一种乱丝垫子的制造设备及制作方法

By combining the mold body and the high-pressure blower mechanism, the disordered and uniform distribution of the connection points of the random filament mat is achieved, which solves the problems of unstable quality and complex equipment in the existing technology, produces lightweight and elastic random filament mats, and reduces costs.

CN117445350BActive Publication Date: 2026-07-17ZHONGSHAN TAILI HOUSEHOLD PROD MFG

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHONGSHAN TAILI HOUSEHOLD PROD MFG
Filing Date
2023-11-21
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

The existing production process for random filament mats results in too many and uneven connection points, leading to unstable quality, complex and costly equipment, inability to adjust the interlacing density, and limited product variety.

Method used

Using a mold body and a high-pressure blower mechanism, by intermittently or continuously changing the blowing direction, adjacent plastic strips form disordered and uniform connection points at the lower end of the discharge channel of the mold body. The high-pressure blower mechanism drives the plastic strips to swing in any direction, forming a sparse porous structure of random filament pads.

Benefits of technology

The production of lightweight, elastic, and supportive random-filament mats simplifies equipment structure, reduces costs, and improves production efficiency.

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Abstract

本发明公开了一种乱丝垫子的制造设备及制作方法,制造设备包括:模具主体,其设有多个间隔分布的向下延伸的出料通道,模具主体的至少一侧设有高压吹风机构;该制作方法将原料放入挤出机中制作出熔体状的塑性胚料,塑性胚料沿着多个出料通道的下端排出多根熔体状的塑料胶条,利用风向变化的高压气体吹动塑料胶条以使相邻的塑料胶条之间形成多个无序的粘接点,将塑料胶条冷却后,通过裁切的方式得到乱丝垫子,从而使得胶丝垫具有疏孔结构;采用制造设备及制作方法得到的乱丝垫子更加轻质、弹性及支撑性较好、质量稳定,而且利用风向变化的高压气体吹动塑料胶条以使相邻的塑料胶条之间粘连的方式有利于简化生产设备、降低成本、提高生产效率。
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