A forming tool and forming method for a column segment composite
Patent Information
- Application Number
- CN202311671771.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-05
- Publication Date
- 2026-10-20
- Estimated Expiration
- 2043-12-05
AI Technical Summary
[0005]针对现有技术中存在的缺陷,本申请提供一种用于柱段复合材料的成型工装及成型方法,以解决现有技术中柱段结构间隙小以及定位套装困难的问题
[0027]本申请中的成型工装包括架体、第一成型件,第二成型件和导胶部,架体上设有第一作业板以及可靠近或远离第一作业板的第二作业板,第一成型件与第二成型件分别固定在第一作业板、第二作业板上,且第一成型件的内侧具有复合材料的成型内壁,第二成型件的外侧具有复合材料的成型外壁,第一成型件底部设有底孔,第二成型件的底部设有可与底孔配合的定位盘,导胶部设于定位盘上,导胶部朝向成型内壁的一侧设有导胶锥面,导胶锥面靠近第一作业板一侧的外径小于另一侧的外径,在操作套装过程中第二作业板相对于第一作业板进行往复移动,保持第一成型件与第二成型件相对运动的精准度,具体进行套装作业时,导胶锥面与预成型产品的内壁之间具有留胶间隙,直至定位盘与第一成型件、第二成型件围合形成用于容置预成型产品的成型空间,预成型产品置于第一成型件内,在操作涂胶之后,导胶部跟随第二成型件移动时,在预成型产品的内壁上完成胶层的均匀扫刮,避免胶液堆积或者被偏差的装配操作刮除,保持均匀可靠的粘接效果,且通过减少人工介入的程度,提高作业便捷性,提高作业精准度。
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Figure CN117484918B_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of composite material molding technology, and in particular to a molding tooling and molding method for composite material columns. Background Technology
[0002] The information provided in this section is for the purpose of generally presenting the background of this disclosure. To the extent described in this section, the work of the currently named inventors and aspects of the description that may not constitute prior art at the time of filing are neither explicitly nor implicitly considered to be prior art of this disclosure.
[0003] With the development of composite material products, non-ablative thermal protection materials will usher in new development opportunities and impetus in the miniaturization and mobility of product bodies. The overall trend is towards lightweight, multifunctionality and low cost. Looking at the development of composite materials globally, the integrated design of thermal protection structures has become a major trend in the design of thermal insulation structures in the aerospace field.
[0004] In the current process of molding and fitting low-density gradient heat insulation layer for column segments, the heat insulation layer and the load-bearing body are formed by fitting and bonding. Both are straight column segments. The main difficulties in the fitting process are: (a) The fitting gap is small (0.5mm to 0.75mm) and it is a straight column segment fitting process. The fitting process requires high positioning accuracy. Even a small deviation will cause fitting interference and fail to meet the coaxiality requirements after fitting, which will affect the assembly of subsequent parts; (b) The traditional fitting process involves many manual steps, takes a long time, and has many uncontrollable factors, which have a certain impact on the product molding quality. Summary of the Invention
[0005] In view of the deficiencies in the prior art, this application provides a molding tooling and molding method for composite column segments, so as to solve the problems of small gaps in column segment structures and difficulty in positioning and assembling in the prior art.
[0006] The above-mentioned objectives of this application are mainly achieved through the following technical solutions:
[0007] A molding tooling for column segment composite materials, the molding tooling comprising:
[0008] The frame is equipped with a first working board, and a second working board that can be moved closer to or further away from the first working board is also provided on the frame.
[0009] The first molded part is fixed on the first working plate, and the inner side of the first molded part has a molded inner wall of composite material. The top of the first molded part is provided with an assembly hole and the bottom is provided with a bottom hole.
[0010] The second molding part is fixed on the second working plate, and the outer side of the second molding part has a molding outer wall of composite material. The bottom of the second molding part is provided with a positioning plate that can cooperate with the bottom hole, so as to form a molding space for accommodating the pre-molded product by surrounding the first molding part and the second molding part.
[0011] The adhesive guiding part is disposed on the positioning plate. The adhesive guiding part has an adhesive guiding cone surface on the side facing the molding inner wall. The outer diameter of the adhesive guiding cone surface on the side closer to the first working plate is smaller than the outer diameter on the other side. When the second molded part moves closer to the first working plate along with the second working plate, there is an adhesive retention gap between the adhesive guiding cone surface and the inner wall of the pre-formed product.
[0012] In an optional embodiment, a connecting frame is provided between the second molding part and the second working plate, and the connecting frame is detachably connected to the second molding part and the second working plate respectively.
[0013] In an optional embodiment, the connecting frame includes an upper connecting plate for connecting the second working plate and a lower connecting plate for connecting the second molded part, and a plurality of connecting posts are provided between the upper connecting plate and the lower connecting plate to provide an observation gap between the upper connecting plate and the lower connecting plate.
[0014] In an optional embodiment, a limiting post is fixedly provided on the connecting frame, and the other end of the limiting post is detachably fixed to the first molded part to restrict the second molded part from continuing to move closer to the first molded part.
[0015] In an optional embodiment, the molding fixture further includes a guide rod and a positioning seat. One of the guide rod and the positioning seat is fixedly connected to the connecting frame, and the other is fixedly connected to the first molded part. When the second molded part moves close to the first molded part, the guide rod and the positioning seat cooperate to guide the second molded part to cooperate with the first molded part in a set direction.
[0016] In an optional embodiment, the first molded part includes a plurality of enclosure portions, and the plurality of enclosure portions are detachably connected to each other.
[0017] In an optional embodiment, the outer wall of the first molded part is provided with staggered reinforcing ribs.
[0018] In an optional embodiment, the first molded part is provided with an observation hole.
[0019] In an optional embodiment, the forming fixture further includes a drive unit arranged on the frame, the drive unit being connected to the second working plate via a traction unit to pull the second working plate to reciprocate.
[0020] Based on the same inventive concept, this application also provides a molding method for composite material segments, using the molding tooling described above, the molding method comprising the following steps:
[0021] Install the first molding component and the second molding component between the first working plate and the second working plate, and operate the second molding component and the first molding component to try fitting together until the molding space meets the molding requirements;
[0022] Take a pre-formed product and place it inside the first molded part, and apply adhesive to the inner wall of the pre-formed product and the outer wall of the molded part respectively;
[0023] The second molding component is moved toward the inside of the first molding component, and adhesive is guided onto the inner wall of the pre-formed product through the adhesive guiding part until the positioning plate mates with the bottom hole.
[0024] Maintain the relative positions of the first molded part and the second molded part, and allow them to cure at room temperature.
[0025] After removing the first molded part, the second molded part and the second working plate are separated to obtain the finished product.
[0026] Compared with the prior art, the advantages of this application are:
[0027] The molding fixture in this application includes a frame, a first molding component, a second molding component, and a guide adhesive portion. The frame is equipped with a first working plate and a second working plate that can be positioned close to or away from the first working plate. The first molding component and the second molding component are respectively fixed to the first working plate and the second working plate. The inner side of the first molding component has a molding inner wall made of composite material, and the outer side of the second molding component has a molding outer wall made of composite material. The bottom of the first molding component has a bottom hole, and the bottom of the second molding component has a positioning plate that mates with the bottom hole. The guide adhesive portion is located on the positioning plate. The side of the guide adhesive portion facing the molding inner wall has a guide adhesive cone surface. The outer diameter of the guide adhesive cone surface closer to the first working plate is smaller than the outer diameter of the other side. During the operation of the assembly... The second working plate reciprocates relative to the first working plate, maintaining the accuracy of the relative movement between the first and second molded parts. During the assembly process, there is a gap between the adhesive guide cone and the inner wall of the pre-formed product, until the positioning plate, the first molded part, and the second molded part enclose a molding space for accommodating the pre-formed product. The pre-formed product is placed inside the first molded part. After applying the adhesive, the adhesive guide moves with the second molded part, uniformly sweeping the adhesive layer on the inner wall of the pre-formed product to prevent adhesive accumulation or scraping by misaligned assembly operations, maintaining a uniform and reliable bonding effect. Furthermore, by reducing the degree of manual intervention, the convenience and accuracy of the operation are improved. Attached Figure Description
[0028] To more clearly illustrate the technical solutions in the embodiments of this application, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0029] Figure 1 A schematic diagram of the molding tooling is provided for the embodiments of this application;
[0030] Figure 2 This application provides a schematic diagram of the structure of the first molded part and the second molded part for embodiments of the present application;
[0031] Figure 3 Cross-sectional views of a first molded part and a second molded part are provided for embodiments of this application;
[0032] In the diagram: 100, frame; 101, first working plate; 102, second working plate; 103, drive unit; 104, traction unit; 200, first molding part; 201, molding inner wall; 202, assembly hole; 203, bottom hole; 203, enclosure part; 204, reinforcing rib; 205, observation hole; 300, second molding part; 301, molding outer wall; 302, positioning plate; 400, glue guiding part; 401, glue guiding cone surface; 500, connecting frame; 501, upper connecting plate; 502, lower connecting plate; 503, connecting column; 601, limiting column; 602, guide rod; 603, positioning seat. Detailed Implementation
[0033] The present invention will be further described below with reference to the accompanying drawings and specific embodiments. It should be noted that the description of these embodiments is intended to aid in understanding the invention, but does not constitute a limitation thereof. The specific structural and functional details disclosed herein are merely for describing exemplary embodiments of the invention. However, the invention can be embodied in many alternative forms and should not be construed as being limited to the embodiments described herein.
[0034] Figure 1 A schematic diagram of the molding tooling is provided for an embodiment of this application, wherein... Figure 1 The second molding component 300 and the second working plate 102 are not installed or connected. Figure 2 This application provides a structural schematic diagram of the first molded part 200 and the second molded part 300 for embodiments of the present application. Figure 3 Cross-sectional views of a first molded part 200 and a second molded part 300 are provided for embodiments of this application.
[0035] like Figure 1 As shown, a molding fixture for composite column segments is disclosed. The molding fixture includes a frame 100, a first molding component 200, a second molding component 300, and an adhesive guiding part 400, wherein:
[0036] The frame 100 is fixedly provided with a first working plate 101 and is also movably provided with a second working plate 102 that can move closer to or further away from the first working plate 101. The frame 100 provides a working base, and by controlling the movement of the second working plate 102 relative to the first working plate 101, it can maintain a stable and reliable relative base in a complex working environment, thereby reducing errors caused by environmental factors during the assembly process and improving assembly accuracy and operational reliability.
[0037] Furthermore, depending on the structural configuration of the second working plate 102 driven on the frame 100, the first working plate 101 and the second working plate 102 can be arranged to work close to each other or far apart from each other.
[0038] like Figure 2 and Figure 3 As shown, the first molding part 200 is fixed on the first working plate 101, and the inner side of the first molding part 200 has a molding inner wall 201 of composite material. The top of the first molding part 200 is provided with an assembly hole 202 and the bottom is provided with a bottom hole 203. The first molding part 200 is fixed on the first working plate 101. The first molding part 200 can be disassembled and assembled through a detachable connector. When molding composite material column segments of different specifications, the first molding part 200 can be replaced to achieve a higher applicability. The molding inner wall 201 provided on the first molding part 200 provides surface support and supports the outer wall of the pre-molded product. After curing, it keeps the external surface of the final product in line with the preset requirements.
[0039] like Figure 2 and Figure 3 As shown, the second molding part 300 is fixed on the second working plate 102, and the outer side of the second molding part 300 has a molding outer wall 301 of composite material. The bottom of the second molding part 300 is provided with a positioning plate 302 that can cooperate with the bottom hole 203, so as to form a molding space for accommodating the pre-molded product by surrounding the first molding part 200 and the second molding part 300. The second molding part 300 can be disassembled and assembled by a detachable connector. When molding composite material column segments of different specifications, the second molding part 300 can be replaced to achieve a higher applicability. The molding outer wall 301 provided on the second molding part 300 provides surface support and supports the inner wall of the pre-molded product. After curing, it maintains the internal surface of the final product and the second molding part 300 to meet the preset matching requirements.
[0040] like Figure 1 As shown, during assembly, the second molding part 300 moves synchronously with the second working plate 102, and as the second molding part 300 moves closer to the first molding part 200, it can extend into the assembly hole 202. As the second molding part 300 continues to move, the positioning plate 302 at one end of the second molding part 300 moves into the bottom hole 203 at the bottom of the first molding part 200, thus completing the assembly. In this state, the positioning plate 302, the first molding part 200, and the second molding part 300 enclose a molding space for accommodating the pre-molded product.
[0041] like Figure 2 and Figure 3As shown, the adhesive guiding part 400 is disposed on the positioning plate 302. The adhesive guiding part 400 has an adhesive guiding cone surface 401 on the side facing the molding inner wall 201. The outer diameter of the adhesive guiding cone surface 401 on the side closer to the first working plate 101 is smaller than the outer diameter on the other side. When the second molding part 300 moves with the second working plate 102 close to the first working plate 101, there is an adhesive retention gap between the adhesive guiding cone surface 401 and the inner wall of the pre-molded product.
[0042] like Figure 2 and Figure 3 As shown, as the adhesive guiding part 400 moves closer to the first working plate 101, the adhesive guiding part 400 and the positioning plate 302 move together toward the bottom hole 203. The smaller end of the adhesive guiding cone 401 enters the assembly hole 202 first, and under the constraint of the adhesive guiding cone 401, the unevenly distributed adhesive is guided, and the positioning plate 302 is protected to directly scrape off the adhesive on the inner wall of the preformed product, improving the reliability of the assembly. Moreover, the more stable distribution of the adhesive can improve the reliability of the finished product.
[0043] In an optional embodiment, the working principle of the molding fixture in this application is as follows: The molding fixture includes a frame 100, a first molding component 200, a second molding component 300, and a guide portion 400. The frame 100 is provided with a first working plate 101 and a second working plate 102 that can be close to or away from the first working plate 101. The first molding component 200 and the second molding component 300 are respectively fixed on the first working plate 101 and the second working plate 102. The outer side of the first molding component 200 has a molding inner wall 201 of composite material, and the inner side of the second molding component 300 has a molding outer wall 301 of composite material. The bottom of the first molding component 200 is provided with a bottom hole 203, and the bottom of the second molding component 300 is provided with a positioning plate 302 that can cooperate with the bottom hole 203. The guide portion 400 is provided on the positioning plate 302. The side of the guide portion 400 facing the molding inner wall 201 is provided with a guide cone surface 401. The outer diameter of the side of surface 401 closest to the first working plate 101 is smaller than the outer diameter of the other side. During the assembly process, the second working plate 102 moves back and forth relative to the first working plate 101 to maintain the accuracy of the relative movement between the first molding part 200 and the second molding part 300. Specifically, during the assembly operation, there is a glue gap between the glue-guiding cone surface 401 and the inner wall of the pre-molded product until the positioning plate 302, the first molding part 200, and the second molding part 300 enclose and form a molding space for accommodating the pre-molded product. The pre-molded product is placed inside the first molding part 200. After the glue is applied, when the glue-guiding part 400 moves with the second molding part 300, it completes the uniform scraping of the glue layer on the inner wall of the pre-molded product, avoiding glue accumulation or scraping by the assembly operation with deviation, maintaining a uniform and reliable bonding effect, and improving the convenience and accuracy of operation by reducing the degree of manual intervention.
[0044] like Figure 2 and Figure 3 As shown, in an optional embodiment, a connecting frame 500 is provided between the second molding part 300 and the second working plate 102. The connecting frame 500 is detachably connected to the second molding part 300 and the second working plate 102 respectively. The connecting frame 500 facilitates the installation of the second molding part 300. In particular, the second working plate 102 is an active moving structure relative to the first working plate 101. The second molding part 300 can first be arranged on the first working plate 101 by moving as a whole with the first molding part 200, and then arranged on the second working plate 102 or the second molding part 300 by the connecting frame 500. Then the connecting frame is fixed on the other one. In the process of arranging the second molding part 300 on the second working plate 102, the installation difficulty is reduced, and the safety of the molded outer wall 301 on the second molding part 300 is maintained to prevent collision damage.
[0045] like Figure 2 and Figure 3 As shown, in an optional embodiment, the connecting frame 500 includes an upper connecting plate 501 for connecting the second working plate 102 and a lower connecting plate 502 for connecting the second molded part 300, and a plurality of connecting posts 503 are provided between the upper connecting plate 501 and the lower connecting plate 502 to provide an observation gap between the upper connecting plate 501 and the lower connecting plate 502.
[0046] like Figure 2 and Figure 3 As shown, under the action of multiple connecting posts 503, after the upper connecting plate 501 is fixedly connected to the second working plate 102 and the lower connecting plate 502 is fixedly connected to the second molding part 300, the connecting posts 503 are positioned between the upper and lower connecting plates, maintaining a gap of the length of the connecting post 503 between them. This ensures that the second molding part 300 can always be stably connected to the second working plate 102, and provides a controllable observation gap between the second molding part 300 and the second working plate 102. This allows the operator to observe the relative positional relationship and assembly progress as needed during the assembly process of the second molding part 300 and the first molding part 200, resulting in greater flexibility.
[0047] like Figure 2 and Figure 3 As shown, in an optional embodiment, a limiting post 601 is fixedly provided on the connecting frame 500, and the other end of the limiting post 601 is detachably fixed on the first molded part 200 to restrict the second molded part 300 from continuing to move closer to the first molded part 200.
[0048] One end of the limiting post 601 is detachably fixed to the connecting frame 500. The length of the limiting post 601 can be determined according to the relative positional relationship between the first molded part 200 and the second molded part 300 after assembly. When the first molded part 200 and the second molded part 300 are fitted together, the limiting post 601 abuts against the connecting frame 500 and the first molded part 200, and forms a movement barrier between the first molded part 200 and the second molded part 300, thus maintaining a certain distance between them. The minimum relative positional relationship ensures that the assembly gap between the first molded part 200 and the second molded part 300 can maintain a set distance, preventing the first molded part 200 from getting too close to the second molded part 300, maintaining the relative positional relationship between the inner molded wall 201 and the outer molded wall 301, improving the reliability of the assembly process, avoiding operational damage between the first molded part 200 and the second molded part 300 due to misoperation, improving the relative positional stability of the first molded part 200 and the second molded part 300 during the curing process, and improving the curing effect.
[0049] After the limiting post 601 moves to the target position following the second molding part 300, it completes the connection and fixing operation with the first molding part 200 to complete the configuration of the limiting post 601. After the curing operation is completed, the limiting post 601 and the first molding part 200 can be separated to carry out subsequent operations.
[0050] like Figure 2 and Figure 3 As shown, in an optional embodiment, the molding fixture further includes a guide rod 602 and a positioning seat 603. One of the guide rod 602 and the positioning seat 603 is fixedly connected to the connecting frame 500, and the other is fixedly connected to the first molding part 200. When the second molding part 300 moves close to the first molding part 200, the guide rod 602 and the positioning seat 603 cooperate to guide the second molding part 300 to cooperate with the first molding part 200 in a set direction.
[0051] like Figure 2 and Figure 3 As shown, during the relative fitting of the second molded part 300 and the first molded part 200, as the second molded part 300 and the first molded part 200 move closer to each other, the guide rod 602 and the positioning seat 603 also move closer to each other. This maintains the relative movement of the second molded part 300. Through the cooperation and guidance of the guide rod 602 and the positioning seat 603, a constraint is formed on the relative movement of the second molded part 300, improving the fitting accuracy of the second molded part 300 and the first molded part 200. Furthermore, the matching process of the guide rod 602 and the positioning seat 603 forms a corresponding positioning guide, eliminating a certain degree of assembly error.
[0052] After the guide rod 602 is placed on the connecting frame 500, the positioning seat 603 is fixed on the first molded part 200, or after the guide rod 602 is placed on the first molded part 200, the positioning seat 603 is fixed on the connecting frame 500.
[0053] like Figure 2 As shown, in an optional embodiment, the first molded part 200 includes a plurality of enclosure portions 203, and the plurality of enclosure portions 203 are detachably connected to each other, which facilitates disassembly and assembly and improves the convenience of assembly.
[0054] like Figure 2 As shown, in an optional embodiment, the outer wall of the first molded part 200 is provided with staggered reinforcing ribs 204 to improve the overall structural strength of the second molded part 300 and maintain a more stable support effect during the curing process.
[0055] In an optional embodiment, the first molded part 200 is provided with an observation hole 205, which improves the convenience of observation and also achieves the effect of lightweighting the second molded part 300, making it easier to carry out operations.
[0056] like Figure 1 As shown, in an optional embodiment, the forming fixture further includes a drive unit 103 arranged on the frame 100. The drive unit 103 is connected to the second working plate 102 via a traction unit 104 to traction the second working plate 102 to move back and forth.
[0057] The drive unit 103 can be a drive motor, and the traction unit 104 can be a wire rope.
[0058] Based on the same inventive concept, this application also provides a molding method for composite material segments, using the molding tooling described above, the molding method comprising the following steps:
[0059] Between the first working plate 101 and the second working plate 102, a first molding component 200 and a second molding component 300 are installed. The second molding component 300 and the first molding component 200 are then fitted together until the molding space meets the molding requirements.
[0060] Take a pre-formed product and place it inside the first molded part 200, and apply adhesive to the inner wall of the pre-formed product and the outer wall 301 of the molded part respectively;
[0061] The second molding part 300 is moved toward the first molding part 200 and adhesive is guided onto the inner wall of the pre-formed product through the adhesive guiding part 400 until the positioning plate 302 engages with the bottom hole 203.
[0062] Maintain the relative positions of the first molded part 200 and the second molded part 300, and allow them to cure at room temperature.
[0063] After removing the first molding part 200, the second molding part 300 and the second working plate 102 are separated to obtain the finished product.
[0064] It should be understood that the terms "first," "second," etc., are used only for distinguishing descriptions and should not be construed as indicating or implying relative importance. Although the terms "first," "second," etc., may be used herein to describe various units, these units should not be limited by these terms. These terms are only used to distinguish one unit from another. For example, a first unit may be referred to as a second unit, and similarly, a second unit may be referred to as a first unit, without departing from the scope of the exemplary embodiments of the invention.
[0065] It should be understood that the term "and / or" in this article is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can mean: A exists alone, B exists alone, and A and B exist simultaneously. The term " / and" in this article describes another relationship between related objects, indicating that two relationships can exist. For example, A / and B can mean: A exists alone, and A and B exist alone. In addition, the character " / " in this article generally indicates that the related objects before and after it are in an "or" relationship.
[0066] It should be understood that in the description of this invention, the terms "upper," "vertical," "inner," "outer," etc., indicate the orientation or positional relationship as commonly placed when the disclosed product is used, or the orientation or positional relationship commonly understood by those skilled in the art. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0067] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," and "connect" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0068] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments of the invention. As used herein, the singular forms “a,” “an,” and “the” are intended to include the plural forms unless the context clearly indicates otherwise. It should also be understood that the terms “comprising,” “including,” “containing,” and / or “including” as used herein specify the presence of the stated features, integers, steps, operations, units, and / or components, and do not exclude the presence or addition of one or more other features, quantities, steps, operations, units, components, and / or combinations thereof.
[0069] Specific details are provided in the following description to provide a complete understanding of the exemplary embodiments. However, those skilled in the art will understand that the exemplary embodiments can be implemented without these specific details. In other embodiments, well-known processes, structures, and techniques may be omitted in the depiction of non-essential details to avoid obscuring the exemplary embodiments.
[0070] The above are merely specific embodiments of this application, enabling those skilled in the art to understand or implement this application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of this application. Therefore, this application is not to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features claimed herein.
[0071] It should be noted that the information disclosed in the background section above is only used to enhance the understanding of the background of this disclosure, and therefore may include information that does not constitute prior art known to those skilled in the art.
Claims
1. A molding tooling for composite column segments, characterized in that, The molding fixture includes: The frame is equipped with a first working board, and a second working board that can be moved closer to or further away from the first working board is also provided on the frame. The first molded part is fixed on the first working plate, and the inner side of the first molded part has a molded inner wall of composite material. The top of the first molded part is provided with an assembly hole and the bottom is provided with a bottom hole. The second molding part is fixed on the second working plate, and the outer side of the second molding part has a molding outer wall of composite material. The bottom of the second molding part is provided with a positioning plate that can cooperate with the bottom hole, so as to form a molding space for accommodating the pre-molded product by surrounding the first molding part and the second molding part. The adhesive guiding part is provided on the positioning plate. The adhesive guiding part has an adhesive guiding cone surface on the side facing the molding inner wall. The outer diameter of the adhesive guiding cone surface on the side closer to the first working plate is smaller than the outer diameter on the other side. When the second molded part moves closer to the first working plate along with the second working plate, there is an adhesive retention gap between the adhesive guiding cone surface and the inner wall of the pre-formed product. A connecting frame is provided between the second molded part and the second working plate, and the connecting frame is detachably connected to the second molded part and the second working plate respectively; The molding fixture further includes a guide rod and a positioning seat. One of the guide rod and the positioning seat is fixedly connected to the connecting frame, and the other is fixedly connected to the first molded part. When the second molded part moves close to the first molded part, the guide rod and the positioning seat cooperate to guide the second molded part to cooperate with the first molded part in a set direction.
2. The molding tooling for column-section composite materials as described in claim 1, characterized in that: The connecting frame includes an upper connecting plate for connecting the second working plate and a lower connecting plate for connecting the second molded part, and a plurality of connecting posts are provided between the upper connecting plate and the lower connecting plate to provide an observation gap between the upper connecting plate and the lower connecting plate.
3. The molding tooling for column-section composite materials as described in claim 1, characterized in that: A limiting post is fixedly provided on the connecting frame, and the other end of the limiting post is detachably fixed to the first molded part to restrict the second molded part from continuing to move closer to the first molded part.
4. The molding tooling for column-section composite materials as described in claim 1, characterized in that: The first molded part includes a plurality of enclosure portions, and the plurality of enclosure portions are detachably connected to each other.
5. The molding tooling for column-section composite materials as described in claim 4, characterized in that: The outer wall of the first molded part is provided with staggered reinforcing ribs.
6. The molding tooling for column-section composite materials as described in claim 1, characterized in that: The first molded part is provided with an observation hole.
7. The molding tooling for column-section composite materials as described in claim 1, characterized in that: The forming fixture also includes a drive unit arranged on the frame, which is connected to the second working plate through a traction unit to pull the second working plate to move back and forth.
8. A molding method for composite material segments, characterized in that, The molding process is carried out using the molding tooling as described in any one of claims 1-7, and the molding method includes the following steps: Install the first molding component and the second molding component between the first working plate and the second working plate, and operate the second molding component and the first molding component to try fitting together until the molding space meets the molding requirements; Take a pre-formed product and place it inside the first molded part, and apply adhesive to the inner wall of the pre-formed product and the outer wall of the molded part respectively; The second molding component is moved toward the inside of the first molding component, and adhesive is guided onto the inner wall of the pre-formed product through the adhesive guiding part until the positioning plate mates with the bottom hole. Maintain the relative positions of the first molded part and the second molded part, and allow them to cure at room temperature. After removing the first molded part, the second molded part and the second working plate are separated to obtain the finished product.
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