Coated valve
Patent Information
- Application Number
- CN202311350005.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-17
- Publication Date
- 2026-09-11
- Estimated Expiration
- 2043-10-17
AI Technical Summary
[0002]涂覆阀的阀体内部通常设置有阀杆,且通过驱动阀杆移动以实现阀体上喷胶口的开启或者关闭,并且喷胶口的开度由阀杆的移动行程控制;而阀体在对应阀杆背离喷胶口一端的位置处通常还设置有行程调节机构,行程调节机构包括有调节电机和螺纹连接于阀体的调节螺栓,进而通过电机驱动调节螺栓转动以调整阀杆的移动行程;同时,为减少工作死角,常将涂覆阀的阀体设置在可转动的转动架上,使得涂覆阀能够实现喷胶口喷射角度的调整,进而有效地提高涂覆阀的通用性能;然而,由于阀体上还设置有行程调节机构,这使得涂覆阀在转动时所需的活动空间也较大,因而涂覆阀工作过程中较易与其他物品之间出现碰撞及干涉的问题
[0006]In this embodiment, because the valve body is rotatable and the orientation of the spray nozzle can be adjusted by rotating the valve body, the glue spray angle can be adjusted by rotating the valve body, thereby improving the versatility of the coating valve. Simultaneously, due to the separable design between the movable trowel and the adjusting bolt, when the opening of the spray nozzle needs to be adjusted, simply rotate the valve body so that the adjusting bolt on the valve body faces the movable trowel. Then, using a telescopic drive structure, drive the movable trowel to approach and connect to the adjusting bolt. The adjusting motor assembly then drives the movable trowel to rotate the adjusting bolt, thereby adjusting the travel of the valve stem and thus changing the opening of the spray nozzle when the coating valve is working. During spraying, simply use the telescopic drive structure to disengage the movable trowel from the adjusting bolt, and the valve body can rotate normally to adjust the glue spray angle at any time. Furthermore, because the adjusting motor assembly and the movable trowel are separated from the rotating valve body at this time, the required space for valve body rotation is relatively smaller, thus effectively improving the problem of collision and interference with other objects.
Smart Images

Figure CN117483186B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of adhesive coating technology, and in particular to a coating valve. Background Technology
[0002] The valve body of a coating valve typically contains a valve stem, which opens or closes the spray nozzle by moving the stem. The opening of the nozzle is controlled by the travel of the valve stem. A stroke adjustment mechanism is usually located at the end of the valve stem opposite the spray nozzle. This mechanism includes an adjusting motor and an adjusting bolt threaded to the valve body. The motor drives the adjusting bolt to rotate, thus adjusting the travel of the valve stem. To reduce dead zones, the valve body is often mounted on a rotatable frame, allowing adjustment of the spray nozzle angle and improving versatility. However, the presence of the stroke adjustment mechanism on the valve body results in a larger operating space during rotation, making the valve more susceptible to collisions and interference with other objects during operation. Summary of the Invention
[0003] This invention aims to solve at least one of the technical problems existing in the prior art. To this end, this invention proposes a coating valve that can not only adjust the spray angle, but also effectively improve the problem of collision and interference with other objects.
[0004] The coating valve of this invention includes an adjusting motor assembly, an adjusting bolt, a movable trowel, a valve body, and a telescopic drive structure. The adjusting motor assembly is provided with an output shaft. One end of the valve body is provided with a spray nozzle, and a valve stem for controlling the opening and closing of the spray nozzle is provided inside. The valve body is rotatably mounted, and the orientation of the spray nozzle can be adjusted by rotating the valve body. One end of the movable trowel is driven and connected to the output shaft, and it is slidably mounted on one side of the valve body along its own axis. The adjusting bolt is threaded to the valve body, and the movement stroke of the valve stem can be adjusted by rotating the adjusting bolt. The telescopic drive structure drives and connects to the movable trowel, and when the valve body is rotated so that the adjusting bolt faces the movable trowel, the telescopic drive structure can drive the movable trowel to slide, so that the movable trowel drives and connects to the adjusting bolt or separates from the adjusting bolt.
[0005] The coating valve according to embodiments of the present invention has at least the following beneficial effects:
[0006] In this embodiment, because the valve body is rotatable and the orientation of the spray nozzle can be adjusted by rotating the valve body, the glue spray angle can be adjusted by rotating the valve body, thereby improving the versatility of the coating valve. Simultaneously, due to the separable design between the movable trowel and the adjusting bolt, when the opening of the spray nozzle needs to be adjusted, simply rotate the valve body so that the adjusting bolt on the valve body faces the movable trowel. Then, using a telescopic drive structure, drive the movable trowel to approach and connect to the adjusting bolt. The adjusting motor assembly then drives the movable trowel to rotate the adjusting bolt, thereby adjusting the travel of the valve stem and thus changing the opening of the spray nozzle when the coating valve is working. During spraying, simply use the telescopic drive structure to disengage the movable trowel from the adjusting bolt, and the valve body can rotate normally to adjust the glue spray angle at any time. Furthermore, because the adjusting motor assembly and the movable trowel are separated from the rotating valve body at this time, the required space for valve body rotation is relatively smaller, thus effectively improving the problem of collision and interference with other objects.
[0007] According to some embodiments of the coating valve of the present invention, a non-circular socket groove is provided at one end of the movable squeegee facing the valve body, and a protrusion matching the socket groove is provided at one end of the adjusting bolt.
[0008] According to some embodiments of the coating valve of the present invention, a sliding coupling is further included. The sliding coupling is connected to the output shaft, and a protruding non-circular connecting post is provided on the side of the sliding coupling facing the movable bit. A connecting groove matching the connecting post is provided on the end of the movable bit facing the sliding coupling, and the bit is slidably sleeved on the connecting post through the connecting groove.
[0009] According to some embodiments of the coating valve of the present invention, the telescopic drive structure further includes a drive sleeve and a first piston. The movable bit rod passes through the drive sleeve, and the first piston is sleeved on the movable bit rod, forming a variable air chamber between the drive sleeve and the movable bit rod. By passing air into the variable air chamber or venting air from the variable air chamber, the first piston can be pushed to drive the movable bit rod to slide.
[0010] According to some embodiments of the present invention, the coating valve further includes a rotating frame and an electric slip ring. The electric slip ring includes a stator and a rotor. The stator is fixedly disposed, and the rotor is rotatably connected to the stator. The rotating frame is connected to one end of the rotor, and the valve body is rotatably connected to the rotating frame, with the rotation axis of the valve body perpendicular to the rotation axis of the rotor.
[0011] According to some embodiments of the coating valve of the present invention, the rotation axis of the rotor portion rotating about the stator portion is collinear with the rotation axis of the movable bit rod, and the rotor portion is hollow and has a first central hole. The rotating frame includes a flange portion with a second central hole in the center and is connected to the rotor portion through the flange portion. The movable bit rod passes through the first central hole and the second central hole. The rotation axis of the valve body rotating about the rotating frame is perpendicular to the extension direction of the valve stem and the adjusting bolt.
[0012] According to some embodiments of the coating valve of the present invention, the stator is provided with a glue supply path for connecting to a glue supply device and a gas supply path for connecting to a compressed gas supply device; the rotor is provided with a glue inlet path for connecting to the glue supply path and a gas inlet path for connecting to the gas supply path; the rotating frame is provided with a glue channel with one end connected to the glue inlet path and a gas passage with one end connected to the gas inlet path; the valve body is provided with a rotating connection part and is rotatably connected to the rotating frame through the rotating connection part; the valve body is provided with a glue inlet and a gas inlet, the glue inlet and the gas inlet are provided in the rotating connection part and are respectively connected to the second end of the glue channel and the second end of the gas passage.
[0013] According to some embodiments of the coating valve of the present invention, the rotating frame includes a first connecting arm and a second connecting arm, the first connecting arm and the second connecting arm are respectively located on both sides of the valve body, the rotating connection part includes a first connecting part rotatably connected to the first connecting arm and a second connecting part rotatably connected to the second connecting arm, and the second end of the glue flow channel is disposed on the first connecting arm, the glue inlet is disposed on the first connecting part, the second end of the air channel is disposed on the second connecting arm, and the air inlet is disposed on the second connecting part.
[0014] According to some embodiments of the coating valve of the present invention, a first half-shaft body is provided on the side of the first connecting arm facing the first connecting part, the second end of the glue flow channel is provided through the center of the first half-shaft body, the first connecting part is provided with a first rotating groove that cooperates with the first half-shaft body, and the bottom or wall of the first rotating groove is provided with a glue inlet.
[0015] According to some embodiments of the coating valve of the present invention, the supply air path, the intake air path, and the air passage are all provided with two paths, and the two air passages are respectively a first air passage and a second air passage; the second connecting arm is provided with an adapter hole, the second connecting part is provided with a second half-shaft body that mates with the adapter hole, a first annular cavity and a second annular cavity are formed between the second half-shaft body and the hole wall of the adapter hole, the air inlet is provided on the second half-shaft body and includes a first air inlet and a second air inlet, the second end of the first air inlet and the first air passage are both connected to the first annular cavity, and the second end of the second air inlet and the second air passage are both connected to the second annular cavity.
[0016] Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. Attached Figure Description
[0017] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the description of the embodiments taken in conjunction with the following drawings, in which:
[0018] Figure 1 This is a schematic diagram of the overall structure of the coating valve according to one embodiment of the present invention;
[0019] Figure 2 for Figure 1 The diagram shows the structure of the coating valve after removing the protective cover, glue reservoir, and air inlet connector.
[0020] Figure 3 for Figure 2 The diagram shown is a structural schematic after removing the rotor drive mechanism (retaining the first gear) and the stator.
[0021] Figure 4 for Figure 3 The diagram shown is a structural schematic after the adjustment motor assembly has been removed.
[0022] Figure 5 for Figure 4 Top view of the structure shown;
[0023] Figure 6 for Figure 5 The structure shown is a cross-sectional view along the AA direction;
[0024] Figure 7 for Figure 3 The diagram shows the structure of the regulating motor.
[0025] Figure 8 for Figure 4 A schematic diagram of the movable lever shown in the image from one of its perspectives;
[0026] Figure 9 for Figure 4 A schematic diagram of the movable lever shown from another perspective;
[0027] Figure 10 for Figure 1 A schematic diagram of the valve body shown in the figure;
[0028] Figure 11 for Figure 10 The longitudinal sectional view of the valve body shown.
[0029] Figure 12 for Figure 1 A schematic diagram of the rotating frame shown;
[0030] Figure 13 for Figure 1 A schematic diagram showing the connection status of the rotating frame, valve body, and tilting drive mechanism shown in the figure;
[0031] Figure 14 for Figure 13 A longitudinal sectional view of the structure shown;
[0032] Figure 15 This is a schematic diagram showing the connection status of the rotating frame, valve body, and tilting drive mechanism from another perspective.
[0033] Figure label:
[0034] Valve body 1000; Valve housing 1100; First connecting part 1110; First rotating groove 1111; Connecting cavity 1112; Glue inlet 1114; Second connecting part 1120; Second half-shaft 1121; First air inlet 1122; Second air inlet 1123; Jet nozzle 1130; Control air chamber 1140; First variable air chamber 1441; Second variable air chamber 1142; Glue channel 1150; First airflow channel 1160; Second airflow channel 11 70; Annular air passage 1180; Glue reservoir 1200; Nozzle 1300; Glue spray nozzle 1310; Valve stem 1400; Second piston 1500; Return spring 1600; Adjusting bolt 1700; Protrusion 1710; Protective cover 2100; Glue reservoir 2200; Air inlet connector 2300; Movable screwdriver 3000; Connecting groove 3100; Socket groove 3200; Drive sleeve 4100; First piston 4200; Variable air chamber 4300; Adjusting motor Component 5000; Servo motor 5100; Reducer 5200; Sliding coupling 5300; Connecting column 5310; Rotating frame 6000; Glue flow channel 6100; Air passage 6200; First air passage 6210; Second air passage 6220; Flange 6300; Second center hole 6310; First connecting arm 6400; First half-shaft 6410; Second connecting arm 6500; Adapter hole 6510; First annular cavity 6511; Second annular cavity 65 12; Receiving groove 6520; First limiting wall 6521; Second limiting wall 6522; Sliding groove 6530; Mounting cavity 6600; Electrical slip ring 7000; Stator part 7100; Rotor part 7200; First center hole 7210; Tilting drive mechanism 8000; First connecting rod 8100; Second connecting rod 8200; Sliding pin 8300; Rotor drive mechanism 9000; First gear 9100; Second gear 9200; Rotary driver 9300. Detailed Implementation
[0035] Embodiments of the present invention are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and should not be construed as limiting the present invention.
[0036] In the description of this invention, it should be understood that the orientation descriptions, such as up, down, left, right, front, back, etc., are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.
[0037] In the description of this invention, the use of "first" and "second" is for the purpose of distinguishing technical features only, and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or the order of the technical features indicated.
[0038] In the description of this invention, unless otherwise explicitly defined, terms such as "set up," "install," and "connect" should be interpreted broadly, and those skilled in the art can reasonably determine the specific meaning of the above terms in this invention in conjunction with the specific content of the technical solution.
[0039] The following is for reference only. Figure 1 To be continued Figure 15 This describes the coating valve according to an embodiment of the present invention.
[0040] Reference Figures 1 to 4 According to some embodiments of the present invention, the coating valve includes a valve body 1000, an adjusting bolt 1700, an adjusting motor assembly 5000, a movable trowel 3000, and a telescopic drive structure.
[0041] Among them, reference Figure 2 , Figure 3 , Figure 10 and Figure 11 The valve body 1000 is rotatable and has a spray nozzle 1310 at one end. The spray nozzle 1310 is used to spray glue to achieve glue coating. Therefore, by rotating the valve body 1000, the orientation of the spray nozzle 1310 can be adjusted, thereby changing the spray angle of the glue. In addition, the valve body 1000 also has a sliding valve stem 1400 inside. One end of the valve stem 1400 extends to the vicinity of the spray nozzle 1310. By driving the valve stem 1400 to slide, the spray nozzle 1310 can be closed or opened. At the same time, the opening degree of the spray nozzle 1310 is determined by the distance between the valve stem 1400 and the spray nozzle 1310 when the valve stem 1400 opens the spray nozzle 1310. If the distance between the valve stem 1400 and the spray nozzle 1310 is larger, the opening degree of the spray nozzle 1310 is larger. Therefore, the opening degree of the spray nozzle 1310 can be adjusted by adjusting the sliding stroke of the valve stem 1400.
[0042] Reference Figure 2 and Figure 10 and Figure 11The adjusting bolt 1700 is threaded onto the valve body 1000 and faces the end of the valve stem 1400 away from the glue spray nozzle 1310. The adjusting bolt 1700 can prevent the valve stem 1400 from moving away from the glue spray nozzle 1310. By rotating the adjusting bolt 1700, the depth of the adjusting bolt 1700 entering the valve body 1000 can be adjusted, thereby changing the distance between the adjusting bolt 1700 and the valve stem 1400, and thus realizing the adjustment of the movement stroke of the valve stem 1400.
[0043] Reference Figures 4 to 6 The movable screwdriver 3000 is slidably disposed on one side of the valve body 1000 along its own axis. By rotating the valve body 1000, the adjusting bolt 1700 can be directed toward the movable screwdriver 3000. Sliding the movable screwdriver 3000 can drive one end of the movable screwdriver 3000 to connect to the adjusting bolt 1700, or cause the movable screwdriver 3000 to separate from the adjusting bolt 1700.
[0044] Reference Figures 2 to 4 The adjusting motor assembly 5000 is located on one side of the movable screwdriver 3000, and the adjusting motor assembly 5000 is provided with an output shaft. The output shaft is driven to the end of the movable screwdriver 3000 away from the valve body 1000. The output shaft is used to output torque so that when the movable screwdriver 3000 and the adjusting bolt 1700 are in the drive connection state, the movable screwdriver 3000 can drive the adjusting bolt 1700 to rotate.
[0045] The telescopic drive structure drives the movable screwdriver 3000 and drives the movable screwdriver 3000 to slide along its own axis. When the valve body 1000 rotates to the state where the adjusting bolt 1700 faces the movable screwdriver 3000, the telescopic drive structure can drive the movable screwdriver 3000 to slide, thereby causing the movable screwdriver 3000 to drive the adjusting bolt 1700 or separate from the adjusting bolt 1700.
[0046] It should be understood that, in the coating valve of this embodiment of the invention, since the valve body 1000 is rotatably configured, and the orientation of the spray nozzle 1310 can be adjusted by rotating the valve body 1000, the glue spray angle can be adjusted by rotating the valve body 1000, thereby improving the versatility of the coating valve. Simultaneously, due to the separable design between the movable trowel 3000 and the adjusting bolt 1700, when it is necessary to adjust the opening of the spray nozzle 1310, simply rotate the valve body 1000 so that the adjusting bolt 1700 on the valve body 1000 faces the movable trowel 3000. Then, by means of a telescopic drive structure, the movable trowel 3000 is driven to approach and connect to the adjusting bolt 1700, thus achieving the desired glue spray angle adjustment. The adjusting motor assembly 5000 drives the movable trowel 3000 to rotate the adjusting bolt 1700, thereby adjusting the travel of the valve stem 1400 and changing the opening of the adhesive nozzle 1310 when the coating valve is working. During the spraying operation, the movable trowel 3000 can be disengaged from the adjusting bolt 1700 by means of the telescopic drive structure, and the valve body 1000 can rotate normally to adjust the adhesive spraying angle at any time. Since the adjusting motor assembly 5000 and the movable trowel 3000 are separated from the rotating valve body 1000 at this time, the space required for the valve body 1000 to rotate is relatively smaller, thus effectively improving the problem of collision and interference with other objects.
[0047] It is understood that, in some of these embodiments, reference is made to... Figure 7 The regulating motor assembly 5000 includes a servo motor 5100 and a reducer 5200. The motor shaft of the servo motor 5100 is connected to the input end of the reducer 5200, and the output end of the reducer 5200 forms an output shaft for outputting torque. It should be understood that in some other embodiments, the regulating motor assembly 5000 includes a servo motor 5100, and the motor shaft of the servo motor 5100 extends to the outside of the stator of the servo motor 5100 and directly constitutes the output shaft.
[0048] It is understandable that, in order to achieve the drive connection between the output shaft and the movable screwdriver 3000, and to avoid affecting the normal sliding of the movable screwdriver 3000, in some embodiments, reference is made to... Figure 7 and Figure 8 The coating valve also includes a sliding coupling 5300, which is connected to the output shaft. The sliding coupling 5300 has a protruding non-cylindrical connecting post 5310 on the side facing the movable bit 3000. The movable bit 3000 has a connecting groove 3100 that matches the connecting post 5310 at the end facing the sliding coupling 5300, and is slidably fitted onto the connecting post 5310 through the connecting groove 3100. It can be understood that the depth of the connecting groove 3100 and the length of the connecting post 5310 are set to be greater than the maximum travel distance that the movable bit 3000 needs to slide, thereby preventing the connecting post 5310 from disengaging from the connecting groove 3100.
[0049] It is understandable that, in order to enable the movable lever 3000 to both drive and disengage from the adjusting bolt 1700, in some embodiments, reference is made to... Figure 6 The movable screwdriver 3000 has a non-circular socket groove 3200 at one end facing the valve body 1000, and the adjusting bolt 1700 has a protrusion 1710 that matches the socket groove 3200. Thus, when the valve body 1000 rotates to the position where the adjusting bolt 1700 faces the movable screwdriver 3000, the telescopic drive structure drives the movable screwdriver 3000 to slide closer to the valve body 1000, allowing the movable screwdriver 3000 to be sleeved onto the protrusion 1710 through the socket groove 3200. Because the protrusion 1710 is not circular, when the movable wrench 3000 rotates under the drive of the adjusting motor assembly 5000, it will drive the adjusting bolt 1700 to rotate. After the stroke of the valve stem 1400 is adjusted, the telescopic drive structure drives the movable wrench 3000 to slide away from the valve body 1000, which will separate the sleeve groove 3200 from the protrusion 1710, thus separating the movable wrench 3000 from the adjusting bolt 1700. For example, in one embodiment, referring to... Figure 9 and Figure 10 The center of the end face of the movable lever 3000 facing the valve body 1000 is provided with a regular hexagonal socket groove 3200, while the end of the adjusting bolt 1700 facing away from the valve stem 1400 is provided with a regular hexagonal protrusion 1710 that matches the socket groove 3200.
[0050] It is understandable that, to facilitate the rapid driving of the movable bit 3000, the movable bit 3000 is pneumatically driven, and to reduce the overall size of the coating valve in the axial direction of the movable bit 3000, in some embodiments, reference is made to... Figures 4 to 6 The telescopic drive structure includes a drive sleeve 4100 and a first piston 4200. The movable screwdriver 3000 passes through the drive sleeve 4100, and the first piston 4200 is sleeved on the movable screwdriver 3000. A variable air chamber 4300 is formed between the first piston 4200, the drive sleeve 4100, and the movable screwdriver 3000. By passing air into the variable air chamber 4300 or venting air from the variable air chamber 4300, the first piston 4200 can be subjected to force, thereby driving the movable screwdriver 3000 to slide.
[0051] Furthermore, it should be understood that, in order to ensure that the movable bit 3000 can remain in a position relatively far from the valve body 1000 under normal conditions, thereby avoiding affecting the normal rotation of the valve body 1000, in some embodiments, the telescopic drive structure further includes an elastic element. The elastic element connects the drive sleeve 4100 and the movable bit 3000, and the elastic restoring force of the elastic element can drive the movable bit 3000 to move and reset to the side away from the valve body 1000.
[0052] For example, in one embodiment, reference Figure 6 Specifically, the variable air chamber 4300 is formed on the side of the first piston 4200 near the valve body 1000, and the elastic element is a compression spring (not shown in the figure). The compression spring is disposed inside the variable air chamber 4300, and one end of the compression spring abuts against the part of the movable screwdriver 3000 connected to the first piston 4200, while the other end of the compression spring abuts against the inner wall of the drive sleeve 4100 near the valve body 1000. Thus, the elastic force of the compression spring can drive the first piston 4200 and the movable screwdriver 3000 to move away from the valve body 1000. When it is necessary to drive the movable screwdriver 3000 closer to the adjusting bolt 1700, air can be drawn from the variable air chamber 4300 to make the first piston 4200 and the movable screwdriver 3000 move towards the valve body 1000 under atmospheric pressure.
[0053] Alternatively, in another embodiment, the elastic element can also be a tension spring, and the variable air chamber 4300 is formed on the side of the first piston 4200 away from the valve body 1000. One end of the tension spring is connected to the movable screwdriver 3000, and the other end of the tension spring is connected to the inner wall of the drive sleeve 4100 on the side away from the valve body 1000. Thus, the elastic force of the tension spring can drive the first piston 4200 and the movable screwdriver 3000 to move away from the valve body 1000. When it is necessary to drive the movable screwdriver 3000 closer to the adjusting bolt 1700, it is only necessary to vent air into the variable air chamber 4300, so that the first piston 4200 and the movable screwdriver 3000 can move towards the side closer to the valve body 1000 under the air pressure of the compressed gas in the variable air chamber 4300.
[0054] It is understood that, in order to achieve the rotation of the valve body 1000, in some embodiments of the present invention, reference is made to... Figures 1 to 3The coating valve also includes a rotating frame 6000 and an electric slip ring 7000. The electric slip ring 7000 includes a stator 7100 and a rotor 7200. The stator 7100 is fixedly mounted, and the rotor 7200 is rotatably connected to the stator 7100. The rotating frame 6000 is connected to one end of the rotor 7200, and the valve body 1000 is rotatably connected to the rotating frame 6000. The rotation axis of the valve body 1000 about the rotating frame 6000 is perpendicular to the rotation axis of the rotor 7200 about the stator 7100. Thus, with the help of the electric slip ring 7000 and the rotating frame 6000, the valve body 1000 can rotate about two mutually perpendicular axes, thereby further improving the working space range and versatility of the coating valve.
[0055] It should be understood that, in one embodiment, reference is made to... Figure 3 , Figure 4 , Figure 6 and Figure 12 The rotor portion 7200, rotating around the stator portion 7100, has its rotation axis collinear with the rotation axis of the movable screwdriver 3000. The rotor portion 7200 is hollow and has a first central hole 7210. The rotating frame 6000 includes a flange portion 6300, which is connected to the rotor portion 7200. The flange portion 6300 has a second central hole 6310 at its center. The movable screwdriver 3000 and the drive sleeve 4100 pass through the first central hole 7210 and the second central hole 6310, thereby preventing the electric slip ring 7000 and the rotating frame 6000 from affecting the drive connection between the movable screwdriver 3000 and the adjusting bolt 1700 on the valve body 1000. Furthermore, to better limit the stroke of the valve stem 1400, refer to... Figure 6The central axis of the adjusting bolt 1700 is collinear with the central axis of the valve stem 1400. Simultaneously, the rotation axis of the valve body 1000 around the rotating frame 6000 is perpendicular to the extension direction of the valve stem 1400. Since the spray direction of the adhesive nozzle 1310 is the same as the extension direction of the valve stem 1400, the spray direction of the valve body 1000 will also be perpendicular to the rotation axis of the valve body 1000 around the rotating frame 6000. Because the central axis of the stator 7100 will be vertical when the coating valve is in use, the rotation axis of the rotor 7200 around the stator 7100 will also be vertical. Furthermore, the axis of rotation of the valve body 1000 around the rotating frame 6000 will be in the horizontal direction. Therefore, with the above structure, on the one hand, the valve body 1000 can adjust the spray angle on the vertical plane, and on the other hand, the nozzle 1310 can be tilted to point to any position on the horizontal plane. Regardless of the horizontal position of the nozzle 1310 of the tilted valve body 1000, the adjusting bolt 1700 can be directed toward the movable squeegee 3000 after the valve body 1000 is driven to rotate relative to the rotating frame 6000, thereby simplifying the steps of adjusting the stroke of the valve stem 1400.
[0056] It is understood that, in one embodiment, the stator portion 7100 is internally provided with a device for connecting an adhesive supply (e.g., Figure 1 The rotor 7200 is provided with a glue supply path (not shown in the figure) for the glue storage cylinder 2200 and a gas supply path (not shown in the figure) for connecting to a compressed gas supply device (e.g., a gas pipeline connected to an air compressor). The rotor 7200 is provided with a glue inlet path (not shown in the figure) connecting to the glue supply path and a gas inlet path (not shown in the figure) connecting to the gas supply path. (Refer to...) Figure 6 and Figure 12The rotating frame 6000 is provided with a glue flow channel 6100 with one end connected to the glue inlet flow path and an air passage 6200 with one end connected to the air inlet flow path; the valve body 1000 is provided with a rotating connecting part, a glue inlet 1114 and an air inlet, and is rotatably connected to the rotating frame 6000 through the rotating connecting part, while the glue inlet 1114 and the air inlet are provided in the rotating connecting part and are respectively connected to the second end of the glue flow channel 6100 and the second end of the air passage 6200. With the above structure, there is no need to install external pipelines between the valve body 1000, the rotating frame 6000, and the electric slip ring 7000 to complete the glue or air intake. The glue can enter the valve body 1000 in sequence through the glue supply path, the glue intake path, the glue channel 6100, and the glue inlet 1114. The compressed gas that controls the operation of the valve body 1000 can enter the valve body 1000 in sequence through the air supply path, the air intake path, the air channel 6200, and the air inlet. Therefore, when driving the valve body 1000 to rotate around the rotating frame 6000, there will be no problem of external pipelines being bent, blocked, broken, or tangled together, thus affecting the normal glue spraying. At the same time, the coating valve is also cleaner and more aesthetically pleasing overall.
[0057] It is understood that, in order to facilitate the connection of the valve body 1000 and improve the stability of the valve body 1000 installation, in some embodiments, reference is made to the figure. Figures 12 to 14 The rotating frame 6000 includes a first connecting arm 6400 and a second connecting arm 6500. The first connecting arm 6400 and the second connecting arm 6500 are located on both sides of the valve body 1000, and one end of each is connected to the flange portion 6300. The rotating connection portion includes a first connecting portion 1110 and a second connecting portion 1120 respectively disposed on opposite sides of the valve body 1000. The first connecting portion 1110 and the second connecting portion 1120 are rotatably connected to the first connecting arm 6400 and the second connecting arm 6500, respectively. Thus, the first connecting arm 6400 and the second connecting arm 6500 can support the valve body 1000 on both sides, thereby improving the valve's stability. The valve body 1000 is installed stably; and, in order to allow the adhesive and compressed air to enter the valve body 1000 from both sides respectively; wherein, the second end of the adhesive flow channel 6100 is provided at the first connecting arm 6400, and the adhesive inlet 1114 is correspondingly provided at the first connecting part 1110, so that the adhesive will enter the valve body 1000 from one side after passing through the first connecting arm 6400 and the first connecting part 1110; the second end of the air channel 6200 is provided at the second connecting arm 6500, and the air inlet is correspondingly provided at the second connecting part 1120, so that the compressed air enters the valve body 1000 from the opposite side after passing through the second connecting arm 6500 and the second connecting part 1120.
[0058] It is understandable that, in order to achieve glue injection while avoiding affecting the rotation of the first connecting part 1110 relative to the first connecting arm 6400, in some embodiments, refer to Figures 10 to 14A first half-shaft 6410 is provided on the side of the first connecting arm 6400 facing the first connecting portion 1110, and the second end of the glue channel 6100 is provided through the center of the first half-shaft 6410. The first connecting portion 1110 is provided with a first rotating groove 1111 that mates with the first half-shaft 6410. The first half-shaft 6410 is inserted into the first rotating groove 1111, and the glue inlet 1114 is provided on the bottom or wall of the first rotating groove 1111. Furthermore, to better ensure the communication between the glue inlet 1114 and the second end of the glue channel 6100, in some embodiments, refer to... Figure 14 The first half-shaft 6410 and the bottom and wall of the first rotating groove 1111 form a communicating cavity 1112. The glue inlet 1114 and the second end of the glue channel 6100 are both connected to the communicating cavity 1112. Since the second end of the glue channel 6100 passes through the center of the first half-shaft 6410, the second end of the glue channel 6100 will always be connected to the communicating cavity 1112 during the rotation of the first connecting part 1110 relative to the first half-shaft 6410. Moreover, since the glue inlet 1114 is located at the bottom or wall of the first rotating groove 1111 that participates in forming the communicating cavity 1112, the glue inlet 1114 will also always be connected to the second end of the glue channel 6100.
[0059] It should be understood that, in order to ensure that the second end of the glue flow channel 6100 is always connected to the glue inlet 1114, in some other examples, the first half-shaft 6410 may be abutted against the bottom of the first rotating groove 1111, and the glue inlet 1114 may be located at the center of the bottom of the first rotating groove 1111.
[0060] It should be understood that, in some of these embodiments, reference is made to... Figure 10 and Figure 11The valve body 1000 includes a valve housing 1100, a glue reservoir 1200, a nozzle 1300, a valve stem 1400, a second piston 1500, and a return spring 1600. The nozzle 1300 is connected to one end of the glue reservoir 1200, and the glue outlet 1310 is located at the end of the nozzle 1300 opposite to the glue reservoir 1200. Both the glue reservoir 1200 and the nozzle 1300 are disposed inside the valve housing 1100, and an annular air passage 1180 is formed between the valve housing 1100 and the outer walls of the glue reservoir 1200 and the nozzle 1300. An air outlet 1 is provided on the valve housing 1100 corresponding to the position of the nozzle 1300. 130, the jet nozzle 1130 connects to the annular air passage 1180 and the outside atmosphere, and allows glue to be sprayed out through the glue spray nozzle 1310 and the jet nozzle 1130; the valve stem 1400 is also disposed inside the valve housing 1100, and slidably passes through the glue reservoir tube 1200, with one end extending into the nozzle 1300, so that the glue spray nozzle 1310 can be opened or closed by driving the valve stem 1400 to slide; the valve housing 1100 has a control air chamber 1140 formed at the end opposite to the jet nozzle 1130, and the end of the valve stem 1400 opposite to the glue spray nozzle 1310 extends into the control air chamber 1140, and the second piston 1500... The control air chamber 1140 is disposed within the control air chamber 1140 and connected to the valve stem 1400. The second piston 1500 divides the control air chamber 1140 into a first variable air chamber 1441 and a second variable air chamber 1142. One end of the return spring 1600 abuts against the side of the second piston 1500 away from the nozzle 1310, and the other end abuts against the inner wall of the second variable air chamber 1142 (formed by adjusting bolts). It provides an elastic restoring force to move the second piston 1500 and the valve stem 1400 towards the nozzle 1310; that is, the return spring 1600 keeps the valve stem 1400 closed. At the position of the glue spray nozzle 1310; the first connecting part 1110 and the second connecting part 1120 are respectively provided on opposite sides of the valve housing 1100, that is, the air inlet and the glue inlet 1114 are both provided on the valve housing 1100, and the air inlet includes the first air inlet 1122 and the second air inlet 1123. The valve housing 1100 has a glue channel 1150 connecting the glue storage tube 1200 and the glue inlet 1114, a first airflow channel 1160 connecting the first air inlet 1122 and the first variable air chamber 1441, and a second airflow channel 1170 connecting the second air inlet 1123 and the annular air passage 1180.When the valve body 1000 is in operation, glue is injected into the glue storage tube 1200 and nozzle 1300 through the glue inlet 1114 and glue channel 1150. Compressed air is introduced into the first variable air chamber 1441 through the first air inlet 1122 and first airflow channel 1160, which drives the piston to move the valve stem 1400 away from the glue spray nozzle 1310, thereby opening the glue spray nozzle 1310 to spray glue. At the same time, compressed air is introduced into the annular air passage 1180 through the second air inlet 1123 and second airflow channel 1170, and the air is sprayed out through the jet nozzle 1130 surrounding the glue spray nozzle 1310, so that the sprayed glue is atomized and diffused by the high-speed sprayed airflow, thereby achieving glue coating.
[0061] It should be understood that, since the valve body 1000 requires two compressed air paths to open the glue nozzle 1310 and diffuse the glue atomization, in some embodiments, correspondingly, the supply air path, the intake air path, and the air passage 6200 are all provided with two paths, and for ease of explanation, the two air passages 6200 are respectively named the first air passage 6210 and the second air passage 6220; at the same time, in order to achieve the rotation of the second connecting part 1120 relative to the second connecting arm 6500 while avoiding affecting the intake of the two compressed air paths, in some embodiments, refer to Figures 10 to 14 The second connecting arm 6500 is provided with an adapter hole 6510, and the second connecting part 1120 is provided with a second half-shaft body 1121 that is inserted into the adapter hole 6510. A first annular cavity 6511 and a second annular cavity 6512 are formed between the second half-shaft body 1121 and the hole wall of the adapter hole 6510, and a first air inlet 1122 and a second air inlet 1123 are both provided on the second half-shaft body 1121; wherein, the second end of the first air passage 6210 and the first air inlet 1122 are both connected to the first annular cavity 6511, and the second end of the second air passage 6220 and the second... The air inlets 1123 are all connected to the second annular cavity 6512. Since the second end of the first air passage 6210 is connected to the first air inlet 1122 through the first annular cavity 6511, and the second end of the second air passage 6220 is connected to the second air inlet 1123 through the second annular cavity 6512, during the rotation of the second half-shaft 1121 in the transition hole 6510, the second end of the first air passage 6210 will always be connected to the first air inlet 1122, and the second end of the second air passage 6220 will always be connected to the second air inlet 1123.
[0062] It is understood that, in order to drive the valve body 1000 to rotate about the rotating frame 6000, in some embodiments, reference is made to... Figure 13 and 15The coating valve also includes a tilting drive mechanism 8000. One end of the second half-shaft 1121 extends to the side of the second connecting arm 6500 opposite to the first connecting arm 6400 and is connected to the tilting drive mechanism 8000. The tilting drive mechanism 8000 is disposed on the rotating frame 6000 and is used to drive the valve body 1000 to rotate relative to the rotating frame 6000.
[0063] It should be understood that the tilting drive mechanism 8000 can be selected in various different forms. For example, the tilting drive mechanism 8000 can be selected by using a drive motor with a coupling directly connected to the second half-shaft 1121, or it can be selected by using a gear mechanism driven by a drive motor with the output gear connected to the second half-shaft 1121, or it can be selected by using a slider linkage mechanism driven by a linear actuator, etc.; for example, referring to Figure 15 In one embodiment, the tilting drive mechanism 8000 includes a first connecting rod 8100, a second connecting rod 8200, a sliding pin 8300, and a linear actuator (not shown in the figures). The first connecting rod 8100 is connected to the second half-shaft 1121. One end of the second connecting rod 8200 is hinged to the first connecting rod 8100. The sliding pin 8300 is rotatably inserted through the other end of the second connecting rod 8200. A sliding groove 6530 is provided on the second connecting arm 6500. The sliding pin 8300 is partially slidably disposed in the sliding groove 6530. The linear actuator is disposed on the second connecting arm 6500, and the driving part of the linear actuator is connected to the sliding pin 8300 and is used to drive the sliding pin 8300 to slide in the sliding groove 6530. In turn, the second half-shaft 1121 is rotated through the second connecting rod 8200 and the first connecting rod 8100 to realize the rotation of the valve body 1000. It should be understood that the linear actuator can be any form of linear drive device, such as a pneumatic actuator, an electromagnetic actuator, or a linear motor, without any specific restrictions.
[0064] It is understandable that, in order to avoid the first link 8100 and the second link 8200 protruding beyond the second connecting arm 6500 and affecting the neatness of the appearance, in some embodiments, reference is made to... Figure 15 The second connecting arm 6500 has a receiving groove 6520 on the side opposite to the first connecting arm 6400, and both the first connecting rod 8100 and the second connecting rod 8200 are received in the receiving groove 6520; at the same time, in order to avoid interference and collision between the valve body 1000 and the rotating frame 6000 or the electric slip ring 7000 during the rotation of the valve body 1000, in one embodiment, refer to Figure 15The groove wall of the receiving groove 6520 includes a first limiting wall 6521 and a second limiting wall 6522. The first limiting wall 6521 and the second limiting wall 6522 are both disposed on the rotation path of the first connecting rod 8100 and are used to limit the rotation angle of the first connecting rod 8100. Specifically, the first connecting rod 8100 includes a first part and a second part located on both sides of the second half-shaft 1121. The first limiting wall 6521 and the second limiting wall 6522 are disposed adjacent to each other and are respectively used to abut against the first part and the second part to limit the first connecting rod 8100 in two different directions of forward rotation and reverse rotation.
[0065] It should be understood that, in one embodiment, reference is made to... Figure 12 and Figure 14 Similarly, the rotating frame 6000 is also provided with a mounting cavity 6600 that communicates with the sliding groove 6530, and the linear actuator is installed in the mounting cavity 6600 to avoid the linear actuator being exposed on the rotating frame 6000 and affecting the neatness of the appearance; for example, specifically, the mounting cavity 6600 is formed on the flange 6300 and the second connecting arm 6500, and when the linear actuator is a pneumatic push rod, the pneumatic push rod may include a push rod and a third piston. The third piston divides the mounting cavity 6600 into a third variable air chamber and a third variable air chamber. One end of the push rod is connected to the third piston, and the sliding pin 8300 is rotatably connected to one end of the push rod. Thus, by breathing into or venting from the third variable air chamber, the sliding pin 8300 can be driven to slide.
[0066] It is understood that, in some embodiments, to facilitate connection between the glue supply device and the compressed gas supply device, the stator portion 7100 is sleeved on the outside of the rotor portion 7200; simultaneously, to facilitate driving the rotor portion 7200 to rotate relative to the stator portion 7100, refer to... Figure 2 and Figure 3 The coating valve also includes a rotor drive mechanism 9000, which includes a first gear 9100, a second gear 9200, and a rotary driver 9300. The first gear 9100 is disposed on the outer periphery of the rotor portion 7200, and the stator portion 7100 is provided with a clearance groove that allows the first gear 9100 to partially protrude. The second gear 9200 meshes with the first gear 9100. The rotary driver 9300 is connected to the second gear 9200 and is used to drive the second gear 9200 to rotate, thereby driving the first gear 9100 and the rotor portion 7200 to rotate through the second gear 9200.
[0067] It should be understood that, in one embodiment, reference is made to... Figure 1The coating valve also includes a protective cover 2100 covering the outside of the electric slip ring 7000, and the outside of the protective cover 2100 is also connected to a glue storage cylinder 2200 and an air inlet connector 2300. The bottom of the glue storage cylinder 2200 is connected to the glue supply flow path on the stator 7100 through a pipeline, and the air inlet connector 2300 is connected to the air supply flow path on the stator 7100 and is connected to an external compressed air supply device.
[0068] Although embodiments of the invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.
Claims
1. A coated valve, characterized in that, include: The adjustable motor assembly is equipped with an output shaft; The valve body has a spray nozzle at one end and a valve stem inside for controlling the opening and closing of the spray nozzle; the valve body is rotatable and the orientation of the spray nozzle can be adjusted by rotating the valve body. The movable lever is driven and connected to the output shaft at one end, and is slidably disposed on one side of the valve body along its own axis. An adjusting bolt is threaded onto the valve body, and the travel of the valve stem can be adjusted by rotating the adjusting bolt. A telescopic drive structure drives the movable screwdriver rod, and when the valve body is rotated to the state where the adjusting bolt faces the movable screwdriver rod, the telescopic drive structure can drive the movable screwdriver rod to slide, so that the movable screwdriver rod can be driven to connect to the adjusting bolt or separate from the adjusting bolt; A rotating frame is provided, and the valve body is rotatably connected to the rotating frame. The axis of rotation of the valve body about the rotating frame is perpendicular to the extension direction of the valve stem and the adjusting bolt.
2. The coating valve according to claim 1, characterized in that, The movable lever has a non-circular socket groove at one end facing the valve body, and the adjusting bolt has a protrusion at one end that matches the socket groove.
3. A coating valve according to claim 1, characterized in that, The coating valve also includes a sliding coupling connected to the output shaft. The sliding coupling has a protruding non-circular connecting post on the side facing the movable bit. The movable bit has a connecting groove matching the connecting post at the end facing the sliding coupling, and is slidably fitted onto the connecting post through the connecting groove.
4. A coating valve according to claim 1, characterized in that, The telescopic drive structure includes a drive sleeve and a first piston. The movable bit rod passes through the drive sleeve, and the first piston is sleeved on the movable bit rod, forming a variable air chamber between the drive sleeve and the movable bit rod. By introducing air into the variable air chamber or exhausting air from the variable air chamber, the first piston can be pushed to drive the movable bit rod to slide.
5. A coating valve according to any one of claims 1 to 4, characterized in that, The coating valve also includes an electrical slip ring, which includes a stator and a rotor. The stator is fixedly mounted, and the rotor is rotatably connected to the stator. The rotating frame is connected to one end of the rotor, and the rotation axis of the valve body is perpendicular to the rotation axis of the rotor.
6. A coating valve according to claim 5, characterized in that, The rotation axis of the rotor portion rotating around the stator portion is collinear with the rotation axis of the movable bit rod. The rotor portion is hollow and has a first central hole. The rotating frame includes a flange portion with a second central hole in the center and is connected to the rotor portion through the flange portion. The movable bit rod passes through the first central hole and the second central hole.
7. A coating valve according to claim 5, characterized in that, The stator section is internally provided with a glue supply flow path for connecting to the glue supply device and a gas supply flow path for connecting to the compressed gas supply device. The rotor section is provided with a glue inlet flow path connecting to the glue supply flow path and a gas inlet flow path connecting to the gas supply flow path. The rotating frame is provided with a glue channel with one end connected to the glue inlet flow path and a gas passage with one end connected to the gas inlet flow path. The valve body is provided with a rotating connection part and is rotatably connected to the rotating frame through the rotating connection part. The valve body is provided with a glue inlet and a gas inlet, which are located in the rotating connection part and are respectively connected to the second end of the glue channel and the second end of the gas passage.
8. A coating valve according to claim 7, characterized in that, The rotating frame includes a first connecting arm and a second connecting arm, which are respectively located on both sides of the valve body. The rotating connection part includes a first connecting part rotatably connected to the first connecting arm and a second connecting part rotatably connected to the second connecting arm. The second end of the glue flow channel is disposed on the first connecting arm, the glue inlet is disposed on the first connecting part, the second end of the air channel is disposed on the second connecting arm, and the air inlet is disposed on the second connecting part.
9. A coating valve according to claim 8, characterized in that, The first connecting arm is provided with a first half-shaft on the side facing the first connecting part, and the second end of the glue flow channel is provided through the center of the first half-shaft. The first connecting part is provided with a first rotating groove that cooperates with the first half-shaft, and the bottom or wall of the first rotating groove is provided with the glue inlet.
10. A coating valve according to claim 8, characterized in that, The supply air path, the intake air path, and the air passage are each provided with two paths, and the two air passages are respectively the first air passage and the second air passage; the second connecting arm is provided with a transition hole, and the second connecting part is provided with a second half-shaft body that mates with the transition hole. A first annular cavity and a second annular cavity are formed between the second half-shaft body and the hole wall of the transition hole. The air inlet is provided on the second half-shaft body and includes a first air inlet and a second air inlet. The second end of the first air inlet and the first air passage are both connected to the first annular cavity, and the second air inlet and the second end of the second air passage are both connected to the second annular cavity.
Citation Information
Patent Citations
Coating valve
CN117483187A