An eddy current sorting line
Patent Information
- Application Number
- CN202311590027.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-27
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2043-11-27
AI Technical Summary
[0003]目前的涡电流分选机存在磁辊和外圈间隙过大,间隙过大,造成磁强较弱,分选效果差,且无法分选细小金属物料;同时操作者调试困难,难以调整成最小间隙的分选状态,需要反复调试,工作量大,造成设备中停率高;同时涡流分选机的分料板角度不易调整,无法依据不同金属或不同尺寸的物料的特性获取最佳分选角度,金属物料混入非金属物料,导致部分物料筛选不良
[0009] The beneficial effects of this invention are as follows: First, it features a double-eccentric eddy current magnetic roller, which makes it easy to adjust to the optimal magnetic separation position, resulting in better magnetic separation and the ability to separate fine non-ferrous metal objects. Second, the dedicated adjustment handle, set at the optimal adjustment position, provides good torque, making operation simple, labor-saving, safe, and reliable. It avoids damage to the eddy current magnetic roller caused by irregular adjustments by operators. The adjusting locking block can quickly position and cover a larger fixed position, with high installation accuracy and reliable locking to prevent positional changes. Third, the angle and spacing of the material separating plate are adjustable, enabling the screening of various materials with good material screening effect.
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Figure CN117427777B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of eddy current sorting, and particularly to an eddy current sorting line. Background Technology
[0002] Eddy current separators can effectively and automatically separate non-metallic materials from non-ferrous metals. They are widely used in the recycling of various non-ferrous metals such as copper and aluminum from municipal solid waste after crushing by crushing equipment, scrap cars after being shredded by shredders, and material processing and sorting in the environmental protection industry.
[0003] Current eddy current separators suffer from several drawbacks. Excessive gap between the magnetic roller and the outer ring results in weak magnetic strength, poor separation efficiency, and an inability to separate fine metal materials. Furthermore, operator adjustments are difficult, requiring repeated adjustments to achieve the minimum gap, leading to a high workload and frequent downtime. Additionally, the angle of the eddy current separator's dividing plate is not easily adjustable, making it impossible to obtain the optimal separation angle based on the characteristics of different metals or materials of different sizes. This results in metal materials mixing with non-metallic materials, leading to poor screening of some materials. Summary of the Invention
[0004] To address one or more of the above problems, the present invention provides an eddy current sorting line.
[0005] According to one aspect of the present invention, the eddy current sorting line includes a vibrating feeder, a frame with a box structure, and an eddy current separator and a material distribution unit fixed in the frame;
[0006] The feeding end of the vibrating feeder enters the feed inlet at the left end of the frame and is located above the right end of the eddy current separator. The lower surface of the right end of the frame is provided with a non-metallic material outlet and a metallic material outlet from left to right.
[0007] The double eccentric eddy current magnetic roller of the eddy current separator is located directly above the non-metallic material outlet. The double eccentric eddy current magnetic roller includes a fiberglass cylinder, an eccentric magnetic core, an eccentric ring, and an adjusting locking block. High-speed bearings are fixed to both ends of the eccentric magnetic core with bushings. Large bearings are installed inside both ends of the fiberglass cylinder. The high-speed bearing is fixed to the inner wall of the eccentric ring with bushings, and its outer wall bushings are connected to the large bearing hub of the large bearing. The adjusting handle is installed at the lower end of the side wall of the large bearing hub. Rotating the adjusting handle can quickly bring the inner wall of the fiberglass cylinder and the eccentric magnetic core to the minimum gap position. One end of the adjusting locking block is threaded to fix the eccentric magnetic core, and the other end is adjustable and threaded to fix the large bearing hub, thus fixing the large bearing hub and the eccentric ring. Rotating the entire double eccentric eddy current magnetic roller brings the optimal magnetic separation position to the working position of the eddy current separator.
[0008] The material distribution plate of the material distribution section is inclined between the metal material outlet and the double eccentric eddy current magnetic roller. The lower side of the material distribution plate is fixed with a support frame. The two ends of the support frame are rotatably connected to the angle adjustment frame through the angle adjustment mechanism. The angle adjustment frame is longitudinally adjustable to the right longitudinal beam of the frame through the spacing adjustment section.
[0009] The beneficial effects of this invention are as follows: First, it features a double-eccentric eddy current magnetic roller, which makes it easy to adjust to the optimal magnetic separation position, resulting in better magnetic separation and the ability to separate fine non-ferrous metal objects. Second, the dedicated adjustment handle, set at the optimal adjustment position, provides good torque, making operation simple, labor-saving, safe, and reliable. It avoids damage to the eddy current magnetic roller caused by irregular adjustments by operators. The adjusting locking block can quickly position and cover a larger fixed position, with high installation accuracy and reliable locking to prevent positional changes. Third, the angle and spacing of the material separating plate are adjustable, enabling the screening of various materials with good material screening effect.
[0010] In some embodiments, the eccentric magnetic core includes a main magnet and two end shafts, with the center line of the main magnet and the center lines of the two end shafts being eccentrically parallel, and a high-speed bearing being mounted on the bushing of each end shaft.
[0011] One end of the end shaft is connected to the main shaft of the second motor via a coupling. The flange of the second motor is fixed to the connecting flange, and the high-speed bearing hub of the high-speed bearing is fixed to the other end of the connecting flange.
[0012] In some embodiments, the large bearing hub is provided with a plurality of first threaded holes arranged in a circumferential array;
[0013] The upper end of the adjusting locking block is provided with an upper connecting hole and an arc adjusting hole. The center of the arc of the arc adjusting hole, the center of the upper connecting hole, and the centers of several first threaded holes are on an arc of the same diameter.
[0014] When the minimum clearance position is reached, adjust the lower end of the locking block to connect the eccentric ring with the thread, adjust the upper end of the locking block to fit against the outer wall of the large bearing hub, and use threaded parts to pass through the upper connecting hole and the arc adjustment hole respectively and screw into the first threaded hole to fix the eccentric ring and the large bearing hub into one piece.
[0015] In some embodiments, the lower end of the adjusting locking block is provided with a plurality of circumferentially arranged lower connecting holes, and the eccentric ring is provided with a plurality of circumferentially arranged second threaded holes. At least two threaded parts pass through the lower connecting holes and are screwed into the second threaded holes, thereby making the lower end of the adjusting locking block threadedly connected to the eccentric ring.
[0016] In some embodiments, the outer surface of the eccentric ring is provided with a first arc groove, and a plurality of lower connecting holes are circumferentially arranged in the first arc groove;
[0017] The outer surface of the large bearing hub is provided with several symmetrically arranged second arc grooves, and several first threaded holes are circumferentially arrayed on the second arc grooves.
[0018] When using eccentric rings and large bearing hub bushings, at least one second circular arc groove is connected to the first circular arc groove to form a locking groove with the lower groove wall flush with the first groove.
[0019] The adjusting locking block is an arc plate, which moves within the locking groove.
[0020] In some implementations, an axial grip bar is provided at the lower end of the adjustment handle.
[0021] In some embodiments, the conveyor belt of the eddy current separator is wrapped with fiberglass cylinders at both ends, including a drive roller and a double eccentric eddy current magnetic roller, and one end of the drive roller is connected to a first motor.
[0022] The conveyor belt consists of an annular sheet-like steel base belt, with several vulcanized rubber coating layers detachably connected to the upper surface of the steel base belt, and several skirt-shaped baffles detachably connected to both sides of the steel base belt.
[0023] In some embodiments, the angle adjustment mechanism includes a coaxial shaft, an angle adjustment nut, an angle adjustment frame, a sliding guide rod, and an angle adjustment screw; the vertical end plates at both ends of the crossbeam are provided with vertical guide holes of a vertical elongated oval hole structure; the crossbeam of the coaxial shaft is fixed in the middle of the support frame and the angle adjustment frame is rotatably connected at both ends; the lower ends of the two side vertical plates of the angle adjustment frame are connected to the right longitudinal beam, the upper ends of the two side vertical plates are provided with longitudinal guide holes of a longitudinal elongated oval hole structure, and the two adjustment plates are respectively vertically connected to the inner ends of the two side vertical plates;
[0024] The inner end of the sliding guide rod is slidably connected to the vertical guide hole, and the outer end is slidably connected to two longitudinal guide holes. The middle section of the angle adjusting screw is connected to the adjusting thread hole of the sliding guide rod. The two ends of the angle adjusting screw are fitted with adjusting plates and screwed into the angle adjusting nuts. Rotating the angle adjusting screw can make the sliding guide rod move longitudinally in the longitudinal guide hole and slide in the vertical guide hole, so that the material distribution plate rotates at a set angle.
[0025] In some embodiments, the two ends of the coaxial shaft are rotatably connected to the side vertical plates via seated bearings or oilless bearings;
[0026] The lower end of the vertical end plate is also threaded with a clamping seat, and a clamping hole is formed between the clamping seat and the vertical end plate. The co-positioned shaft is fixed in the two clamping holes respectively.
[0027] In some embodiments, the spacing adjustment part consists of a linear guide rail and a locking slider that cooperate with each other. The linear guide rail is fixed on the right longitudinal beam, and the locking slider is fixed on the angle adjustment frame. Attached Figure Description
[0028] Figure 1 This is a front view schematic diagram of an eddy current sorting line according to an embodiment of the present invention;
[0029] Figure 2 for Figure 1 The diagram shows the front view of the material distribution section;
[0030] Figure 3 for Figure 2 Left view of the material distribution section shown;
[0031] Figure 4 for Figure 3 A left-side view of the angle adjustment unit shown.
[0032] Figure 5 for Figure 1 A three-dimensional schematic diagram of the double eccentric eddy current magnetic roller is shown.
[0033] Figure 6 for Figure 5 A cross-sectional schematic diagram of the double eccentric eddy current magnetic roller shown.
[0034] Figure 7 for Figure 6 The diagram shows the installation of the adjusting locking block and the adjusting handle.
[0035] Figure 8 for Figure 7 A three-dimensional schematic diagram of the eccentric ring shown;
[0036] Figure 9 for Figure 8 A three-dimensional schematic diagram of the adjusting locking block is shown;
[0037] Figure 10 for Figure 9 A three-dimensional schematic diagram of the large bearing hub shown.
[0038] Frame 00, non-metallic material outlet 001, metallic material outlet 002, right longitudinal beam 003;
[0039] Vibrating feeder 01, feeding end 011;
[0040] Eddy current separator 02, conveyor belt 020, drive roller 021;
[0041] Material distribution section 03, material distribution plate 031, support frame 032, vertical end plate 0320, crossbeam 0321, vertical guide hole 0322;
[0042] Double eccentric eddy current magnetic roller 04, fiberglass cylinder 1, eccentric magnetic core 2, main magnet 20, end shaft 21, coupling 22, second motor 23, connecting flange 24, eccentric ring 3, second threaded hole 31, first arc groove 32; adjusting locking block 4, upper connecting hole 401, arc adjusting hole 402, lower connecting hole 403, adjusting handle 5, high-speed bearing 6, inner bearing 60, high-speed bearing hub 61, sealing cover 62, large bearing 7, large bearing body 70, large bearing hub 71, first threaded hole 711, second arc groove 712, third threaded hole 713, large bearing ring 72, first sealing ring 73, end cover 74, second sealing ring 75, inner positioning ring 76, clamp 8;
[0043] Spacing adjustment section 05, linear guide rail 051, locking slider 052;
[0044] Angle adjustment mechanism 06, co-position shaft 061, angle adjustment nut 062, angle adjustment bracket 063, longitudinal guide hole 0630, side vertical plate 0631, adjustment plate 0632, sliding guide rod 064, angle adjustment screw 065. Detailed Implementation
[0045] The invention will now be described in further detail with reference to the accompanying drawings. It should be noted that the terms "front," "rear," "left," "right," "up," and "down" used in the following description refer to directions in the accompanying drawings, while the terms "inner" and "outer" refer to directions toward or away from the geometric center of a specific component, respectively.
[0046] Figures 1 to 10 A schematic diagram of an eddy current sorting line according to an embodiment of the present invention is shown. As shown, the device includes a vibrating feeder 01, a frame 00 with a box structure, and an eddy current separator 02 and a material distribution unit 03 fixed within the frame 00.
[0047] The feeding end 011 of the vibrating feeder 01 enters the feed inlet at the left end of the frame 00 and is located above the right end of the eddy current separator 02. The lower surface of the right end of the frame 00 is provided with a non-metallic material outlet 001 and a metallic material outlet 002 from left to right.
[0048] The double eccentric eddy current magnetic roller 04 of the eddy current separator 02 is located directly above the non-metallic material outlet 001. The double eccentric eddy current magnetic roller 04 includes a fiberglass cylinder 1, an eccentric magnetic core 2, an eccentric ring 3, and an adjusting locking block 4. High-speed bearings 6 are fixed to both ends of the eccentric magnetic core 2, and large bearings 7 are installed inside both ends of the fiberglass cylinder 1. The high-speed bearings 6 are fixed to the inner wall of the eccentric ring 3, and its outer wall is connected to the inner hole of the large bearing hub 71 of the large bearing 7. The adjusting handle 5 is installed at the lower end of the side wall of the large bearing hub 71. Rotating the adjusting handle 5 can quickly bring the inner wall of the fiberglass cylinder 1 and the eccentric magnetic core 2 to the minimum gap position. One end of the adjusting locking block 4 is threaded to fix the eccentric magnetic core 2, and the other end is threaded to fix the large bearing hub 71, so that the large bearing hub 71 and the eccentric ring 3 are fixed. The double eccentric eddy current magnetic roller 04 is rotated as a whole to bring the optimal magnetic separation position to the working position of the eddy current separation of the conveyor belt 02.
[0049] The material distribution plate 031 of the material distribution section 03 is inclined between the metal material outlet 002 and the double eccentric eddy current magnetic roller 04. The lower side of the material distribution plate 031 is fixed with a support frame 032. The two ends of the support frame 032 are rotatably connected to the angle adjustment frame 063 through the angle adjustment mechanism 06. The angle adjustment frame 063 is longitudinally adjustable to the right longitudinal beam 003 of the frame 00 through the spacing adjustment section 05.
[0050] The beneficial effects of this invention are as follows: First, it features a double eccentric eddy current magnetic roller 04, which makes it easy to adjust to the optimal magnetic separation position, resulting in better magnetic separation and the ability to separate fine non-ferrous metal objects. Second, the dedicated adjustment handle, set at the optimal adjustment position, provides good torque, is simple to operate, labor-saving, safe, and reliable, and avoids damage to the eddy current magnetic roller caused by irregular adjustments by operators. The adjusting locking block can quickly position and cover a larger fixed position, with high installation accuracy and reliable locking to prevent position changes. Third, the angle and spacing of the material separating plate 1 are adjustable, enabling the screening of various materials with good material screening effect.
[0051] Preferably, the eccentric magnetic core 2 includes a main magnet 20 and two end shafts 21. The two end shafts 21 are integrally and symmetrically arranged at both ends of the main magnet 20. The center line of the main magnet 20 and the center lines of the two end shafts 21 are parallel and eccentrically arranged. Each end shaft 21 is fitted with a high-speed bearing 6. The main magnet 20 is eccentrically arranged inside the fiberglass cylinder 1. Its advantages are: the eccentric arrangement structure is simple and it is easy to obtain a larger eccentricity.
[0052] One end of the end shaft 21 is connected to the main shaft of the second motor 23 via a coupling 22. The flange of the second motor 23 is fixed to the connecting flange 24, and the high-speed bearing hub 61 of the high-speed bearing 6 is fixed to the other end of the connecting flange 24. The advantages are: the drive motor structure of this connection is simple, and the overall equipment size is small.
[0053] Preferably, the main magnet 20 is cylindrical, and several magnetic poles are evenly distributed on the circumference of the main magnet 20. The beneficial effect is that more magnetic poles 22 can be arranged on the eccentric magnetic core 2, resulting in stronger magnetic strength and better magnetic separation.
[0054] Preferably, the large bearing 7 includes a large bearing body 70, a large bearing ring 72, and a large bearing hub 71.
[0055] The large bearing body 70 is rotatably mounted between the large bearing ring 72 and the large bearing hub 71. The two end walls of the fiberglass cylinder 1 are connected to the large bearing ring 72 through radially distributed threaded parts. The large bearing ring 72 and the large bearing hub 71 are also provided with a first sealing ring 73. Its beneficial effect is that the first sealing ring 73 can protect and isolate foreign objects from entering the outer cylinder 1, and protect the main magnet 20 and the large bearing body 70.
[0056] The high-speed bearing 6 includes an inner bearing 60 and a high-speed bearing hub 61. The inner bearing 60 is sleeved on the end shaft 21 of the eccentric magnetic core 2. The inner bearing 60 is rotatably connected inside the high-speed bearing hub 61. A connecting flange 24 is fixed on the side surface of one high-speed bearing hub 61, and a sealing cover 62 is fixed on the side surface of the other high-speed bearing hub 61. Its beneficial effect is that the sealing cover 62 can further protect the inner bearing 60.
[0057] The outer end bushing of the high-speed bearing hub 61 is fixed in the center hole of the clamp 8, and the clamp 8 is fixed to the frame by threaded parts.
[0058] Preferably, the large bearing ring 72 is also provided with a shoulder, and the two ends of the inner wall of the fiberglass cylinder 1 are attached to the outer wall of the large bearing ring 72. The flat-head screw passes through the countersunk hole of the fiberglass cylinder 1 and is screwed into the threaded hole of the large bearing ring 72, and the end of the fiberglass cylinder 1 abuts against the shoulder. Its beneficial effects are: the shoulder can provide good axial positioning for the fiberglass cylinder 1, which facilitates the improvement of the installation accuracy of the fiberglass cylinder 1. At the same time, the connection structure of the flat-head screw and the countersunk hole can optimize the product volume.
[0059] An end cap 74 is threadedly fixed to the outer wall of the large bearing ring 72. The central hole of the end cap 74 and the large bearing hub 71 are connected by a clearance. Several second sealing rings 75 are provided between the central hole of the end cap 74 and the large bearing hub 71.
[0060] The inner wall of the end cover 74 is provided with an inner positioning ring 76, the front end of which abuts against the outer ring of the large bearing body 70. The beneficial effect is that the inner positioning ring 76 can effectively position the large bearing body 70 laterally, and the large bearing body 70 does not move laterally during long-term operation.
[0061] Preferably, the first sealing ring 73 is an oil seal ring. Its advantage is that the oil seal ring has a better sealing effect.
[0062] Preferably, the large bearing hub 71 is provided with a plurality of first threaded holes 711 arranged in a circumferential array;
[0063] The upper end of the adjusting locking block 4 is provided with an upper connecting hole 401 and an arc adjusting hole 402. The arc center of the arc adjusting hole 402, the center of the upper connecting hole 401 and the center of several first threaded holes 711 are on an arc of the same diameter.
[0064] When adjusted to the minimum clearance position, the lower end of the adjusting locking block 4 is threadedly connected to the eccentric ring 3, and the upper end of the adjusting locking block 4 is fitted against the outer wall of the large bearing hub 71. Threaded parts are screwed into the first threaded hole 711 through the upper connecting hole 401 and the arc adjustment hole 402, respectively, thus fixing the eccentric ring 3 and the large bearing hub 71 into a single unit, allowing the eddy current magnetic roller to achieve the optimal magnetic separation position with maximum magnetic strength. Its advantages are: the adjusting locking block has one upper connecting hole and one arc adjustment hole; the upper connecting hole is fixed, and the arc adjustment hole can cover the corresponding angle range, obtaining the optimal position, enabling rapid positioning, high installation accuracy, and preventing positional changes.
[0065] Preferably, the lower end of the adjusting locking block 4 is provided with a plurality of circumferentially arranged lower connecting holes 403, and the eccentric ring 3 is provided with a plurality of circumferentially arranged second threaded holes 31. The circumferential arrangement of the second threaded holes 31 and the lower connecting holes 403 is the same. At least two threaded parts pass through the lower connecting holes 403 and are screwed into the second threaded holes 31, thereby making the lower end of the adjusting locking block 4 threadedly connected to the eccentric ring 3. The beneficial effect is that this arrangement can further facilitate the adjusting locking block 4 to obtain the optimal installation and fixing position, and quickly install and remove the fixing.
[0066] Preferably, the outer side of the eccentric ring 3 is provided with a first arc groove 32, the outer circumferential surface and the outer side surface of the first arc groove 32 are open, and a plurality of lower connecting holes 403 are arranged in a circular array within the first arc groove 32.
[0067] The outer side of the large bearing hub 71 is provided with several symmetrically arranged second arc grooves 712. The outer side and inner circumferential surface of the second arc grooves 712 are open, and several first threaded holes 711 are circumferentially arrayed on the second arc grooves 712.
[0068] When the eccentric ring 3 and the large bearing hub 71 are sleeved, at least one second arc groove 712 and the first arc groove 32 are connected to form a locking groove, and the adjusting locking block 4 is located in the locking groove.
[0069] The second arc groove 712 and the first arc groove 31 have the same depth, and the inner walls of the second arc groove 712 and the first arc groove 31 are flush.
[0070] The adjusting locking block 4 is an arc plate with an outer circumference and a second arc groove 712. Its advantages are: the machined locking groove improves the flatness of the mounting surface, allowing for higher installation accuracy of the adjusting locking block 4 and preventing misalignment caused by poor flatness. Furthermore, the locking groove allows the adjusting locking block 4 to be internally mounted, reducing the overall size of the equipment.
[0071] Preferably, the outer side of the large bearing hub 71 is provided with two symmetrically arranged second arc grooves 712.
[0072] Preferably, the lower end of the adjusting handle 5 is provided with an axial gripping rod; the advantage of this is that this setting facilitates the installation and adjustment of the adjusting handle 2.
[0073] Preferably, the large bearing hub 71 has a plurality of third threaded holes 713 arranged in a circular array, and the threaded through hole at the upper end of the adjusting handle 5 and the third threaded holes 713 are connected by a threaded component.
[0074] Preferably, the conveyor belt 020 of the eddy current separator 02 is wrapped around the fiberglass cylinder 1 of the drive roller 021 and the double eccentric eddy current magnetic roller 04 at both ends, and one end of the drive roller 021 is connected to the first motor.
[0075] The conveyor belt 020 includes an annular sheet-shaped steel base belt, with several vulcanized rubber coating layers detachably connected to the upper surface of the steel base belt, and several skirt-shaped baffles detachably connected to both sides of the steel base belt. Its advantages are: the conveyor belt 020 with this configuration has good load-bearing capacity, is easy to replace, and since the screening material is metal, the belt can be replaced frequently. The segmented configuration can maximize the use of the belt and avoid the waste of replacing the entire belt.
[0076] The drive roller 021 is also equipped with first seated bearings at both ends, and first tensioning components are connected to both ends of the first seated bearings. The first seated bearings are fixed to the conveyor frame. The beneficial effect is that the drive roller 021 with this configuration can quickly adjust the tension and can stably and quickly move the material.
[0077] Preferably, the angle adjustment mechanism 06 includes a coaxial shaft 061, an angle adjustment nut 062, an angle adjustment frame 063, a sliding guide rod 064, and an angle adjustment screw 065; the vertical end plates 0320 at both ends of the crossbeam 0321 are provided with vertical guide holes 0322 of a vertical elongated oval hole structure; the crossbeam 0321 of the coaxial shaft 061 is fixed in the middle of the support frame 032 and the two ends are rotatably connected to the angle adjustment frame 063; the lower ends of the two side vertical plates 0631 of the angle adjustment frame 063 are connected to the right longitudinal beam 003, and the upper ends of the two side vertical plates 0631 are provided with longitudinal guide holes 0630 of a relatively longitudinal elongated oval hole structure; the two adjustment plates 0632 are respectively vertically connected to the inner ends of the two side vertical plates 0631.
[0078] The inner end of the sliding guide rod 064 is slidably connected to the vertical guide hole 0322, and the outer end is slidably connected to two longitudinal guide holes 0630. The near end of the angle adjusting screw 065 passes through the through hole of an adjusting plate 0632. The middle section of the angle adjusting screw 065 is connected to the adjusting threaded hole of the sliding guide rod 064. The far end of the angle adjusting screw 065 passes through another adjusting plate 0632 and is screwed into an angle adjusting nut 062. Rotating the angle adjusting screw 065 allows the sliding guide rod 064 to move longitudinally in the longitudinal guide hole 0630 and slide in the vertical guide hole 0322. The tangential force of the sliding guide rod 4 acts on the vertical end plate 0320, causing the material distribution plate 031 to rotate by a set angle. Its beneficial effects are as follows: First, by simply rotating the angle adjusting screw 065, the sliding guide rod 064 can move linearly within the longitudinal guide hole 0630, while simultaneously sliding within the vertical guide hole 0322. Its tangential force acts on the vertical end plate 0320, thus changing the angle of the material distribution plate 031. Angle adjustment is simple and maintenance is convenient. Furthermore, the angle adjusting system of the threaded pair offers high adjustment accuracy and makes it easy to capture the optimal adjustment angle. Second, the co-position shaft 061 is equivalent to a hinge shaft, and both the longitudinal guide hole 0630 and the vertical guide hole 0322 are restrictive guide holes. The circumferential motion generated by the sliding guide rod 064 is controllable, without abnormal vibration, and exhibits good stability. Moreover, this adjustment structure is simple to manufacture, has low equipment cost, and is easier to use on a large scale.
[0079] Preferably, the two ends of the co-position shaft 061 are rotatably connected to the side vertical plate 0631 through a bearing with a seat or an oilless bearing; the beneficial effect is that the rotation of the co-position shaft 061 is achieved by bearings, and the rotation is smoother and more unobstructed.
[0080] Preferably, a clamping seat 0323 is threadedly connected to the lower end of the vertical end plate 0320, forming a clamping hole between the clamping seat 0323 and the vertical end plate 0320. The co-positioned shaft 061 is fixed in one of the two clamping holes. Its advantages are: the clamping connection fixing structure is simple and easy to assemble and disassemble.
[0081] Preferably, the spacing adjustment part 05 consists of a linear guide rail 061 and a locking slider 062 that cooperate with each other. The linear guide rail 061 is fixed on the right longitudinal beam 003, and the locking slider 062 is fixed on the angle adjustment bracket 063. Its advantages are: the guide rail and slider structure provides high adjustment accuracy and simple operation.
[0082] The above descriptions are merely some embodiments of the present invention. Those skilled in the art can make various modifications and improvements without departing from the inventive concept of the present invention, and these all fall within the scope of protection of the present invention.
Claims
1. An eddy current sorting line, characterized in that, It includes a vibrating feeder (01), a box-structured frame (00), and an eddy current separator (02) and a material distribution unit (03) fixed inside the frame (00); The feeding end (011) of the vibrating feeder (01) enters the feed inlet at the left end of the frame (00) and is located above the right end of the eddy current separator (02). The lower surface of the right end of the frame (00) is provided with a non-metallic material outlet (001) and a metallic material outlet (002) from left to right. The double eccentric eddy current magnetic roller (04) of the eddy current separator (02) is located directly above the non-metallic material outlet (001). The double eccentric eddy current magnetic roller (04) includes a fiberglass cylinder (1), an eccentric magnetic core (2), an eccentric ring (3), and an adjusting locking block (4). High-speed bearings (6) are fixed to both ends of the eccentric magnetic core (2). Large bearings (7) are installed inside both ends of the fiberglass cylinder (1). The high-speed bearings (6) are fixed to the inner wall of the eccentric ring (3), and the large bearing hub (71) of the large bearings (7) is connected to the outer wall of the large bearings (7). The adjusting handle (5) is installed on the lower side wall of the large bearing hub (71); rotating the adjusting handle (5) can quickly bring the inner wall of the fiberglass cylinder (1) and the eccentric magnetic core (2) to the minimum gap position. The adjusting locking block (4) has one end threaded to fix the eccentric magnetic core (2) and the other end threaded to fix the large bearing hub (71) so that the large bearing hub (71) and the eccentric ring (3) are fixed. The double eccentric eddy current magnetic roller (04) is rotated as a whole so that the optimal magnetic separation position is to the separation position of the eddy current separator (02). The material distribution plate (031) of the material distribution section (03) is inclined between the metal material outlet (002) and the double eccentric eddy current magnetic roller (04). The lower side of the material distribution plate (031) is fixed with a support frame (032). The two ends of the support frame (032) are rotatably connected to the angle adjustment frame (063) through the angle adjustment mechanism (06). The angle adjustment frame (063) is longitudinally adjustable to the right longitudinal beam (003) of the frame (00) through the spacing adjustment section (05). The eccentric magnetic core (2) includes a main magnet (20) and two end shafts (21). The center line of the main magnet (20) and the center lines of the two end shafts (21) are parallel and eccentrically arranged. Each end shaft (21) is fitted with a high-speed bearing (6). One end of the end shaft (21) is connected to the main shaft of the second motor (23) via a coupling (22). The flange of the second motor (23) is fixed to the connecting flange (24). The other end of the connecting flange (24) is fixed to the high-speed bearing hub (61) of the high-speed bearing (6). The large bearing hub (71) is provided with a plurality of first threaded holes (711) arranged in a circumferential array. The upper end of the adjusting locking block (4) is provided with an upper connecting hole (401) and an arc adjusting hole (402). The arc center of the arc adjusting hole (402), the center of the upper connecting hole (401) and the centers of several first threaded holes (711) are on an arc of the same diameter. When the minimum clearance position is reached, the lower end of the adjusting locking block (4) is threaded to the eccentric ring (3), the upper end of the adjusting locking block (4) is attached to the outer wall of the large bearing hub (71), and threaded parts are respectively passed through the upper connecting hole (401) and the arc adjusting hole (402) and screwed into the first threaded hole (711), so that the eccentric ring (3) and the large bearing hub (71) are fixed as one unit; the lower end of the adjusting locking block (4) is provided with a plurality of circumferentially arranged lower connecting holes (403), and the eccentric ring (3) is provided with a plurality of circumferentially arranged second threaded holes (31), at least two threaded parts are passed through the lower connecting holes (403) and screwed into the second threaded holes (31), so that the lower end of the adjusting locking block (4) is threaded to the eccentric ring (3); the outer side of the eccentric ring (3) is provided with a first arc groove (32), and a plurality of the lower connecting holes (403) are circumferentially arranged in the first arc groove (32); The outer surface of the large bearing hub (71) is provided with a plurality of symmetrically arranged second arc grooves (712), and a plurality of first threaded holes (711) are arranged in a circumferential array on the second arc grooves (712). When the eccentric ring (3) and the large bearing hub (71) are sleeved, at least one of the second arc grooves (712) and the first arc groove (32) are connected to form a locking groove with the lower groove wall flush. The adjusting locking block (4) is an arc plate, and the arc plate moves within the locking groove; The angle adjustment mechanism (06) includes a coaxial shaft (061), an angle adjustment nut (062), an angle adjustment frame (063), a sliding guide rod (064), and an angle adjustment screw (065); the vertical end plates (0320) at both ends of the crossbeam (0321) are provided with vertical guide holes (0322) of a vertical elongated oval hole structure; the coaxial shaft (061) fixes the crossbeam (0321) in the middle and rotatably connects the angle adjustment frame (063) at both ends; the lower ends of the two side vertical plates (0631) of the angle adjustment frame (063) are connected to the right longitudinal beam (003), and the upper ends of the two side vertical plates (0631) are provided with longitudinal guide holes (0630) of a corresponding longitudinal elongated oval hole structure; the two adjustment plates (0632) are respectively vertically connected to the inner ends of the two side vertical plates (0631); The inner end of the sliding guide rod (064) is slidably connected to the vertical guide hole (0322), and the outer end is slidably connected to the two longitudinal guide holes (0630). The middle section of the adjusting screw (065) is connected to the adjusting thread hole of the sliding guide rod (064). The two ends of the adjusting screw (065) are sleeved through the adjusting plate (0632) and screwed into the adjusting nut (062). Rotating the adjusting screw (065) can make the sliding guide rod (064) move longitudinally in the longitudinal guide hole (0630) and slide in the vertical guide hole (0322), so that the material distribution plate (031) rotates by a set angle.
2. The eddy current sorting line according to claim 1, characterized in that, The lower end of the adjustment handle (5) is provided with an axial gripping rod.
3. The eddy current sorting line according to claim 1, characterized in that, The conveyor belt (020) of the eddy current separator (02) is wrapped around the drive roller (021) and the fiberglass cylinder (1) at both ends, and one end of the drive roller (021) is connected to the first motor. The conveyor belt (020) includes an annular sheet-shaped steel base belt, with several vulcanized rubber coating layers detachably connected to the upper surface of the steel base belt, and several skirt-shaped baffles detachably connected to both sides of the steel base belt.
4. The eddy current sorting line according to claim 1, characterized in that, The two ends of the co-position shaft (061) are rotatably connected to the side vertical plate (0631) via seated bearings or oilless bearings. The lower end of the vertical end plate (0320) is also threadedly connected to a clamping seat (0323), and a clamping hole is formed between the clamping seat (0323) and the vertical end plate (0320). The co-position shaft (061) is fixed in the two clamping holes respectively.
5. The eddy current sorting line according to claim 1, characterized in that, The spacing adjustment part (05) consists of a linear guide rail (051) and a locking slider (052) that cooperate with each other. The linear guide rail (051) is fixed on the right longitudinal beam (003), and the locking slider (052) is fixed on the angle adjustment frame (063).
Citation Information
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