emitter can be positioned at the same time, the position of the steel coil can be simultaneously corrected, the time consumed for manual measurement and installation and positioning is saved, and the photoelectric positioning efficiency of the steel coil is greatly improved.

Description

Technical Field

[0001] This invention relates to the field of steel coil anti-tipping alignment technology, and more particularly to a photoelectric alignment method for preventing steel coils from tipping over. Background Technology

[0002] Steel coils, also known as rolled steel, are steel products formed by hot or cold pressing. For ease of storage and transportation, and to facilitate various processing operations, photoelectric alignment devices are used to center the steel coil along its central axis before each processing step.

[0003] Currently, the alignment of steel coils is mainly achieved by manually measuring and installing the photoelectric transmitter and receiver. Then, manual adjustment is used to align the photoelectric generator and receiver to achieve the alignment of the steel strip. Although the above alignment method can achieve anti-tipping alignment of the steel coil during processing, the manual measurement, installation and adjustment process is cumbersome, resulting in a long time consumption for the entire anti-tipping alignment process of the steel coil, which greatly reduces the alignment efficiency and is not conducive to the efficient processing of steel coils. Summary of the Invention

[0004] The purpose of this invention is to provide a photoelectric alignment method for preventing steel coils from tipping over, in order to solve the above-mentioned problems.

[0005] The present invention achieves the above objectives through the following technical solutions:

[0006] A photoelectric alignment method for preventing steel coils from tipping over includes the following steps:

[0007] Step 1: Deployment of photoelectric receivers. The photoelectric receivers are pre-installed on the bidirectional synchronous clamping components and then installed on the steel coil processing equipment using the bidirectional synchronous clamping components. At this time, the photoelectric receivers are located in the center of the steel coil processing equipment.

[0008] Step 2: Installation of the photoelectric transmitter. Place an adjustable height support on one side of the steel coil processing equipment, and install an inverted C-shaped mounting bracket on the support. Fix an adjustable electric slide rail at the top of the mounting bracket via an electric telescopic rod, and fix a bidirectional electric slide rail on the sliding block at the bottom of the adjustable electric slide rail. Then, install the photoelectric transmitter on the center of the side wall of the bidirectional electric slide rail facing the photoelectric receiver, and install a rolling clamping component on each of the two sliding blocks at the bottom of the bidirectional electric slide rail, thereby completing the installation of the photoelectric transmitter.

[0009] Step 3: Steel coil alignment adjustment. The steel coil on the unwinding equipment is clamped and fixed under the rolling clamping component from Step 2, and the steel coil passing through the rolling clamping component is fed into the steel coil processing equipment. At this time, the height of the photoelectric receiver is made consistent with the height of the photoelectric transmitter by adjusting the height of the support base and the bidirectional electric slide rail. Then, the bidirectional electric slide rail is adjusted laterally until the photoelectric transmitter and photoelectric receiver are completely aligned. This completes the alignment of the steel coil during the conveying and processing, ensuring the processing quality of the steel coil.

[0010] Furthermore, the bidirectional synchronous clamping component in step 1 is clamped onto the frame of the steel coil processing equipment in a bidirectional synchronous clamping manner, so that after installation, the photoelectric receiver is located at the center of the steel coil processing equipment.

[0011] Furthermore, in step 2, the height of the bidirectional electric slide rail can be initially adjusted by the height-adjustable support base, and the height of the bidirectional electric slide rail can be adjusted again by the electric telescopic rod. This adjustment ensures that the photoelectric transmitter and the photoelectric receiver are at the same height.

[0012] Furthermore, the rolling clamping component in step 2 is composed of an inverted U-shaped block and rollers installed on the three side walls inside the inverted U-shaped block. During the conveying process, the steel coil is in contact with the rollers on the rolling clamping component to effectively reduce the friction and wear between the rolling clamping component and the side of the steel coil.

[0013] Furthermore, in step 3, the rolling clamping component is always clamped at both sides of the steel strip during adjustment. This design enables the alignment adjustment of the steel coil position to be realized simultaneously while the photoelectric transmitter and photoelectric receiver are being aligned.

[0014] The beneficial effects of this invention are as follows:

[0015] This invention enables rapid centering and installation of the photoelectric receiver by pre-fixing it with bidirectional synchronous clamping. Simultaneously, it uses a bidirectional electric slide rail to achieve rapid alignment and fixation of the photoelectric receiver on the steel coil during transport. This fixing method can simultaneously correct the position of the steel coil while aligning the photoelectric receiver with the photoelectric transmitter, saving the time spent on manual measurement and installation alignment, and greatly improving the photoelectric alignment efficiency of the steel coil. Attached Figure Description

[0016] Figure 1 This is a flowchart of a photoelectric alignment method for preventing steel coils from tipping over, as described in this invention. Detailed Implementation

[0017] A photoelectric alignment method for preventing steel coils from tipping over includes the following steps:

[0018] Step 1: Deployment of photoelectric receivers. The photoelectric receivers are pre-installed on the bidirectional synchronous clamping components and then installed on the steel coil processing equipment using the bidirectional synchronous clamping components. At this time, the photoelectric receivers are located in the center of the steel coil processing equipment.

[0019] Step 2: Installation of the photoelectric transmitter. Place an adjustable height support on one side of the steel coil processing equipment, and install an inverted C-shaped mounting bracket on the support. Fix an adjustable electric slide rail at the top of the mounting bracket via an electric telescopic rod, and fix a bidirectional electric slide rail on the sliding block at the bottom of the adjustable electric slide rail. Then, install the photoelectric transmitter on the center of the side wall of the bidirectional electric slide rail facing the photoelectric receiver, and install a rolling clamping component on each of the two sliding blocks at the bottom of the bidirectional electric slide rail, thereby completing the installation of the photoelectric transmitter.

[0020] Step 3: Steel coil alignment adjustment. The steel coil on the unwinding equipment is clamped and fixed under the rolling clamping component from Step 2, and the steel coil passing through the rolling clamping component is fed into the steel coil processing equipment. At this time, the height of the photoelectric receiver is made consistent with the height of the photoelectric transmitter by adjusting the height of the support base and the bidirectional electric slide rail. Then, the bidirectional electric slide rail is adjusted laterally until the photoelectric transmitter and photoelectric receiver are completely aligned. This completes the alignment of the steel coil during the conveying and processing, ensuring the processing quality of the steel coil.

[0021] Furthermore, the bidirectional synchronous clamping component in step 1 is clamped onto the frame of the steel coil processing equipment in a bidirectional synchronous clamping manner, so that after installation, the photoelectric receiver is located at the center of the steel coil processing equipment.

[0022] Furthermore, in step 2, the height of the bidirectional electric slide rail can be initially adjusted by the height-adjustable support base, and the height of the bidirectional electric slide rail can be adjusted again by the electric telescopic rod. This adjustment ensures that the photoelectric transmitter and the photoelectric receiver are at the same height.

[0023] Furthermore, the rolling clamping component in step 2 is composed of an inverted U-shaped block and rollers installed on the three side walls inside the inverted U-shaped block. During the conveying process, the steel coil is in contact with the rollers on the rolling clamping component to effectively reduce the friction and wear between the rolling clamping component and the side of the steel coil.

[0024] Furthermore, in step 3, the rolling clamping component is always clamped on both sides of the steel strip during adjustment. This design enables the alignment adjustment of the steel coil position to be realized simultaneously while the photoelectric transmitter and photoelectric receiver are being aligned.

[0025] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A photoelectric alignment method for preventing steel coils from tipping over, characterized in that: It includes the following steps: Step 1: Deployment of photoelectric receivers. The photoelectric receivers are pre-installed on the bidirectional synchronous clamping components and then installed on the steel coil processing equipment using the bidirectional synchronous clamping components. At this time, the photoelectric receivers are located in the center of the steel coil processing equipment. Step 2: Installation of the photoelectric transmitter. Place an adjustable height support on one side of the steel coil processing equipment, and install an inverted C-shaped mounting bracket on the support. Fix an adjustable electric slide rail at the top of the mounting bracket via an electric telescopic rod, and fix a bidirectional electric slide rail on the sliding block at the bottom of the adjustable electric slide rail. Then, install the photoelectric transmitter on the center of the side wall of the bidirectional electric slide rail facing the photoelectric receiver, and install a rolling clamping component on each of the two sliding blocks at the bottom of the bidirectional electric slide rail, thereby completing the installation of the photoelectric transmitter. Step 3: Steel coil alignment adjustment. The steel coil on the unwinding equipment is clamped and fixed under the rolling clamping component from Step 2, and the steel coil passing through the rolling clamping component is fed into the steel coil processing equipment. At this time, the height of the photoelectric receiver is made consistent with the height of the photoelectric transmitter by adjusting the height of the support base and the bidirectional electric slide rail. Then, the bidirectional electric slide rail is adjusted laterally until the photoelectric transmitter and photoelectric receiver are completely aligned. This completes the alignment of the steel coil during the conveying and processing, ensuring the processing quality of the steel coil.

2. The photoelectric alignment method for preventing steel coils from tipping over according to claim 1, characterized in that: The bidirectional synchronous clamping component in step 1 is clamped onto the frame of the steel coil processing equipment by bidirectional synchronous clamping.

3. The photoelectric alignment method for preventing steel coils from tipping over according to claim 1, characterized in that: In step 2, the height of the bidirectional electric slide rail can be initially adjusted by the height-adjustable support base, and the height of the bidirectional electric slide rail can be further adjusted by the electric telescopic rod.

4. The photoelectric alignment method for preventing steel coils from tipping over according to claim 1, characterized in that: The rolling clamping component in step 2 consists of an inverted U-shaped block and rollers installed on the three side walls inside the inverted U-shaped block.

5. The photoelectric alignment method for preventing steel coils from tipping over according to claim 1, characterized in that: In step 3, the rolling clamping component is always clamped at both sides of the steel strip during adjustment.

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