A diamond floor pouring vibration device and method
Patent Information
- Application Number
- CN202311483572.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-09
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2043-11-09
AI Technical Summary
公开的此类装置中,其提供动力的振动电机与作用于地面的振动平板及把手等均处于相对固定状态;而金刚砂地坪广泛应用于车间、医院等大空间场所,此类场所面积大且建筑中间存在建筑柱,此类地坪在施工时振动装置移动中会碰到建筑柱结构,遇到建筑柱需要移动振动装置以绕过建筑柱,而现有振动装置中振动电机与振动平板固定一体,使得在绕过建筑柱时需要人横向移动振动设备,横向移动不易操作,给振动装置绕过建筑柱的移动操作带来较大不便
[0015]本发明提供的一种金刚砂地坪浇筑振动装置及方法,具有以下有益效果:通过振动电机带动偏心轮旋转产生振动,振动传递至振动板对金刚砂地坪进行振动,提高地坪的密实度;工作中,在振动作业的同时,通过顶杆触碰建筑柱时,顶杆向振动板中心位置收缩,使得离合机构动作,从而使得振动电机的输出轴与支撑柱实现传动,从而驱动支撑柱及固定在支撑柱上的振动板转动,而由于顶杆与建筑柱触碰时,振动板的一端靠近建筑柱,使得振动板在转动时靠近建筑柱一边抵接在建筑柱上形成支点,使得振动板绕建筑柱表面进行自动翻转从而绕过建筑柱,方便对振动装置进行移动避让,且避免振动板与障碍物发生碰撞造成损坏。
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Figure CN117489083B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of corundum flooring pouring technology, specifically to a vibrating device and method for corundum flooring pouring. Background Technology
[0002] Emery flooring, also known as wear-resistant flooring, is a type of flooring primarily used for hardening concrete or cement mortar surfaces. It consists of mineral alloy aggregates with a specific particle size distribution, special cement, other admixtures, and binders. This type of flooring significantly improves the durability, wear resistance, slip resistance, and aesthetics of the surface.
[0003] During the construction of emery aggregate flooring, the poured material needs to be vibrated and compacted to improve the density and wear resistance of the floor. Vibration equipment is required to compact the poured material during the vibration compaction process. In the prior art, such as Chinese Patent Publication No. CN111980411A, a vibratory device for pouring abrasive-resistant flooring is disclosed. The device includes a vibratory plate and a U-shaped reinforcing frame. The U-shaped reinforcing frame is installed on the outer upper wall of the vibratory plate near the outer side. Both ends of the vibratory plate are provided with guide planks extending obliquely outward and upward. By adding a novel plank reinforcement device to the upper outer sides of the two guide planks of the vibratory device, the two guide planks can be connected to the left and right ends of the two guide planks respectively, and the two guide planks can also be reinforced. After the two plank reinforcement devices are installed, they can firmly restrict the two guide planks to the current fixed use angle, thereby preventing the two guide planks from being deformed and damaged by repeated impacts of stones or direct impacts of the two planks against the wall when the vibratory device is used. In publicly available devices of this type, the vibratory motor that provides power, the vibratory plate acting on the ground, and the handles are all in a relatively fixed state. However, emery flooring is widely used in large spaces such as workshops and hospitals. These spaces are large and have building columns in the middle of the building. When the vibratory device moves during the construction of this type of flooring, it will encounter the building column structure. When encountering the building column, the vibratory device needs to be moved to go around the building column. However, in existing vibratory devices, the vibratory motor and the vibratory plate are fixed together, which makes it difficult to move the vibratory device laterally when going around the building column. Lateral movement is not easy to operate, which brings great inconvenience to the movement of the vibratory device around the building column. Summary of the Invention
[0004] The purpose of this invention is to solve the above-mentioned technical problems and provide a vibratory device and method for pouring corundum flooring.
[0005] To achieve the above objectives, the present invention employs the following technical solution: A vibratory device for pouring corundum flooring includes a vibratory plate. A support column is fixedly connected to the middle of the upper surface of the vibratory plate. An mounting plate is rotatably connected to the support column. A vibratory motor is mounted on the mounting plate. An eccentric wheel is connected to the end of the shaft of the vibratory motor. The output shaft of the vibratory motor is driven by the support column through a clutch mechanism. A push rod is slidably connected to one side of the mounting plate. One end of the push rod extends to the outer edge of the vibratory plate. When the push rod touches the building column, it moves and drives the clutch mechanism to actuate, causing the output shaft of the vibratory motor to drive the support column to rotate, thereby causing the vibratory plate, which is fixedly connected to the support column, to rotate laterally.
[0006] Furthermore, a first rotating shaft is fixedly connected to the bottom of the mounting plate, and a movable rotating shaft coaxial with the first rotating shaft is fixedly connected to the lower end of the first rotating shaft. The diameter of the movable rotating shaft is larger than the diameter of the first rotating shaft. A rotating sleeve is fixedly connected to the support column, and the movable rotating shaft is located in the rotating sleeve and rotates and engages with the rotating sleeve.
[0007] Furthermore, a downwardly extending side plate is fixedly connected to the outer side of the mounting plate. A second and third rotating shaft, arranged laterally, are rotatably connected to the side plate. A first rotating wheel is fixedly connected to the second rotating shaft. The output shaft of the vibration motor is driven by the first rotating wheel to drive its rotation. The clutch mechanism includes a first gear sleeved on the second rotating shaft. The first gear rotatably engages with the second rotating shaft and slides along its axial direction. The first gear is located on the side of the first rotating wheel away from the first rotating shaft. A clutch plate is fixedly connected to the sidewall of the first gear facing the first rotating wheel. A third rotating shaft is slidably connected to... The second gear, which engages with the first gear to form a gear transmission, has an axially arranged groove at its center. An axially arranged protrusion is provided on the outer wall of the section where the third rotating shaft engages with the second gear. The protrusion slides within the groove, allowing the second gear to slide along the third rotating shaft and rotate synchronously with it. A first bevel gear is fixedly connected to the third rotating shaft, and a second bevel gear is fitted onto the outer side of the rotating sleeve. The second bevel gear and the first bevel gear engage and transmit power through gear meshing. After the top rod abuts against the building column, it drives the first gear to move towards the first rotating wheel, causing the clutch plate to adhere to the side wall of the first rotating wheel.
[0008] Furthermore, a collar is fitted onto the second rotating shaft. The collar is located on the side of the first gear away from the first rotating wheel. A guide rod is fixedly connected to the side wall of the collar. A guide hole is formed on the side wall of the first gear. The end of the guide rod away from the collar passes through the guide hole and is fixedly connected to a limit block. The guide rod is movably engaged with the guide hole. A first compression spring is fitted over the guide rod. A guide hole is formed on the side plate. The end of the push rod near the collar passes through the guide hole and is fixedly connected to a toggle block arranged radially along the push rod. A receiving ring is fixedly connected to the side of the collar near the push rod. An annular groove is formed on the receiving ring. The toggle block extends into the annular groove, causing the guide rod to drive the collar to move along the second rotating shaft.
[0009] Furthermore, a fixing block is fixedly connected to the top rod, the fixing block is located on the outside of the side plate, and a second compression spring is sleeved on the top rod, the second compression spring being located between the side plate and the fixing block.
[0010] Furthermore, baffles are fixedly connected to both sides of the second gear, and the first gear is located between the baffles on both sides of the second gear.
[0011] Furthermore, a first mounting hole is provided on the side wall of the movable rotating shaft. Four first mounting holes are arranged at equal intervals around the circumference of the movable rotating shaft. A third compression spring and a first positioning pin are provided in the first mounting hole. The first positioning pin is slidably engaged with the first mounting hole. A first positioning groove corresponding to the first positioning pin is provided on the inner wall of the rotating sleeve. The end of the first positioning pin away from the movable rotating shaft is a spherical structure and the spherical end is engaged in the first positioning groove. The third compression spring is located on the side of the first positioning pin away from the rotating sleeve and pushes the first positioning pin out toward the rotating sleeve.
[0012] Furthermore, a through hole is provided in the middle of the first bevel gear, and the third rotating shaft passes through the through hole and rotates with the first bevel gear; a second mounting hole is provided on the outer wall of the third rotating shaft, and a fourth compression spring and a second positioning pin are provided in the second mounting hole. The second positioning pin slides with the second mounting hole. A second positioning groove corresponding to the second positioning pin is provided on the inner wall of the through hole in the middle of the first bevel gear. The end of the second positioning pin away from the third rotating shaft is a spherical structure and the spherical end is engaged in the second positioning groove. The fourth compression spring is located on the side of the second positioning pin away from the first bevel gear and pushes the second positioning pin towards the first bevel gear.
[0013] Furthermore, a slanted push rod is fixedly connected to the mounting plate, and a handle is fixedly connected to the end of the slanted push rod away from the mounting plate.
[0014] This invention also provides a method for using a vibratory device for pouring corundum flooring, which is applied to the aforementioned vibratory device for pouring corundum flooring, and comprises the following steps: 1. Start the vibration motor, which drives the eccentric wheel to rotate and generate vibration, so that the vibrating plate vibrates and compacts the poured diamond abrasive floor. 2. When the vibrating plate moves close to the building column, the top rod abuts against the building column. The top rod is pressed by the building column, causing it to retract towards the first rotating shaft. The top rod drives the collar to move. During the movement of the collar towards the first rotating wheel, the first compression spring squeezes the first gear, causing the first gear to move towards the first rotating wheel. This clamps the clutch plate onto the side wall of the first rotating wheel. The rotational motion of the vibrating motor to the first rotating wheel is transmitted to the rotating sleeve through the first gear, the second gear, the first bevel gear, and the second bevel gear. This causes the rotating sleeve to rotate, driving the vibrating plate to rotate around the support column. During the rotation, the vibrating plate abuts against the building column, forming a rotation fulcrum. This allows the vibrating plate to rotate around the surface of the building column and continue the vibration and compaction operation. 3. After the top rod is separated from the building column, the rotating sleeve releases the rotational transmission. With the first positioning pin and the first positioning groove working together, the rotating sleeve and the movable shaft maintain a relatively stable structure, so that the vibrating plate maintains stable operation.
[0015] The present invention provides a vibratory device and method for pouring emery aggregate flooring, which has the following beneficial effects: Vibration is generated by a vibratory motor driving an eccentric wheel to rotate, and the vibration is transmitted to a vibrating plate to vibrate the emery aggregate flooring, improving the density of the flooring. During operation, when the top rod touches the building column, the top rod retracts towards the center of the vibrating plate, causing the clutch mechanism to activate. This enables the output shaft of the vibratory motor to transmit power to the support column, thereby driving the support column and the vibrating plate fixed on the support column to rotate. Since one end of the vibrating plate is close to the building column when the top rod touches it, the side of the vibrating plate close to the building column abuts against the column during rotation, forming a fulcrum. This allows the vibrating plate to automatically rotate around the surface of the building column, thus bypassing the column. This facilitates the movement and avoidance of the vibrating device from colliding with obstacles and causing damage. Attached Figure Description
[0016] The specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings: Figure 1 This invention provides a structural schematic diagram of a vibratory device for pouring corundum flooring. Figure 2 for Figure 1 A schematic diagram of a partial structure; Figure 3 for Figure 2 Schematic diagram of a partial structure at part A in the middle; Figure 4 for Figure 2 Schematic diagram of a partial structure in part B; Figure 5for Figure 2 Schematic diagram of a partial structure in part C; Figure 6 This is a side view of the joint between the third rotating shaft and the second gear in a vibratory device for pouring corundum flooring provided by the present invention.
[0017] The labels in the diagram are as follows: 1. Vibrating plate; 2. Support column; 21. Rotating sleeve; 22. Second bevel gear; 23. First positioning groove; 3. Mounting plate; 31. First rotating shaft; 32. Movable rotating shaft; 321. First mounting hole; 322. Third compression spring; 323. First positioning pin; 33. Side plate; 4. Vibration motor; 41. Eccentric wheel; 5. Clutch mechanism; 51. First gear; 52. Clutch plate; 53. Collar; 54. Guide rod; 55. Limiting block; 56. First compression spring; 57. Receiving ring; 6. Push rod; 61. Actuating block; 62. Fixing block; 63. Second compression spring; 7. Second rotating shaft; 71. First rotating wheel; 8. Third rotating shaft; 81. Second gear; 811. Slide groove; 82. Protruding strip; 83. First bevel gear; 831. Second positioning groove; 84. Baffle; 85. Second mounting hole; 86. Fourth compression spring; 87. Second positioning pin; 9. Inclined push rod. Detailed Implementation
[0018] It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
[0019] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0020] It should be noted that in the embodiments of the present invention, all directional indications (such as up-down-left-right-forward-backward...) are only used to explain the relative positional relationship and movement between the components in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indication will also change accordingly. The connection can be a direct connection or an indirect connection.
[0021] like Figures 1-6As shown, a vibratory device for pouring corundum flooring includes a vibratory plate 1. A support column 2 is fixedly connected to the middle of the upper surface of the vibratory plate 1. An mounting plate 3 is rotatably connected to the support column 2. A vibratory motor 4 is mounted on the mounting plate 3. An eccentric wheel 41 is connected to the end of the rotating shaft of the vibratory motor 4. The output shaft of the vibratory motor 4 is connected to the support column 2 through a clutch mechanism 5. A top rod 6 is slidably connected to one side of the mounting plate 3. One end of the top rod 6 extends to the outer edge of the vibratory plate 1. When the top rod 6 touches the building column, it moves and drives the clutch mechanism 5 to actuate, causing the output shaft of the vibratory motor 4 to drive the support column 2 to rotate, thereby causing the vibratory plate 1, which is fixedly connected to the support column 2, to flip laterally.
[0022] Using the above technical solution, the vibration motor 4 drives the eccentric wheel 41 to rotate, generating vibration. This vibration is transmitted to the vibrating plate 1 to vibrate the emery floor, improving the density of the floor. During operation, when the top rod 6 touches the building column, it retracts towards the center of the vibrating plate 1, causing the clutch mechanism 5 to activate. This enables the output shaft of the vibration motor 4 to transmit power to the support column 2, thereby driving the support column 2 and the vibrating plate 1 fixed on it to rotate. Because one end of the vibrating plate 1 is close to the building column when the top rod 6 touches it, the side of the vibrating plate 1 that is close to the building column abuts against the building column during rotation, forming a fulcrum. This allows the vibrating plate 1 to rotate around the surface of the building column, facilitating the movement and avoidance of the vibration device, and preventing the vibrating plate 1 from colliding with obstacles and causing damage. The building column is a load-bearing column or other columnar obstacle in the building. Specifically, the vibrating plate 1 has a square structure, which allows it to vibrate at corners and facilitates rotation.
[0023] Specifically, a first rotating shaft 31 is fixedly connected to the bottom of the mounting plate 3, and a movable rotating shaft 32 coaxial with the first rotating shaft 31 is fixedly connected to the lower end of the first rotating shaft 31. The shaft diameter of the movable rotating shaft 32 is larger than the shaft diameter of the first rotating shaft 31. A rotating sleeve 21 is fixedly connected to the support column 2, and the movable rotating shaft 32 is located in the rotating sleeve 21 and rotates and engages with the rotating sleeve 21.
[0024] Specifically, a downwardly extending side plate 33 is fixedly connected to the outer side of the mounting plate 3. A second rotating shaft 7 and a third rotating shaft 8 arranged laterally are rotatably connected to the side plate 33. A first rotating wheel 71 is fixedly connected to the second rotating shaft 7. The output shaft of the vibration motor 4 is driven by the first rotating wheel 71 to drive the first rotating wheel 71 to rotate. The clutch mechanism 5 includes a first gear 51 sleeved on the second rotating shaft 7. The first gear 51 is rotatably engaged with the second rotating shaft 7 and slidably engaged along the axial direction of the second rotating shaft 7. The first gear 51 is located on the side of the first rotating wheel 71 away from the first rotating shaft 31. A clutch plate 52 is fixedly connected to the side wall of the first gear 51 facing the first rotating wheel 71. A second gear 81 is slidably connected to the third rotating shaft 8. The second gear 81 and the first gear 51 form a gear transmission through gear engagement. An axially arranged sliding groove 811 is opened in the center of the second gear 81. The outer wall of the section where the third rotating shaft 8 and the second gear 81 meet is provided with an axially arranged protruding strip 82. The protruding strip 82 is located in the sliding groove 811 and slides, allowing the second gear 81 to slide along the third rotating shaft 8 and rotate synchronously with the third rotating shaft 8. A first bevel gear 83 is fixedly connected to the third rotating shaft 8. A second bevel gear 22 is sleeved on the outer side of the rotating sleeve 21. The second bevel gear 22 and the first bevel gear 83 are driven by gear meshing. After the top rod 6 abuts against the building column, it drives the first gear 51 to move towards the first rotating wheel 71, causing the clutch plate 52 to adhere to the side wall of the first rotating wheel 71. After the top rod 6 abuts against the support column 2 and is squeezed and moved, it drives the first gear 51 to move. The clutch plate 52 contacts the first rotating wheel 71 for transmission, and the rotation of the first rotating wheel 71 is transmitted to the first gear 51, and then transmitted to the rotating sleeve 21 through the second gear 81, the third rotating shaft 8, the first bevel gear 83, and the second bevel gear 22, so that the rotating sleeve 21 rotates and drives the vibrating plate 1 to rotate around the support column 2. Specifically, the output shaft of the vibration motor 4 can be connected to the first rotating wheel 71 by belt drive or chain drive.
[0025] Specifically, a collar 53 is fitted onto the second rotating shaft 7. The collar 53 is located on the side of the first gear 51 away from the first rotating wheel 71. A guide rod 54 is fixedly connected to the side wall of the collar 53. A guide hole is opened on the side wall of the first gear 51. The end of the guide rod 54 away from the collar 53 passes through the guide hole and is fixedly connected to a limit block 55. The guide rod 54 is movably engaged with the guide hole. A first compression spring 56 is fitted over the guide rod 54. A guide hole is opened on the side plate 33. The end of the push rod 6 near the collar 53 passes through the guide hole and is fixedly connected to a toggle block 61 arranged radially along the push rod 6. A receiving ring 57 is fixedly connected to the side of the collar 53 near the push rod 6. An annular groove is opened on the receiving ring 57. The toggle block 61 extends into the annular groove, causing the guide rod 54 to drive the collar 53 to move along the second rotating shaft 7.
[0026] Specifically, a fixing block 62 is fixedly connected to the top rod 6. The fixing block 62 is located outside the side plate 33. A second compression spring 63 is sleeved on the top rod 6. The second compression spring 63 is positioned between the side plate 33 and the fixing block 62. The elastic force generated by the second compression spring 63 causes the top rod 6 to extend outward and reset before contacting the building column. This causes the collar 53 to move away from the first rotating wheel 71, disengaging the clutch plate 52 from the first rotating wheel 71. The transmission between the first rotating wheel 71 and the second bevel gear 22 is interrupted, thus stopping the rotation of the vibrating plate 1.
[0027] Specifically, baffles 84 are fixedly connected to both sides of the second gear 81, and the first gear 51 is located between the baffles 84 on both sides of the second gear 81. This allows the first gear 51 to move laterally, thereby driving the second gear 81 to move laterally and ensuring that the first gear 51 and the second gear 81 remain in a meshed state.
[0028] Specifically, a first mounting hole 321 is provided on the side wall of the movable rotating shaft 32. Four first mounting holes 321 are arranged at equal intervals around the circumference of the movable rotating shaft 32. A third compression spring 322 and a first positioning pin 323 are provided in the first mounting hole 321. The first positioning pin 323 is slidably engaged with the first mounting hole 321. A first positioning groove 23 corresponding to the first positioning pin 323 is provided on the inner wall of the rotating sleeve 21. The end of the first positioning pin 323 away from the movable rotating shaft 32 is a spherical structure and the spherical end is engaged in the first positioning groove 23. The third compression spring 322 is located on the side of the first positioning pin 323 away from the rotating sleeve 21 and pushes the first positioning pin 323 out toward the rotating sleeve 21. The first positioning pin 323 engages with the first positioning groove 23, ensuring that the rotating sleeve 21 and the movable shaft 32 do not rotate during normal use, maintaining stable operation. When the first rotating wheel 71 drives the second bevel gear 22 to rotate, the rotating sleeve 21 is subjected to force, causing the first positioning pin 323 to retract into the first mounting hole 321 overcoming resistance. The rotation of the rotating sleeve 21 and the movable shaft 32 then causes the vibrating plate 1 to rotate. This ensures that the vibrating plate 1 rotates under drive, but does not rotate when not driven, maintaining a relatively stable structure for operation.
[0029] Specifically, a through hole is provided in the middle of the first bevel gear 83, and the third rotating shaft 8 passes through the through hole and rotates with the first bevel gear 83; a second mounting hole 85 is provided on the outer wall of the third rotating shaft 8, and a fourth compression spring 86 and a second positioning pin 87 are provided in the second mounting hole 85. The second positioning pin 87 slides with the second mounting hole 85. A second positioning groove 831 corresponding to the second positioning pin 87 is provided on the inner wall of the through hole in the middle of the first bevel gear 83. The end of the second positioning pin 87 away from the third rotating shaft 8 is a spherical structure and the spherical end is engaged in the second positioning groove 831. The fourth compression spring 86 is located on the side of the second positioning pin 87 away from the first bevel gear 83 and pushes the second positioning pin 87 toward the first bevel gear 83. The second positioning pin 87 engages with the second positioning groove 831, so that during normal use, the first bevel gear 83 and the third rotating shaft 8 rotate synchronously under the elastic force of the fourth compression spring 86, maintaining normal transmission operation; when the vibrating plate 1 is unable to rotate due to large external resistance, the second positioning pin 87 overcomes the resistance and compresses the fourth compression spring 86 to retract into the second mounting hole 85, so that the first bevel gear 83 and the third rotating shaft 8 rotate relative to each other, thereby avoiding jamming and damage to the equipment.
[0030] Specifically, a slanted push rod 9 is fixedly connected to the mounting plate 3, and a handle is fixedly connected to the end of the slanted push rod 9 away from the mounting plate 3. This facilitates vibration compaction operations on the mobile device.
[0031] This invention also provides a method for using a vibratory device for pouring corundum flooring, which is applied to the aforementioned vibratory device for pouring corundum flooring, and comprises the following steps: 1. Start the vibration motor 4. The vibration motor 4 drives the eccentric wheel 41 to rotate and generate vibration, so that the vibrating plate 1 vibrates and compacts the poured diamond sand floor. 2. When the vibrating plate 1 moves close to the building column, the top rod 6 abuts against the building column. The top rod 6 is pressed by the building column, causing the top rod 6 to retract towards the first rotating shaft 31. The top rod 6 drives the collar 53 to move. During the movement of the collar 53 towards the first rotating wheel 71, the first compression spring 56 squeezes the first gear 51, causing the first gear 51 to move towards the first rotating wheel 71, thereby clamping the clutch plate 52 on the side wall of the first rotating wheel 71. The rotational motion of the vibrating motor 4 to the first rotating wheel 71 is transmitted to the rotating sleeve 21 through the first gear 51, the second gear 81, the first bevel gear 83, and the second bevel gear 22, causing the rotating sleeve 21 to rotate and drive the vibrating plate 1 to rotate around the support column 2. During the rotation of the vibrating plate 1, it abuts against the building column to form a rotation fulcrum, causing the vibrating plate 1 to flip around the surface of the building column to continue the vibration and compaction operation. 3. After the top rod 6 is separated from the building column, the rotating sleeve 21 releases the rotation transmission. With the cooperation of the first positioning pin 323 and the first positioning groove 23, the rotating sleeve 21 and the movable rotating shaft 32 maintain a relatively stable structure, so that the vibrating plate 1 maintains stable operation.
[0032] The parts not covered in this technical solution can be implemented using existing technologies.
[0033] The foregoing has shown and described the basic principles, main features, and characteristics of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of the invention. Various changes and modifications can be made to the invention without departing from its spirit and scope, and all such changes and modifications fall within the scope of the present invention as claimed. The scope of protection of this invention is defined by the appended claims and their equivalents.
Claims
1. A vibratory device for pouring corundum flooring, characterized in that: The system includes a vibrating plate (1), a support column (2) is fixedly connected to the middle of the upper end face of the vibrating plate (1), an mounting plate (3) is rotatably connected to the support column (2), a vibrating motor (4) is mounted on the mounting plate (3), and an eccentric wheel (41) is connected to the end of the rotating shaft of the vibrating motor (4). The output shaft of the vibrating motor (4) is connected to the support column (2) through a clutch mechanism (5). A top rod (6) is slidably connected to one side of the mounting plate (3). One end of the top rod (6) extends to the outer edge of the vibrating plate (1). When the top rod (6) touches the building column, it moves and drives the clutch mechanism (5) to move, causing the output shaft of the vibrating motor (4) to drive the support column (2) to rotate, thereby causing the vibrating plate (1) fixedly connected to the support column (2) to flip to the side. The bottom of the mounting plate (3) is fixedly connected to a first rotating shaft (31), and the lower end of the first rotating shaft (31) is fixedly connected to a movable rotating shaft (32) coaxial with the first rotating shaft (31). The shaft diameter of the movable rotating shaft (32) is larger than the shaft diameter of the first rotating shaft (31). A rotating sleeve (21) is fixedly connected to the support column (2). The movable rotating shaft (32) is located in the rotating sleeve (21) and is rotatably connected to the rotating sleeve (21). A downwardly extending side plate (33) is fixedly connected to the outer side of the mounting plate (3). A second rotating shaft (7) and a third rotating shaft (8) arranged laterally are rotatably connected to the side plate (33). A first rotating wheel (71) is fixedly connected to the second rotating shaft (7). The output shaft of the vibration motor (4) is driven by the first rotating wheel (71) to drive the first rotating wheel (71) to rotate. The clutch mechanism (5) includes a first gear (51) sleeved on the second rotating shaft (7). The first gear (51) is rotatably engaged with the second rotating shaft (7) and slidably engaged along the axial direction of the second rotating shaft (7). The first gear (51) is located on the side of the first rotating wheel (71) away from the first rotating shaft (31). A clutch plate (52) is fixedly connected to the side wall of the first gear (51) facing the first rotating wheel (71). A second gear (81) is slidably connected to the third rotating shaft (8). The second gear (81) and the first gear (51) form a gear transmission through gear engagement. The center of the second gear (81) is provided with an axially arranged sliding groove (811). The outer wall of the section where the third rotating shaft (8) engages with the second gear (81) is provided with an axially arranged protruding strip (82). The protruding strip (82) is located in the sliding groove (811) and slides to engage, so that the second gear (81) slides along the third rotating shaft (8) and rotates synchronously with the third rotating shaft (8). The first bevel gear (83) is fixedly connected to the third rotating shaft (8). The second bevel gear (22) is sleeved on the outside of the rotating sleeve (21). The second bevel gear (22) and the first bevel gear (83) are driven by gear meshing. After the top rod (6) abuts against the building column, it drives the first gear (51) to move toward the first rotating wheel (71) so that the clutch plate (52) is attached to the side wall of the first rotating wheel (71). A collar (53) is fitted onto the second rotating shaft (7). The collar (53) is located on the side of the first gear (51) away from the first rotating wheel (71). A guide rod (54) is fixedly connected to the side wall of the collar (53). A guide hole is provided on the side wall of the first gear (51). The end of the guide rod (54) away from the collar (53) passes through the guide hole and is fixedly connected to a limit block (55). The guide rod (54) is movably engaged with the guide hole. The first gear (51) is fitted with a first guide rod (54). Compression spring (56); a guide hole is provided on the side plate (33), the end of the top rod (6) near the collar (53) passes through the guide hole and is fixedly connected to a toggle block (61) arranged radially along the top rod (6), a receiving ring (57) is fixedly connected on the side of the collar (53) near the top rod (6), an annular groove is provided on the receiving ring (57), and the toggle block (61) extends into the annular groove so that the guide rod (54) drives the collar (53) to move along the second rotating axis (7).
2. The vibratory device for pouring corundum flooring according to claim 1, characterized in that: A fixing block (62) is fixedly connected to the top rod (6). The fixing block (62) is located on the outside of the side plate (33). A second compression spring (63) is sleeved on the top rod (6). The second compression spring (63) is located between the side plate (33) and the fixing block (62).
3. The vibratory device for pouring corundum flooring according to claim 2, characterized in that: The second gear (81) is fixedly connected to baffles (84) on both sides, and the first gear (51) is located between the baffles (84) on both sides of the second gear (81).
4. The vibratory device for pouring corundum flooring according to claim 1, characterized in that: The movable shaft (32) has a first mounting hole (321) on its side wall. Four mounting holes (321) are arranged at equal intervals around the movable shaft (32). A third compression spring (322) and a first positioning pin (323) are provided in the first mounting hole (321). The first positioning pin (323) slides with the first mounting hole (321). The inner wall of the rotating sleeve (21) has a first positioning groove (23) corresponding to the first positioning pin (323). The end of the first positioning pin (323) away from the movable shaft (32) is a spherical structure and the spherical end is engaged in the first positioning groove (23). The third compression spring (322) is located on the side of the first positioning pin (323) away from the rotating sleeve (21) and pushes the first positioning pin (323) out toward the rotating sleeve (21).
5. The vibratory device for pouring corundum flooring according to claim 4, characterized in that: The first bevel gear (83) has a through hole in its middle, and the third rotating shaft (8) passes through the through hole and rotates with the first bevel gear (83). The outer wall of the third rotating shaft (8) has a second mounting hole (85), in which a fourth compression spring (86) and a second positioning pin (87) are provided. The second positioning pin (87) slides with the second mounting hole (85). The inner wall of the through hole in the middle of the first bevel gear (83) has a second positioning groove (831) corresponding to the second positioning pin (87). The end of the second positioning pin (87) away from the third rotating shaft (8) is a spherical structure and the spherical end is engaged in the second positioning groove (831). The fourth compression spring (86) is located on the side of the second positioning pin (87) away from the first bevel gear (83) and pushes the second positioning pin (87) toward the first bevel gear (83).
6. The vibratory device for pouring corundum flooring according to claim 1, characterized in that: A slanted push rod (9) is fixedly connected to the mounting plate (3), and a handle is fixedly connected to the end of the slanted push rod (9) away from the mounting plate (3).
7. A method of using a vibratory device for pouring corundum flooring, applied to the vibratory device for pouring corundum flooring as described in claim 5, characterized in that: Follow these steps: (1) Start the vibration motor (4), and the vibration motor (4) drives the eccentric wheel (41) to rotate to generate vibration, so that the vibration plate (1) vibrates and compacts the poured diamond sand floor. (2) When the vibrating plate (1) moves close to the building column, the top rod (6) abuts against the building column. The top rod (6) is pressed by the building column, causing the top rod (6) to retract towards the first rotating shaft (31). The top rod (6) drives the collar (53) to move. During the process of the collar (53) moving towards the first rotating wheel (71), it squeezes the first gear (51) through the first compression spring (56), causing the first gear (51) to move towards the first rotating wheel (71), thereby clamping the clutch plate (52) on the first rotating wheel. On the side wall of wheel (71), the rotational motion of the first rotating wheel (71) transmitted by the vibrating motor (4) is transmitted to the rotating sleeve (21) through the first gear (51), the second gear (81), the first bevel gear (83), and the second bevel gear (22), so that the rotating sleeve (21) rotates and drives the vibrating plate (1) to rotate around the support column (2). During the rotation of the vibrating plate (1), it abuts against the building column to form a rotation fulcrum, so that the vibrating plate (1) rotates around the surface of the building column to continue the vibration and compaction operation around the building column; (3) When the top rod (6) is separated from the building column, the rotating sleeve (21) releases the rotation transmission. Under the cooperation of the first positioning pin (323) and the first positioning groove (23), the rotating sleeve (21) and the movable shaft (32) maintain a relatively stable structure, so that the vibrating plate (1) maintains stable operation.
Citation Information
Patent Citations
Vibratory equipment for pouring of carborundum anti-abrasive ground
CN111980411A
Vibration equipment for carborundum wear-resistant floor pouring
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