Insert handle bottle preform mold lip and method of processing the same
Patent Information
- Application Number
- CN202311630601.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-30
- Publication Date
- 2026-10-09
- Estimated Expiration
- 2043-11-30
AI Technical Summary
[0002]现有技术中,把手瓶坯模具的模唇如专利申请号为202220957379.5,专利名称为“组装式模唇、成型组件及注坯模具”的中国专利文件公开所示,模唇内部设有用于限定坯口成型和部分坯身成型的第一成型腔,还设有用于限定瓶坯把手成型的第二成型腔,模唇内部对应第一成型腔和第二成型腔的位置需要设置冷却水路,冷却水路沿第一成型腔和第二成型腔外侧随形布置,分别为第一成型腔和第二成型腔提供冷却,而第一成型腔和第二成型腔的结构均较为复杂,相应的冷却水路结构也较为复杂,冷却水路的冷却水道纵横交错,在实际加工过程中,在一个工件上加工冷却水路结构时存在一定的难度,冷却水道之间存在干涉等问题,整个加工过程比较繁琐复杂,加工效率和加工精度都比较低
[0015] The beneficial effects of this invention are as follows: by processing the half-die lip component as two workpieces, a half-die lip base and a half-die lip insert, the die lip cooling water channel is also processed as a base cooling water channel and an insert cooling water channel in the two workpieces respectively. Then, by combining the half-die lip base and the half-die lip insert, the base cooling water channel and the insert cooling water channel are connected to form the die lip cooling water channel. This can effectively reduce the processing difficulty of the die lip cooling water channel, make the whole processing process simpler and more convenient, and improve processing efficiency and processing accuracy.
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Figure CN117507198B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of bottle preform mold technology, specifically relating to the insert-type handle bottle preform mold lip and its processing method. Background Technology
[0002] In the prior art, the mold lip of the handle preform mold, as disclosed in the Chinese patent document with patent application number 202220957379.5 and patent title "Assembled Mold Lip, Molding Component and Injection Mold", has a first molding cavity inside for limiting the forming of the preform opening and part of the preform body, and a second molding cavity for limiting the forming of the preform handle. Cooling water channels need to be set inside the mold lip at the positions corresponding to the first and second molding cavities. The cooling water channels are arranged along the outer side of the first and second molding cavities to provide cooling for the first and second molding cavities respectively. However, the structures of the first and second molding cavities are relatively complex, and the corresponding cooling water channel structures are also relatively complex. The cooling water channels are crisscrossed. In the actual processing, it is difficult to process the cooling water channel structure on a single workpiece. There are problems such as interference between the cooling water channels. The entire processing process is relatively cumbersome and complex, and the processing efficiency and processing accuracy are relatively low. Summary of the Invention
[0003] To overcome the shortcomings of the prior art, the present invention provides an insert-type handle preform die lip and its processing method.
[0004] The technical solution adopted by this invention to solve its technical problem is: An insert-type handle preform mold lip includes two mirror-symmetrically arranged half-mold lip components. Each half-mold lip component includes a half-mold lip base and a half-mold lip insert. The inner side of the half-mold lip insert has a connected half-handle forming position and a first half-preform forming position. The interior of the half-mold lip insert is provided with insert cooling water channels to cool the half-handle forming position and the first half-preform forming position. The inner side of the half-mold lip base has a base recess and a second half-preform forming position. The interior of the half-mold lip base is provided with base cooling water channels to cool the second half-preform forming position. The half-mold lip insert is adaptedly disposed in the base recess. The first half-preform forming position and the second half-preform forming position are connected to form a half-preform forming position. The base cooling water channels are connected to the insert cooling water channels.
[0005] In this invention, the substrate cooling water channel includes a substrate inlet channel, a substrate cooling water channel, and a substrate outlet channel; the insert cooling water channel includes an insert cooling water channel and an insert outlet channel; the substrate cooling water channel is arranged at least along the second half-preform forming position, and the insert cooling water channel is arranged along the half-handle forming position and the first half-preform forming position; the substrate inlet channel, the substrate cooling water channel, the insert cooling water channel, the insert outlet channel, and the substrate outlet channel are sequentially connected.
[0006] In this invention, the substrate cooling water circuit adopts a series cooling water circuit or a combination of series and parallel cooling water circuits.
[0007] In this invention, the semi-mold lip insert includes an insert base and a semi-handle forming insert. The inner side of the insert base is provided with an insert parting surface recess, and the semi-handle forming insert is disposed in the insert parting surface recess to form the semi-handle forming position.
[0008] Based on the insert-type handle preform die lip provided by the present invention, the present invention also provides a processing method for the insert-type handle preform die lip, for processing the above-mentioned insert-type handle preform die lip, including: S1. Machining the half-handle forming position and the first half-preform forming position on the inner side of the half-mold lip insert, and machining the insert cooling water channel of the half-mold lip insert. S2. Machining the substrate recess on the inner side of the half-mold lip substrate and the second half-preform forming position, and machining the substrate cooling water channel of the half-mold lip substrate. S3. Adaptively place the half-mold lip insert in the recessed position of the base, so that the first part of the half-preform forming position is connected to the second part of the half-preform forming position to form a half-preform forming position, and connect the base cooling water channel with the insert cooling water channel.
[0009] In this invention, step S1 includes: S11. Process the half-handle forming position and the first part of the half-preform forming position on the inner side of the half-mold lip insert. S12. Processing insert cooling channels arranged along the half handle forming position and the first part of the half preform forming position inside the half mold lip insert; S13. A water outlet channel for the insert, which is connected to the cooling water channel of the insert, is machined inside the half-mold lip insert.
[0010] In this invention, step S1 includes: S11', The insert recess and the first half-preform forming position are machined on the inner side of the insert base; S12'. The half-handle forming insert is adapted to be placed in the insert recess, so that the half-handle forming position is formed between the half-handle forming insert and the insert recess; S13', Processing insert cooling channels arranged along the half handle forming position and the first part of the half preform forming position inside the half mold lip insert; S14', A water outlet channel for the insert, which is connected to the cooling water channel of the insert, is machined inside the half-molding lip insert.
[0011] In this invention, step S12' includes: S121', A first connecting structure is processed in the semi-handle forming insert and the insert recess respectively; S122', The semi-handle molding insert is adapted to be assembled into the insert recess through the first connecting structure; or, S121' The semi-handle molded insert is fitted and fixed in the recessed position of the insert by welding.
[0012] In this invention, step S2 includes: S21. Process the base recess and the second part of the preform forming position on the inner side of the half mold lip base; S22. The interior of the semi-molded lip base is machined along the second part of the preform forming position and connected to the cooling water channel of the base body through the insert cooling water channel. S23. A base water inlet channel connected to the base cooling water channel is machined inside the half mold lip base; S24. A base water outlet channel that communicates with the insert water outlet channel is machined inside the half mold lip base.
[0013] Based on the insert-type handle preform die lip provided by this invention, this invention also provides a processing method for the insert-type handle preform die lip, including: S1' The above-mentioned semi-molded lip insert is obtained by additive manufacturing; S2' The above-mentioned semi-molded lip substrate is obtained by additive manufacturing; S3'. The half-mold lip insert is adapted to be placed in the recessed position of the base, so that the first part of the half-preform forming position is connected to the second part of the half-preform forming position to form a half-preform forming position, and the base cooling water channel is connected to the insert cooling water channel.
[0014] In this invention, step S3 and / or step S3' includes: S31. Process a second connecting structure on the half-mold lip insert and the base recess respectively; S32. Adaptively assemble the half-mold lip insert into the base recess through the connecting structure, so that the first part of the preform forming position is connected to the second part of the preform forming position to form a preform forming position, so that the base cooling water channel is connected to the insert cooling water channel, and so that the insert water outlet channel is connected to the base water outlet channel; Alternatively, in S31', the half-mold lip insert is adapted to be fixed in the recessed position of the base by welding, so that the first part of the half-preform forming position is connected to the second part of the half-preform forming position to form a half-preform forming position, so that the base cooling water channel is connected to the insert cooling water channel, and so that the insert water outlet channel is connected to the base water outlet channel.
[0015] The beneficial effects of this invention are as follows: by processing the half-die lip component as two workpieces, a half-die lip base and a half-die lip insert, the die lip cooling water channel is also processed as a base cooling water channel and an insert cooling water channel in the two workpieces respectively. Then, by combining the half-die lip base and the half-die lip insert, the base cooling water channel and the insert cooling water channel are connected to form the die lip cooling water channel. This can effectively reduce the processing difficulty of the die lip cooling water channel, make the whole processing process simpler and more convenient, and improve processing efficiency and processing accuracy. Attached Figure Description
[0016] Figure 1 A schematic diagram of the overall structure of the mold lip for a bottle preform with an insert handle; Figure 2 This is a structural schematic diagram of the semi-molded lip component; Figure 3 This is a schematic diagram of the internal structure of the semi-molded lip base; Figure 4 This is a schematic diagram of the internal structure of the semi-molded lip insert; Figure 5 This is a schematic diagram of the water inflow channel into the substrate. Figure 6 This is a schematic diagram of the water flow channel from the substrate. Figure 7 This is a schematic diagram of the cooling water channel arrangement inside the mold lip insert; Figure 8 This is a schematic diagram of the structure of the semi-molded lip base; Figure 9 This is a schematic diagram of the structure of the half-molded lip insert. Detailed Implementation
[0017] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
[0018] like Figures 1 to 9 As shown, this embodiment discloses an insert-type handle preform mold lip, including two mirror-symmetrically arranged half-mold lip components 1. Each half-mold lip component 1 includes a half-mold lip base 2 and a half-mold lip insert 3. The inner side of the half-mold lip insert 3 is provided with a half-handle forming position 31 for defining part of the handle forming and a first half-preform forming position 38 for defining part of the preform body forming. The half-handle forming position 31 communicates with the first half-preform forming position 38. The interior of the half-mold lip insert 3 is provided with an insert cooling water channel 32 for at least cooling the half-handle forming position 31. The insert cooling water channel 32 can also simultaneously cool the half-handle forming position 31. The hand forming position 31 and the first half-preform forming position 38 are provided with cooling; the inner side of the half-mold lip base 2 is provided with a second half-preform forming position 21 for defining part of the preform forming and a base recess 22 for connecting the half-mold lip insert 3. The interior of the half-mold lip base 2 is provided with a base cooling water channel for at least providing cooling for the second half-preform forming position 21. The half-mold lip insert 3 is adaptedly provided in the base recess 22. The first half-preform forming position 38 is connected to the second half-preform forming position 21 and forms a half-preform forming position. The base cooling water channel is connected to the insert cooling water channel 32. In this embodiment, the mold lip is processed by setting the half mold lip component 1 as two workpieces: the half mold lip base 2 and the half mold lip insert 3. Correspondingly, the mold lip cooling water channel is also set as the base cooling water channel and the insert cooling water channel 32, which are processed in the two workpieces respectively. Then, the base cooling water channel and the insert cooling water channel 32 are connected by combining the half mold lip base 2 and the half mold lip insert 3 to form the mold lip cooling water channel. This can effectively reduce the processing difficulty of the mold lip cooling water channel, make the whole processing process simpler and more convenient, and improve processing efficiency and processing accuracy.
[0019] In this embodiment, the substrate cooling water channel includes a separate substrate inflow water channel 23 and a substrate outlet water channel 24. The semi-die lip substrate 2 is provided with a substrate inlet 25 for supplying cooling medium to the substrate inflow water channel 23 and a substrate outlet 26 for supplying cooling medium to the substrate outlet water channel 24. The substrate inflow water channel 23, the insert cooling water channel 32, and the substrate outlet water channel 24 are sequentially connected to form the die lip cooling water channel. The substrate inflow water channel 23 includes a substrate inlet water channel 236 and a substrate cooling water channel 237. The insert cooling water channel 32 includes an insert cooling water channel and an insert outlet water channel. The substrate cooling water channel 237 is arranged at least along the second half-preform forming position 21, and the insert cooling water channel is arranged along the half-handle forming position 31 and the first half-preform forming position 38. The substrate inlet water channel 236, the substrate cooling water channel 237, the insert cooling water channel, the insert outlet water channel, and the substrate outlet water channel 24 are sequentially connected. The substrate cooling water circuit adopts a series cooling water circuit or a combination of series and parallel cooling water circuits.
[0020] In this embodiment, the inner side of the half-mold lip base 2 is also provided with a first half-formed blank opening position 27 for defining part of the blank opening forming, and the base cooling water channel also provides cooling for the first half-formed blank opening position 27; the inner side of the half-mold lip insert 3 is also provided with a second half-formed blank opening position 33 for defining part of the blank opening forming, and the insert cooling water channel 32 also provides cooling for the second half-formed blank opening position 33; the half-mold lip base 2 and the half-mold lip insert 3 are combined to make the first half-formed blank opening position 27 and the second half-formed blank opening position 33 engage to define half of the blank opening forming.
[0021] In this embodiment, the substrate inflow water channel 23 includes an inlet channel 231, a first cooling water channel 232, and a second cooling water channel 233. The inlet channel 231 is used to introduce the cooling medium, the first cooling water channel 232 is used to provide cooling for the second half preform forming position 21, and the second cooling water channel 233 is used to provide cooling for the first half preform opening forming position 27. The substrate outlet water channel 24 includes an outlet channel 241, which is used to draw out the cooling medium. The insert cooling water channel 32 includes a third cooling water channel 321 and a fourth cooling water channel 322. The third cooling water channel 321 is used to provide cooling for the second half-preform forming position 33, and the fourth cooling water channel 322 is used to provide cooling for the half-handle forming position 31. The first cooling water channel 232, the second cooling water channel 233, the third cooling water channel 321, and the fourth cooling water channel 322 are respectively arranged along the second half-preform forming position 21, the first half-preform forming position 27, the second half-preform forming position 33, and the half-handle forming position 31. The water inlet channel 231, the first cooling water channel 232, the second cooling water channel 233, the third cooling water channel 321, the fourth cooling water channel 322, and the water outlet channel 241 are connected in sequence.
[0022] In this embodiment, the substrate inflow water path 23 further includes an inlet connecting water channel 234, through which the inlet channel 231 and the first cooling water channel 232 are connected. By setting the inlet connecting water channel 234, the arrangement of the inlet channel 231 and the first cooling water channel 232 in the half-mold lip substrate 2 becomes more flexible. The two do not need to be directly connected, so they are not limited by the connection structure. The opening of the inlet channel 231 and the first cooling water channel 232 can be designed according to the cooling requirements and the internal structure of the half-mold lip substrate 2, and then connected by the inlet connecting water channel 234.
[0023] In this embodiment, the number of first cooling channels 232 can be set according to the size of the cooling range. When the second half of the preform forming position 21 is large, more than two first cooling channels 232 can be set in the half mold lip base 2. The base inflow water channel 23 also includes a branch channel 235. The inlet connecting channel 234 is connected to each of the first cooling channels 232 through the branch channel 235. The cooling medium in the inlet connecting channel 234 is distributed to each of the first cooling channels 232 through the branch channel 235, thereby improving the cooling effect and cooling uniformity of the second half of the preform forming position 21, which is beneficial to the forming of the preform body.
[0024] Correspondingly, the number of second cooling channels 233 can be set according to the size of the cooling range. When the first half-formed blank opening 27 is large, two or more second cooling channels 233 can be set in the half-die lip base 2. Each first cooling channel 232 is connected to each second cooling channel 233, so that the cooling medium in each first cooling channel 232 is distributed to each second cooling channel 233, thereby improving the cooling effect and cooling uniformity of the first half-formed blank opening 27, which is beneficial to the forming of the blank opening. The number of third cooling channels 321 is the same as the number of second cooling channels 233, and the third cooling channels 321 are connected to the second cooling channels 233 one by one. This ensures that the cooling effect of the second half-formed blank opening 33 is consistent with the cooling effect of the first half-formed blank opening 27, guaranteeing the consistency of blank opening forming. When there are two or more third cooling channels 321, the insert cooling channel 32 also includes a first transition connecting channel 323. Each third cooling channel 321 is connected to the fourth cooling channel 322 through the first transition connecting channel 323. The cooling medium in each third cooling channel 321 flows into the first transition connecting channel 323 and then into the fourth cooling channel 322, thereby better cooling the half handle forming position 31.
[0025] In this embodiment, the insert cooling water channel 32 further includes an insert water outlet channel 324, and the base water outlet channel 24 further includes a water outlet connecting channel 242. The fourth cooling water channel 322 is connected to the water outlet channel 241 through the insert water outlet channel 324 and the water outlet connecting channel 242. By setting the insert water outlet channel 324 and the water outlet connecting channel 242, the cooling medium that has flowed through the half mold lip base 2 and the half mold lip insert 3 to complete the cooling can be flexibly guided to the water outlet channel 241, thereby improving the flexibility of the cooling water channel setting.
[0026] In summary, the flow path of the cooling medium in the half-die lip component 1 is as follows: base water inlet 25 → water inlet channel 231 → water inlet connecting channel 234 → branch channel 235 → first cooling channel 232 → second cooling channel 233 → third cooling channel 321 → first transition connecting channel 323 → fourth cooling channel 322 → insert water outlet channel 324 → water outlet connecting channel 242 → water outlet channel 241 → base water outlet 26.
[0027] In this embodiment, the water inlet channel 231 and the water inlet connecting channel 234 constitute the base water inlet channel 236; the branch channel 235, the first cooling channel 232 and the second cooling channel 233 constitute the base cooling channel 237; and the third cooling channel 321, the fourth cooling channel 322 and the first transition connecting channel 323 constitute the insert cooling channel.
[0028] In this embodiment, the half-mold lip insert 3 can also be configured as a structure formed by combining two workpieces. The half-mold lip insert 3 includes an insert base 39 and a half-handle forming insert 30. The insert base 39 has an insert parting surface recess on its inner side. The half-handle forming insert 30 is configured in the insert parting surface recess to form a half-handle forming position 31.
[0029] Based on the insert-type handle preform die lip disclosed in the above embodiments, this embodiment also discloses a processing method for the insert-type handle preform die lip. It can be formed by machining or integrally molded by additive manufacturing technology when forming the half-die lip base 2 and the half-die lip insert 3. When the insert-type handle preform die lip is formed by machining, the following steps are included: S1. Machining the half-handle forming position 31 and the first half-preform forming position 38 on the inner side of the half-mold lip insert 3, and machining the insert cooling water channel 32 of the half-mold lip insert 3. S2. Machining the substrate recess 22 and the second half-preform forming position 21 on the inner side of the half-mold lip substrate 2, and machining the substrate cooling water channel of the half-mold lip substrate 2. S3. The half mold lip insert 3 is adapted to be placed in the recessed position 22 of the base body, so that the first half preform forming position 38 and the second half preform forming position 21 are connected to form the half preform forming position, and the base cooling water channel is connected to the insert cooling water channel 32.
[0030] In step S1, the processing can be carried out according to the following two schemes: Option 1: S11. Process the half-handle forming position 31 and the first half-preform forming position 38 on the inner side of the half-mold lip insert 3. S12. A cooling channel for the insert is machined inside the half-mold lip insert 3, which is arranged along the half-handle forming position 31 and the first half-preform forming position 38. S13. A water outlet channel for the insert, which is connected to the cooling water channel of the insert, is machined inside the half-mold lip insert 3. The second option: S11', The insert recess 391 and the first half-preform forming position 38 are machined on the inner side of the insert base 39; S12' The half handle forming insert 30 is adaptedly placed in the insert recess 391, so that a half handle forming position 31 is formed between the half handle forming insert 30 and the insert recess 391. S13', A cooling channel for the insert is machined inside the half-mold lip insert 3, arranged along the half-handle forming position 31 and the first half-preform forming position 38; S14', A water outlet channel for the insert is machined inside the half-mold lip insert 3 and connected to the insert cooling water channel.
[0031] In step S12', the processing can be carried out according to the following two schemes: Option 1: S121', The first connecting structure is processed in the semi-handle forming insert 30 and the insert recess 391 respectively; S122', The half-handle forming insert 30 is adaptedly assembled into the insert recess 391 through the first connecting structure.
[0032] The second option: S121' The semi-handle molded insert 30 is fitted and fixed in the insert recess 391 by welding.
[0033] In step S2, the processing can be carried out according to the following scheme: S21. Process the base recess 22 and the second half preform forming position 21 on the inner side of the half mold lip base 2; S22. The interior of the semi-mold lip base 2 is machined along the second part of the preform forming position 21 and connected to the base cooling channel of the insert cooling channel. S23. A base water inlet channel connected to the base cooling water channel is machined inside the half-mold lip base 2; S24. A base water outlet channel 24, which is connected to the insert water outlet channel, is machined inside the half-mold lip base 2.
[0034] Specifically, the semi-mold lip base 2 includes a semi-base plate 28, a first semi-pillar 29 protruding from the upper end face of the semi-base plate 28, and a second semi-pillar 20 protruding from the lower end face of the semi-base plate 28; the semi-mold lip insert 3 includes a semi-insert plate 34, a first semi-protrusion 35 protruding from the upper end face of the semi-insert plate 34, and a semi-protrusion protruding from the lower end face of the semi-insert plate 34, the semi-protrusion including a second semi-protrusion 36 and a wedge block 37.
[0035] In a preferred embodiment, a water inlet channel 231 is formed by machining downwards along the axial direction from the upper end face of the semi-base plate 28; the opening of the water inlet channel 231 on the upper end face of the semi-base plate 28 is the base water inlet 25. The water inlet connecting channel 234 includes a first water inlet connecting channel 2341 and a second water inlet connecting channel 2342, and the water inlet channel 231 sequentially connects the first water inlet connecting channel 2341, the second water inlet connecting channel 2342, and the first cooling channel 232. The water inlet channel 2341 is formed by machining radially from the outer peripheral surface of the semi-base plate 28 toward the inner side of the semi-die lip base 2 and through the water inlet channel 231, and the opening formed on the outer peripheral surface of the semi-base plate 28 is sealed with a plug to form the first water inlet connecting channel 2341. The second water inlet connecting channel 2341 is machined axially upward from the bottom surface of the second half-cylinder 20. The opening formed by machining on the bottom surface of the second half-cylinder 20 is sealed with a plug to form the second water inlet connecting channel 2342.
[0036] In a preferred embodiment, the second water inlet connecting channel 2342 is processed obliquely from the parting surface of the second half-cylinder 20 toward the outer peripheral surface of the second half-cylinder 20, and the opening formed by processing the parting surface of the second half-cylinder 20 is sealed with a plug to form a diversion channel 235.
[0037] In a preferred embodiment, the process extends axially upward from the bottom surface of the second half-pillar 20 through the half-base plate 28 to the top surface of the first half-pillar 29. The processing path passes through the branch channel 235. The openings formed by the processing on the bottom surface of the second half-pillar 20 and the top surface of the first half-pillar 29 are sealed with plugs to form the first cooling channel 232.
[0038] Specifically, the second cooling channel 233 includes a first cooling section 2331, a second cooling section 2332, and a third cooling section 2333; the first cooling channel 232, the first cooling section 2331, the second cooling section 2332, the third cooling section 2333, and the third cooling channel 321 are connected in sequence.
[0039] In a preferred embodiment, the first cooling channel 232 is machined obliquely from the parting surface of the first semi-cylinder 29 toward the outer peripheral surface of the first semi-cylinder 29. The opening formed by machining the parting surface of the first semi-cylinder 29 is sealed with a plug, forming a first cooling section 2331. The second cooling section 2332 is machined transversely from one side of the outer peripheral surface of the first semi-cylinder 29 toward the other side of the outer peripheral surface of the first semi-cylinder 29 along the first cooling section 2331. The opening formed by machining the first semi-cylinder 29 on one side of the outer peripheral surface of the first semi-cylinder 29 is sealed with a plug. The third cooling section 2333 is machined radially from the recessed surface of the first semi-cylinder 29 toward the outer peripheral surface of the first semi-cylinder 29 along the second cooling section 2332. In the second cooling channel 233, the first cooling section 2331 is close to the semi-formed part of the mold lip base 2 and plays a major role in cooling, while the second cooling section 2332 and the third cooling section 2333 are mainly used to guide cooling water to the mold lip insert 3, while also playing a certain role in cooling.
[0040] In a preferred embodiment, the third cooling channel 321 is formed by machining the outer side of the first half-protrusion 35 at an angle toward the parting surface of the first half-protrusion 35; the opening formed when machining the third cooling section 2333 on the recessed surface of the first half-pillar 29 corresponds to the opening formed on the outer side of the first half-protrusion 35, thereby connecting the third cooling section 2333 and the third cooling channel 321.
[0041] In a preferred embodiment, the machining extends axially downward from the top surface of the first semi-protrusion 35 through the semi-insertion disk 34 to the bottom surface of the second semi-protrusion 36. The machining path passes through the third cooling water channel 321. The openings formed on the top surface of the first semi-protrusion 35 and the openings formed on the bottom surface of the second semi-protrusion 36 are sealed with plugs to form the first transition connecting water channel 323.
[0042] Specifically, the first transition connecting water channel 323 is arranged along the second half of the preform forming position 21 in the half mold lip insert 3, and can simultaneously cool the second half of the preform forming position 21. The fourth cooling water channel 322 includes an upper cooling section 3221, a middle cooling section 3222, and a lower cooling section 3223; the upper cooling section 3221 is arranged along the upper part of the half handle forming position 31, the middle cooling section 3222 is arranged along the middle part of the half handle forming position 31, and the lower cooling section 3223 is arranged along the lower part of the half handle forming position 31; both the upper cooling section 3221 and the lower cooling section 3223 are connected to the first transition connecting water channel 323, the upper cooling section 3221 and the lower cooling section 3223 are connected through the middle cooling section 3222, and the lower cooling section 3223 is connected to the insert water outlet channel 324.
[0043] In a preferred embodiment, the upper cooling section 3221 is formed by machining the semi-mounted disc 34 at an angle from its side towards the shaped curved surface of the first semi-protrusion 35 through the first transition connecting water channel 323. The opening formed on the side of the semi-mounted disc 34 is sealed with a plug. Similarly, the lower cooling section 3223 is formed by machining the wedge block 37 at an angle from its side towards the shaped curved surface of the second semi-protrusion 36 through the first transition connecting water channel 323. The opening formed on the side of the wedge block 37 is sealed with a plug. The middle cooling section 3222 is formed by machining the wedge block 37 at an angle from its bottom surface towards the first semi-protrusion 35, simultaneously passing through both the lower cooling section 3223 and the upper cooling section 3221. The opening formed on the bottom surface of the wedge block 37 is sealed with a plug. The upper cooling section 3221, the middle cooling section 3222, and the lower cooling section 3223 are respectively positioned along different locations of the semi-handle forming position 31, enabling all-around cooling of the semi-handle forming position 31 and achieving an ideal cooling effect, which is beneficial for the forming of the handle.
[0044] In addition, the cooling water is split in the first transition connection channel 323. Part of it is split to one side of the upper cooling section 3221, the middle cooling section 3222 and the lower cooling section 3223 and then flows into the insert outlet channel 324. The other part flows directly into the insert outlet channel 324 through the other side of the lower cooling section 3223. This not only achieves all-round cooling without dead angles, but also improves cooling efficiency and achieves ideal cooling effect, which is beneficial to the molding of the handle.
[0045] Specifically, the insert water outlet channel 324 includes a first transition section 3241, a second transition section 3242, and a third transition section 3243; one end of the first transition section 3241 and the second transition section 3242 are both connected to the lower cooling section 3223, and the other end of the first transition section 3241 and the second transition section 3242 are both connected to the third transition section 3243, and the third transition section 3243 is connected to the water outlet connection channel 242.
[0046] In a preferred embodiment, the wedge block 37 is machined obliquely through the lower cooling section 3223 from its bottom surface toward the first semi-protrusion 35. The opening formed in the bottom surface of the wedge block 37 is sealed with a plug to form a first transition section 3241. The wedge block 37 is then machined obliquely through the lower cooling section 3223 in a direction intersecting the first transition section 3241. The opening formed in the bottom surface of the wedge block 37 is sealed with a plug to form a second transition section 3242.
[0047] In a preferred embodiment, a third transition section 3243 is formed by processing radially from the outer side of the semi-insertion disc 34 through the first transition section 3241 and the second transition section 3242 towards the semi-handle forming position 31. The first transition section 3241 is used to guide cooling water from one side of the corresponding lower cooling section 3223 into the third transition section 3243, and the second transition section 3242 is used to guide cooling water from the other side of the corresponding lower cooling section 3223 into the third transition section 3243. The third transition section 3243 is used to guide the cooling water back to the semi-mold lip base 2.
[0048] Specifically, the water outlet connection channel 242 includes a first water outlet connection channel 2421 and a second water outlet connection channel 2422; the third transition section 3243 is connected to the water outlet channel 241 in sequence through the first water outlet connection channel 2421 and the second water outlet connection channel 2422.
[0049] In a preferred embodiment, the first water outlet connecting waterway 2421 is formed by machining obliquely from the concave surface of the semi-substrate disk 28 toward the outer peripheral surface of the semi-substrate disk 28; the opening formed by machining the concave surface of the semi-substrate disk 28 corresponds to the opening formed by machining the third transition section 3243 on the outer side of the semi-mount disk 34, thereby connecting the third transition section 3243 with the first water outlet connecting waterway 2421.
[0050] In a preferred embodiment, the first water outlet connecting channel 2421 is processed radially from the outer peripheral surface of the semi-substrate disk 28 toward the recessed part 22 of the substrate, and the opening formed on the outer peripheral surface of the semi-substrate disk 28 is sealed with a plug to form the second water outlet connecting channel 2422.
[0051] In a preferred embodiment, the water outlet channel 241 is formed by processing the second water outlet connecting channel 2422 axially downward from the upper end face of the semi-substrate plate 28; the opening formed by processing the water outlet channel 241 on the upper end face of the semi-substrate plate 28 is the substrate water outlet 26.
[0052] In addition, a first sealing ring groove 291 is provided on the outer periphery of the opening formed by machining the third cooling section 2333 on the recessed surface of the first semi-cylinder 29; a sealing ring is provided in the first sealing ring groove 291 to seal the connection between the third cooling section 2333 and the third cooling water channel 321, effectively preventing water leakage at the water channel connection between the semi-mold lip base 2 and the semi-mold lip insert 3.
[0053] In addition, a second sealing ring groove 341 is provided on the outer periphery of the opening formed by the third transition section 3243 on the outer side of the semi-insertion plate 34; a sealing ring is provided in the second sealing ring groove 341 to seal the connection between the first water outlet connecting channel 2421 of the third transition section 3243, effectively preventing water leakage at the water channel connection between the semi-mold lip base 2 and the semi-mold lip insert 3.
[0054] When the insert-type handle preform lip is manufactured using additive manufacturing technology, the processing methods include: S1' The semi-molded lip insert 3, as described above, is obtained by additive manufacturing. S2', The semi-molded lip base 2 as described above is obtained by additive manufacturing; S3', The half mold lip insert 3 is adapted to be placed in the recessed position 22 of the base, so that the first half preform forming position 38 and the second half preform forming position 21 are connected to form the half preform forming position, and the base cooling water channel is connected to the insert cooling water channel 32.
[0055] For the above-mentioned processing method of the insert-type handle preform lip, whether it is step S3 in the machining method or step S3' in the additive manufacturing method, the following two schemes can be used for processing: Option 1: S31. Process the second connecting structure in the half-mold lip insert 3 and the base recess 22 respectively; S32. The half-mold lip insert 3 is adapted to be assembled in the recessed position 22 of the base body through the connecting structure, so that the first half-preform forming position 38 and the second half-preform forming position 21 are connected to form the half-preform forming position, so that the base cooling water channel is connected to the insert cooling water channel, and the insert water outlet channel is connected to the base water outlet channel 24.
[0056] The second option: S31' The half-mold lip insert 3 is adapted to be fixed in the recessed position 22 of the base by welding, so that the first half-preform forming position 38 and the second half-preform forming position 21 are connected to form the half-preform forming position, so that the base cooling water channel is connected to the insert cooling water channel, and the insert water outlet channel is connected to the base water outlet channel 24.
[0057] The above description is only a preferred embodiment of the present invention. Any technical solution that achieves the purpose of the present invention by essentially the same means is within the protection scope of the present invention.
Claims
1. An insert-type handle preform mold lip, comprising two mirror-symmetrically arranged half-molding lip components, characterized in that, The semi-molded lip component includes a semi-molded lip base and a semi-molded lip insert; The inner side of the half mold lip insert has a connected half handle forming position and a first part half bottle preform forming position, and the interior of the half mold lip insert is provided with insert cooling water channels to provide cooling for the half handle forming position and the first part half bottle preform forming position. The inner side of the semi-mold lip base has a base recess and a second part of the preform forming position. The interior of the semi-mold lip base is provided with a base cooling water channel to cool the second part of the preform forming position. The half-mold lip insert is adapted to be disposed in the recessed position of the base body, the first part of the half-preform forming position is connected to the second part of the half-preform forming position and constitutes the half-preform forming position, and the base body cooling water channel is connected to the insert cooling water channel. The substrate cooling water circuit includes a substrate inlet channel, a substrate cooling water channel, and a substrate outlet channel; the insert cooling water circuit includes an insert cooling water channel and an insert outlet channel. The base cooling channel is arranged at least along the second half-preform forming position, and the insert cooling channel is arranged along the half-handle forming position and the first half-preform forming position. The substrate water inlet channel, the substrate cooling water channel, the insert cooling water channel, the insert water outlet channel, and the substrate water outlet channel are connected in sequence; The inner side of the half mold lip base is also provided with a first half blank forming position for limiting part of the blank forming position, and the base cooling water channel also provides cooling for the first half blank forming position; The inner side of the half-die lip insert is also provided with a second half-bill forming position for limiting part of the billet forming, and the insert cooling water channel also provides cooling for the second half-bill forming position; The combination of the half-die lip base and the half-die lip insert allows the first half-die forming position to engage with the second half-die forming position, thus defining the forming of half of the die.
2. The insert-type handle preform die lip according to claim 1, characterized in that, The substrate cooling water circuit adopts a series cooling water circuit or a combination of series and parallel cooling water circuits.
3. The insert-type handle preform die lip according to claim 1, characterized in that, The semi-molded lip insert includes an insert base and a semi-handle forming insert. The inner side of the insert base is provided with an insert parting surface recess. The semi-handle forming insert is disposed in the insert parting surface recess to form the semi-handle forming position.
4. A method for processing the lip of a bottle preform with an insert handle, characterized in that, For processing the insert-type handle preform die lip as described in any one of claims 1-3, comprising: S1. Machining the half-handle forming position and the first half-preform forming position on the inner side of the half-mold lip insert, and machining the insert cooling water channel of the half-mold lip insert. S2. Machining the substrate recess on the inner side of the half-mold lip substrate and the second half-preform forming position, and machining the substrate cooling water channel of the half-mold lip substrate. S3. Adaptively place the half-mold lip insert in the recessed position of the base, so that the first part of the half-preform forming position is connected to the second part of the half-preform forming position to form a half-preform forming position, and connect the base cooling water channel with the insert cooling water channel.
5. The processing method according to claim 4, characterized in that, Step S1 includes: S11. Process the half-handle forming position and the first part of the half-preform forming position on the inner side of the half-mold lip insert. S12. Processing insert cooling channels arranged along the half handle forming position and the first part of the half preform forming position inside the half mold lip insert; S13. A water outlet channel for the insert, which is connected to the cooling water channel of the insert, is machined inside the half-mold lip insert.
6. The processing method according to claim 4, characterized in that, Step S1 includes: S11', The insert recess and the first half-preform forming position are machined on the inner side of the insert base; S12'. The half-handle forming insert is adapted to be placed in the insert recess, so that the half-handle forming position is formed between the half-handle forming insert and the insert recess; S13', Processing insert cooling channels arranged along the half handle forming position and the first part of the half preform forming position inside the half mold lip insert; S14', A water outlet channel for the insert, which is connected to the cooling water channel of the insert, is machined inside the half-mold lip insert; Step S12' includes: S121', A first connecting structure is processed in the semi-handle forming insert and the insert recess respectively; S122', The semi-handle molding insert is adapted to be assembled into the insert recess through the first connecting structure; or, S121' The semi-handle molded insert is fitted and fixed in the recessed position of the insert by welding.
7. The processing method according to claim 5, characterized in that, Step S2 includes: S21. Process the base recess and the second part of the preform forming position on the inner side of the half mold lip base; S22. The interior of the semi-molded lip base is machined along the second part of the preform forming position and connected to the cooling water channel of the base body through the insert cooling water channel. S23. A base water inlet channel connected to the base cooling water channel is machined inside the half mold lip base; S24. A base water outlet channel that communicates with the insert water outlet channel is machined inside the half mold lip base.
8. A method for processing the lip of a bottle preform with an insert handle, characterized in that, include: S1' Obtain the semi-mold lip insert as described in any one of claims 1-3 by additive manufacturing; S2' Obtain the semi-molding lip substrate as described in any one of claims 1-3 by additive manufacturing; S3'. The half-mold lip insert is adapted to be placed in the recessed position of the base, so that the first part of the half-preform forming position is connected to the second part of the half-preform forming position to form a half-preform forming position, and the base cooling water channel is connected to the insert cooling water channel.
9. The processing method according to claim 4 or 8, characterized in that, Step S3 and / or step S3' includes: S31. Process a second connecting structure in the semi-mold lip insert and the recessed part of the base respectively; S32. The half mold lip insert is adapted to be assembled into the recessed position of the base through the connection structure, so that the first part of the half preform forming position is connected to the second part of the half preform forming position and forms a half preform forming position, so that the base cooling water channel is connected to the insert cooling water channel, and so that the insert water outlet channel is connected to the base water outlet channel. or, S31' The half-mold lip insert is adapted to be fixed in the recessed position of the base by welding, so that the first part of the half-preform forming position is connected to the second part of the half-preform forming position to form a half-preform forming position, so that the base cooling water channel is connected to the insert cooling water channel, and so that the insert water outlet channel is connected to the base water outlet channel.
Citation Information
Patent Citations
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