一种基于颗粒堆积理论的球磨机研磨介质级配仿真方法

By using discrete element numerical simulation based on particle packing theory, the steel ball gradation in the ball mill was optimized, solving the problem of neglected interaction effects in existing technologies and achieving more efficient and deterministic grinding effect optimization.

CN117421835BActive Publication Date: 2026-07-17HEFEI CEMENT RESEARCH AND DESIGN INSTITUTE CO LTD +3

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
HEFEI CEMENT RESEARCH AND DESIGN INSTITUTE CO LTD
Filing Date
2023-10-18
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies neglect the influence of the interaction between steel balls and material particles in ball mills, resulting in limited and unstable optimization effects. Furthermore, the optimization process relies on experimental verification, which is time-consuming, resource-intensive, and yields uncertain results.

Method used

The discrete element numerical simulation method based on particle packing theory is adopted. By establishing the geometric model of the ball mill and the discrete element numerical simulation model, the steel balls and material particles are modeled and simulated, and the steel ball gradation is optimized to improve the grinding effect.

Benefits of technology

This method enables precise optimization of the steel ball gradation within the ball mill, improving the certainty and efficiency of the grinding effect while reducing the time and resource consumption for experimental verification.

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Abstract

本发明涉及球磨机研磨介质级配仿真领域,公开了一种基于颗粒堆积理论的球磨机研磨介质级配仿真方法。包括以下步骤:建立球磨机的数值仿真坐标系;对研磨介质和物料颗粒进行离散元数值仿真建模;对球磨机进行周期性边界建模,设定物料颗粒截断粒径;根据离散元数值仿真模型中的颗粒量,调整物料颗粒截断粒径;对比不同截断粒径的仿真结果,确定截断粒径的区间;对球磨机的颗粒进行粗粒化建模,并对周期性边界的宽度做出相应的调整;对不同研磨介质级配下物料颗粒研磨效果进行计算;调整物料颗粒的粒度级配,获得最优的研磨介质级配设计。本发明获得的研磨介质最优化级配方案及不同工况的调整方法,实现水泥生产成本的降低。
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