An adjustable wire winding process and apparatus
Patent Information
- Application Number
- CN202311565010.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-22
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2043-11-22
AI Technical Summary
[0003]但现有的金属丝线缠绕多是人工手动缠绕,金属丝线的缠绕效率比较慢,且无法做到均匀的缠绕,金属丝线之间容易产生缝隙,影响黄金首饰的美观效果,为此,我们提出一种可调节金属丝线缠绕工艺及设备用于解决上述问题
[0020] 1. By setting up a winding mechanism, the tension of the metal wire can be effectively compensated, and the metal wire is wound around the metal rod as the axis. With the help of the drive mechanism, the metal rod of the compensated positioning is automatically, stably and slowly stretched, and the metal wire is automatically and evenly wrapped and twisted on the outer wall of the metal rod. The texture is formed between the metal wires, which enhances the beauty of the gold jewelry.
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Figure CN117415251B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of metal wire winding technology, specifically to an adjustable metal wire winding process and equipment. Background Technology
[0002] The craftsmanship of gold jewelry typically includes handcrafting, hydraulic pressing, casting, machine weaving, casting, inlaid patterns, filigree, and porcelain firing. To enhance the aesthetic appeal of gold jewelry, metal wires are usually wrapped around the outside of the metal rod to create textures between the wires, thereby improving the overall appearance of the gold jewelry.
[0003] However, existing metal wire winding methods are mostly manual, which is slow and cannot achieve uniform winding. Gaps can easily form between the metal wires, affecting the aesthetics of gold jewelry. To address these issues, we propose an adjustable metal wire winding process and equipment. Summary of the Invention
[0004] The purpose of this invention is to provide an adjustable metal wire winding process and equipment to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an adjustable metal wire winding device, comprising an outer frame, a support frame fixedly installed in the outer frame, a winding mechanism fixedly installed in the middle of the support frame, a cleaning mechanism included in the winding mechanism, a fixed displacement mechanism fixedly installed on both sides of the top of the support frame, a driving mechanism provided on the side of the outer frame away from the winding mechanism, a metal rod provided between the winding mechanism, the cleaning mechanism, the fixed displacement mechanism and the driving mechanism, metal wires uniformly wound on the outer side of the metal rod, the metal wires forming a texture, and an observation window provided in the middle of the outer frame.
[0006] Preferably, the winding mechanism includes a middle cylinder, which is fixedly installed in the middle of the support frame. A rotating frame is rotatably installed on one side of the middle cylinder, and a gear ring is fixedly installed on one side of the rotating frame. A drive motor is fixedly installed on the top of the middle cylinder, and a drive gear is fixedly installed on the drive end of the drive motor. The drive gear and the gear ring are meshed together. A connecting frame is fixedly installed on the outer side of the rotating frame. A lifting platform is provided at the end of the connecting frame away from the rotating frame. A lifting screw is fixedly installed in the middle of the lifting platform. The top of the lifting screw movably passes through the end of the connecting frame away from the rotating frame. Two positioning nuts are threaded on the top of the lifting screw. The positioning nuts contact the end of the connecting frame away from the rotating frame. A winding assembly is fixedly installed on the side of the lifting platform away from the connecting frame.
[0007] Preferably, the winding assembly includes a mounting base, the bottom end of which is provided with a tensioning member. The tensioning member includes two L-shaped frames symmetrically distributed vertically. A compensating member is fixedly installed between the two L-shaped frames. The compensating member includes a first compensating frame, which is fixedly installed between the two L-shaped frames. A first compensating rod is slidably engaged in the middle of the first compensating frame. A first positioning wheel is provided at the end of the first compensating rod away from the first compensating frame. A first spring is movably sleeved on the outer side of the first compensating rod between the first positioning wheel and the first compensating frame. The ends of the two L-shaped frames are also provided with first positioning wheels. A first positioning element is fixedly installed at the top end of the mounting base. The first positioning element includes... The device includes two symmetrically distributed compensation components. The top of the first positioning component is provided with a second positioning component. The structure of the second positioning component is the same as that of the first positioning component. The first and second positioning components are vertically distributed. The top of the second positioning component is provided with two symmetrically distributed side frames. The top of the side frames is detachably equipped with an installation roller. The top of the first compensation frame in the first positioning component is fixedly equipped with a first frame. The top of the first compensation frame in the second positioning component is fixedly equipped with a second frame. The first and second frames are fixedly installed on the side frames. The mounting base, the L-shaped frame, and the side frames are all fixedly equipped with mounting frames. The mounting frames are fixedly installed on the side of the lifting platform away from the connecting frame.
[0008] Preferably, a second compensation frame is fixedly installed at the bottom end of the L-shaped frame at the bottom position, a second compensation rod is slidably engaged in the middle of the second compensation frame, a rotating cylinder is fixedly installed at the bottom end of the second compensation rod, a second positioning wheel is fixedly installed at the bottom end of the rotating cylinder by bolts, and a second spring is movably sleeved on the outside of the second compensation rod between the rotating cylinder and the second compensation frame.
[0009] Preferably, the driving mechanism includes two third compensation frames symmetrically distributed vertically. Each third compensation frame has a wheel frame on its opposite side, and a drive wheel is located within each wheel frame. A drive shaft is fixedly mounted in the middle of each drive wheel, and the drive shaft is rotatably mounted on the corresponding wheel frame. A third compensation rod is fixedly mounted on the opposite side of each wheel frame, and the third compensation rod is slidably engaged within the third compensation frame. A third spring is movably sleeved on the outer side of the third compensation rod between the wheel frame and the third compensation frame. A first worm gear is fixedly sleeved at the end of each drive shaft. A first motor is fixedly mounted on the side end of each wheel frame, and a first worm is fixedly mounted on the drive end of the first motor. The first worm and the first worm gear are meshed together. An auxiliary frame is fixedly mounted at the top of the third compensation frame at the top position. The auxiliary frame and the third compensation frame at the bottom position are fixedly mounted on the side of the equipment frame away from the winding mechanism.
[0010] Preferably, the cleaning mechanism includes a cleaning outer cylinder, which is fixedly snapped into the middle cylinder. A fixing ring is fixedly installed on one side of the cleaning outer cylinder by screws, and a cleaning ring is fixedly installed in the middle of the fixing ring. The cleaning ring is movably snapped into the middle of the cleaning outer cylinder. An annular groove is formed on the inner side of the cleaning outer cylinder. A connecting pipe is integrally formed at the bottom of the cleaning outer cylinder. The bottom of the connecting pipe extends out of the outer side of the middle cylinder. An L-shaped bend is provided at the bottom end of the connecting pipe. A pump is provided on the side of the L-shaped bend away from the connecting pipe. The suction end of the pump is fixedly installed with the L-shaped bend. The pump is fixedly installed on a support frame. A filter is provided between the connecting pipe and the L-shaped bend.
[0011] Preferably, the filter element includes an outer filter cylinder, one side of which is integrally formed with a first tube. The opposite ends of the first tube are fixedly installed with a connecting tube and an L-shaped bend, respectively. A cap is fixedly fastened to the top of the outer filter cylinder away from the first tube by screws. A rotating inner frame is rotatably provided in the outer filter cylinder. Filter cores are movably fastened to both sides of the rotating inner frame. The positions of the filter cores are vertically corresponding to the positions of the first tube and the cap, respectively. A rotating shaft is fixedly installed in the middle of the rotating inner frame. The rotating shaft is rotatably installed in the middle of the outer filter cylinder. The bottom of the rotating shaft extends out of the bottom of the outer filter cylinder. A second worm gear is fixedly installed at the bottom of the rotating shaft. A second worm is meshed with the side end of the second worm gear. A second motor is fixedly installed at the bottom of the outer filter cylinder. The drive end of the second motor and the end of the second worm are fixedly installed.
[0012] Preferably, the positioning mechanism includes an outer ring frame, which is fixedly mounted on a support frame. Multiple positioning slide rods arranged in a circular array are slidably engaged on the inner side of the outer ring frame. Third positioning wheels are fixedly mounted on the opposite ends of the multiple positioning slide rods. The opposite ends of the multiple positioning slide rods extend into the outer ring frame. A drive ring frame that rotatably engages with the positioning slide rods is mounted within the outer ring frame. A planar threaded protrusion is integrally formed on the side of the drive ring frame near the positioning slide rod. A planar threaded groove that mates with the planar threaded protrusion is opened on the side of the positioning slide rod near the drive ring frame. The planar threaded protrusion is movably engaged in the planar threaded groove.
[0013] Preferably, a third worm gear is fixedly installed on the side of the drive ring frame away from the positioning slide bar, and a third worm is meshed with the top of the third worm gear, and the third worm is rotatably installed on the outer ring frame of the mechanism.
[0014] An adjustable metal wire winding process includes the following steps:
[0015] Step 1: Place the metal rod between multiple third positioning wheels on both sides, manually rotate the third worm gear to drive the third worm wheel and drive the ring frame to rotate, and engage with the planar threaded convex in the planar threaded groove. Simultaneously drive multiple third positioning wheels to move towards each other until the third positioning wheels contact the outer wall of the metal rod, performing wheel-type positioning of the metal rod. The metal rod passes through the cleaning ring, and the end of the metal rod is positioned between two drive wheels. With the reaction force of the third spring, the metal rod is compensated for after being squeezed and wrapped with metal wire, and the metal rod is positioned in a compensatory manner.
[0016] Step 2: Install the tubular metal wire on the rotatable mounting roller, and place the end of the tubular metal wire sequentially on the two first positioning wheels in the second positioning component for compensating and tightening, then pass it around the outside of the first positioning wheel at the top L-shaped frame end, the inside of the first positioning wheel in the compensating component, and the outside of the first positioning wheel at the bottom L-shaped frame end. The first spring in the compensating component contracts and tightens the first positioning wheel, thereby compensating and tightening the metal wire to prevent loosening during subsequent metal wire winding, and place it at the bottom of the second positioning wheel. Before winding, adjust the height of the winding assembly so that the metal wire at the bottom of the second positioning wheel contacts the outer wall of the metal rod, and adjust the rotation angle of the second positioning wheel by rotating it so that the second positioning wheel is tilted.
[0017] Step 3: Control the start of the drive motor to drive the drive gear to drive the gear ring and rotating frame to rotate on the outside of the middle cylinder, driving the winding assembly to wind around the metal rod as the axis, so that the metal wire winds around the metal rod as the axis. At the same time, control the start of the two first motors to drive the first worm gear to drive the two first worm wheels to rotate synchronously in opposite directions, thereby driving the two drive shafts and drive wheels to rotate synchronously in opposite directions, automatically and stably stretching the compensated positioning metal rod, and cooperating with each other to automatically wind the metal wire evenly and automatically around the outer wall of the metal rod. In this process, the reaction force of the third spring compensates for the compression of the metal rod after winding the metal wire, and performs compensated positioning of the metal rod.
[0018] When the metal rod is automatically and slowly stretched, the cleaning ring cleans the outer wall of the metal rod simultaneously. At the same time, the pump is turned on. The waste debris cleaned from the outer wall of the metal rod is sucked out through the ring groove, connecting pipe, filter element and L-shaped bend, and the waste debris is filtered in the filter element.
[0019] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0020] 1. By setting up a winding mechanism, the tension of the metal wire can be effectively compensated, and the metal wire is wound around the metal rod as the axis. With the help of the drive mechanism, the metal rod of the compensated positioning is automatically, stably and slowly stretched, and the metal wire is automatically and evenly wrapped and twisted on the outer wall of the metal rod. The texture is formed between the metal wires, which enhances the beauty of the gold jewelry.
[0021] 2. By setting up a cleaning mechanism, when the metal rod is automatically and slowly stretched in a stable manner, the cleaning ring cleans the outer wall of the metal rod synchronously. At the same time, the pump is turned on and the waste debris cleaned from the outer wall of the metal rod is sucked out through the ring groove, connecting pipe, filter element and L-shaped bend, and the waste debris is filtered in the filter element.
[0022] 3. By setting up a fixed-position mechanism, the metal rod can be positioned in a wheel-like manner, which facilitates the stable translation of the metal rod. Attached Figure Description
[0023] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0024] Figure 1 This is a schematic diagram of the structure of the present invention.
[0025] Figure 2 This is a schematic diagram of the structural connections after the invention has been disassembled.
[0026] Figure 3 This is a schematic diagram showing the structural connection of the support frame and the winding mechanism in this invention.
[0027] Figure 4 This is a schematic diagram of the winding assembly in this invention.
[0028] Figure 5 This is a schematic diagram of the compensation component in this invention.
[0029] Figure 6 This is a schematic diagram of the drive mechanism in this invention.
[0030] Figure 7 This is a schematic diagram showing the structural connection between the middle cylinder and the cleaning mechanism in this invention.
[0031] Figure 8 This is a schematic diagram of the filter element in this invention.
[0032] Figure 9 This is another structural schematic diagram of the filter element in this invention.
[0033] Figure 10 This is a schematic diagram of the fixed-distance mechanism in this invention.
[0034] Figure 11 This is another structural schematic diagram of the fixed-distance mechanism in this invention.
[0035] In the diagram: 1. Equipment frame; 2. Support frame; 3. Winding mechanism; 4. Cleaning mechanism; 5. Positioning mechanism; 6. Drive mechanism; 7. Metal rod; 71. Metal wire; 8. Observation window; 31. Middle cylinder; 32. Rotating frame; 33. Connecting frame; 34. Lifting platform; 35. Lifting screw; 351. Positioning nut; 36. Winding assembly; 37. Gear ring; 371. Drive motor; 372. Drive gear; 361. Installation. 362. Base; L-shaped frame; 363. Compensating component; 364. First positioning component; 3641. First frame; 365. Second positioning component; 3651. Second frame; 366. Side frame; 3661. Mounting roller; 3611. Mounting frame; 367. Second compensating frame; 368. Rotating cylinder; 3681. Second spring; 3683. Second compensating rod; 369. Second positioning wheel; 3631. First compensating frame; 3632. First compensating rod; 3633, First positioning wheel; 3634, First spring; 61, Third compensating frame; 62, Wheel frame; 63, Drive wheel; 64, Drive shaft; 65, Third compensating rod; 66, Third spring; 67, First worm gear; 671, First motor; 672, First worm; 68, Auxiliary frame; 41, Cleaning outer cylinder; 401, Ring groove; 42, Fixing ring; 421, Cleaning ring; 43, Connecting pipe; 44 45. L-shaped bend; 46. Filter element; 47. Pump; 48. Filter outer cylinder; 49. First pipe; 40. Cover; 41. Rotating inner frame; 42. Second motor; 43. Filter inner core; 44. Rotating shaft; 455. Second worm gear; 46. Second worm; 57. Mechanism outer ring frame; 58. Positioning slide rod; 59. Third positioning wheel; 50. Drive ring frame; 51. Third worm gear; 52. Third worm. Detailed Implementation
[0036] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0037] Example: Figure 1-11As shown, the present invention provides an adjustable metal wire winding device, including an outer frame 1, a support frame 2 fixedly installed in the outer frame 1, a winding mechanism 3 fixedly installed in the middle of the support frame 2, a cleaning mechanism 4 provided in the winding mechanism 3, a fixed displacement mechanism 5 fixedly installed on both sides of the top of the support frame 2, a driving mechanism 6 provided on the side of the outer frame 1 away from the winding mechanism 3, a metal rod 7 provided between the winding mechanism 3, the cleaning mechanism 4, the fixed displacement mechanism 5 and the driving mechanism 6, metal wires 71 uniformly wound on the outer side of the metal rod 7, forming a texture between the metal wires 71, and an observation window 8 provided in the middle of the outer frame 1.
[0038] The winding mechanism 3 includes a middle cylinder 31, which is fixedly installed in the middle of the support frame 2. A rotating frame 32 is rotatably mounted on one side of the middle cylinder 31, and a gear ring 37 is fixedly mounted on one side of the rotating frame 32. A drive motor 371 is fixedly mounted on the top of the middle cylinder 31, and a drive gear 372 is fixedly mounted on the drive end of the drive motor 371. The drive gear 372 and the gear ring 37 are meshed and connected. Controlling the start of the drive motor 371 drives the drive gear 372 to drive the gear ring 37 and the rotating frame 32 to rotate on the outside of the middle cylinder 31. A connecting frame 33 is fixedly mounted on the outside of the rotating frame 32, and the connecting frame 33 is away from the rotating frame. A lifting platform 34 is provided at one end of the rotating frame 32. A lifting screw 35 is fixedly installed in the middle of the lifting platform 34. The top of the lifting screw 35 movably passes through the end of the connecting frame 33 away from the rotating frame 32. Two positioning nuts 351 are threaded on the top of the lifting screw 35. The positioning nuts 351 contact the end of the connecting frame 33 away from the rotating frame 32. A winding assembly 36 is fixedly installed on the side of the lifting platform 34 away from the connecting frame 33. The height of the lifting screw 35, the lifting platform 34 and the winding assembly 36 can be adjusted by tightening the positioning nuts 351, and then fixed with the two positioning nuts 351.
[0039] The winding assembly 36 includes a mounting base 361. A tensioning member is provided at the bottom of the mounting base 361. The tensioning member includes two L-shaped frames 362 symmetrically distributed vertically. A compensation member 363 is fixedly installed between the two L-shaped frames 362. The compensation member 363 includes a first compensation frame 3631, which is fixedly installed between the two L-shaped frames 362. A first compensation rod 3632 is slidably engaged in the middle of the first compensation frame 3631. A first positioning point is provided at the end of the first compensation rod 3632 away from the first compensation frame 3631. A first spring 3634 is movably sleeved on the outer side of the first compensating rod 3632 between the first positioning wheel 3633 and the first compensating frame 3631. The two ends of the first spring 3634 are respectively fixed between the first positioning wheel 3633 and the first compensating frame 3631. The first positioning wheel 3633 can extend and retract, stretching the first spring 3634. The first spring 3634 retracts, tightening the first positioning wheel 3633. The ends of the two L-shaped frames 362 are also equipped with first positioning wheels 3633. Mounting base 36... A first positioning element 364 is fixedly installed at the top of component 1. The first positioning element 364 includes two symmetrically distributed compensation elements 363. A second positioning element 365 is provided at the top of the first positioning element 364. The structure of the second positioning element 365 is the same as that of the first positioning element 364. The first positioning element 364 and the second positioning element 365 are vertically distributed. Two symmetrically distributed side frames 366 are provided at the top of the second positioning element 365. An installation roller 3661 is detachably installed on the top of the side frame 366 to install the cylindrical metal wire. On the rotatable mounting roller 3661, the top of the first compensation frame 3631 in the first positioning member 364 is fixedly mounted with the first frame 3641, and the top of the first compensation frame 3631 in the second positioning member 365 is fixedly mounted with the second frame 3651. The first frame 3641 and the second frame 3651 are fixedly mounted on the side frame 366. The mounting base 361, the L-shaped frame 362 and the side end of the side frame 366 are all fixedly mounted with mounting frames 3611. The mounting frames 3611 are fixedly mounted on the side of the lifting platform 34 away from the connecting frame 33.
[0040] A second compensation frame 367 is fixedly installed at the bottom end of the L-shaped frame 362 at the bottom position. A second compensation rod 3683 is slidably engaged in the middle of the second compensation frame 367. A rotating cylinder 368 is fixedly installed at the bottom end of the second compensation rod 3683. A second positioning wheel 369 is fixedly installed at the bottom end of the rotating cylinder 368 by bolts. A second spring 3681 is movably sleeved on the outside of the second compensation rod 3683 between the rotating cylinder 368 and the second compensation frame 367. The end wire 71 of the tubular metal wire is sequentially placed in the two first positioning wheels 3633 in the second positioning component 365 for compensation and compression, in the two first positioning wheels 3633 in the first positioning component 364 for compensation and compression, and passes around the outside of the first positioning wheel 3633 at the end of the L-shaped frame 362 at the top position. The first positioning wheel 3633 is located inside the first positioning wheel 3633 at the bottom of the L-shaped frame 362. The first spring 3634 in the compensation component 363 contracts and tightens the first positioning wheel 3633, thereby compensating for and tightening the metal wire 71, preventing the metal wire 71 from loosening during subsequent winding, and is placed at the bottom of the second positioning wheel 369. Before winding, the height position of the winding assembly 36 is adjusted so that the metal wire 71 at the bottom of the second positioning wheel 369 contacts the outer wall of the metal rod 7. The rotation angle of the second positioning wheel 369 is adjusted by rotating the second positioning wheel 369 so that the second positioning wheel 369 is tilted, which facilitates the subsequent tilting and even automatic winding of the bottom metal wire 71 onto the outer wall of the metal rod 7 by the second positioning wheel 369.
[0041] The drive mechanism 6 includes two third compensation frames 61 symmetrically distributed vertically. Each third compensation frame 61 has a wheel frame 62 on its opposite side. Each wheel frame 62 has a drive wheel 63. A drive shaft 64 is fixedly installed in the middle of the drive wheel 63. The drive shaft 64 is rotatably installed on the corresponding wheel frame 62. Each wheel frame 62 has a third compensation rod 65 fixedly installed on its opposite side. The third compensation rod 65 is slidably engaged in the third compensation frame 61. A third spring 66 is movably sleeved on the outside of the third compensation rod 65 between the wheel frame 62 and the third compensation frame 61. After the metal rod 7 is wound with the metal wire 71, it is positioned between the two drive wheels 63 and, with the reaction force of the third spring 66, compensates for the compression of the metal rod 7 after it is wound with the metal wire 71, thus providing compensatory positioning for the metal rod 7.
[0042] The ends of the drive shafts 64 are all fixedly fitted with first worm gears 67. The side end of the wheel frame 62 is fixedly installed with a first motor 671. The drive end of the first motor 671 is fixedly installed with a first worm 672. The first worm 672 and the first worm gear 67 are meshed and connected. The top of the third compensation frame 61 at the top position is fixedly installed with an auxiliary frame 68. The auxiliary frame 68 and the third compensation frame 61 at the bottom position are fixedly installed on the side of the outer frame 1 away from the winding mechanism 3. The two first motors 671 are controlled to drive the first worm 672 to drive the two first worm gears 67 to rotate synchronously in opposite directions, thereby driving the two drive shafts 64 and drive wheels 63 to rotate synchronously in opposite directions. The metal rod 7 of the compensation positioning is automatically and stably stretched slowly. The metal wire 71 is wound around the metal rod 7 as the axis, and the metal wire 71 is automatically wound evenly and tilted around the outer wall of the metal rod 7.
[0043] The cleaning mechanism 4 includes a cleaning outer cylinder 41, which is fixedly engaged in the middle cylinder 31. A fixing ring 42 is fixedly installed on one side of the cleaning outer cylinder 41 by screws. A cleaning ring 421 is fixedly installed in the middle of the fixing ring 42. The cleaning ring 421 is movably engaged in the middle of the cleaning outer cylinder 41. Before the metal rod 7 is wound, it passes through the cleaning ring 421. An annular groove 401 is opened on the inner side of the cleaning outer cylinder 41. A connecting pipe 43 is integrally formed at the bottom of the cleaning outer cylinder 41. The bottom of the connecting pipe 43 extends out of the outer side of the middle cylinder 31. An L-shaped bend is provided at the bottom end of the connecting pipe 43. 44. A pump 46 is provided on the side of the L-shaped bend 44 away from the connecting pipe 43. The suction end of the pump 46 and the L-shaped bend 44 are fixedly installed. The pump 46 is fixedly installed on the support frame 2. A filter element 45 is provided between the connecting pipe 43 and the L-shaped bend 44. When in use, when the metal rod 7 is automatically and slowly stretched, the cleaning ring 421 cleans the outer wall of the metal rod 7 simultaneously. At the same time, the pump 46 is turned on. The waste debris cleaned from the outer wall of the metal rod 7 is sucked out through the ring groove 401, the connecting pipe 43, the filter element 45 and the L-shaped bend 44. The waste debris is filtered in the filter element 45.
[0044] The filter element 45 includes an outer filter cylinder 451. A first tube 452 is integrally formed on one side of the outer filter cylinder 451. The opposite ends of the first tube 452 are fixedly installed with a connecting tube 43 and an L-shaped bend 44, respectively. A cover 453 is fixedly fastened to the top of the outer filter cylinder 451 away from the first tube 452 by screws. A rotating inner frame 454 is rotatably provided in the outer filter cylinder 451. Filter inner cores 456 are movably fastened to both sides of the rotating inner frame 454. The positions of the filter inner cores 456 are vertically corresponding to the positions of the first tube 452 and the cover 453, respectively. Waste enters the outer filter cylinder 451 through the first tube 452, is filtered by the corresponding filter inner core 456, and is discharged through the first tube 452 and the L-shaped bend 44.
[0045] A rotating shaft 457 is fixedly installed in the middle of the rotating inner frame 454. The rotating shaft 457 is rotatably installed in the middle of the filter outer cylinder 451. The bottom of the rotating shaft 457 extends out of the bottom of the filter outer cylinder 451. A second worm gear 458 is fixedly installed at the bottom of the rotating shaft 457. A second worm 459 is meshed with the side end of the second worm gear 458. A second motor 455 is fixedly installed at the bottom of the filter outer cylinder 451. The drive end of the second motor 455 and the end of the second worm 459 are fixedly installed. After filtering for a period of time, the filter inner core 456 needs to be... To replace the filter element 456, simply control the second motor 455 to drive the second worm gear 459 to rotate the second worm wheel 458, the rotating shaft 457, and the rotating inner frame 454. This will align the new filter element 456 with the first tube 452, enabling a quick replacement of the filter element 456. The old filter element 456 will then align with the cover 453, without affecting the continued filtration of waste. Furthermore, the old filter element 456 can be directly removed and replaced with the new filter element 456 by opening the cover 453.
[0046] The positioning mechanism 5 includes an outer ring frame 51, which is fixedly mounted on the support frame 2. Multiple positioning slide rods 52 arranged in a circular array are slidably mounted on the inner side of the outer ring frame 51. Third positioning wheels 53 are fixedly mounted on the opposite ends of the multiple positioning slide rods 52. The opposing ends of the multiple positioning slide rods 52 extend into the outer ring frame 51. A drive ring frame 54, which rotatably engages with the positioning slide rods 52, is rotatably mounted in the outer ring frame 51. A planar threaded protrusion is integrally formed on the side of the drive ring frame 54 near the positioning slide rods 52. A planar threaded groove, which engages with the planar threaded protrusion, is formed on the side of the positioning slide rods 52 near the drive ring frame 54. The movable engagement is in the planar threaded groove; a third worm gear 55 is fixedly installed on the side of the drive ring frame 54 away from the positioning slide rod 52, and a third worm 56 is meshed with the top of the third worm gear 55. The third worm 56 is rotatably installed on the outer ring frame 51 of the mechanism. In use, the metal rod 7 is placed between multiple third positioning wheels 53 on both sides, and the third worm 56 is manually rotated to drive the third worm gear 55 and the drive ring frame 54 to rotate. The movable engagement is in the planar threaded groove, which synchronously drives multiple third positioning wheels 53 to move towards each other until the third positioning wheel 53 contacts the outer wall of the metal rod 7, thereby performing wheel-type positioning of the metal rod 7 and facilitating the stable translation of the metal rod 7.
[0047] An adjustable metal wire winding process includes the following steps:
[0048] Step 1: Place the metal rod 7 between multiple third positioning wheels 53 on both sides, manually rotate the third worm gear 56 to drive the third worm wheel 55 and drive the ring frame 54 to rotate, and engage with the planar threaded protrusion in the planar threaded groove. Simultaneously drive multiple third positioning wheels 53 to move towards each other until the third positioning wheel 53 contacts the outer wall of the metal rod 7, performing wheel-type positioning of the metal rod 7. The metal rod 7 passes through the cleaning ring 421, and the end of the metal rod 7 is positioned between two drive wheels 63. With the reaction force of the third spring 66, the metal rod 7 is compensated for after being squeezed and wrapped with metal wire 71, and the metal rod 7 is positioned in a compensatory manner.
[0049] Step 2: Install the tubular metal wire on the rotatable mounting roller 3661, and place the end wire 71 of the tubular metal wire sequentially on the two first positioning wheels 3633 in the second positioning component 365 for compensation and tightening, on the two first positioning wheels 3633 in the first positioning component 364 for compensation and tightening, around the outside of the first positioning wheel 3633 at the end of the L-shaped frame 362 at the top position, on the inside of the first positioning wheel 3633 in the compensation component 363, and on the outside of the first positioning wheel 3633 at the end of the L-shaped frame 362 at the bottom position. The first spring 3634 in the compensation component 363 contracts and tightens the first positioning wheel 3633, thereby compensating and tightening the metal wire 71 to prevent loosening during subsequent winding of the metal wire 71, and place it at the bottom of the second positioning wheel 369. Before winding, adjust the height position of the winding assembly 36 so that the metal wire 71 at the bottom of the second positioning wheel 369 contacts the outer wall of the metal rod 7, and adjust the rotation angle of the second positioning wheel 369 by rotating the second positioning wheel 369 so that the second positioning wheel 369 is tilted.
[0050] Step 3: Control the start of drive motor 371 to drive drive gear 372 to drive gear ring 37 and rotating frame 32 to rotate on the outside of middle cylinder 31, drive winding assembly 36 to wind around metal rod 7 as axis, so that metal wire 71 is wound around metal rod 7 as axis. At the same time, control the start of two first motors 671 to drive first worm gear 672 to drive two first worm wheels 67 to rotate synchronously in opposite directions, thereby driving two drive shafts 64 and drive wheel 63 to rotate synchronously in opposite directions, automatically and stably stretching the compensated positioning metal rod 7, and cooperating to tilt and evenly wind metal wire 71 automatically around the outer wall of metal rod 7. Among them, the reaction force of third spring 66 compensates for the compression of metal rod 7 after winding metal wire 71, and compensates for positioning of metal rod 7.
[0051] When the metal rod 7 is automatically and slowly stretched, the cleaning ring 421 cleans the outer wall of the metal rod 7 simultaneously, and at the same time controls the pump 46 to start. The waste debris cleaned from the outer wall of the metal rod 7 is sucked out through the ring groove 401, connecting pipe 43, filter element 45 and L-shaped bend 44, and the waste debris is filtered in the filter element 45.
[0052] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An adjustable metal wire winding device, comprising an outer frame (1), characterized in that: A support frame (2) is fixedly installed in the outer frame (1) of the equipment. A winding mechanism (3) is fixedly installed in the middle of the support frame (2). A cleaning mechanism (4) is provided in the winding mechanism (3). A fixed displacement mechanism (5) is fixedly installed on both sides of the top of the support frame (2). A driving mechanism (6) is provided on the side of the outer frame (1) away from the winding mechanism (3). A metal rod (7) is provided between the winding mechanism (3), the cleaning mechanism (4), the fixed displacement mechanism (5) and the driving mechanism (6). A metal wire (71) is evenly wound on the outside of the metal rod (7). A texture is formed between the metal wires (71). An observation window (8) is provided in the middle of the outer frame (1). The winding mechanism (3) includes a middle cylinder (31), which is fixedly installed in the middle of the support frame (2). A rotating frame (32) is rotatably installed on one side of the middle cylinder (31). A gear ring (37) is fixedly installed on one side of the rotating frame (32). A drive motor (371) is fixedly installed on the top of the middle cylinder (31). A drive gear (372) is fixedly installed on the drive end of the drive motor (371). The drive gear (372) and the gear ring (37) are meshed together. A connecting frame (33) is fixedly installed on the outer side of the rotating frame (32). The connecting frame (33) is provided with a lifting platform (34) at one end away from the rotating frame (32). A lifting screw (35) is fixedly installed in the middle of the lifting platform (34). The top of the lifting screw (35) movably passes through the end of the connecting frame (33) away from the rotating frame (32). Two positioning nuts (351) are threaded on the top of the lifting screw (35). The positioning nuts (351) are in contact with the end of the connecting frame (33) away from the rotating frame (32). A winding assembly (36) is fixedly installed on one side of the lifting platform (34) away from the connecting frame (33). The winding assembly (36) includes a mounting base (361), the bottom end of which is provided with a tensioning member. The tensioning member includes two L-shaped frames (362) symmetrically distributed vertically. A compensating member (363) is fixedly installed between the two L-shaped frames (362). The compensating member (363) includes a first compensating frame (3631), which is fixedly installed between the two L-shaped frames (362). A first compensating rod (3632) is slidably engaged in the middle of the first compensating frame (3631). The first compensation rod (3632) is provided with a first positioning wheel (3633) at the end away from the first compensation frame (3631). A first spring (3634) is movably sleeved on the outer side of the first compensation rod (3632) between the first positioning wheel (3633) and the first compensation frame (3631). The ends of the two L-shaped frames (362) are also provided with first positioning wheels (3633). A first positioning element (364) is fixedly installed on the top of the mounting base (361). The first positioning element (364) includes two symmetrically distributed... The compensation component (363) has a second positioning component (365) at the top of the first positioning component (364). The structure of the second positioning component (365) is the same as that of the first positioning component (364). The first positioning component (364) and the second positioning component (365) are vertically distributed. The top of the second positioning component (365) has two symmetrically distributed side frames (366). The top of the side frames (366) is detachably equipped with an installation roller (3661). The first compensation frame (365) in the first positioning component (364) The top of the first frame (3641) is fixedly installed, and the top of the first compensation frame (3631) in the second positioning component (365) is fixedly installed with the second frame (3651). The first frame (3641) and the second frame (3651) are fixedly installed on the side frame (366). The side ends of the mounting base (361), the L-shaped frame (362) and the side frame (366) are all fixedly installed with mounting brackets (3611). The mounting brackets (3611) are fixedly installed on the side of the lifting platform (34) away from the connecting frame (33). A second compensation frame (367) is fixedly installed at the bottom end of the L-shaped frame (362) at the bottom position. A second compensation rod (3683) is slidably mounted in the middle of the second compensation frame (367). A rotating cylinder (368) is fixedly installed at the bottom end of the second compensation rod (3683). A second positioning wheel (369) is fixedly mounted at the bottom end of the rotating cylinder (368) by bolts. A second spring (3681) is movably sleeved on the outside of the second compensation rod (3683) between the rotating cylinder (368) and the second compensation frame (367).
2. The adjustable metal wire winding device according to claim 1, characterized in that: The drive mechanism (6) includes two third compensation frames (61) symmetrically distributed vertically. Each third compensation frame (61) has a wheel frame (62) on its opposite side. Each wheel frame (62) contains a drive wheel (63). A drive shaft (64) is fixedly mounted in the middle of each drive wheel (63). The drive shaft (64) is rotatably mounted on the corresponding wheel frame (62). A third compensation rod (65) is fixedly mounted on the opposite side of each wheel frame (62). The third compensation rod (65) is slidably engaged in the third compensation frame (61). The third compensation rod (65) between the wheel frame (62) and the third compensation frame (61) is... 5) A third spring (66) is movably sleeved on the outside. A first worm gear (67) is fixedly sleeved on the end of the drive shaft (64). A first motor (671) is fixedly installed on the side end of the wheel frame (62). A first worm (672) is fixedly installed on the drive end of the first motor (671). The first worm (672) and the first worm gear (67) are meshed and connected. An auxiliary frame (68) is fixedly installed on the top of the third compensation frame (61) at the top position. The auxiliary frame (68) and the third compensation frame (61) at the bottom position are fixedly installed on the side of the outer frame (1) away from the winding mechanism (3).
3. The adjustable metal wire winding device according to claim 2, characterized in that: The cleaning mechanism (4) includes a cleaning outer cylinder (41), which is fixedly engaged in the middle cylinder (31). A fixing ring (42) is fixedly installed on one side of the cleaning outer cylinder (41) by screws. A cleaning ring (421) is fixedly installed in the middle of the fixing ring (42). The cleaning ring (421) is movably engaged in the middle of the cleaning outer cylinder (41). An annular groove (401) is provided on the inner side of the cleaning outer cylinder (41). The bottom of the cleaning outer cylinder (41) is integrally formed. The device has a connecting pipe (43), the bottom of which extends out of the outer side of the middle cylinder (31). The bottom end of the connecting pipe (43) is provided with an L-shaped bend (44). A pump (46) is provided on the side of the L-shaped bend (44) away from the connecting pipe (43). The suction end of the pump (46) and the L-shaped bend (44) are fixedly installed. The pump (46) is fixedly installed on the support frame (2). A filter element (45) is provided between the connecting pipe (43) and the L-shaped bend (44).
4. The adjustable metal wire winding device according to claim 3, characterized in that: The filter element (45) includes a filter outer cylinder (451). A first tube (452) is integrally formed on one side of the filter outer cylinder (451). The opposite ends of the first tube (452) are fixedly installed with a connecting pipe (43) and an L-shaped bend (44), respectively. A cover (453) is fixedly fastened to the top of the filter outer cylinder (451) away from the first tube (452) by screws. A rotating inner frame (454) is rotatably provided in the filter outer cylinder (451). Filter inner cores (456) are movably fastened to both sides of the rotating inner frame (454). The positions of the filter inner cores (456) are respectively connected to the first tube (452) and the cover (453). The position of 53) is vertically corresponding. A rotating shaft (457) is fixedly installed in the middle of the rotating inner frame (454). The rotating shaft (457) is rotatably installed in the middle of the filter outer cylinder (451). The bottom of the rotating shaft (457) extends out of the bottom end of the filter outer cylinder (451). A second worm gear (458) is fixedly installed at the bottom of the rotating shaft (457). A second worm (459) is meshed with the side end of the second worm gear (458). A second motor (455) is fixedly installed at the bottom end of the filter outer cylinder (451). The drive end of the second motor (455) and the end of the second worm (459) are fixedly installed.
5. The adjustable metal wire winding device according to claim 4, characterized in that: The fixed-position mechanism (5) includes an outer ring frame (51), which is fixedly mounted on the support frame (2). The inner side of the outer ring frame (51) is provided with a plurality of positioning slide rods (52) arranged in a ring array. The opposite ends of the plurality of positioning slide rods (52) are fixedly mounted with a third positioning wheel (53). The opposite ends of the plurality of positioning slide rods (52) extend into the outer ring frame (51). The outer ring frame (51) is rotatably fitted with a drive ring frame (54) that cooperates with the positioning slide rods (52). The drive ring frame (54) has a planar threaded protrusion integrally formed on the side near the positioning slide rod (52). The side of the positioning slide rod (52) near the drive ring frame (54) has a planar threaded groove that cooperates with the planar threaded protrusion. The planar threaded protrusion is movably engaged in the planar threaded groove.
6. The adjustable metal wire winding device according to claim 5, characterized in that: A third worm gear (55) is fixedly installed on the side of the drive ring frame (54) away from the positioning slide bar (52). A third worm (56) is meshed with the top of the third worm gear (55). The third worm (56) is rotatably installed on the outer ring frame (51) of the mechanism.
7. The process of an adjustable metal wire winding device according to claim 6, characterized in that, Includes the following steps: Step 1: Place the metal rod (7) between multiple third positioning wheels (53) on both sides, manually rotate the third worm (56) to drive the third worm wheel (55) and drive the ring frame (54) to rotate, and engage with the planar threaded protrusion in the planar threaded groove. Simultaneously drive multiple third positioning wheels (53) to move towards each other until the third positioning wheel (53) contacts the outer wall of the metal rod (7) to perform wheel positioning of the metal rod (7). The metal rod (7) passes through the cleaning ring (421), and the end of the metal rod (7) is positioned between two drive wheels (63). With the reaction force of the third spring (66), the metal rod (7) is compensated for after being squeezed and wrapped with metal wire (71), and the metal rod (7) is compensated for. Step 2: Install the tubular metal wire onto the rotatable mounting roller (3661), and place the end wire (71) of the tubular metal wire sequentially on the two first positioning wheels (3633) in the second positioning member (365) for compensating clamping, on the two first positioning wheels (3633) in the first positioning member (364) for compensating clamping, and around the outside of the first positioning wheel (3633) at the end of the L-shaped frame (362) at the top position, the inside of the first positioning wheel (3633) in the compensating member (363), and the first positioning wheel (3633) at the end of the L-shaped frame (362) at the bottom position. On the outside, the first spring (3634) in the compensation component (363) contracts and tightens the first positioning wheel (3633), thereby compensating for and tightening the metal wire (71), preventing the subsequent metal wire (71) from loosening when winding, and placing it at the bottom of the second positioning wheel (369). Before winding, by adjusting the height position of the winding assembly (36), the metal wire (71) at the bottom of the second positioning wheel (369) and the outer wall of the metal rod (7) are made to contact, and by rotating the second positioning wheel (369), the rotation angle of the second positioning wheel (369) is adjusted so that the second positioning wheel (369) is tilted. Step 3: Control the start of the drive motor (371) to drive the drive gear (372) to drive the gear ring (37) and the rotating frame (32) to rotate on the outside of the middle cylinder (31), drive the winding assembly (36) to wind around the metal rod (7) as the axis, so that the metal wire (71) winds around the metal rod (7) as the axis. At the same time, control the start of the two first motors (671) to drive the first worm (672) to drive the two first worm wheels (67) to rotate synchronously in opposite directions, thereby driving the two drive shafts (64) and drive wheels (63) to rotate synchronously in opposite directions, automatically and stably stretching the metal rod (7) of the compensation positioning, and cooperating with each other to automatically wind the metal wire (71) evenly and tilted around the outer wall of the metal rod (7). Among them, with the reaction force of the third spring (66), the metal rod (7) after the metal wire (71) is squeezed and wound is compensated, and the metal rod (7) is positioned in a compensation manner. When the metal rod (7) is automatically and slowly stretched, the cleaning ring (421) cleans the outer wall of the metal rod (7) synchronously, and at the same time controls the pump (46) to start. The waste debris cleaned from the outer wall of the metal rod (7) is sucked out through the ring groove (401), connecting pipe (43), filter element (45) and L-shaped bend (44), and the waste debris is filtered in the filter element (45).
Citation Information
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