Steel cable take-up device

CN117489754BActive Publication Date: 2026-09-25JIANGSU ENEUTRAL NEW ENERGY TECH CO LTD
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Patent Information

Application Number
CN202311622021.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-11-30
Publication Date
2026-09-25
Estimated Expiration
2043-11-30

AI Technical Summary

Technical Problem

现有的拉紧装置存在以下几点问题:(1)现有的拉紧装置并非专用设备,不能安装在主传动绳索上;如,无法安装在主传动绳索上,则难以确保第一分绳索和主传动绳索平行贴合设置;即,第一分绳索和主传动绳索之间会存在一定角度;这样,即便拉紧第一分绳索,在完成连接松开后,还会出现第一分绳索松弛的问题

Benefits of technology

本发明提供的一种钢丝绳收紧装置,通过粗钢丝绳夹紧组件夹紧固定粗钢丝绳,通过细钢丝绳夹紧组件夹紧固定细钢丝绳,粗钢丝绳夹紧组件和细钢丝绳夹紧组件沿绳索延伸方向间隔布置并通过拉组件连接;该钢丝绳收紧装置是基于粗钢丝绳固定设计的专用拉紧结构,能够满足粗、细钢丝绳平行贴合设置状态下的拉紧功能,且不会因自身结构导致细钢丝绳和粗钢丝绳之间出现夹角问题;此外,其结构简单,装配方便,能够满足施工现场的快速装配需求,可大幅提高现场装配效率。

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Abstract

A steel wire rope tightening device for assisting connection of a thick steel wire rope and a thin steel wire rope arranged in parallel and close contact, the steel wire rope tightening device comprising: a thick steel wire rope clamping assembly, which is detachably fixedly installed on the thick steel wire rope; a thin steel wire rope clamping assembly, which is detachably fixedly installed on the thin steel wire rope; and a tightening assembly, which is connected between the thick steel wire rope clamping assembly and the thin steel wire rope clamping assembly and is used for controlling tensioning of the thin steel wire rope. The technical scheme provided in the application is a special tensioning structure designed based on thick steel wire rope fixation, can meet the tensioning function in the state of parallel and close contact arrangement of the thick and thin steel wire ropes, and will not cause an included angle problem between the thin and thick steel wire ropes due to the structure itself; in addition, the structure is simple, assembly is convenient, can meet the rapid assembly demand of a construction site, and can greatly improve the on-site assembly efficiency.
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Description

Technical Field

[0001] This invention relates to the field of photovoltaic assembly technology, and in particular to a wire rope tightening device. Background Technology

[0002] Since tracking technology can significantly improve the power generation efficiency of solar cell modules per unit area, the power generation obtained by using tracking for a solar power plant in the same area is much higher than that obtained by using fixed installation, and it can significantly reduce the cost of solar power generation.

[0003] The applicant proposes a rope drive structure and a solar tracker (CN109164835A), including a drive wheel, a driven wheel, a main drive rope, and multiple tracking units. The main drive rope is connected end to end, with one end sleeved on the drive wheel and the other end sleeved on the driven wheel. Multiple tracking units are spaced apart along the length of the main drive rope. A rotating component is hinged to a mounting bracket. One end of a first branch rope is connected to the rotating component, and the other end is connected to the main drive rope. The first branch rope can drive the rotating component to rotate when the drive wheel rotates.

[0004] When installing the above-mentioned rope transmission structure on site, one end of the first branch rope needs to be connected to the main transmission rope. When connecting the first branch rope and the main transmission rope, the first branch rope needs to be tightened to avoid the risk of the first branch rope falling off due to loosening during the transmission process. The existing tensioning device has the following problems: (1) The existing tensioning device is not a special equipment and cannot be installed on the main transmission rope; for example, if it cannot be installed on the main transmission rope, it is difficult to ensure that the first branch rope and the main transmission rope are set in parallel and close together; that is, there will be a certain angle between the first branch rope and the main transmission rope; in this way, even if the first branch rope is tightened, the first branch rope will still loosen after the connection is completed and then released. (2) The existing tensioning device has a complicated installation structure, which makes it difficult to meet the needs of rapid assembly on the construction site and affects the assembly efficiency.

[0005] Therefore, in view of the shortcomings of the existing technology, it is necessary to design a wire rope tightening device to solve the above problems. Summary of the Invention

[0006] To overcome the shortcomings of the prior art, the present invention aims to provide a wire rope tightening device.

[0007] To achieve the above and other related objectives, the technical solution provided by the present invention is: a wire rope tightening device for assisting in connecting parallel and closely arranged coarse and fine wire ropes, the wire rope tightening device comprising: A thick steel wire rope clamping assembly, wherein the thick steel wire rope clamping assembly is detachably and fixedly installed on the thick steel wire rope; A thin steel wire rope clamping assembly, wherein the thin steel wire rope clamping assembly is detachably and fixedly installed on the thin steel wire rope; A tightening assembly is connected between the coarse wire rope clamping assembly and the fine wire rope clamping assembly and is used to control the tightening of the fine wire rope. The coarse steel wire rope clamping assembly consists of a first base and a first pressure plate that are hinged to each other. The top of the first base has a first lower pressure groove on the side away from the hinge side, and the bottom of the first pressure plate has a first upper pressure groove on the side away from the hinge side. The first upper pressure groove and the first lower pressure groove are arranged vertically and vertically to clamp the coarse steel wire rope. The first base has a first screw hole, and the first pressure plate has a first through hole. The first through hole and the first screw hole are arranged vertically and vertically. The assembly also includes a first bolt, which passes through the first through hole and is threadedly connected to the first screw hole.

[0008] The preferred technical solution is as follows: the top hinge side of the first base is provided with a first pin groove with an inverted Ω-shaped cross section, and the bottom hinge side of the first pressure cover is provided with a first pin post with an inverted Ω-shaped cross section. The first pin post is pinned in the first pin groove and can rotate a certain angle in the first pin groove.

[0009] The preferred technical solution is as follows: the top of the first base is also provided with a first compression spring mounting groove, the first compression spring is provided in the first compression spring mounting groove, one end of the first compression spring abuts against the first base, and the other end of the first compression spring abuts against the first pressure cover.

[0010] The preferred technical solution is as follows: the thin steel wire rope clamping assembly consists of a second base and a second pressure plate that are hinged to each other; the top of the second base is provided with a second lower pressure groove on the side away from the hinge side, and the bottom of the second pressure plate is provided with a second upper pressure groove on the side away from the hinge side. The second upper pressure groove and the second lower pressure groove are arranged vertically and vertically and are used to clamp the thin steel wire rope; the second base is provided with a second screw hole, and the second pressure plate is provided with a second through hole. The second through hole and the second screw hole are arranged vertically and vertically; it also includes a second bolt, which passes through the second through hole and is threadedly connected to the second screw hole.

[0011] The preferred technical solution is as follows: the top hinge side of the second base is provided with a second pin groove with an inverted Ω-shaped cross section, and the bottom hinge side of the second pressure cover is provided with a second pin with an inverted Ω-shaped cross section. The second pin is pinned in the second pin groove and can rotate a certain angle in the second pin groove.

[0012] The preferred technical solution is as follows: the top of the second base is also provided with a second compression spring mounting groove, the second compression spring is provided in the second compression spring mounting groove, one end of the second compression spring abuts against the second base, and the other end of the second compression spring abuts against the second pressure cover.

[0013] The preferred technical solution is as follows: the tightening assembly consists of a screw and a nut, one end of the screw is fixedly connected to the second base, and the other end of the screw passes through the first base and is threadedly connected to the nut.

[0014] The preferred technical solution is that the screw is a flat screw structure, and the first base is provided with a screw through hole that matches the shape of the screw.

[0015] A preferred technical solution is as follows: a first washer assembly is provided between the first bolt and the first base, and a second washer assembly is provided between the second bolt and the second base. The first washer assembly and the second washer assembly have the same structure and each includes an upper washer and a lower washer. The bottom surface of the upper washer is configured as a convex structure, and the top surface of the lower washer is configured as a concave structure. The upper washer and the lower washer are fitted together vertically.

[0016] Due to the application of the above technical solution, the beneficial effects of this invention are as follows: This invention provides a wire rope tightening device, which clamps and fixes a thick wire rope using a thick wire rope clamping assembly and a thin wire rope clamping assembly. The thick and thin wire rope clamping assemblies are arranged at intervals along the rope's extension direction and connected by a tensioning assembly. This wire rope tightening device features a dedicated tensioning structure based on the design for fixing the thick wire rope. It can meet the tensioning function when the thick and thin wire ropes are set in parallel and close together, and will not cause an angle problem between the thin and thick wire ropes due to its own structure. In addition, its structure is simple and easy to assemble, which can meet the needs of rapid assembly on construction sites and can significantly improve on-site assembly efficiency. Attached Figure Description

[0017] Figure 1 This is a schematic diagram illustrating the use of the wire rope tightening device involved in this invention.

[0018] Figure 2 This is an exploded view of the coarse steel wire rope clamping assembly involved in the present invention.

[0019] Figure 3 This is an exploded view of the fine steel wire rope clamping assembly involved in this invention.

[0020] Figure 4 This is a cross-sectional schematic diagram of the upper and lower washers involved in the present invention. Detailed Implementation

[0021] The following specific embodiments illustrate the implementation of the present invention. Those skilled in the art can easily understand other advantages and effects of the present invention from the content disclosed in this specification.

[0022] Please see Figures 1-4 It should be noted that in the description of this invention, the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship commonly used when the product is in use. These terms are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. Furthermore, the terms "second," "third," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance. The terms "horizontal," "vertical," and "suspended," etc., do not indicate that the component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but can be slightly tilted.

[0023] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal communication between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances. Example

[0024] like Figure 1 As shown, according to a general technical concept of the present invention, a wire rope tightening device is provided for assisting in connecting a coarse wire rope 100 and a fine wire rope 200 arranged in parallel and close fit. The wire rope tightening device includes: a coarse wire rope clamping assembly 1, which is detachably fixedly installed on the coarse wire rope 100; a fine wire rope clamping assembly 2, which is detachably fixedly installed on the fine wire rope 200; and a tightening assembly 3, which is connected between the coarse wire rope clamping assembly 1 and the fine wire rope assembly 2 and is used to control the tightening of the fine wire rope 200.

[0025] like Figure 2As shown, in an exemplary embodiment of the present invention, the coarse steel wire rope clamping assembly 1 is composed of a first base 11 and a first pressure plate 12 hinged together; the top of the first base 11 is provided with a first lower pressure groove 111 on the side away from the hinge side, and the bottom of the first pressure plate 12 is provided with a first upper pressure groove 121 on the side away from the hinge side. The first upper pressure groove 121 and the first lower pressure groove 111 are arranged vertically and vertically and are used to clamp the coarse steel wire rope 100; the first base 11 is provided with a first screw hole 112, and the first pressure plate 12 is provided with a first through hole 122 (waist hole). The first through hole 122 and the first screw hole 112 are arranged vertically and vertically; it also includes a first bolt 13, which passes through the first through hole 122 and is threadedly connected to the first screw hole 112.

[0026] like Figure 2 As shown, in an exemplary embodiment of the present invention, the first base 11 has a first pin groove 113 with an inverted Ω-shaped cross section on the top hinge side, and the first pressure cover 12 has a first pin 123 with an inverted Ω-shaped cross section on the bottom hinge side. The first pin 123 is pinned in the first pin groove 113 and can rotate a certain angle in the first pin groove 113 (the rotation angle depends on the opening size of the first pin groove 113).

[0027] like Figure 2 As shown, in an exemplary embodiment of the present invention, the top of the first base 11 is further provided with a first compression spring mounting groove 114, in which a vertically arranged first compression spring 14 is provided. One end of the first compression spring 14 abuts against the first base 11, and the other end of the first compression spring 14 abuts against the first pressure cover 12.

[0028] like Figure 3 As shown, in an exemplary embodiment of the present invention, the thin steel wire rope clamping assembly 2 is composed of a second base 21 and a second pressure cap 22 hinged together; the top of the second base 21 is provided with a second lower pressure groove 211 on the side away from the hinge side, and the bottom of the second pressure cap 22 is provided with a second upper pressure groove 221 on the side away from the hinge side. The second upper pressure groove 221 and the second lower pressure groove 211 are arranged vertically and vertically and are used to clamp the thin steel wire rope 200; the second base 21 is provided with a second screw hole 212, and the second pressure cap 22 is provided with a second through hole 222 (waist hole). The second through hole 222 and the second screw hole 212 are arranged vertically and vertically; it also includes a second bolt 23, which passes through the second through hole 222 and is threadedly connected to the second screw hole 212.

[0029] like Figure 3As shown, in an exemplary embodiment of the present invention, the second base 21 has a second pin groove 213 with an inverted Ω-shaped cross section on the top hinge side, and the second pressure cover 22 has a second pin 223 with an inverted Ω-shaped cross section on the bottom hinge side. The second pin 223 is pinned into the second pin groove 213 and can rotate a certain angle in the second pin groove 213 (the rotation angle depends on the opening size of the second pin groove 213).

[0030] like Figure 3 As shown, in an exemplary embodiment of the present invention, the top of the second base 21 is further provided with a second compression spring mounting groove 214, in which a vertically arranged second compression spring 24 is provided. One end of the second compression spring 24 abuts against the second base 21, and the other end of the second compression spring 24 abuts against the second pressure cover 22.

[0031] like Figure 1 As shown, in an exemplary embodiment of the present invention, the tightening assembly 3 is composed of a screw 31 and a nut 32. One end of the screw 31 is fixedly connected to the second base 21, and the other end of the screw 31 passes through the first base 11 and is threadedly connected to the nut 32.

[0032] like Figure 2 As shown, in an exemplary embodiment of the present invention, the screw 31 is a flat screw structure, which serves as a guide to prevent the tightening device from rotating. The first base 11 is provided with a screw through hole 115 that matches the shape of the screw 31.

[0033] like Figure 4 As shown, in an exemplary embodiment of the present invention, a first washer assembly 15 is provided between the first bolt 13 and the first base 11, and a second washer assembly 25 is provided between the second bolt 23 and the second base 21. The first washer assembly 15 and the second washer assembly 25 have the same structure and both include an upper washer 4 and a lower washer 5. The bottom surface of the upper washer 4 is convex, and the top surface of the lower washer 5 is concave. The upper washer 4 and the lower washer 5 are fitted together vertically. By setting this structure, when the angle between the first base 11 and the first pressure cap 12 (the second base 21 and the second pressure cap 22) changes, the angle between the bottom surface of the upper washer 4 and the top surface of the lower washer 5 will adaptively adjust to ensure that the contact surfaces of the upper washer 4 and the lower washer 5 are always in contact, thereby ensuring the clamping effect.

[0034] In use, firstly, the coarse wire rope clamping structure formed by the first upper pressure groove 121 and the first lower pressure groove 111 is clamped onto the coarse wire rope 100. Then, the first bolt 13 is tightened with a wrench to clamp and fix the coarse wire rope clamping assembly 1 onto the coarse wire rope 100. It should be noted that in the non-assembled state, the first base 11 and the first pressure cover 12 are in a separated (open) state under the action of the first compression spring 14. This state facilitates the coarse wire rope clamping assembly 1 to be sleeved onto the coarse wire rope 100, which is convenient for quick on-site assembly.

[0035] Next, the wire rope clamping structure formed by the second upper pressure groove 221 and the second lower pressure groove 211 is clamped onto the wire rope 200. Then, the second bolt 23 is tightened with a wrench so that the wire rope clamping assembly 2 is clamped and fixed onto the wire rope 200.

[0036] Finally, tighten the nut 32 with a wrench so that the thin wire rope clamping assembly 2 is close to the thick wire rope clamping assembly 1, thereby realizing the tensioning function of the thin wire rope 200 in a parallel and close state with the thick wire rope 100.

[0037] Therefore, the present invention has the following advantages: This invention provides a wire rope tightening device, which clamps and fixes a thick wire rope using a thick wire rope clamping assembly and a thin wire rope clamping assembly. The thick and thin wire rope clamping assemblies are arranged at intervals along the rope's extension direction and connected by a tensioning assembly. This wire rope tightening device features a dedicated tensioning structure based on the design for fixing the thick wire rope. It can meet the tensioning function when the thick and thin wire ropes are set in parallel and close together, and will not cause an angle problem between the thin and thick wire ropes due to its own structure. In addition, its structure is simple and easy to assemble, which can meet the needs of rapid assembly on construction sites and can significantly improve on-site assembly efficiency.

[0038] The above embodiments are merely illustrative of the principles and effects of the present invention and are not intended to limit the invention. Any person skilled in the art can modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by those skilled in the art without departing from the spirit and technical concept disclosed in the present invention should still be covered by the claims of the present invention.

Claims

1. A wire rope tightening device for assisting in connecting parallel and closely arranged coarse and fine wire ropes, characterized in that, The wire rope tightening device includes: A thick steel wire rope clamping assembly, wherein the thick steel wire rope clamping assembly is detachably and fixedly installed on the thick steel wire rope; A thin steel wire rope clamping assembly, wherein the thin steel wire rope clamping assembly is detachably and fixedly installed on the thin steel wire rope; A tightening assembly is connected between the coarse wire rope clamping assembly and the fine wire rope clamping assembly and is used to control the tightening of the fine wire rope. The coarse steel wire rope clamping assembly consists of a first base and a first pressure plate that are hinged to each other. The top of the first base has a first lower pressure groove on the side away from the hinge side, and the bottom of the first pressure plate has a first upper pressure groove on the side away from the hinge side. The first upper pressure groove and the first lower pressure groove are arranged vertically and vertically to clamp the coarse steel wire rope. The first base has a first screw hole, and the first pressure plate has a first through hole. The first through hole and the first screw hole are arranged vertically and vertically. The assembly also includes a first bolt, which passes through the first through hole and is threadedly connected to the first screw hole.

2. The wire rope tightening device according to claim 1, characterized in that: The first base has a first pin groove with an inverted Ω-shaped cross section on the top hinge side, and the first pressure cover has a first pin with an inverted Ω-shaped cross section on the bottom hinge side. The first pin is pinned in the first pin groove and can rotate a certain angle in the first pin groove.

3. The wire rope tightening device according to claim 1, characterized in that: The top of the first base is also provided with a first compression spring mounting groove, in which a first compression spring is arranged vertically. One end of the first compression spring abuts against the first base, and the other end of the first compression spring abuts against the first pressure cover.

4. The wire rope tightening device according to claim 1, characterized in that: The thin steel wire rope clamping assembly consists of a second base and a second pressure plate that are hinged to each other; the top of the second base has a second lower pressure groove on the side away from the hinge side, and the bottom of the second pressure plate has a second upper pressure groove on the side away from the hinge side. The second upper pressure groove and the second lower pressure groove are arranged vertically and vertically to clamp the thin steel wire rope; the second base has a second screw hole, and the second pressure plate has a second through hole. The second through hole and the second screw hole are arranged vertically and vertically; it also includes a second bolt, which passes through the second through hole and is threadedly connected to the second screw hole.

5. A wire rope tightening device according to claim 4, characterized in that: The second base has a second pin groove with an inverted Ω-shaped cross section on the top hinge side, and the second pressure cover has a second pin with an inverted Ω-shaped cross section on the bottom hinge side. The second pin is pinned in the second pin groove and can rotate a certain angle in the second pin groove.

6. A wire rope tightening device according to claim 4, characterized in that: The top of the second base is also provided with a second compression spring mounting groove, in which a vertically arranged second compression spring is provided. One end of the second compression spring abuts against the second base, and the other end of the second compression spring abuts against the second pressure cover.

7. A wire rope tightening device according to claim 4, characterized in that: The tightening assembly consists of a screw and a nut. One end of the screw is fixedly connected to the second base, and the other end of the screw passes through the first base and is threadedly connected to the nut.

8. A wire rope tightening device according to claim 7, characterized in that: The screw is a flat screw structure, and the first base is provided with a screw through hole that matches the shape of the screw.

9. A wire rope tightening device according to claim 4, characterized in that: A first washer assembly is provided between the first bolt and the first base, and a second washer assembly is provided between the second bolt and the second base. The first washer assembly and the second washer assembly have the same structure and each includes an upper washer and a lower washer. The bottom surface of the upper washer is convex, and the top surface of the lower washer is concave. The upper washer and the lower washer are fitted together vertically.

Citation Information

Patent Citations

  • Rope drive structure and solar tracking device

    CN109164835A

  • Steel wire rope tightening device

    CN221075100U

  • Tension device for wire rope

    JP1997032888A