A forming die, a forming device, and a forming method for a tubular member with a boss
Patent Information
- Application Number
- CN202311519742.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-15
- Publication Date
- 2026-10-13
- Estimated Expiration
- 2043-11-15
AI Technical Summary
[0006]鉴于上述的分析,本发明实施例旨在提供一种内附凸台筒形件的成形模具、成形装置及成形方法,解决现有技术中采用铸造与机加结合的方式进行成形,机加余量大,材料利用率低;采用增材制造与机加结合的方式进行成形,整体加工时间长,加工效率低的问题
[0019](1)本发明成形模具的芯模将中间模推向外模,为中间模提供夹持力,筒形件能够被外模、中间模和限位环夹持固定,并依靠外模、中间模和限位环在成形炉中扩散成形;
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Figure CN117506104B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of metal diffusion bonding forming technology, and in particular relates to a forming mold, forming device and forming method for a cylindrical part with an internal boss. Background Technology
[0002] In the aerospace field, there is a need to manufacture cylindrical parts with variable cross-sections and internal bosses. For example, when manufacturing the cylindrical outer shell of rockets or aircraft, solid bosses are also needed on the inner wall to reinforce the inner wall of that area and facilitate the subsequent installation of other components on the bosses.
[0003] There are currently two solutions for forming such components: one is a combination of casting and machining, and the other is a combination of additive manufacturing and machining.
[0004] Forming by combining casting and machining has several drawbacks. Casting is prone to stress concentration, which can lead to cracking. Machining also results in large allowances and low material utilization. Forming by combining additive manufacturing and machining, on the other hand, has problems such as long overall processing time and low processing efficiency.
[0005] Therefore, there is an urgent need for a forming mold, forming device and forming method for cylindrical parts with internal bosses. Using diffusion bonding technology, this method can replace the combination of casting and machining or additive manufacturing and machining in the context of large product demand, so as to achieve high-efficiency and low-cost forming of cylindrical components with internal bosses and variable cross-sections. Summary of the Invention
[0006] Based on the above analysis, the present invention aims to provide a forming mold, forming device, and forming method for a cylindrical part with an internal boss, solving the problems of existing technologies that use a combination of casting and machining for forming, resulting in large machining allowances and low material utilization; and that use a combination of additive manufacturing and machining for forming, resulting in long overall processing time and low processing efficiency.
[0007] The objective of this invention is mainly achieved through the following technical solutions:
[0008] A forming mold for a cylindrical part with an internal boss includes a core mold, an outer mold, and an intermediate mold. The core mold can be connected to the intermediate mold, and the core mold pushes the intermediate mold toward the outer mold. The cylindrical part can be clamped by the outer mold and the intermediate mold.
[0009] Furthermore, it also includes a limiting ring, which can fill the gap between the cylindrical part and the outer mold.
[0010] Furthermore, the core mold includes a conical section and a cylindrical section.
[0011] Furthermore, the diameter of the upper end of the conical segment is larger than the diameter of the lower end.
[0012] Furthermore, the outer mold is a cylindrical outer mold.
[0013] Furthermore, the outer mold includes a first outer cylinder section and a second outer cylinder section.
[0014] Furthermore, the inner diameter of the second outer cylinder section is the same as the outer diameter of the third cylinder section.
[0015] Furthermore, the inner diameter of the first outer cylinder section is the same as the outer diameter of the second cylinder section.
[0016] A forming apparatus for a cylindrical part with an internal boss includes a forming mold for the cylindrical part with an internal boss.
[0017] A method for forming a cylindrical part with an internal boss involves using a forming device for forming cylindrical parts with internal bosses to form a diffuse connection between the cylindrical parts.
[0018] Compared with the prior art, the present invention can achieve at least one of the following beneficial effects:
[0019] (1) The core mold of the forming mold of the present invention pushes the intermediate mold to the outer mold, providing clamping force for the intermediate mold. The cylindrical part can be clamped and fixed by the outer mold, the intermediate mold and the limiting ring, and diffused and formed in the forming furnace by relying on the outer mold, the intermediate mold and the limiting ring.
[0020] (2) The intermediate mold of the forming mold of the present invention includes a first limiting block and a second limiting block. The second limiting block includes two connecting end faces, which are parallel and parallel to the central axis. When demolding, the second limiting block is first pushed radially toward the central axis and then taken out axially. Then the first limiting block can be demolded, which facilitates the demolding operation.
[0021] (3) The compensation module of the forming mold of the present invention is a variable compensation module; the compensation module can be filled and released during diffusion connection, and the thickness of the compensation module can be adjusted to compensate for the gap between the intermediate mold and the cylindrical part, so that the intermediate mold maintains the same thrust on the first cylindrical section, the second cylindrical section, the third cylindrical section, the first boss and the second boss; the first air bag and the second air bag enable the compensation module to be disassembled, which facilitates the mold closing and demolding of diffusion connection;
[0022] (4) The cylindrical section of the core mold of the forming mold of the present invention is provided with external threads on the outer wall and internal threads on the inner wall of the central hole. The core mold can rotate and descend along the internal threads by its own weight, and the top cover can rotate around the central axis on the outer mold. When demolding, the top cover is rotated and the internal threads decompose the rotational force into the lifting force of the core mold, so that the core mold is lifted and detached from the intermediate mold, which facilitates the demolding of the core mold.
[0023] (5) The drag-reducing groove of the forming mold of the present invention is set on the conical outer surface of the conical section; the drag-reducing groove reduces the contact area between the conical section and the intermediate mold, and the frictional resistance between the core mold and the intermediate mold is also reduced during demolding.
[0024] In this invention, the above-described technical solutions can be combined with each other to achieve more preferred combinations. Other features and advantages of this invention will be set forth in the following description, and some advantages may become apparent from the specification or be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained from the content specifically pointed out in the text and drawings. Attached Figure Description
[0025] The accompanying drawings are for illustrative purposes only and are not intended to limit the invention. Throughout the drawings, the same reference numerals denote the same parts.
[0026] Figure 1 This is a schematic diagram of the overall structure of the forming mold in Example 1;
[0027] Figure 2 This is a schematic diagram of the axial cross-sectional structure of the forming mold in Example 1;
[0028] Figure 3 This is a cross-sectional view of the forming mold in Example 1;
[0029] Figure 4 This is a schematic diagram of the overall structure of the airbag;
[0030] Figure 5 A schematic diagram of the overall structure of the air bag and intermediate mold;
[0031] Figure 6 This is a schematic diagram of the overall structure of the cylindrical component;
[0032] Figure 7 This is an exploded structural diagram of the cylindrical component;
[0033] Figure 8 This is a schematic diagram of the axial cross-sectional structure of the forming mold in Example 2;
[0034] Figure 9 This is a flowchart illustrating the forming method.
[0035] Reference numerals in the attached drawings: 1-Core mold; 2-Outer mold; 3-Intermediate mold; 4-Limiting ring; 5-Compensation module; 6-Top cover; 7-Air guide pipe hole; 11-Conical section; 12-Cylindrical section; 13-Drag reduction groove; 21-First outer cylinder section; 22-Second outer cylinder section; 31-First limiting block; 32-Second limiting block; 33-Air guide pipe; 51-First air bag; 52-Second air bag; 100-Cylindrical component; 101-First cylinder; 102-Second cylinder; 103-Third cylinder; 104-First boss; 105-Second boss; 110-First cylinder section; 120-Second cylinder section; 130-Third cylinder section. Detailed Implementation
[0036] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which constitute a part of the present invention and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not intended to limit the scope of the present invention.
[0037] Example 1
[0038] A specific embodiment of the present invention, such as Figure 1 and Figure 2 As shown, a forming mold for a cylindrical part with an internal boss (hereinafter referred to as forming mold) is disclosed, including a core mold 1, an outer mold 2, an intermediate mold 3 and a limiting ring 4. The core mold 1 can be connected to the intermediate mold 3, and the limiting ring 4 can be connected to the outer mold 2. The core mold 1 pushes the intermediate mold 3 towards the outer mold 2 to provide clamping force for the intermediate mold 3. The cylindrical part 100 is placed between the outer mold 2 and the intermediate mold 3. The cylindrical part 100 can be clamped and fixed by the outer mold 2, the intermediate mold 3 and the limiting ring 4, and diffused and formed in the forming furnace by relying on the outer mold 2, the intermediate mold 3 and the limiting ring 4.
[0039] like Figure 6 As shown, the cylindrical component with internal bosses to be processed in this invention is a cylindrical component 100, specifically, a cylindrical component with internal bosses and variable cross-section, including a first cylindrical section 110, a second cylindrical section 120, a third cylindrical section 130, a first boss 104, and a second boss 105. The two ends of the second cylindrical section 120 are respectively connected to the first cylindrical section 110 and the third cylindrical section 130, and the first cylindrical section 110, the second cylindrical section 120, and the third cylindrical section 130 are coaxial. The first boss 104 is connected to the inner wall of the first cylindrical section 110, and the second boss 105 is connected to the inner wall of the third cylindrical section 130, and the end face of the second boss 105 is flush with the end face of the third cylindrical section 130. There are four first bosses 104, evenly distributed on the circumference of the first cylindrical section 110, and two second bosses 105, symmetrically distributed on the circumference of the third cylindrical section 130. The outer diameter of the second cylindrical section 120 is greater than the outer diameters of the first cylindrical section 110 and the third cylindrical section 130, and the inner diameter of the third cylindrical section 130 is greater than the inner diameters of the first cylindrical section 110 and the second cylindrical section 120.
[0040] Preferably, such as Figure 7 As shown, to facilitate diffusion bonding forming of the cylindrical component 100, the cylindrical component 100 is divided into a first cylinder 101, a second cylinder 102, and a third cylinder 103. Connecting the second cylinder 102 to the outer wall of the first cylinder 101 forms a first cylindrical segment 110 and a second cylindrical segment 120. Connecting the third cylinder 103 to the inner wall of the first cylinder 101 forms a third cylindrical segment 130. The length of the first cylinder 101 is the same as the length of the cylindrical component 100, and the inner diameter of the first cylinder 101 is the same as the inner diameter of the first cylindrical segment 110 and the second cylindrical segment 120. The wall thicknesses of the first cylinder 101, the second cylinder 102, and the third cylinder 103 are all the same.
[0041] Preferably, the cylindrical component 100 includes a central axis, with the first cylindrical section 110 pointing upwards along the central axis and the third cylindrical section 130 pointing downwards along the central axis. The core mold 1, outer mold 2, intermediate mold 3, and limiting ring 4 are coaxial with the cylindrical component 100.
[0042] Preferably, such as Figure 2 As shown, the core mold 1 includes a conical section 11 and a cylindrical section 12, with the cylindrical section 12 connected to the upper end of the conical section 11. The axial cross-section of the conical section 11 is trapezoidal, and the diameter of the upper end of the conical section 11 is larger than the diameter of the lower end. The conical section 11 can provide thrust to the intermediate mold 3, pushing the cylindrical part 100 radially towards the outer mold 2. Due to the constraint of the outer mold 2 and the limiting ring 4, the cylindrical part 100 is tightly attached to the outer mold 2, the intermediate mold 3, and the limiting ring 4, thereby pressing the first cylinder 101, the second cylinder 102, the third cylinder 103, the first boss 104, and the second boss 105 together for diffusion connection. The cylindrical section 12 is used for clamping during the demolding stage, allowing the core mold 1 to detach from the intermediate mold 3, thus facilitating the disassembly of the intermediate mold 3 and demolding.
[0043] Preferably, the outer mold 2 is a cylindrical outer mold. The outer diameter of the second cylindrical section 120 is larger than the outer diameters of the first cylindrical section 110 and the third cylindrical section 130. If the inner surface of the outer mold 2 is exactly the same as the outer surface of the cylindrical part 100, it will cause a situation where the mold cannot be closed. Therefore, the outer mold 2 includes a first outer cylindrical section 21 and a second outer cylindrical section 22, with one end of the first outer cylindrical section 21 connected to one end of the second outer cylindrical section 22. The inner diameter of the second outer cylindrical section 22 is the same as the outer diameter of the third cylindrical section 130, and the inner diameter of the first outer cylindrical section 21 is the same as the outer diameter of the second cylindrical section 120. The cylindrical part 100 can be axially inserted into the outer mold 2 from the upper end of the outer mold 2, and can also be demolded from the outer mold 2 in the axial direction. In order to fill the gap between the first outer cylindrical section 21 and the first cylindrical section 110, a limiting ring 4 is provided at the gap to ensure that after compensation, the first cylindrical section 110, the second cylindrical section 120 and the third cylindrical section 130 can be securely clamped.
[0044] Preferably, such as Figure 3 As shown, the intermediate mold 3 includes a first limiting block 31 and a second limiting block 32. One end of the first limiting block 31 is connected to one end of the second limiting block 32. The second limiting block 32 includes two connecting end faces, which are parallel to each other and parallel to the central axis, facilitating demolding. The first limiting block 31 is provided with a first recess and a second recess. The inner surface of the first recess is the same as the outer surface of the first boss 104, and the first recess is used to accommodate the first boss 104. The inner surface of the second recess is the same as the outer surface of the second boss 105, and the second recess is used to accommodate the second boss 105. The second limiting block 32 is provided with a first recess, which is used to accommodate the first boss 104.
[0045] During demolding, the second limiting block 32 is first pushed radially toward the central axis and then removed axially, after which the first limiting block 31 can be demolded, facilitating the demolding operation.
[0046] Due to machining errors, the intermediate mold 3 may have different contact states with the first cylindrical section 110, the second cylindrical section 120, the third cylindrical section 130, the first boss 104, and the second boss 105 on the cylindrical part 100. For example, when the intermediate mold 3 is tightly connected with the first boss 104 and the second boss 105, there may be gaps between it and the first cylindrical section 110, the second cylindrical section 120, and the third cylindrical section 130.
[0047] Preferably, such as Figure 4 and Figure 5 As shown, the forming mold also includes a compensation module 5, which is disposed on the intermediate mold 3 and is used to compensate for the gaps between the intermediate mold 3 and the first cylindrical section 110, the second cylindrical section 120 and the third cylindrical section 130.
[0048] Preferably, the compensation module 5 is a variable compensation module. Specifically, the compensation module 5 is an air bag. The compensation module 5 can be inflated and deflated during diffusion connection, and the inflation pressure can be adjusted, thereby controlling the thickness of the compensation module 5 so that the intermediate mold 3 maintains the same thrust on the first cylindrical section 110, the second cylindrical section 120, the third cylindrical section 130, the first boss 104, and the second boss 105.
[0049] Preferably, the compensation module 5 has multiple holes, the inner surface of which is the same as the outer surface of the first boss 104 or the second boss 105. At room temperature, the compensation module 5 is a rigid body, and the cylindrical part 100 cannot be molded or demolded with the compensation module 5. Preferably, the compensation module 5 includes a first air bag 51 and a second air bag 52, which are not connected. The first boss 104 and the second boss 105 can pass through the holes in the first air bag 51 and the second air bag 52 to connect with the intermediate mold 3. The first air bag 51 and the second air bag 52 allow the compensation module 5 to be disassembled, facilitating mold closing and demolding with diffusion connection.
[0050] Preferably, one end of the first air bag 51 is fixedly connected to the first limiting block 31, and one end of the second air bag 52 is fixedly connected to the second limiting block 32. Both the first limiting block 31 and the second limiting block 32 are provided with air guide pipes 33, through which the first air bag 51 and the second air bag 52 can be inflated or deflated.
[0051] Compared to the prior art, the compensation module 5 of the forming mold in this embodiment is a variable compensation module; the compensation module 5 can be inflated and deflated during diffusion connection, and the thickness of the compensation module 5 can be adjusted to compensate for the gap between the intermediate mold 3 and the cylindrical part 100, so that the intermediate mold 3 maintains the same thrust on the first cylindrical section 110, the second cylindrical section 120, the third cylindrical section 130, the first boss 104 and the second boss 105; the first air bag 51 and the second air bag 52 enable the compensation module 5 to be disassembled, which facilitates the mold closing and demolding of diffusion connection.
[0052] Example 2
[0053] Another specific embodiment of the forming mold of the present invention is as follows: Figure 8 As shown, based on Example 1, the molding die of this example has improved the structure of the core mold 1 and added a top cover 6, which is more conducive to the demolding of the core mold 1.
[0054] Preferably, the conical segment 11 is provided with a drag-reducing groove 13, which is disposed on the conical outer surface of the conical segment 11. The drag-reducing groove 13 reduces the contact area between the conical segment 11 and the intermediate mold 3, and also reduces the frictional resistance between the core mold 1 and the intermediate mold 3 during demolding.
[0055] Preferably, the drag-reducing groove 13 is a longitudinal groove. When the core mold 1 is connected to the intermediate mold 3, air can pass through the drag-reducing groove 13, so that there is no negative pressure attraction between the core mold 1 and the intermediate mold 3.
[0056] Preferably, the forming mold in this embodiment further includes a top cover 6, the axial section of which is inverted U-shape, and the bottom end of the top cover 6 can be locked onto the outer mold 2 and connected to the outer mold 2. The top cover 6 includes a central hole, which is a through hole and is coaxial with the outer mold 2. The cylindrical segment 12 of the core mold 1 can pass through the central hole, which is the guiding direction of the core mold 1, so that the core mold 1 is coaxial with the outer mold 2.
[0057] After the diffusion connection is completed, the temperature of the forming mold drops to room temperature. The core mold 1 may be held tightly by the cylindrical part 100 through the intermediate mold 3, making demolding difficult. Preferably, the outer wall of the cylindrical section 12 has external threads, and the inner wall of the central hole has internal threads. The core mold 1 can rotate and descend along the internal threads using its own weight, and the top cover 6 can rotate around the central axis on the outer mold 2. During demolding, rotating the top cover 6 decomposes the rotational force into a lifting force for the core mold 1, causing the core mold 1 to detach upwards from the intermediate mold 3, facilitating demolding.
[0058] Preferably, the top cover 6 is also provided with an air guide hole 7, through which the air guide tube 33 can pass. At the same time, the air guide hole 7 can connect the air inside and outside the top cover, facilitating the discharge of air inside the top cover 6 during diffusion connection.
[0059] Example 3
[0060] Another specific embodiment of the present invention discloses a forming apparatus for a cylindrical component with an internal boss (hereinafter referred to as the forming apparatus), including the forming mold of Embodiment 1 or 2, and further including a vacuum diffusion furnace and a furnace gas pipe. The furnace gas pipe is disposed on the vacuum diffusion furnace, and the forming mold of Embodiment 1 or 2 is disposed inside the vacuum diffusion furnace. The vacuum diffusion furnace is used to diffuse and connect the cylindrical component 100 into shape.
[0061] Preferably, one end of the furnace gas pipe is located inside the vacuum diffusion furnace and connected to the gas guide pipe 33, which can introduce or export gas to the compensation module 5; the other end of the furnace gas pipe is located outside the vacuum diffusion furnace and connected to the gas source, which is used to charge and discharge gas for the compensation module 5.
[0062] The vacuum diffusion furnace includes an upper platform, which is connected to a press to provide downward pressure for the core mold 1.
[0063] Example 4
[0064] Another specific embodiment of the present invention, such as Figure 9 As shown, a forming method for a cylindrical part with an internal boss (hereinafter referred to as the forming method) is disclosed, in which the cylindrical part 100 is formed by diffusion connection using the forming apparatus of Example 3.
[0065] The cylindrical component 100 is made of TA15 titanium alloy, with an outer diameter of Φ300mm and a height of 150mm. The first cylindrical section 110 has a wall thickness of 5mm, and the second cylindrical section 120 and the third cylindrical section 130 both have a wall thickness of 10mm. The first boss 104 consists of four cubic bosses, and the second boss 105 consists of two bosses with trapezoidal longitudinal sections.
[0066] The forming method of this embodiment includes the following steps:
[0067] Step 1: Pre-forming cylindrical part 100, including the following sub-steps:
[0068] Step 11: Model disassembly;
[0069] like Figure 7 As shown, in accordance with the principle of saving time and raw materials, the process parts after disassembling the model include the first cylinder 101, the second cylinder 102, the third cylinder 103, the first boss 104 and the second boss 105, where the first boss 104 and the second boss 105 are pre-formed single bosses.
[0070] Preferably, to ensure sufficient machining allowance after forming, the outer diameter of each part of the cylindrical component 100 in the preforming stage is increased by 2mm. Specifically, the second cylinder 102 has an outer diameter of 312mm and a thickness of 5mm, obtained by stacking and rounding five strips of 1mm*964mm*50mm titanium alloy plates; the third cylinder 103 has an inner diameter of 278mm and a thickness of 5mm, obtained by stacking and rounding five strips of 1mm*889mm*50mm titanium alloy plates; and the first cylinder 101 has an outer diameter of 302mm and a thickness of 7mm, obtained by stacking and rounding seven strips of 1mm*927mm*150mm titanium alloy plates.
[0071] Step 12: Make the first cylinder 101, the second cylinder 102 and the third cylinder 103;
[0072] A 1mm thick titanium alloy sheet is laser-cut according to the above-mentioned cutting dimensions. Then, a rounding machine is used to round the cut strips so that they can be joined together to form a cylinder.
[0073] Preferably, in order to be able to nest with each other, the inner layer of the sheet material needs to be 6mm shorter in length than the outer layer of the sheet material, and the surrounding burrs and slag should be removed after the cutting is completed.
[0074] Step 13: Fabricate the first boss 104 and the second boss 105;
[0075] The first boss 104 and the second boss 105 are cut and shaped using a combination of wire cutting and milling.
[0076] Step 14: Clean and pre-shape the workpiece;
[0077] To ensure diffusion quality, the diffusion surface needs to be polished. To ensure surface cleanliness before diffusion, all cylinders and bosses are subjected to alkaline pickling to remove surface contaminants and oxide layers. Then, all cylinders are nested together according to the model, and spot welded to the innermost and outermost rings to form the cylinder body.
[0078] Step 2: Mold closing;
[0079] Place the cylinder into the outer mold 2 and insert the limiting ring 4 into the gap between the cylinder and the outer mold 2;
[0080] Insert the first boss 104 and the second boss 105 into the first and second recesses of the intermediate mold 3, respectively.
[0081] The intermediate mold 3 is inserted into the cylinder.
[0082] Step 3: Diffusion bonding formation;
[0083] The forming mold containing the cylindrical part 100 is placed into the vacuum diffusion furnace;
[0084] Connect the gas pipe 33 to the furnace gas pipe;
[0085] Preferably, the gas guide pipe 33 is welded to the furnace gas pipe to prevent gas leakage.
[0086] Heat to 920℃-930℃;
[0087] First, apply a pressure of 30t to the core mold 1 through the upper platform of the vacuum diffusion furnace, and keep it at a constant temperature and pressure for 1.5h-2h to ensure the rigid diffusion of the first boss 104 and the second boss 105.
[0088] Then, a diffusion pressure of 1.5MPa-2MPa is applied to the gas bag 5 through the furnace gas pipe, and the temperature and pressure are maintained for 1.5h-2h to ensure the flexible diffusion of the cylindrical part 100. While applying the gas pressure, the compensation tonnage of the upper platform needs to be increased simultaneously to ensure that the core mold 1 will not be ejected and affect the diffusion accuracy.
[0089] Step 4: Complete the diffusion bonding and demolding;
[0090] Remove the forming mold from the vacuum diffusion furnace and let it stand until the temperature reaches room temperature;
[0091] Rotate the top cover 6 to lift and remove the core mold 1;
[0092] Separate the top cover from the outer mold 2;
[0093] Push the second limiting block 32 radially toward the central axis and then remove it axially; then push the first limiting block 31 radially toward the central axis and then remove it axially.
[0094] Remove the cylindrical part 100 from the outer mold 2;
[0095] Remove the limiting ring 4 from the first cylindrical section 110 to complete the demolding.
[0096] Step 5: Machining the cylindrical part 100 and completing its forming;
[0097] The cylindrical part 100 is machined to achieve its final shape.
[0098] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in the present invention should be included within the scope of protection of the present invention.
Claims
1. A forming mold for a cylindrical component with an internal boss, wherein the cylindrical component with the internal boss is a cylindrical component (100), comprising a first cylindrical section (110), a second cylindrical section (120), a third cylindrical section (130), a first boss (104) and a second boss (105), the two ends of the second cylindrical section (120) being connected to the first cylindrical section (110) and the third cylindrical section (130) respectively, the first boss (104) being connected to the inner wall of the first cylindrical section (110), and the second boss (105) being connected to the inner wall of the third cylindrical section (130); characterized in that, The forming mold includes a core mold (1), an outer mold (2), an intermediate mold (3) and a compensation module (5). The core mold (1) can be connected to the intermediate mold (3). The core mold (1) is used to push the intermediate mold (3) towards the outer mold (2). The cylindrical part (100) can be clamped by the outer mold (2) and the intermediate mold (3). The intermediate mold (3) includes a first limiting block (31) and a second limiting block (32); The compensation module (5) is used to compensate for the gaps between the intermediate mold (3) and the first cylindrical section (110), the second cylindrical section (120), and the third cylindrical section (130). The compensation module (5) can be inflated and deflated during diffusion connection, thereby controlling the thickness of the compensation module (5) so that the intermediate mold (3) maintains the same thrust on the first cylindrical section (110), the second cylindrical section (120), the third cylindrical section (130), the first boss (104), and the second boss (105). The compensation module (5) includes a first air bag (51) and a second air bag (52). 52), the first air bag (51) is fixedly connected to the first limiting block (31), and the second air bag (52) is fixedly connected to the second limiting block (32); the first air bag (51) and the second air bag (52) are not connected, and the first boss (104) and the second boss (105) can pass through the holes of the first air bag (51) and the second air bag (52) to connect with the intermediate mold (3); the first limiting block (31) and the second limiting block (32) are both provided with air guide pipes (33), and the first air bag (51) and the second air bag (52) can be inflated and deflated through the air guide pipes (33).
2. The forming mold for the cylindrical part with an internal boss according to claim 1, characterized in that, It also includes a limiting ring (4), which can fill the gap between the cylindrical part (100) and the outer mold (2).
3. The forming mold for the cylindrical part with an internal boss according to claim 1, characterized in that, The core mold (1) includes a conical section (11) and a cylindrical section (12).
4. The forming mold for the cylindrical part with an internal boss according to claim 3, characterized in that, The diameter of the upper end of the conical segment (11) is greater than the diameter of the lower end.
5. The forming mold for the cylindrical part with an internal boss according to claim 1, characterized in that, The outer mold (2) is a cylindrical outer mold.
6. The forming mold for the cylindrical part with an internal boss according to claim 5, characterized in that, The outer mold (2) includes a first outer cylinder section (21) and a second outer cylinder section (22).
7. The forming mold for the cylindrical part with an internal boss according to claim 6, characterized in that, The inner diameter of the second outer cylinder section (22) is the same as the outer diameter of the third cylinder section (130).
8. The forming mold for the cylindrical part with an internal boss according to claim 6, characterized in that, The inner diameter of the first outer cylinder section (21) is the same as the outer diameter of the second cylinder section (120).
9. A forming apparatus for a cylindrical part with an internal boss, characterized in that, Includes the forming mold as described in any one of claims 1-8.
10. A method for forming a cylindrical part with an inner boss, wherein the cylindrical part with an inner boss is formed by diffusion connection using the forming apparatus of claim 9.
Citation Information
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