An oil injection pump

CN117515388BActive Publication Date: 2026-09-25DATANG HAMI WIND POWER DEV
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202311752499.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-19
Publication Date
2026-09-25
Estimated Expiration
2043-12-19

AI Technical Summary

Technical Problem

风力发电用电机的润滑系统由注油泵负责对电机两端轴承进行润滑,润滑系统中工作油脂的清洁度直接影响电机轴承的使用寿命,在风电工作中常需要对不同的润滑部位注射不同种类的润滑油,而且由于在风机机组内部无外接电源或其他原因造成外接电源无法使用,使传统的电动注油泵无法使用,如今现有技术中缺少一种可以装载多种润滑油,并且实现手动和自动可以相互切换来适应不同的现场情况的注油泵

Benefits of technology

[0013]本发明的有益效果:此发明可以同时装载多种润滑油,对风电机组中不同的润滑部位注射不同种类的润滑油;而且满足风机机组内部无外接电源或其他原因造成外接电源无法使用和现场空间作业的要求,并且实现手动和自动可以相互切换来适应不同的现场情况的注油泵,使工作效率大大增加。

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN117515388B_ABST
    Figure CN117515388B_ABST
Patent Text Reader

Abstract

The application relates to the technical field of oil injection pumps, in particular to an oil injection pump which comprises a trolley, a plurality of oil tanks are arranged on the trolley, an oil pump is arranged below the oil tanks, and a manual oil injection device and an electric oil injection device are further arranged on the trolley; the manual oil injection device comprises a gear box, a supporting shaft I is fixedly connected to the inside of the gear box, a push rod I is rotatably connected to the supporting shaft I, a sliding rail is fixedly connected in the gear box, a rack is slidably connected to the sliding rail, a rotating shaft I is rotatably connected to the gear box, a gear I is connected to the rotating shaft I, and the gear I is engaged with the rack; the electric oil injection device comprises a reversing box, a square shaft is rotatably connected to the reversing box, the square shaft is fixedly connected with an input shaft of the oil pump, a reversing shaft is slidably connected to the square shaft, and a motor penetrates through one side of the reversing box; the oil injection pump can inject different kinds of lubricating oil into different lubricating positions of a wind turbine, and can adapt to different sites by switching the manual and electric modes, so that the working efficiency of oil injection is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of oil injection pump technology, and more specifically to an oil injection pump. Background Technology

[0002] Oil injection pumps are used to provide lubricating oil to mechanical transmission components, ensuring the normal operation of the components and extending their service life. Existing oil injection pumps generally include a pump body, drive motor, gear booster pump, and oil tank. The pump body refers to the main structure of the oil injection pump, which houses the drive motor, gear booster pump, and other components. In wind turbine generators, the lubrication system is handled by the oil injection pump, which lubricates the bearings at both ends of the motor. The cleanliness of the working grease in the lubrication system directly affects the service life of the motor bearings. In wind power operations, different types of lubricating oil are often injected into different lubrication points. Furthermore, due to the lack of an external power supply within the wind turbine unit or other reasons preventing the use of external power, traditional electric oil injection pumps are unusable. Currently, there is a lack of oil injection pumps that can carry multiple types of lubricating oil and can switch between manual and automatic operation to adapt to different site conditions. Summary of the Invention

[0003] To address the aforementioned problems, this invention provides an oil injection pump capable of injecting different types of lubricating oil into different lubrication points of a wind turbine unit. Furthermore, by switching between manual and electric modes, it can adapt to different site conditions, thereby further improving the efficiency of oil injection.

[0004] The technical solution of the present invention is as follows: an oil injection pump, including a platform, a plurality of oil tanks are provided on the platform, an oil pump is provided below the oil tanks, and a manual oil injection device and an electric oil injection device are also provided on the platform.

[0005] The manual oiling device includes a gearbox, a gearbox cover fixedly connected to the gearbox, a support shaft I fixedly connected to the lower part of the gearbox, a push rod I rotatably connected to the support shaft I, an opening I on the gearbox cover, the push rod I passing through the opening I through the gearbox cover, a slide rail fixedly connected inside the gearbox, a rack slidably connected to the slide rail, a sliding shaft I fixedly connected to the rack, a sliding groove I on the push rod I, the sliding shaft I slidably connected in the sliding groove I, a rotating shaft I rotatably connected to the gearbox, a gear I fixedly connected to the rotating shaft I, the gear I meshing with the rack; a ratchet disk fixedly connected to one end of the rotating shaft I, a pawl disk rotatably connected to the ratchet disk, a ratchet fixedly connected to the ratchet disk, two pawls rotatably connected to the pawl disk, and a torsion spring fixedly connected between the pawls and the pawl disk;

[0006] The electric oil injection device includes a reversing box, which is fixedly connected to the vehicle plate. A reversing box cover is fixedly connected to the reversing box. A square shaft is rotatably connected to the reversing box and is fixedly connected to the input shaft of the oil pump. A reversing shaft is slidably connected to the square shaft. Bevel gear I and bevel gear II are fixedly connected to both ends of the reversing shaft, respectively. A motor passes through one side of the reversing box. The output shaft of the motor is located inside the reversing box. Bevel gear III is fixedly connected to the output shaft of the motor and meshes with bevel gear I. A rotating shaft II is rotatably connected to the reversing box and is fixedly connected to a ratchet disc. Bevel gear IV is fixedly connected to the rotating shaft II and meshes with bevel gear II.

[0007] Furthermore, rollers are rotatably connected to the four corners below the vehicle platform.

[0008] Furthermore, the electric oil injection device also includes a support shaft II, the upper end of the reversing box cover is fixedly connected to the support shaft II, a push rod II is rotatably connected to the support shaft II, the reversing box has an opening II, and the push rod II passes through the reversing box through the opening II.

[0009] Furthermore, the electric oil injection device also includes a rotating ring, which is rotatably connected to the reversing shaft. Both ends of the rotating ring are fixedly connected to sliding shafts II. A sliding groove II is provided on the push rod II, and the sliding shaft II is slidably connected in the sliding groove II.

[0010] Furthermore, the oil pump also includes a bracket and an oil tank. Two brackets are fixedly connected to the vehicle panel, and an oil tank is fixedly connected to each of the two brackets.

[0011] Furthermore, the oil pump also includes valves and connecting pipes. Valves are fixedly connected to the lower ends of both oil tanks, and connecting pipes are fixedly connected to the lower ends of both valves.

[0012] Furthermore, the oil pump also includes an oil pump and an oil outlet pipe, with the lower end of the connecting pipe connected to the oil pump's inlet and the oil pump's outlet connected to the oil outlet pipe.

[0013] The beneficial effects of this invention are: This invention can simultaneously load multiple types of lubricating oil, injecting different types of lubricating oil into different lubrication parts of the wind turbine unit; it also meets the requirements of wind turbine unit without external power supply or other reasons that make external power supply unusable and on-site space operation, and realizes that the oil injection pump can be switched between manual and automatic to adapt to different on-site conditions, thus greatly increasing work efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of the oil injection pump;

[0016] Figure 2 This is a schematic diagram of the longitudinal section of the manual rotating mechanism. Figure I ;

[0017] Figure 3 This is a schematic diagram of the longitudinal section of the manual rotating mechanism. Figure II ;

[0018] Figure 4 This is a schematic diagram of the ratchet mechanism;

[0019] Figure 5 This is a schematic diagram of the overall structure of the ratchet and pawl mechanism;

[0020] Figure 6 This is a schematic diagram of the ratchet mechanism;

[0021] Figure 7 This is a schematic diagram of the overall structure of the reversing mechanism;

[0022] Figure 8 This is a schematic diagram of the reversing shaft transmission mechanism;

[0023] Figure 9 This is a schematic diagram of the commutation shaft;

[0024] Figure 10 This is a structural diagram of an oil drum and an oil pump. Detailed Implementation

[0025] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0026] In the description of this invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing the invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention. The terms "I," "II," "III," and "IV" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. Furthermore, unless otherwise explicitly specified and limited, the terms "installed," "connected," and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.

[0027] The following is in conjunction with the appendix Figure 1-3 Detailed description: An oil injection pump includes a platform 301, a plurality of oil tanks 402 are provided on the platform 301, an oil pump 405 is provided below the oil tanks 402, and a manual oil injection device and an electric oil injection device are provided on the platform 301.

[0028] The manual oil injection device includes a gearbox 101, a gearbox cover 102 fixedly connected to the gearbox 101, a support shaft I 103 fixedly connected inside the gearbox 101, a push rod I 104 rotatably connected to the support shaft I 103, an opening I 105 on the gearbox cover 102, the push rod I 104 passing through the gearbox cover 102 via the opening I 105, a slide rail 106 fixedly connected inside the gearbox 101, a rack 107 slidably connected to the slide rail 106, a sliding shaft I 109 fixedly connected to the rack 107, a sliding groove I 110 on the push rod I 104, the sliding shaft I 109 slidably connected in the sliding groove I 110, a rotating shaft I 111 rotatably connected to the gearbox 101, a gear I 112 fixedly connected to the rotating shaft I 111, and the gear I 112 meshing with the rack 107.

[0029] Furthermore, when push rod I104 is pushed forward, push rod I104 drives rack 107 to slide forward through sliding shaft I109 and sliding groove I110. Rack 107 drives gear I112 to rotate clockwise. When push rod I104 is pulled backward, push rod I104 drives rack 107 to slide backward through sliding shaft I109 and sliding groove I110. Rack 107 drives gear I112 to rotate. By repeatedly pushing push rod I104, the alternating forward and reverse rotation of rotating shaft I111 can be completed.

[0030] The following is in conjunction with the appendix Figure 4-6In detail, a ratchet disk 201 is fixedly connected to one end of the rotating shaft I111. A pawl disk 202 is rotatably connected to the ratchet disk 201. A ratchet 203 is fixedly connected to the ratchet disk 201. Two pawls 204 are rotatably connected to the pawl disk 202. A torsion spring is fixedly connected between the pawls 204 and the pawl disk 202.

[0031] Furthermore, the torsion spring causes the pawl 204 to engage with the ratchet 203. A retaining spring is provided inside the ratchet disc 201, which ensures that the pawl disc 202 can only rotate within the ratchet disc 201. When the rotating shaft I111 drives the ratchet disc 201 to rotate clockwise, the pawl 204 engages with the ratchet 203, allowing the ratchet disc 201 to drive the pawl disc 202 to rotate clockwise. When the rotating shaft I111 drives the ratchet disc 201 to rotate counterclockwise, the pawl 204 jumps off the ratchet 203, keeping the pawl disc 202 stationary, thus completing the unidirectional rotation of the pawl disc 202.

[0032] The following is in conjunction with the appendix Figure 7-9 In detail, the electric oil injection device includes a reversing box 303, which is fixedly connected to the vehicle plate 301. A reversing box cover 304 is fixedly connected to the reversing box 303. A square shaft 305 is rotatably connected to the reversing box 303. The square shaft 305 is fixedly connected to the input shaft of the oil pump 405. A reversing shaft 306 is slidably connected to the square shaft 305. Bevel gear I 307 and bevel gear II 308 are fixedly connected to both ends of the reversing shaft 306, respectively.

[0033] Furthermore, a square hole is provided at the center of the reversing shaft 306, and the square hole is slidably connected to the square shaft 305, so that the reversing shaft 306 can slide on the square shaft 305, and the square shaft 305 can drive the reversing shaft 306 to rotate.

[0034] The following is in conjunction with the appendix Figure 7-9 In detail, a motor 309 passes through one side of the reversing box 303. The output shaft of the motor 309 is located inside the reversing box 303. A bevel gear III 310 is fixedly connected to the output shaft of the motor 309, and the bevel gear III 310 meshes with the bevel gear I 307. A rotating shaft II 311 is rotatably connected to the reversing box 303. The rotating shaft II 311 is fixedly connected to the ratchet disk 202. A bevel gear IV 312 is fixedly connected to the rotating shaft II 311, and the bevel gear IV 312 can mesh with the bevel gear II 308.

[0035] Furthermore, the motor 309 is fixedly connected to the outside of the bevel gear III 310. The output shaft of the motor 309 passes through the commutator box 303 and is fixedly connected to the bevel gear III 310. When the commutator shaft 306 slides backward, the bevel gear I 307 meshes with the bevel gear III 310. The motor 309 drives the square shaft 305 to rotate through the bevel gear III 310 and the commutator shaft 306. When the commutator shaft 306 slides forward, the bevel gear II 308 meshes with the rotating shaft II 311. The rotating shaft II 311 drives the square shaft 305 to rotate through the rotating shaft II 311 and the commutator shaft 306.

[0036] The following is in conjunction with the appendix Figure 1 In detail, the electric oil injection device also includes a plate 301 and rollers 302. The lower end of the gear box 101 is fixedly connected to the plate 301, and rollers 302 are rotatably connected to the four corners of the plate 301.

[0037] Furthermore, the platform 301 provides support and installation space for the gearbox 101, while the four rollers 302 reduce friction with the ground and facilitate the movement of the oil pump.

[0038] The following is in conjunction with the appendix Figure 7-9 In detail, the electric oil injection device also includes a support shaft II 313, a push rod II 314 and an opening II 315. The upper end of the reversing box cover 304 is fixedly connected to the support shaft II 313, and the push rod II 314 is rotatably connected to the support shaft II 313. The reversing box 303 has an opening II 315, and the push rod II 314 passes through the reversing box 303 through the opening II 315.

[0039] Furthermore, the support shaft II 313 provides support, allowing the push rod II 314 to rotate on the reversing box cover 304.

[0040] The following is in conjunction with the appendix Figure 7-9 In detail, the electric oil injection device also includes a rotating ring 316, a sliding shaft II 317, and a sliding groove II 318. The rotating ring 316 is rotatably connected to the reversing shaft 306. The sliding shaft II 317 is fixedly connected to both ends of the rotating ring 316. The sliding groove II 318 is opened on the push rod II 314, and the sliding shaft II 317 is slidably connected in the sliding groove II 318.

[0041] Furthermore, a rotating groove is provided at the center of the reversing shaft 306, and a rotating ring 316 is rotatably connected in the rotating groove. The rotating groove can limit the rotating ring 316, so that the rotating ring 316 can only rotate on the reversing shaft 306. When the push rod II 314 is pushed forward, the push rod II 314 drives the reversing shaft 306 to slide backward through the sliding shaft II 317 and the sliding groove II 318, so that the bevel gear II 308 meshes with the bevel gear IV 312. When the push rod II 314 is pushed backward, the push rod II 314 drives the reversing shaft 306 to slide forward through the sliding shaft II 317 and the sliding groove II 318, so that the bevel gear I 307 meshes with the bevel gear III 310, thus completing the switch between manual and electric operation.

[0042] The following is in conjunction with the appendix Figure 1 and 10 In detail, the oil pump also includes a bracket 401 and an oil tank 402. Two brackets 401 are fixedly connected to the vehicle plate 301, and an oil tank 402 is fixedly connected to each of the two brackets 401.

[0043] Furthermore, the bracket 401 provides support and installation space for the oil drum 402. The two oil drums 402 can be filled with two different specifications of lubricating oil.

[0044] The following is in conjunction with the appendix Figure 1 and 10 In detail, the oil pump also includes a valve 403 and a connecting pipe 404. The lower ends of the two oil tanks 402 are fixedly connected to the valve 403, and the lower ends of the two valves 403 are fixedly connected to the connecting pipe 404.

[0045] Furthermore, during operation, the two valves 403 are one open and one closed. When the valve 403 on the left is open and the valve 403 on the right is closed, the oil pump outputs lubricating oil from the oil tank 402 on the left. When the valve 403 on the right is open and the valve 403 on the left is closed, the oil pump outputs lubricating oil from the oil tank 402 on the right.

[0046] The following is in conjunction with the appendix Figure 1 and 10 In detail, the oil pump also includes an oil pump 405 and an oil outlet pipe 406. The lower end of the connecting pipe 404 is connected to the oil inlet of the oil pump 405, and the oil outlet of the oil pump 405 is connected to the oil outlet pipe 406.

[0047] Furthermore, the square shaft 305 drives the oil pump 405 to pump out the lubricating oil. When the construction site has power supply, the push rod II 314 is pushed forward, and the motor 309 drives the oil pump 405 to pump oil. When the construction site does not have power supply, the push rod II 314 is pushed backward, and the push rod I 104 is pulled back and forth, so that the oil pump 405 is manually driven to pump oil.

[0048] The working principle of this invention is as follows: When an external power supply is provided at the work site, the motor 309 is connected to the power supply at the work site and pushes the push rod II 314 backward. The push rod II 314 drives the reversing shaft 306 to slide forward through the sliding shaft II 317 and the sliding groove II 318, so that the bevel gear I 307 meshes with the bevel gear III 310. The motor 309 drives the square shaft 305 to rotate through the bevel gear III 310 and the reversing shaft 306. Since the square shaft 305 is fixedly connected to the input shaft of the oil pump 405, the rotation of the square shaft 305 drives the input shaft of the oil pump 405 to rotate, so that the oil pump 405 runs.

[0049] When no external power supply is provided at the work site, push the push rod II 314 forward. Push rod II 314 drives the reversing shaft 306 to slide backward through sliding shaft II 317 and sliding groove II 318, causing bevel gear II 308 to engage with bevel gear IV 312. Then, push the push rod I 104 back and forth. Push rod I 104 drives the rack 107 to slide backward through sliding shaft I 109 and sliding groove I 110. The rack 107 drives gear I 112 to rotate. Gear I 112 drives rotating shaft I 111 to rotate. Rotating shaft I 111 rotates through a ratchet pawl. 204 and ratchet 203 drive the pawl disc 202 to rotate in one direction. Since the pawl disc 202 is fixedly connected to the rotating shaft II 311, the rotation of the pawl disc 202 drives the rotating shaft II 311 to rotate. The rotating shaft II 311 drives the bevel gear IV 312, which is fixedly connected to it, to rotate. The bevel gear IV 312 drives the bevel gear II 308, which meshes with it, to rotate. The bevel gear II 308 drives the square shaft 305 to rotate through the reversing shaft 306. When the square shaft 305 rotates, it drives the input shaft of the oil pump 405 to rotate, thus making the oil pump 405 run.

[0050] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An oil injection pump, comprising a chassis, an oil tank, and an oil pump, characterized in that, The vehicle is equipped with two oil drums, and an oil pump is located below the two oil drums. The vehicle is also equipped with a manual oil injection device and an electric oil injection device. The manual oiling device includes a gearbox, a gearbox cover fixedly connected to the gearbox, a support shaft I fixedly connected to the lower part of the gearbox, a push rod I rotatably connected to the support shaft I, an opening I on the gearbox cover, the push rod I passing through the opening I through the gearbox cover, a slide rail fixedly connected inside the gearbox, a rack slidably connected to the slide rail, a sliding shaft I fixedly connected to the rack, a sliding groove I on the push rod I, the sliding shaft I slidably connected in the sliding groove I, a rotating shaft I rotatably connected to the gearbox, a gear I fixedly connected to the rotating shaft I, the gear I meshing with the rack; a ratchet disk fixedly connected to one end of the rotating shaft I, a pawl disk rotatably connected to the ratchet disk, a ratchet fixedly connected to the ratchet disk, two pawls rotatably connected to the pawl disk, and a torsion spring fixedly connected between the pawls and the pawl disk; The electric oil injection device includes a reversing box, a support shaft II, and a rotating ring. The reversing box is fixedly connected to the vehicle plate, and a reversing box cover is fixedly connected to the reversing box. A square shaft is rotatably connected to the reversing box and is fixedly connected to the input shaft of the oil pump. A reversing shaft is slidably connected to the square shaft, and bevel gear I and bevel gear II are fixedly connected to both ends of the reversing shaft, respectively. A motor passes through one side of the reversing box, and the output shaft of the motor is located inside the reversing box. A bevel gear III is fixedly connected to the output shaft of the motor. A rotating shaft II is rotatably connected to the reversing box and is fixedly connected to a ratchet disc. A bevel gear IV is fixedly connected to the rotating shaft II. A support is fixedly connected to the upper end of the reversing box cover. Shaft II, with push rod II rotatably connected to it, and opening II on the reversing box, through which push rod II passes. A rotating ring is rotatably connected to the reversing shaft, with sliding shaft II fixedly connected to both ends of the rotating ring. A sliding groove II is provided on push rod II, and sliding shaft II is slidably connected in sliding groove II. When push rod II is pushed forward, it drives the reversing shaft to slide backward through sliding shaft II and sliding groove II, causing bevel gear II to mesh with bevel gear IV. When push rod II is pushed backward, it drives the reversing shaft to slide forward through sliding shaft II and sliding groove II, causing bevel gear I to mesh with bevel gear III, thus completing the switch between manual and electric operation. The oil pump also includes valves, connecting pipes, and oil outlet pipes. Valves are fixedly connected to the lower ends of both oil tanks, and connecting pipes are fixedly connected to the lower ends of both valves. The lower end of the connecting pipe is connected to the oil inlet of the oil pump, and the oil outlet of the oil pump is connected to the oil outlet pipe.

2. The oil injection pump according to claim 1, characterized in that, Rollers are rotatably connected at each of the four corners below the vehicle platform.

3. An oil injection pump according to claim 2, characterized in that, The oil pump also includes a bracket, and two brackets are fixedly connected to the vehicle panel, with an oil drum fixedly connected to each bracket.

Citation Information

Patent Citations

  • Dual-purpose metering pump

    CN106958518A

  • Oil filling and storing device

    CN209445045U