Ultra-high performance concrete mixing equipment

CN117400415BActive Publication Date: 2026-09-01SHANDONG TIEZHENG PROJECT EXPERIMENT & INSPECTION CENT
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Patent Information

Application Number
CN202311542763.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-20
Publication Date
2026-09-01
Estimated Expiration
2043-11-20

AI Technical Summary

Technical Problem

[0003]现有混凝土搅拌机根据使用的流程不同,有各种使用方式各异的搅拌机,其中圆盘搅拌机是一种常见的搅拌设备,将混凝土原料从顶端的开口处倾倒至圆盘搅拌机的内部,并通过固定盘带动搅拌杆使搅拌叶对原料进行搅拌,由于原料中含有砂、石、钢纤维等材料,而搅拌杆、搅拌叶长时间与这些硬质材料的碰撞,会导致搅拌杆、搅拌叶表面受损,为了避免搅拌杆、搅拌叶因受损严重对原料的搅拌效率降低,则需要通过对固定盘进行拆卸,以此对搅拌杆、搅拌叶进行更换,但由于固定盘与传动轴普遍通过螺栓进行固定,且长期与原料相接触,致使固定盘与传动轴的连接处附着有混凝土层,导致难以对固定盘进行高效拆卸,同时在倾倒原料的过程中,为了避免大颗粒物料或纤维抱团后进入设备内部与搅拌叶相互碰撞,会在设备的顶端安装筛板,但在对固定盘拆装时,需要先将筛板上多个与设备连接的螺栓进行拆卸,在将筛板拆卸后才能对固定盘进行更换

Benefits of technology

通过设置对接机,将固定盘放置在连接转盘的上表面,通过定位插筒、对接转盘、密封转板、调节螺栓、连接转盘、第一弹簧、升降架、定位滑块、限位滑杆、对接插块、升降套环、第二弹簧、限位挡板、升降杆、对接插筒的配合,可实现对固定盘的挤压固定,之后启动电机通过传动轴、固定筒与上述零件的配合,可对原料进行搅拌,然后将混凝土搅拌用的原料倾倒至搅拌筒的内部,同时通过筛洗机构抑制原料扬尘的现象,并对原料中较大的石块进行过筛,从而有效降低搅拌叶的损耗,当需要对搅拌叶更换时,通过对上述操作进行反向操作即可,可进一步提高对混凝土原料的搅拌效率。

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Abstract

This invention discloses an ultra-high performance concrete mixing device, belonging to the technical field of concrete mixing equipment, including a mixing drum, a motor, a drive shaft, a fixed cylinder, a fixed disc, a mixing rod, mixing blades, and a docking mechanism. This invention, by setting up a docking machine, places the fixed disc on the upper surface of the connecting turntable. Through the cooperation of the positioning insert, docking turntable, sealing plate, adjusting bolt, connecting turntable, first spring, lifting frame, positioning slider, limiting slide rod, docking insert, lifting collar, second spring, limiting baffle, lifting rod, and docking insert, the fixed disc can be pressed and fixed. Then, starting the motor, through the cooperation of the drive shaft, fixed cylinder, and the above-mentioned parts, can mix the raw materials. Simultaneously, a screening and washing mechanism suppresses dust from the raw materials and sieves the materials, effectively reducing the wear of the mixing blades. When it is necessary to replace the mixing blades, the above operation can be reversed, further improving the mixing efficiency of concrete raw materials.
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Description

Technical Field

[0001] The present invention relates to the technical field of concrete mixing equipment, in particular to ultra-high performance concrete mixing equipment. Background Art

[0002] Concrete, abbreviated as "砼", is a general term for engineering composite materials in which aggregate is cemented into a whole by cementing materials. The term concrete generally refers to Portland cement concrete obtained by mixing cement as cementing material, sand and stone as aggregate, with water (which may contain additives and admixtures) in a certain proportion, which is also called ordinary concrete. It is widely used in civil engineering, and Portland cement concrete is usually mixed by a concrete mixer. Among many types of concrete, UltraHigh Performance Concrete (UHPC for short) is known for its "three high properties", namely high durability, high workability and high strength. Differences of UHPC from ordinary concrete or high-performance concrete include: no coarse aggregate is used, silica fume and fibers (steel fibers or composite organic fibers) must be used, the cement consumption is large, and the water-binder ratio is very low, etc.

[0003] Existing concrete mixers have various operation modes according to different application processes. Among them, the disc mixer is a common mixing device. Concrete raw materials are poured into the disc mixer from an opening at the top, and a fixed disk drives a stirring rod to make stirring blades stir the raw materials. Since the raw materials contain materials such as sand, stone and steel fibers, long-term collision between the stirring rod, stirring blades and these hard materials will cause surface damage to the stirring rod and stirring blades. In order to avoid the reduction of raw material stirring efficiency caused by severe damage to the stirring rod and stirring blades, it is necessary to disassemble the fixed disk to replace the stirring rod and stirring blades. However, since the fixed disk and the transmission shaft are generally fixed by bolts, and the fixed disk is in contact with raw materials for a long time, a concrete layer adheres to the connection between the fixed disk and the transmission shaft, making it difficult to efficiently disassemble the fixed disk. Meanwhile, during pouring of raw materials, in order to prevent large-particle materials or agglomerated fibers from entering the device and colliding with the stirring blades, a sieve plate is usually installed at the top of the device. However, when disassembling and assembling the fixed disk, it is necessary to first remove a plurality of bolts connecting the sieve plate to the device, and then replace the fixed disk after removing the sieve plate.

[0004] In order to achieve efficient replacement of the fixed disk, thereby further improving the efficiency and quality of concrete mixing and prolonging the service life of the device, we propose an ultra-high performance concrete mixing device. Summary of the Invention

[0005] An object of the present invention is to provide an ultra-high performance concrete mixing device, so as to achieve efficient replacement of the fixed disk, thereby further improving the efficiency and quality of concrete mixing and prolonging the service life of the device.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an ultra-high performance concrete mixing device, comprising a mixing drum, a motor installed at the bottom end of the mixing drum, a transmission shaft fixedly connected to the output end of the motor located inside the mixing drum, a fixed cylinder fixedly connected to the mixing drum and sleeved on the outer wall of the transmission shaft, a fixed plate provided above the fixed cylinder, a plurality of mixing rods equidistantly formed on the outer wall of the fixed plate, a plurality of mixing blades fixedly connected to the outer wall of the mixing rods, and a docking mechanism provided on the fixed cylinder for efficient assembly and disassembly of the fixed plate; The docking mechanism includes: a positioning component and a fixing component; A positioning component installed on the fixed cylinder is used to press and position the fixed disc; A fixing component is installed on the upper surface of the fixed plate for connecting and fixing the positioning component to the fixed plate; The top of the mixing drum is equipped with a sieving mechanism, which is used to wash and sieve mud and sand or to impact and disperse fibers.

[0007] As a further embodiment of the present invention: the positioning component includes: a connecting turntable fixedly connected to the top of the transmission shaft and located on the upper surface of the fixed cylinder; the connecting turntable is in contact with the lower surface of the fixed cylinder; a lifting collar is provided on the lower surface of the connecting turntable and slidably connected to the fixed cylinder; a plurality of limiting slide rods are fixedly connected circumferentially at equal intervals at the bottom end of the lifting collar; a first spring is sleeved on the outer wall of each of the plurality of limiting slide rods; the two ends of the first spring are respectively in contact with the outer wall of the lifting collar and the inner wall of the fixed cylinder; and a plurality of docking inserts extending to the outside of the top end of the fixed cylinder are circumferentially formed on the top end of the connecting turntable. Each of the multiple docking cylinders has a lifting rod at its top end that penetrates the docking cylinder, connects the turntable, and extends into the lifting collar. The outer wall of the lifting rod is integrally formed with a limiting baffle that slides vertically and vertically with the docking cylinder and the connecting turntable. A second spring is sleeved on the outer wall of the lifting rod, and the two ends of the second spring contact the outer wall of the limiting baffle and the inner wall of the connecting turntable, respectively. The upper surface of the fixed plate is provided with a docking turntable that is sleeved on the lifting rod and the outer wall of the docking cylinder. The bottom end of the docking turntable is integrally formed with a positioning cylinder that penetrates the fixed plate and extends into the inner wall of the connecting turntable. The outer wall of the positioning cylinder is symmetrically formed with two positioning sliders.

[0008] As a further embodiment of the present invention: the fixing component includes: a sealing rotating plate rotatably connected to the top of the docking turntable via a rotating shaft, an anti-slip rubber pad fixedly connected to the bottom end of the sealing rotating plate, an adjusting bolt threadedly connected to the docking turntable on the lower surface of the sealing rotating plate, a lifting frame slidably connected to the docking turntable on the lower surface of the adjusting bolt, and the lifting frame contacting the outer wall of the lifting rod.

[0009] As a further embodiment of the present invention: the screening and washing mechanism includes: A support ring is fixedly connected to the top of the mixing drum. Multiple spray heads are circumferentially mounted on the top of the support ring. A third water supply pipe, extending through to the outside of the bottom of the support ring, is fixedly connected to the bottom of each spray head. A second water supply pipe, integrally formed with the third water supply pipe, is located below the support ring. A first water supply pipe is integrally formed on the outer wall of the second water supply pipe. A second sieve plate, fixedly connected to the inner wall of the support ring, is located on the outer wall of the docking turntable. A third sieve plate, contacting the outer wall of the docking turntable, is located on the upper surface of the second sieve plate. A fourth sieve plate, also contacting the outer wall of the docking turntable, is located on the upper surface of the third sieve plate. A first sieve plate, contacting the outer wall of the docking turntable, is located on the upper surface of the fourth sieve plate. Each of the first, second, third, and fourth sieve plates has a sieve opening extending through to the outside of its bottom. A movable push plate, contacting the upper surface of the second sieve plate, is integrally formed at the bottom of the first sieve plate. A fixing bolt, threadedly connecting the support ring, the first sieve plate, the movable push plate, and the second sieve plate, is located at the top of the support ring.

[0010] As a further embodiment of the present invention: the top end of the transmission shaft is fixedly connected to a docking block that extends into the interior of the positioning cylinder. The top outer walls of both the docking block and the docking cylinder are frustum-shaped, and the docking turntable is provided with an arc-shaped sliding groove for the docking cylinder to slide.

[0011] As a further embodiment of the present invention: the outer walls of the upper and lower ends of the lifting rod are both hemispherical, and the top end of the lifting collar is provided with a plurality of positioning slots that match the outer walls of the lifting rod. The outer wall of the vertical section of the lifting collar is T-shaped.

[0012] As a further embodiment of the present invention: the outer wall of the positioning slider is hemispherical, and both the fixed disk and the connecting turntable are provided with lifting grooves for the positioning slider to slide up and down, and the inner wall of the connecting turntable is provided with a moving groove for the positioning slider to slide.

[0013] As a further embodiment of the present invention: the inner cavities of the first water supply pipe, the spray head, the second water supply pipe, and the third water supply pipe are all interconnected, and a water pump is fixedly connected to the end of the first water supply pipe away from the second water supply pipe, and the water pump is fixedly connected to the water tank through a pipe.

[0014] As a further embodiment of the present invention: the top of the second sieve plate, the third sieve plate, and the fourth sieve plate are all provided with a limiting groove, and the bottom of the first sieve plate, the fourth sieve plate, and the third sieve plate are all integrally formed with a movable slider that is slidably connected to the limiting groove.

[0015] As a further embodiment of the present invention: the inner wall of the support ring is vertically and equidistantly formed with a plurality of fixed sliding rings, and the first sieve plate, the third sieve plate, and the fourth sieve plate are all provided with sliding sleeve grooves that match the outer wall of the fixed sliding rings.

[0016] Compared with the prior art, the beneficial effects of the present invention are: By setting up a docking machine, a fixed plate is placed on the upper surface of the connecting turntable. Through the cooperation of the positioning insert, docking turntable, sealing plate, adjusting bolt, connecting turntable, first spring, lifting frame, positioning slider, limiting slide rod, docking insert, lifting collar, second spring, limiting baffle, lifting rod, and docking insert, the fixed plate can be squeezed and fixed. Then, the motor is started, and through the cooperation of the drive shaft, fixed plate, and the above-mentioned parts, the raw materials can be stirred. Then, the raw materials for concrete mixing are poured into the inside of the mixing drum. At the same time, the screening and washing mechanism suppresses the dust phenomenon of raw materials and screens larger stones in the raw materials, thereby effectively reducing the wear of the mixing blades. When the mixing blades need to be replaced, the above operation can be reversed, which can further improve the mixing efficiency of concrete raw materials. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of the present invention; Figure 2 This is a schematic cross-sectional view of the stirring cylinder structure of the present invention; Figure 3 This is a schematic diagram of the connection structure between the screening and washing mechanism and the docking turntable of the present invention; Figure 4 This is a schematic diagram of the cross-sectional structure of the docking turntable of the present invention; Figure 5 This is a schematic diagram of the cross-sectional structure of the fixed cylinder of the present invention; Figure 6 For the present invention Figure 3 A magnified schematic diagram of the structure at point A in the diagram; Figure 7 For the present invention Figure 5 A magnified schematic diagram of the structure at point B in the diagram.

[0018] In the diagram: 1. Mixing drum; 2. Docking mechanism; 201. Positioning insert; 202. Docking turntable; 203. Sealing plate; 204. Adjusting bolt; 205. Connecting turntable; 206. First spring; 207. Lifting frame; 208. Positioning slider; 209. Limiting slide rod; 2010. Docking block; 2011. Lifting collar; 2012. Second spring; 2013. Limiting baffle; 2014. Lifting rod; 2015. Docking insert; 3. Screening and washing. Mechanism; 301, First water supply pipe; 302, Spray head; 303, Second water supply pipe; 304, Third water supply pipe; 305, Support ring; 306, First sieve plate; 307, Fixing bolt; 308, Moving push plate; 309, Second sieve plate; 3010, Limiting slide groove; 3011, Third sieve plate; 3012, Fourth sieve plate; 3013, Moving slider; 4, Motor; 5, Fixed cylinder; 6, Drive shaft; 7, Stirring blade; 8, Stirring rod; 9, Fixed plate. Detailed Implementation

[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0020] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this invention, it should be noted that unless otherwise explicitly specified and limited, the terms "installed," "connected," "linked," and "set up" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. The following describes embodiments of the invention based on its overall structure.

[0021] Please see Figures 1 to 7In this embodiment of the invention, the ultra-high performance concrete mixing equipment includes a mixing drum 1. A motor 4 is installed at the bottom of the mixing drum 1. The output end of the motor 4 is fixedly connected to a transmission shaft 6 located inside the mixing drum 1. A fixed cylinder 5, which is fixedly connected to the mixing drum 1, is sleeved on the outer wall of the transmission shaft 6. A fixed plate 9 is provided above the fixed cylinder 5. Multiple mixing rods 8 are formed equidistantly around the outer wall of the fixed plate 9. Multiple mixing blades 7 are fixedly connected to the outer wall of the mixing rods 8. A docking mechanism 2 is provided on the fixed cylinder 5. The docking mechanism 2 is used for efficient assembly and disassembly of the fixed plate 9.

[0022] The docking mechanism 2 includes: a positioning component and a fixing component; the positioning component is set on the fixing cylinder 5 for squeezing and positioning the fixing plate 9; the fixing component is set on the upper surface of the fixing plate 9 for connecting and fixing the positioning component to the fixing plate 9; the top of the mixing cylinder 1 is provided with a screening and washing mechanism 3, which is used to wash and screen the mud and sand or to impact and disperse the fibers.

[0023] The positioning assembly includes: a connecting turntable 205 fixedly connected to the top of the drive shaft 6 and located on the upper surface of the fixed cylinder 5; the connecting turntable 205 is in contact with the lower surface of the fixed cylinder 9; a lifting collar 2011 is provided on the lower surface of the connecting turntable 205 and is slidably connected to the fixed cylinder 5; multiple limiting slide rods 209 are fixedly connected circumferentially at equal intervals to the bottom end of the lifting collar 2011; a first spring 206 is sleeved on the outer wall of each of the multiple limiting slide rods 209; the two ends of the first spring 206 are in contact with the outer wall of the lifting collar 2011 and the inner wall of the fixed cylinder 5, respectively; multiple docking inserts 2015 are formed circumferentially at the top of the connecting turntable 205 and extend to the outside of the top of the fixed cylinder 9; and a through docking insert 2015 is provided at the top of each of the multiple docking inserts 2015. 015. A lifting rod 2014 is connected to the inside of the lifting collar 2011 via the connecting turntable 205. The outer wall of the lifting rod 2014 is integrally formed with a limiting baffle 2013 that slides up and down with the docking cylinder 2015 and the connecting turntable 205. A second spring 2012 is sleeved on the outer wall of the lifting rod 2014. The two ends of the second spring 2012 are in contact with the outer wall of the limiting baffle 2013 and the inner wall of the connecting turntable 205, respectively. A docking turntable 202 is provided on the upper surface of the fixed plate 9 and sleeved on the outer wall of the lifting rod 2014 and the docking cylinder 2015. A positioning cylinder 201 is integrally formed at the bottom end of the docking turntable 202, penetrating the fixed plate 9 to the inner wall of the connecting turntable 205. Two positioning sliders 208 are symmetrically formed on the outer wall of the positioning cylinder 201.

[0024] The fixing components include: a sealing rotating plate 203 rotatably connected to the top of the docking turntable 202 via a rotating shaft; an anti-slip pad is fixedly connected to the bottom end of the sealing rotating plate 203; an adjusting bolt 204 threadedly connected to the docking turntable 202 is provided on the lower surface of the sealing rotating plate 203; a lifting frame 207 slidably connected to the docking turntable 202 is provided on the lower surface of the adjusting bolt 204; the lifting frame 207 contacts the outer wall of the lifting rod 2014; a docking plug 2010 penetrating into the positioning plug 201 is fixedly connected to the top end of the drive shaft 6; the top outer walls of the docking plug 2010 and the docking plug 2015 are both frustum-shaped; and an arc-shaped groove for the docking plug 2015 to slide is provided on the docking turntable 202.

[0025] In this embodiment: When installing the fixed plate 9, the fixed plate 9 is placed on the upper surface of the connecting turntable 205, and multiple docking sleeves 2015 are sleeved on it. Simultaneously, it is ensured that the lifting groove on the fixed plate 9 and the lifting groove on the connecting turntable 205 are at the same horizontal line. Then, the docking turntable 202 is pushed to sleeve the positioning sleeve 201 onto the outer wall of the docking block 2010. Then, the docking turntable 202 is pushed to cause the positioning sleeve 201 to descend along the outer wall of the docking block 2010. During this process, the positioning slider 208, driven by the positioning sleeve 201, moves along... The inner wall of the lifting groove on the fixed plate 9 and the connecting turntable 205 enters the interior of the connecting turntable 205. At the same time, the docking turntable 202 sleeves the outer walls of multiple docking cylinders 2015. When the outer wall of the lifting rod 2014 contacts the inner wall of the docking turntable 202, the lifting rod 2014 slides along the inner wall of the docking cylinder 2015, the connecting turntable 205, and the lifting collar 2011 under the pressure of the docking turntable 202. At the same time, the limiting baffle 2013 compresses the second spring 2012 along the inner wall of the docking cylinder 2015 under the drive of the lifting rod 2014.

[0026] When the lower surface of the docking turntable 202 contacts the upper surface of the fixed plate 9, the docking turntable 202 is manually driven to rotate along the outer wall of the docking insert 2015. At this time, the positioning slider 208 slides along the inner wall of the connecting turntable 205 under the drive of the docking turntable 202 through the positioning insert 201. When the docking turntable 202 cannot rotate due to the obstruction of the docking insert 2015, the second spring 2012 pushes the limit baffle 2013 through rebound to make the lifting rod 2014 slide back to its original position. At the same time, the lifting frame 207 contacts the lower surface of the adjusting bolt 204 along the inner wall of the lifting frame 207 under the push of the lifting rod 2014. At this time, the docking turntable 202 can be prevented from rotating or rising and falling by the engagement of the lifting rod 2014 and the positioning slider 208, thereby realizing the squeezing and fixing of the fixed plate 9. Then, the screening and washing mechanism 3 can realize the screening of concrete raw materials and the impact dispersion of fiber materials.

[0027] Then, the motor 4 is started to drive the transmission shaft 6 to rotate along the inner wall of the fixed cylinder 5. At the same time, the connecting turntable 205 and the docking block 2010 rotate synchronously under the drive of the transmission shaft 6. At this time, the fixed plate 9 drives the lifting rod 2014 to move the stirring blade 7 through the stirring rod 8 under the drive of the transmission shaft 6, so as to stir the raw materials.

[0028] Then, the raw materials for concrete mixing are poured into the inside of the mixing drum 1. During this process, the water pump is started to send clean water from the water tank through the screening and washing mechanism 3, which can effectively suppress the dust phenomenon of raw materials and screen larger materials. Adjusting the water pump pressure can appropriately increase the water pressure when feeding fiber materials that are prone to clumping, so as to impact and disperse the clumped materials, thereby effectively reducing the wear of the mixing blades 7 while achieving uniform feeding.

[0029] When the mixing blade 7 needs to be replaced, the above operation is reversed. At this time, the sealing plate 203 is rotated around the rotating shaft. Then, the adjusting bolt 204 is lowered by rotating the tool to press the lifting frame 207. At this time, the lifting frame 207 presses the lifting rod 2014 along the inner wall of the docking turntable 202 until the lifting frame 207 contacts the upper surface of the docking insert 2015. Then, the above operation is reversed by rotating the docking turntable 202. The fixed plate 9 can be easily disassembled, and the mixing blade 7, mixing rod 8, and fixed plate 9 can be easily replaced, which is beneficial to improving the mixing efficiency of concrete raw materials.

[0030] In a preferred embodiment of the present invention, the screening and washing mechanism 3 includes: A support ring 305 is fixedly connected to the top of the mixing drum 1. Multiple spray heads 302 are circumferentially mounted on the top of the support ring 305. A third water supply pipe 304, extending through to the outside of the bottom of the support ring 305, is fixedly connected to the bottom of each spray head 302. A second water supply pipe 303, integrally formed with the third water supply pipe 304, is located below the support ring 305. A first water supply pipe 301 is integrally formed on the outer wall of the second water supply pipe 303. The outer wall of the docking turntable 202 is provided with… A second sieve plate 309 is fixedly connected to the inner wall of the support ring 305. A third sieve plate 3011 is provided on the upper surface of the second sieve plate 309, which contacts the outer wall of the docking turntable 202. A fourth sieve plate 3012 is provided on the upper surface of the third sieve plate 3011, which also contacts the outer wall of the docking turntable 202. A first sieve plate 306 is provided on the upper surface of the fourth sieve plate 3012, which also contacts the outer wall of the docking turntable 202. The first sieve plate 306, the second sieve plate 309, and the third sieve plate 3011 are connected together. The top of both the sieve plate 3011 and the fourth sieve plate 3012 has a sieve opening extending to the outside of the bottom. The bottom of the first sieve plate 306 is integrally formed with a movable push plate 308 that contacts the upper surface of the second sieve plate 309. The top of the support ring 305 is provided with a fixing bolt 307 that passes through the support ring 305, the first sieve plate 306, the movable push plate 308, and the second sieve plate 309 for threaded connection. The first water supply pipe 301, the spray head 302, the second water supply pipe 303, and the third... The inner cavities of the water supply pipes 304 are all interconnected. A water pump is fixedly connected to the end of the first water supply pipe 301 away from the second water supply pipe 303. The water pump is fixedly connected to the water tank through a pipe. The top of the second screen plate 309, the third screen plate 3011, and the fourth screen plate 3012 are all provided with limiting grooves 3010. The bottom of the first screen plate 306, the fourth screen plate 3012, and the third screen plate 3011 are all integrally formed with movable sliders 3013 that are slidably connected to the limiting grooves 3010.

[0031] In this embodiment: by pulling the first screen plate 306 to slide along the outer wall of the docking turntable 202 and the inner wall of the support ring 305, the movable push plate 308 moves under the drive of the first screen plate 306 and separates from the outer walls of the third screen plate 3011 and the fourth screen plate 3012. At the same time, the movable slider 3013 on the first screen plate 306 slides along the inner wall of the upper limit groove 3010 of the fourth screen plate 3012 under the drive of the first screen plate 306. When the movable slider 3013 contacts the end of the inner wall of the upper limit groove 3010, the fourth screen plate 3012 slides along the outer wall of the docking turntable 202 under the drive of the first screen plate 306 via the movable slider 3013. At the same time, the movable slider 3013 on the fourth screen plate 3012 slides along the inner wall of the upper limit groove 3010 on the third screen plate 3011 under the drive of the fourth screen plate 3012. When the inner wall of the movable slider 3013 contacts the end of the upper limit groove 3010, the fourth screen plate 3012 slides along the outer wall of the docking turntable 202 via the movable slider 3013. When the ends of the inner walls of the 10 screens come into contact, the third screen plate 3011 slides along the outer wall of the docking turntable 202 under the drive of the fourth screen plate 3012 via the movable slider 3013. At the same time, the movable slider 3013 on the third screen plate 3011 slides along the inner wall of the upper limit groove 3010 of the second screen plate 309 under the drive of the third screen plate 3011. When the movable slider 3013 comes into contact with the inner wall of the end of the limit groove 3010, the movable push plate 308 comes into contact with the upper surface of the second screen plate 309. During the movement of the first screen plate 306, the fourth screen plate 3012, and the third screen plate 3011, they slide along the outer wall of the fixed sliding ring inside the support ring 305 via the sliding sleeve groove. Then, by rotating the fixing bolt 307 through the tool, the support ring 305, the first screen plate 306, the movable push plate 308 and the second screen plate 309 are threadedly connected, which can realize the screening of concrete raw materials and the impact dispersion of agglomerated fiber materials.

[0032] When the raw materials for concrete mixing are poured into the mixing drum 1, the water pump is started to deliver clean water from the water tank to the spray head 302 through the first water supply pipe 301, the second water supply pipe 303, and the third water supply pipe 304. Then, the clean water is sprayed onto the opening of the support ring 305 through the spray head 302, which can effectively suppress the dust phenomenon of raw materials. At the same time, the larger materials in the raw materials can be screened through the first screen plate 306, the second screen plate 309, the third screen plate 3011, and the fourth screen plate 3012, thereby effectively reducing the wear of the mixing blades 7.

[0033] In a preferred embodiment of the present invention, the outer walls of the upper and lower ends of the lifting rod 2014 are both hemispherical, and the top end of the lifting collar 2011 is provided with a plurality of positioning slots that match the outer walls of the lifting rod 2014. The outer wall of the vertical section of the lifting collar 2011 is T-shaped.

[0034] In this embodiment: through the cooperation between the hemispherical outer wall and the positioning slot, the lifting rod 2014 can be inserted into the inside of the lifting collar 2011 under the pressure of the docking turntable 202, thereby limiting and fixing the connecting turntable 205 and effectively preventing the connecting turntable 205 from rotating synchronously with the docking turntable 202 during the rotation of the docking turntable 202.

[0035] In a preferred embodiment of the present invention, the outer wall of the positioning slider 208 is hemispherical, and the fixed disk 9 and the connecting turntable 205 are both provided with lifting grooves for the positioning slider 208 to slide up and down. The inner wall of the connecting turntable 205 is provided with a moving groove for the positioning slider 208 to slide.

[0036] In this embodiment: through the mutual cooperation of the hemispherical outer wall with the lifting slide and the moving slide, the positioning slider 208 can be engaged with the inner wall of the connecting turntable 205, and the positioning insert 201 can limit the lifting and lowering of the docking turntable 202.

[0037] In a preferred embodiment of the present invention, the inner wall of the support ring 305 is vertically and equidistantly formed with a plurality of fixed slip rings, and the first sieve plate 306, the third sieve plate 3011, and the fourth sieve plate 3012 are all provided with sliding sleeve grooves that match the outer wall of the fixed slip rings.

[0038] In this embodiment, the first screen plate 306, the third screen plate 3011, and the fourth screen plate 3012, which can be stacked on top of each other by multiple fixed slip rings, are limited and supported. When the first screen plate 306, the third screen plate 3011, and the fourth screen plate 3012 slide along the outer wall of the docking turntable 202, the first screen plate 306, the third screen plate 3011, and the fourth screen plate 3012 can be limited by the cooperation between the fixed slip rings and the sliding sleeve groove.

[0039] The working principle of this invention is as follows: When installing the fixed disk 9, it is placed on the upper surface of the connecting turntable 205, and multiple docking cylinders 2015 are sleeved on it. Simultaneously, it is ensured that the lifting groove on the fixed disk 9 and the lifting groove on the connecting turntable 205 are at the same horizontal line. Then, the docking turntable 202 is pushed to tightly fit against the outer walls of the first screen plate 306, the moving push plate 308, the second screen plate 309, the third screen plate 3011, and the fourth screen plate 3012. The positioning cylinder 201 is sleeved on the outer wall of the docking block 2010. Then, the docking turntable 202 is pushed to cause the positioning cylinder 201 to descend along the outer wall of the docking block 2010. During this process, the positioning slider 208, driven by the positioning insert 201, moves along the inner wall of the lifting groove on the fixed plate 9 and the connecting turntable 205 and enters the interior of the connecting turntable 205. At the same time, the docking turntable 202 engages with the outer walls of multiple docking inserts 2015. When the outer wall of the lifting rod 2014 contacts the inner wall of the docking turntable 202, the lifting rod 2014 slides along the inner wall of the docking insert 2015, the connecting turntable 205, and the lifting collar 2011 under the pressure of the docking turntable 202. At the same time, the limiting baffle 2013, driven by the lifting rod 2014, compresses the second spring 2012 along the inner wall of the docking insert 2015 and contracts.

[0040] When the lower surface of the docking turntable 202 contacts the upper surface of the fixed plate 9, the docking turntable 202 is manually rotated along the outer wall of the docking insert 2015. At this time, the positioning slider 208 slides along the inner wall of the connecting turntable 205 under the drive of the docking turntable 202 through the positioning insert 201. When the docking turntable 202 cannot rotate due to the obstruction of the docking insert 2015, the second spring 2012 pushes the limit baffle 2013 through rebound to make the lifting rod 2014 slide back to its original position. At the same time, the lifting frame 207 is pushed by the lifting rod 2014 and contacts the lower surface of the adjusting bolt 204 along the inner wall of the lifting frame 207. At this time, the engagement of the lifting rod 2014 and the positioning slider 208 can prevent the docking turntable 202 from rotating or rising and falling, thereby achieving the squeezing and fixing of the fixed plate 9.

[0041] Then, the first screen plate 306 is pulled to slide along the outer wall of the docking turntable 202 and the inner wall of the support ring 305. At this time, the movable push plate 308 moves under the drive of the first screen plate 306 and separates from the outer walls of the third screen plate 3011 and the fourth screen plate 3012. At the same time, the movable slider 3013 on the first screen plate 306 slides along the inner wall of the upper limit groove 3010 of the fourth screen plate 3012 under the drive of the first screen plate 306. When the movable slider 3013 contacts the end of the inner wall of the upper limit groove 3010, the fourth screen plate 3012 slides along the outer wall of the docking turntable 202 under the drive of the first screen plate 306 via the movable slider 3013. At the same time, the movable slider 3013 on the fourth screen plate 3012 slides along the inner wall of the upper limit groove 3010 on the third screen plate 3011 under the drive of the fourth screen plate 3012. When the inner wall of the movable slider 3013 contacts the upper limit groove 3010, the fourth screen plate 3012 slides along the outer wall of the docking turntable 202 via the movable slider 3013. When the ends of the inner walls of the groove 3010 come into contact, the third screen plate 3011 slides along the outer wall of the docking turntable 202 under the drive of the fourth screen plate 3012 via the movable slider 3013. At the same time, the movable slider 3013 on the third screen plate 3011 slides along the inner wall of the upper limit slide groove 3010 of the second screen plate 309 under the drive of the third screen plate 3011. When the movable slider 3013 comes into contact with the inner wall of the end of the limit slide groove 3010, the movable push plate 308 comes into contact with the upper surface of the second screen plate 309. During the movement of the first screen plate 306, the fourth screen plate 3012, and the third screen plate 3011, they slide along the outer wall of the fixed sliding ring inside the support ring 305 through the sliding sleeve groove. Then, by rotating the fixing bolt 307 with a tool, the bolts pass through the support ring 305, the first screen plate 306, the movable push plate 308, and the second screen plate 309, thus realizing the sieving of concrete raw materials.

[0042] Then, the motor 4 is started to drive the transmission shaft 6 to rotate along the inner wall of the fixed cylinder 5. At the same time, the connecting turntable 205 and the docking block 2010 rotate synchronously under the drive of the transmission shaft 6. At this time, the fixed plate 9 drives the lifting rod 2014 to move the stirring blade 7 through the stirring rod 8 under the drive of the transmission shaft 6, so as to stir the raw materials.

[0043] Then, the raw materials for concrete mixing are poured into the mixing drum 1. During this process, the water pump is started to deliver clean water from the water tank to the spray head 302 through the first water supply pipe 301, the second water supply pipe 303, and the third water supply pipe 304. Then, the clean water is sprayed onto the opening of the support ring 305 through the spray head 302, which can effectively suppress the phenomenon of raw material dust. At the same time, the first screen plate 306, the second screen plate 309, the third screen plate 3011, and the fourth screen plate 3012 can screen the materials that are larger in volume or prone to clumping, thereby effectively reducing the wear of the mixing blades 7.

[0044] When the mixing blade 7 needs to be replaced, the first screen plate 306, the third screen plate 3011, and the fourth screen plate 3012 can be reset by reversing the above operation. At this time, the sealing rotating plate 203 is rotated around the rotating shaft. Then, the adjusting bolt 204 is lowered by rotating the tool to press the lifting frame 207. At this time, the lifting frame 207 presses the lifting rod 2014 along the inner wall of the docking turntable 202 until the lifting frame 207 contacts the upper surface of the docking insert 2015. Then, the above operation is reversed by rotating the docking turntable 202, which can realize the convenient disassembly of the fixed plate 9 and the convenient replacement of the mixing blade 7, mixing rod 8, and fixed plate 9, which is beneficial to improving the mixing efficiency of concrete raw materials.

[0045] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A high-performance concrete mixing equipment, comprising a mixing drum (1), wherein a motor (4) is installed at the bottom end of the mixing drum (1), and a transmission shaft (6) located inside the mixing drum (1) is fixedly connected to the output end of the motor (4). A fixed cylinder (5) fixedly connected to the mixing drum (1) is sleeved on the outer wall of the transmission shaft (6). A fixed plate (9) is provided above the fixed cylinder (5). A plurality of mixing rods (8) are equidistantly formed on the outer wall of the fixed plate (9). A plurality of mixing blades (7) are fixedly connected to the outer wall of the mixing rods (8). The equipment is characterized in that... The fixed cylinder (5) is provided with a docking mechanism (2), which is used to efficiently disassemble and assemble the fixed plate (9); The docking mechanism (2) includes: a positioning component and a fixing component; The positioning component set on the fixed cylinder (5) is used to press and position the fixed plate (9); The fixing component is set on the upper surface of the fixed plate (9) for fixing the positioning component to the fixed plate (9); The top of the mixing drum (1) is provided with a sieving mechanism (3), which is used to wash and sieve the mud and sand or to impact and disperse the fibers. The positioning assembly includes: a connecting turntable (205) fixedly connected to the top of the transmission shaft (6) and located on the upper surface of the fixed cylinder (5), the connecting turntable (205) being in contact with the lower surface of the fixed cylinder (9), the lower surface of the connecting turntable (205) being provided with a lifting collar (2011) that slides vertically and vertically with the fixed cylinder (5), the bottom end of the lifting collar (2011) being circumferentially fixedly connected with multiple limiting slide rods (209), the outer walls of the multiple limiting slide rods (209) being sleeved with a first spring (206), the two ends of the first spring (206) being in contact with the outer wall of the lifting collar (2011) and the inner wall of the fixed cylinder (5) respectively, the top end of the connecting turntable (205) being circumferentially formed with multiple docking inserts (2015) extending to the outside of the top end of the fixed cylinder (9), the top end of the multiple docking inserts (2015) being provided with a through docking insert (2015) (2015). 15) A lifting rod (2014) connecting the turntable (205) to the inside of the lifting collar (2011). The outer wall of the lifting rod (2014) is integrally formed with a limiting baffle (2013) that slides up and down with the docking tube (2015) and the connecting turntable (205). The outer wall of the lifting rod (2014) is sleeved with a second spring (2012). The two ends of the second spring (2012) are in contact with the outer wall of the limiting baffle (2013) and the inner wall of the connecting turntable (205), respectively. The upper surface of the fixed plate (9) is provided with a docking turntable (202) sleeved on the outer wall of the lifting rod (2014) and the docking tube (2015). The bottom end of the docking turntable (202) is integrally formed with a positioning tube (201) that penetrates the fixed plate (9) to the inner wall of the connecting turntable (205). The outer wall of the positioning tube (201) is symmetrically formed with two positioning sliders (208). The fixing assembly includes: a sealing rotating plate (203) rotatably connected to the top of the docking turntable (202) via a rotating shaft; an anti-slip rubber pad is fixedly connected to the bottom end of the sealing rotating plate (203); an adjusting bolt (204) threadedly connected to the docking turntable (202) is provided on the lower surface of the sealing rotating plate (203); a lifting frame (207) slidably connected to the docking turntable (202) is provided on the lower surface of the adjusting bolt (204); and the lifting frame (207) contacts the outer wall of the lifting rod (2014).

2. The ultra-high performance concrete mixing equipment according to claim 1, characterized in that, The sieving mechanism (3) includes: a support ring (305) fixedly connected to the top of the mixing drum (1), a plurality of spray heads (302) circumferentially installed on the top of the support ring (305), a third water supply pipe (304) fixedly connected to the bottom of each of the plurality of spray heads (302) extending to the outside of the bottom of the support ring (305), a second water supply pipe (303) integrally formed with the third water supply pipe (304) below the support ring (305), a first water supply pipe (301) integrally formed on the outer wall of the second water supply pipe (303), a second screen plate (309) fixedly connected to the inner wall of the docking turntable (202) on the outer wall, and a third screen plate (301) in contact with the outer wall of the docking turntable (202) on the upper surface of the second screen plate (309). 1) The upper surface of the third screen plate (3011) is provided with a fourth screen plate (3012) that contacts the outer wall of the docking turntable (202). The upper surface of the fourth screen plate (3012) is provided with a first screen plate (306) that contacts the outer wall of the docking turntable (202). The top ends of the first screen plate (306), the second screen plate (309), the third screen plate (3011), and the fourth screen plate (3012) are all provided with screen openings that extend to the outside of the bottom end. The bottom end of the first screen plate (306) is integrally formed with a movable push plate (308) that contacts the upper surface of the second screen plate (309). The top end of the support ring (305) is provided with a fixing bolt (307) that threadedly connects the support ring (305), the first screen plate (306), the movable push plate (308), and the second screen plate (309).

3. The ultra-high performance concrete mixing equipment according to claim 1, characterized in that, The top end of the drive shaft (6) is fixedly connected to a docking block (2010) that penetrates into the positioning cylinder (201). The top outer walls of the docking block (2010) and the docking cylinder (2015) are both frustum-shaped. The docking turntable (202) has an arc-shaped groove for the docking cylinder (2015) to slide.

4. The ultra-high performance concrete mixing equipment according to claim 1, characterized in that, The outer walls of the upper and lower ends of the lifting rod (2014) are both hemispherical. The top end of the lifting collar (2011) is provided with multiple positioning slots that match the outer walls of the lifting rod (2014). The outer wall of the vertical section of the lifting collar (2011) is T-shaped.

5. The ultra-high performance concrete mixing equipment according to claim 1, characterized in that, The outer wall of the positioning slider (208) is hemispherical. The fixed plate (9) and the connecting turntable (205) are provided with lifting grooves for the positioning slider (208) to slide up and down. The inner wall of the connecting turntable (205) is provided with a moving groove for the positioning slider (208) to slide.

6. The ultra-high performance concrete mixing equipment according to claim 2, characterized in that, The inner cavities of the first water supply pipe (301), the spray head (302), the second water supply pipe (303), and the third water supply pipe (304) are all interconnected. A water pump is fixedly connected to the end of the first water supply pipe (301) away from the second water supply pipe (303), and the water pump is fixedly connected to the water tank through a pipe.

7. The ultra-high performance concrete mixing equipment according to claim 2, characterized in that, The top of the second sieve plate (309), the third sieve plate (3011), and the fourth sieve plate (3012) are all provided with a limiting groove (3010), and the bottom of the first sieve plate (306), the fourth sieve plate (3012), and the third sieve plate (3011) are all integrally formed with a movable slider (3013) that is slidably connected to the limiting groove (3010).

8. The ultra-high performance concrete mixing equipment according to claim 2, characterized in that, The inner wall of the support ring (305) is vertically and equidistantly formed with multiple fixed sliding rings. The first sieve plate (306), the third sieve plate (3011), and the fourth sieve plate (3012) are all provided with sliding grooves that match the outer wall of the fixed sliding rings.

Citation Information

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