Dismounting and mounting tool for filter press isolation unit

Abstract

This invention provides a disassembly and installation fixture for a filter press isolation unit. The fixture includes two mirror-image fixture parts and multiple pins. Each fixture part includes a bent plate, a lifting mechanism, a lifting mechanism base, and a handle. The bent plate is connected to the lifting mechanism base, and the lifting mechanism base is connected to the lifting mechanism. The handle is fixed to one side of the bent plate, and a pin hole is provided on the other side of the bent plate. The filter press isolation unit has a filter press frame on its exterior. The filter press frame has a frame end flange. The bent plate is connected to the frame end flange of the filter press isolation unit through the pin hole and the handle applies a force in the up-and-down direction. This disassembly and installation fixture can more conveniently, quickly, and safely disassemble and install the isolation unit, which not only saves labor costs but also greatly reduces the safety risks to construction personnel, improves the efficiency of filter press isolation unit installation and disassembly, and reduces the safety risks to on-site construction personnel. It has very high practicality.

Description

Technical Field

[0001] This invention relates to the field of rotary pressure filter technology, and more particularly to a tooling for disassembling and installing a filter press isolation unit. Background Technology

[0002] PTA is a major raw material for the production of polyester fibers, resins, films, and container resins. It is widely used in the fields of chemical fiber, container, packaging, and film production. In the past few years, the PTA process has developed rapidly, and the rotary pressure filter technology that emerged with it has also developed rapidly. The use of this unit has greatly simplified and shortened the process of PTA plant. PTA is a major raw material for the production of polyester fibers, resins, films, and container resins. It is widely used in the fields of chemical fiber, container, packaging, and film production.

[0003] Over the past few years, the PTA process has developed rapidly, and the rotary pressure filter technology that emerged with it has also developed rapidly. The use of this unit has greatly simplified and shortened the process of PTA plant, and greatly reduced the energy consumption of the plant. It is a revolutionary innovation of traditional technology. In recent years, rotary pressure filters have also been widely used in pharmaceutical and other chemical industries.

[0004] The isolation unit is a crucial component of a rotary pressure filter. Its sealing layer tightly adheres to the outer surface of the filter drum, dividing the filter into multiple independent functional areas to achieve different functions. After a period of operation, the equipment requires maintenance and replacement of vulnerable parts. The two isolation units located at the bottom of the equipment present significant difficulties during disassembly due to their tight contact with the filter press frame and lack of leverage. Reassembly also presents challenges due to limited operating space and the relatively large weight of the isolation units, requiring manual disassembly and reassembly by on-site personnel. This increases both the workload and safety risks for the workers. Summary of the Invention

[0005] To address the shortcomings of the existing technology, this invention provides a tooling for disassembling and installing the isolation unit of a filter press, which can effectively reduce the burden on construction personnel and reduce the safety risks for on-site construction workers.

[0006] To achieve the above objectives, the present invention provides a disassembly and installation fixture for a filter press isolation unit, the disassembly and installation fixture comprising:

[0007] Two mirror-image tooling parts, and multiple pins;

[0008] Each tooling component includes a bending plate, a lifting mechanism, a lifting mechanism base, and a handle; the bending plate is connected to the lifting mechanism base, the lifting mechanism base is connected to the lifting mechanism, the handle is fixed to one side of the bending plate, and a pin hole is provided on the other side of the bending plate;

[0009] The filter press isolation unit has an external filter press frame, and the filter press frame has a frame end flange. The bent plate is connected to the frame end flange of the filter press isolation unit through the pin hole and the pin, and the handle applies a force in the up and down direction.

[0010] In some embodiments, the pin hole is opened on the side of the bent plate on the same side as the lifting base, and one or more fixed elongated holes are further opened on the side of the bent plate at a distance from the pin hole.

[0011] In some embodiments, the bent plate has an L-shaped cross-section, the elevator includes an elevator flange, and the bent plate also has a circular hole larger than the elevator flange. The elevator flange is connected to the filter press isolation unit through the bent plate.

[0012] In some embodiments, the relative positions of the circular hole, pin hole, and fixed oblong hole are determined according to the filter press structure; the handle is a U-shaped handle.

[0013] In some embodiments, the frame end flange of the filter press isolation unit is provided with pin holes corresponding to the pin holes and the fixed elongated holes.

[0014] In some embodiments, the filter press isolation unit and the elevator flange are provided with corresponding threaded holes.

[0015] In some embodiments, the elevator base includes two side plates and a bottom plate, the distance between the side plates being sufficient to accommodate the elevator body without affecting the installation of the elevator.

[0016] In some embodiments, a U-shaped groove is formed in the middle of the base plate, and threaded holes are distributed around the U-shaped groove. The U-shaped groove and the threaded holes are used to connect the elevator.

[0017] In some embodiments, the pins are shaft pins, and the number is four or more.

[0018] A method for installing and disassembling a filter press isolation unit using the disassembly and installation fixture described above includes the following steps:

[0019] The installation process is as follows:

[0020] The two lifting flange heads are simultaneously adjusted to be flush with the upper surface of the curved plate bottom plate by handwheel, and the filter press isolation unit is pushed to the lifting flange head by sliding guide rail and connected with bolts.

[0021] Apply an upward force to the two handles of the two tooling parts at both ends simultaneously to make them rotate around the shaft pin, adjust the angle so that the filter press isolation unit is directly facing the filter press isolation unit cavity;

[0022] The fixed elongated holes of the two curved plates correspond to the pin holes on the frame end flange, and the two tooling parts are fixed to the frame end flange of the filter press isolation unit by means of shaft pins.

[0023] Simultaneously adjust the handwheels of the two lifting machines so that the filter press isolation unit is sent into the appropriate position in the filter press isolation unit cavity, and the filter press isolation unit installation is completed;

[0024] The disassembly process is as follows:

[0025] At the same time, an upward force is applied to the two handles of the two tooling parts from both ends to make them rotate around the shaft pin. The angle is adjusted so that the flange heads of the two lifting machines are facing the filter press isolation unit. At this time, the fixing elongated holes of the two bending plates correspond to the pin holes on the frame end flange. The two tooling parts are fixed to the frame end flange of the filter press isolation unit by the shaft pin.

[0026] Adjust the handwheel of the second lifting platform until the flange head of the lifting platform contacts and connects with the outer surface of the filter press isolation unit, then rotate the handwheel of the lifting platform.

[0027] Pull out the isolation unit fixed in the isolation unit cavity, then pull out the shaft pin in the fixed elongated hole in sequence, place the two tooling parts against the filter press frame, adjust the handwheel, lower the filter press isolation unit to the surface of the bending plate, loosen the fasteners connecting the isolation unit and the lifting flange head, slide the removed isolation unit down from the guide rail, place it in a suitable position, remove the tooling, and the isolation unit disassembly is completed.

[0028] Compared with the prior art, the advantages of the technical solution of the present invention are as follows:

[0029] The tooling for disassembling and installing the filter press isolation unit provided by this invention enables more convenient, faster and safer disassembly and installation of the isolation unit, which not only saves labor costs but also greatly reduces the safety risks to construction personnel.

[0030] This invention improves the efficiency of installing and disassembling the filter press isolation unit, reduces the safety risks for on-site construction personnel, and has very high practicality. Attached Figure Description

[0031] To more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0032] Figure 1 This is a schematic diagram of the disassembly and installation fixture for the filter press isolation unit shown in an embodiment of the present invention. Figure 1 ;

[0033] Figure 2 This is a schematic diagram of the disassembly and installation fixture for the filter press isolation unit shown in an embodiment of the present invention. Figure 2 ;

[0034] in:

[0035] 1-Tooling;

[0036] 11-Bend plate;

[0037] 111-Pin hole;

[0038] 112 - Fixed oblong hole;

[0039] 12-Elevator;

[0040] 13-Lifting platform base;

[0041] 131-Side panel;

[0042] 132 - Base Plate;

[0043] 14-Handle;

[0044] 2-pin;

[0045] 3-Filter press isolation unit;

[0046] 31-Filter press frame. Detailed Implementation

[0047] The technical solution of the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments to further understand the purpose, solution and effect of the present invention, but it is not intended to limit the scope of protection of the appended claims.

[0048] Certain terms are used in this specification and the following claims to refer to specific components or parts. Those skilled in the art will understand that users or manufacturers may use different names or terms to refer to the same component or part. This specification and the following claims do not distinguish components or parts by differences in name, but rather by differences in function. The terms "comprising" and "including" used throughout this specification and the following claims are open-ended and should be interpreted as "including but not limited to". Furthermore, the term "connection" here includes any direct and indirect electrical connection means. Indirect electrical connection means include connections made through other means.

[0049] It should be noted that in the description of this invention, the terms "lateral", "longitudinal", "up", "down", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and "about", "approximately", "substantially", "left and right", etc., indicating the orientation or positional relationship or parameters, are all based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, a specific size, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.

[0050] See Figure 1-2 This invention provides a disassembly and installation fixture for a filter press isolation unit, the fixture comprising:

[0051] Two mirror-image tooling parts 1, and multiple pins 2;

[0052] Each tooling component 1 includes a bending plate 11, a lifting mechanism 12, a lifting mechanism base 13, and a handle 14; the bending plate 11 is connected to the lifting mechanism base 13, the lifting mechanism base 13 is connected to the lifting mechanism 12, the handle 14 is fixed to one side of the bending plate 11, and a pin hole 111 is provided on the other side of the bending plate 11; the handle 14 is provided on the side plate of the bending plate opposite to the pin hole.

[0053] The lift described in this embodiment can be a mechanical lift, or a pneumatic or electric lift, as long as it has lifting function.

[0054] The filter press isolation unit 3 has a filter press frame 31 on its outside. The filter press frame 31 has a frame end flange. The bent plate 11 is connected to the frame end flange of the filter press isolation unit through the pin hole 111 and the pin 2, and the handle 14 applies a force in the up and down direction.

[0055] The pin hole 111 is located on the side of the bent plate 11 on the same side as the lifting base 13, and one or more fixed elongated holes 112 are further provided on the side of the bent plate 11 at a distance from the pin hole 111.

[0056] The curved plate 11 has an L-shaped cross-section, and its specific length depends on the structure of the filter press.

[0057] The lifting platform 12 includes a lifting platform flange head. The bending plate 11 also has a circular hole larger than the lifting platform flange head, which facilitates the connection of the lifting platform flange head to the isolation unit through the bending plate. The lifting platform flange head is connected to the filter press isolation unit 3 through the bending plate 11.

[0058] The relative positions of the circular hole, pin hole 111, and fixed oblong hole 112 are determined according to the structure of the filter press; the handle 14 is a U-shaped handle. The relative positions of the circular hole, pin hole, and oblong hole are determined, and the specific dimensions are determined according to the equipment structure;

[0059] The filter press isolation unit 3 has a frame end flange with pin holes (existing or specially machined) corresponding to the pin holes 111 and the fixed elongated hole 112.

[0060] The filter press isolation unit 3 and the lifting machine flange are provided with corresponding threaded holes.

[0061] The lifting platform base 13 includes two side plates 131 and a bottom plate 132. The distance between the two side plates 131 is sufficient to accommodate the body of the lifting platform 12 without affecting its installation. The lifting platform base consists of two side plates and a bottom plate; wherein the distance between the two side plates is designed to accommodate the body of the screw jack without affecting its installation.

[0062] Specifically, a U-shaped groove is formed in the middle of the base plate 132, and threaded holes are distributed around the U-shaped groove. The U-shaped groove and the threaded holes are used to connect the elevator 12. The specifications and distribution of the U-shaped groove and the threaded holes are based on the connection structure of the elevator.

[0063] Wherein, pin 2 is a pivot pin, and the number is four or more. The number of four or more pins can be, but is not limited to, pivot pins; the number can be four or more.

[0064] A method for installing and disassembling a filter press isolation unit using the disassembly and installation fixtures described above, the steps of which include:

[0065] The installation process is as follows:

[0066] The two lifting flange heads are simultaneously adjusted to be flush with the upper surface of the bottom plate of the bending plate 11 by handwheel, and the filter press isolation unit 3 is pushed to the lifting flange head by sliding guide rail and connected with bolts.

[0067] At the same time, apply an upward force to the two handles 14 of the two tooling parts 1 from both ends to make them rotate around the shaft pin 2, adjust the angle so that the filter press isolation unit 3 is directly facing the filter press isolation unit cavity;

[0068] The fixed elongated hole 112 of the two curved plates 11 corresponds to the pin hole 111 on the frame end flange, and the two tooling parts 1 are fixed to the frame end flange of the filter press isolation unit 3 by means of shaft pins.

[0069] Simultaneously adjust the handwheels of the two lifting machines so that the filter press isolation unit is sent into the appropriate position in the filter press isolation unit cavity, and the filter press isolation unit installation is completed;

[0070] The disassembly process is as follows:

[0071] At the same time, an upward force is applied to the two handles 14 of the two tooling parts 1 from both ends, causing them to rotate around the shaft pin 2. The angle is adjusted so that the flange heads of the two lifting machines are facing the filter press isolation unit 3. At this time, the fixed elongated hole 112 of the two bending plates 11 corresponds to the pin hole on the frame end flange. The two tooling parts 1 are fixed to the frame end flange of the filter press isolation unit 3 through the shaft pin 2.

[0072] Adjust the handwheel of the second lifting platform 12 until the flange head of the lifting platform contacts and connects with the outer surface of the filter press isolation unit 3, then rotate the handwheel of the lifting platform.

[0073] Pull out the isolation unit fixed in the isolation unit cavity, then pull out the shaft pin in the fixed elongated hole 112 in sequence, lean the two tooling parts 1 against the filter press frame, adjust the handwheel, lower the filter press isolation unit 3 to the surface of the bending plate 11, loosen the fasteners connecting the isolation unit and the lifting flange head, slide the removed isolation unit down from the guide rail, place it in a suitable position, remove the tooling, and the isolation unit disassembly is completed.

[0074] Specifically, in this embodiment, the outer surface of the isolation unit has threaded holes that match the flange head of the elevator; the flange heads of the left and right elevators are simultaneously adjusted by handwheels to be flush with the upper surface of the L-shaped curved plate base; the isolation unit is pushed to the upper flange head of the left and right parts by the L-shaped sliding guide rail, and temporarily fixed to the tooling by bolts.

[0075] Simultaneously apply an upward force to the handles on both the left and right sides to rotate them around the pivot pin, adjusting the angle so that the isolation unit is precisely aligned with the filter press isolation unit cavity, as shown in the attached diagram. Figure 1 and attached Figure 2 As shown, at this time, the fixed elongated holes on the left and right curved plates are exactly in line with the corresponding (original or specially machined) pin holes on the end flange of the filter press. The left and right parts are fixed to the end flange respectively by the shaft pins. At the same time, adjust the handwheel of the screw jack on the left and right parts so that the isolation unit is sent into the appropriate position of the isolation unit cavity of the filter press. Then, fix and remove the tooling by the previous method, and the isolation unit installation is completed.

[0076] At the same time, apply an upward force to the handles of the left and right parts to make them rotate around the shaft pin. Adjust the angle so that the flange heads of the left and right parts are exactly aligned with the filter press isolation unit. At this time, the fixed elongated holes on the left and right parts are exactly the corresponding (original or specially machined) pin holes on the end flange of the filter press. The left and right parts are fixed to the end flange respectively by the shaft pin.

[0077] Adjust the handwheels of the lifting mechanisms on the left and right sides so that the flange head contacts the outer surface of the isolation unit and is connected with bolts. Then, rotate the lifting mechanism handwheel to slowly pull out the isolation unit fixed in the isolation unit cavity. Next, pull out the shaft pins in the oblong holes on both sides in sequence. Control the two handles to rotate around the pin shaft and slowly lean the fixture against the filter press frame. Adjust the handwheel to lower the isolation unit to the surface of the curved plate. Loosen the fasteners connecting the isolation unit and the flange head, slide the removed isolation unit off the guide rail, and place it in a suitable position. Remove the fixture; the disassembly of the isolation unit is complete.

[0078] The method for installing and dismantling the filter press isolation unit improves the efficiency of installation and dismantling the filter press isolation unit and reduces the safety risks to on-site construction personnel; it has very high practicality.

[0079] The tooling for disassembling and installing the filter press isolation unit provided by this invention consists of two mirror-image parts, left and right, and four or more shaft pins. The left (right) part consists of a bent plate, a lifting mechanism, a lifting mechanism base, and a handle. A certain position on one side of the lower surface of the bent plate is connected to the lifting mechanism base. The lifting mechanism base and the lifting mechanism are fixed with bolts. The bent plate has an L-shaped cross-section, and its specific length depends on the structure of the filter press. The bent plate has a circular hole slightly larger than the lifting mechanism flange head, which facilitates the connection between the lifting mechanism flange head and the isolation unit through the bent plate. The bent plate has a pin hole on the side plate on the same side as the lifting mechanism base, and one or more fixed elongated holes are opened at a certain distance from the pin hole. A handle is fixed on the other side of the bent plate. The two end flanges of the filter press to which the isolation unit is to be disassembled or installed have pin holes (original or specially machined) corresponding to the pin holes and fixed elongated holes on the bent plate. The isolation unit to be disassembled or installed has a corresponding threaded hole for connection with the flange head of the lifting mechanism. Compared with existing disassembly and installation technologies, this installation tool not only improves on-site construction conditions and saves a lot of labor costs, but also ensures the personal safety of on-site construction personnel.

[0080] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the protection scope of the present invention.

Claims

1. A filter press isolation unit dismounting and mounting tool, characterized in that: The disassembly and installation fixtures include: Two mirror-image tooling parts, and multiple pins; Each of the aforementioned tooling components includes a bending plate, a lifting mechanism, a lifting mechanism base, and a handle; the bending plate is connected to the lifting mechanism base, the lifting mechanism base is connected to the lifting mechanism, the handle is fixed to one side of the bending plate, and a pin hole is provided on the other side of the bending plate; A filter press isolation unit has a filter press frame on its exterior. The filter press frame has a frame end flange. The bent plate is connected to the frame end flange of the filter press isolation unit through the pin hole and the pin, and the handle applies a force in the up and down direction. The curved plate has an L-shaped cross-section, and the lifting mechanism includes a lifting flange. The curved plate also has a circular hole larger than the lifting flange. The lifting flange is connected to the filter press isolation unit through the curved plate.

2. The filter press isolation unit dismounting and mounting tool according to claim 1, characterized in that: The pin hole is located on the side of the bent plate on the same side as the lifting platform base, and one or more fixed elongated holes are further provided on the side of the bent plate at a distance from the pin hole.

3. The filter press isolation unit dismounting and mounting tool according to claim 1, characterized in that: The relative positions of the circular hole, pin hole, and fixed oblong hole are determined according to the structure of the filter press; the handle is a U-shaped handle.

4. The filter press isolation unit dismounting and mounting tool according to claim 3, characterized in that: The frame end flange of the filter press isolation unit is provided with pin holes corresponding to the pin holes and the fixed elongated holes.

5. The filter press isolation unit dismounting and mounting tool according to claim 1, characterized in that: The filter press isolation unit and the elevator flange are provided with corresponding threaded holes.

6. The filter press isolation unit dismounting and mounting tool according to claim 1, characterized in that: The lifting platform base includes two side plates and a bottom plate. The distance between the two side plates is sufficient to accommodate the lifting platform body without affecting the installation of the lifting platform.

7. The disassembly and installation fixture for the filter press isolation unit according to claim 6, characterized in that: A U-shaped groove is formed in the middle of the base plate, and threaded holes are distributed around the U-shaped groove. The U-shaped groove and the threaded holes are used to connect the elevator.

8. The filter press isolation unit dismounting and mounting tool according to claim 1, characterized in that: The pins are shaft pins, and there are four or more of them.

9. A method of installing and removing the isolation unit of the filter press according to any one of claims 1 to 8 using the installation and removal tool of the isolation unit, characterized in that: Includes the following steps: The installation process is as follows: The two lifting flange heads are simultaneously adjusted to be flush with the upper surface of the curved plate bottom plate by handwheel, and the filter press isolation unit is pushed to the lifting flange head by sliding guide rail and connected with bolts. Apply an upward force to the two handles of the two tooling parts at both ends simultaneously to make them rotate around the shaft pin, adjust the angle so that the filter press isolation unit is directly facing the filter press isolation unit cavity; The fixed elongated holes of the two curved plates correspond to the pin holes on the frame end flange, and the two tooling parts are fixed to the frame end flange of the filter press isolation unit by means of shaft pins. Simultaneously adjust the handwheels of the two lifting machines so that the filter press isolation unit is sent into the appropriate position in the filter press isolation unit cavity, and the filter press isolation unit installation is completed; The disassembly process is as follows: At the same time, an upward force is applied to the two handles of the two tooling parts from both ends to make them rotate around the shaft pin. The angle is adjusted so that the flange heads of the two lifting machines are facing the filter press isolation unit. At this time, the fixing elongated holes of the two bending plates correspond to the pin holes on the frame end flange. The two tooling parts are fixed to the frame end flange of the filter press isolation unit by the shaft pin. Adjust the handwheel of the second lifting platform until the flange head of the lifting platform contacts and connects with the outer surface of the filter press isolation unit, then rotate the handwheel of the lifting platform. Pull out the isolation unit fixed in the isolation unit cavity, then pull out the shaft pin in the fixed elongated hole in sequence, place the two tooling parts against the filter press frame, adjust the handwheel, lower the filter press isolation unit to the surface of the bending plate, loosen the fasteners connecting the isolation unit and the lifting flange head, slide the removed isolation unit down from the guide rail, place it in a suitable position, remove the tooling, and the isolation unit disassembly is completed.

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