Wire drawing machine with data acquisition function

Abstract

The application discloses a wire drawing machine with a data acquisition function, which comprises a wire drawing machine body, a signal receiver, a laser sensor and a calibration plate. In the above scheme, the signal receiver, the laser sensor, the calibration plate and the guide wheel are arranged. When the steel wire is placed, the laser sensor is turned on through the control box, and the steel wire is accurately placed in the middle position of the calibration plate. The laser sensor can better monitor the steel wire in real time, and the monitoring data is transmitted back to the control box through the signal receiver. In this way, the steel wire can be monitored in advance, the number and the qualified condition of the steel wire can be determined, the rational use of the steel wire raw material can be ensured, and the unreasonable strength of the steel wire after production can be avoided. Therefore, the normal use of the subsequent steel wire can be ensured.

Description

Technical Field

[0001] This invention relates to the field of data acquisition technology for wire drawing machines, and more specifically, to a wire drawing machine with data acquisition function. Background Technology

[0002] A wire drawing machine is a mechanical device used to manufacture slender metal products such as metal wires and filaments. Generally speaking, a wire drawing machine takes a metal billet with a large diameter and feeds it into the machine, and through a series of pressure and tension forces, gradually draws the billet into slender metal rods, wires, or filaments.

[0003] However, the existing equipment still has some problems. For example, the existing wire drawing machine does not have a clear display standard for the number of steel wires produced. It is still manually counted by workers. There is basically no relevant data collection. It is rare to count how many steel bars are taken in and how many steel wires are produced. It is also rare to confirm whether the produced steel wires are within the qualified range for use. Most of them are used directly after production. This can easily lead to the waste of some steel wires during production or the steel wires being drawn too thin and lacking strength after production, which affects the normal use of subsequent steel wires. Summary of the Invention

[0004] In order to overcome the above-mentioned defects of the prior art, the embodiments of the present invention provide a wire drawing machine with data acquisition function, so as to solve the problem that some wire drawing machines in the prior art do not have data acquisition function, resulting in the lack of quantity statistics and quality assurance of the produced steel wire.

[0005] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a wire drawing machine with data acquisition function, comprising...

[0006] Main body of wire drawing machine;

[0007] A signal receiver, the bottom of which is fixedly connected to the top of the wire drawing machine body;

[0008] A laser sensor, the top of which is fixedly connected to the top of the inner surface of the wire drawing machine body;

[0009] A calibration plate, the top of which is fixedly connected to the bottom of the laser sensor;

[0010] A vertical plate, the outer surface of which is fixedly connected to both sides of the wire drawing machine body;

[0011] A support plate, the side of which is fixedly connected to the side of the upright plate;

[0012] A guide wheel, the bottom of which is fixedly connected to the top of a support plate.

[0013] The device also includes a control box, a rotating tension ring, a baffle, a placement column, and a settling assembly. The back of the control box is fixedly connected to the front of the left end of the wire drawing machine body. The control box is electrically connected to a signal receiver. The rotating tension ring is disposed on the inner surface of the wire drawing machine body. The bottom of the baffle is fixedly connected to the bottom of the inner surface of the wire drawing machine body. The bottom of the placement column is fixedly connected to the top of the support plate. The back of the settling assembly is fixedly connected to the front of the right end of the wire drawing machine body.

[0014] It also includes a fixed buckle, a movable clamp, a locking plate, and a fixing rod. The bottom of the fixed buckle is fixedly connected to the top of the support plate. One end of the movable clamp is rotatably connected to the middle of the fixed buckle. The middle of the locking plate is detachably connected to the other end of the movable clamp. The middle of the fixing rod is detachably connected to both the movable clamp and the locking plate.

[0015] The sorting assembly includes a sorting box, a placement column, a fixing plate, a spring column, an extension block, and a clamping ring. The back of the sorting box is fixedly connected to the front of the right end of the wire drawing machine body. The bottom of the placement column is fixedly connected to the bottom of the inner surface of the sorting box. The side of the fixing plate is fixedly connected to the front of the inner surface of the sorting box. One end of the spring column is fixedly connected to the back of the fixing plate. The front of the extension block is fixedly connected to the other end of the spring column. The front of the clamping ring is fixedly connected to the back of the extension block.

[0016] The beneficial effects of the above-described technical solution of the present invention are as follows:

[0017] In the above scheme, by setting up a signal receiver, laser sensor, calibration plate, and guide wheel, the laser sensor is activated through the control box when the steel bar or wire is put in, and the wire is accurately placed in the middle of the calibration plate. This allows for better real-time monitoring of the steel bar and wire by the laser sensor, and the monitored data is transmitted back to the control box through the signal receiver. This enables advance monitoring of the produced steel bar or wire, determining the quantity and quality of the wire, ensuring the rational use of raw materials, and avoiding issues such as unreasonable thickness or strength after wire production, thus ensuring the normal use of the wire in the future.

[0018] By setting up a placement column, spring column, and clamping ring structure, after the steel wire is produced, it is bound into a ring shape using the placement column, and then placed on the placement column. The clamping ring is used to perform a slight stretch on the ring-shaped steel wire, and the ring-shaped steel wire is bound while ensuring its tensile strength. This avoids the complexity of direct binding and improves the efficiency of binding the ring-shaped steel wire. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 The diagram shows the relevant structures of the signal receiver, rotating tension ring, and baffle of this invention.

[0021] Figure 3 These are structural diagrams of the laser sensor, calibration plate, and support plate of this invention.

[0022] Figure 4 The following are structural diagrams related to the fixed buckle, movable clamp, and locking plate of this invention;

[0023] Figure 5 The diagram shows the structure of the storage box, placement column, and fixing plate of this invention.

[0024] [Figure Labels]

[0025] 1. Wire drawing machine body; 2. Control box; 3. Signal receiver; 4. Rotating tension ring; 5. Baffle; 6. Laser sensor; 7. Calibration plate; 8. Vertical plate; 9. Support plate; 10. Guide wheel; 11. Placement column; 12. Fixing buckle; 13. Movable clamp; 14. Locking plate; 15. Fixing rod; 16. Gathering assembly; 161. Gathering box; 162. Placement column; 163. Fixing plate; 164. Spring column; 165. Extension block; 166. Clamping ring. Detailed Implementation

[0026] To make the technical problems, technical solutions and advantages of the present invention clearer, a detailed description will be given below in conjunction with the accompanying drawings and specific embodiments.

[0027] As attached Figure 1 To be continued Figure 5 Embodiments of the present invention provide a wire drawing machine with data acquisition function, including...

[0028] Wire drawing machine body 1;

[0029] Signal receiver 3, the bottom of which is fixedly connected to the top of the wire drawing machine body 1;

[0030] Laser sensor 6, the top of which is fixedly connected to the top of the inner surface of the wire drawing machine body 1;

[0031] Calibration plate 7, the top of which is fixedly connected to the bottom of laser sensor 6;

[0032] Vertical plate 8, the outer surface of which is fixedly connected to both sides of the wire drawing machine body 1;

[0033] Support plate 9, the side of which is fixedly connected to the side of vertical plate 8;

[0034] The bottom of the guide wheel 10 is fixedly connected to the top of the support plate 9.

[0035] The system also includes a control box 2, a rotating tension ring 4, a baffle 5, a placement column 11, and a settling assembly 16. The back of the control box 2 is fixedly connected to the front of the left end of the wire drawing machine body 1. The control box 2 is electrically connected to the signal receiver 3. The rotating tension ring 4 is disposed on the inner surface of the wire drawing machine body 1. The bottom of the baffle 5 is fixedly connected to the bottom of the inner surface of the wire drawing machine body 1. The bottom of the placement column 11 is fixedly connected to the top of the support plate 9. The back of the settling assembly 16 is fixedly connected to the front of the right end of the wire drawing machine body 1.

[0036] The system also includes a fixed buckle 12, a movable clamping plate 13, a locking plate 14, and a fixing rod 15. The bottom of the fixed buckle 12 is fixedly connected to the top of the support plate 9. One end of the movable clamping plate 13 is rotatably connected to the middle of the fixed buckle 12. The middle of the locking plate 14 is detachably connected to the other end of the movable clamping plate 13. The middle of the fixing rod 15 is detachably connected to both the movable clamping plate 13 and the locking plate 14.

[0037] The sorting assembly 16 includes a sorting box 161, a placement column 162, a fixing plate 163, a spring column 164, an extension block 165, and a clamping ring 166. The back of the sorting box 161 is fixedly connected to the front of the right end of the wire drawing machine body 1. The bottom of the placement column 162 is fixedly connected to the bottom of the inner surface of the sorting box 161. The side of the fixing plate 163 is fixedly connected to the front of the inner surface of the sorting box 161. One end of the spring column 164 is fixedly connected to the back of the fixing plate 163. The front of the extension block 165 is fixedly connected to the other end of the spring column 164. The front of the clamping ring 166 is fixedly connected to the back of the extension block 165.

[0038] The platform 162 has a notch directly below the clamping ring 166, and the size of the notch is the same as the diameter of the clamping ring 166. This notch facilitates binding operations when the clamping ring 166 is stretched and clamped with the steel wire. The upper and lower clamping points of the clamping ring 166 are equipped with rubber plates, which have a certain degree of elasticity and can distribute the force on the rubber plates during clamping.

[0039] The working process of this invention is as follows:

[0040] In the above scheme, when performing wire stretching and deformation operations, the laser sensor 6 is turned on through the control box 2. Then, the thick steel wire is wound around the placement column 11 on the left side. The movable clamp 13 is opened, the steel wire is clamped under the movable clamp 13, and the movable clamp 13 is fixed to one end of the locking plate 14 with the fixing rod 15. The extended steel wire will be wound around the middle of the guide wheel 10. When entering the wire drawing machine body 1, it needs to be aligned with the middle position of the calibration plate 7 to ensure that the laser sensor 6 can detect. After the wire drawing machine body 1 finishes processing, the laser sensor 6 at the left end can detect the number of steel wires entering, and the laser sensor 6 at the right end will detect the length of the steel wire. Finally, the thin steel wire comes out and is wound around the placement column 11 at the other end.

[0041] After processing, the processed steel wire is wound around the right-end placement column 11, but not fixed and tied. The ring-shaped steel wire is placed on the placement column 162, and the extension block 165 is stretched so that the spring column 164 is in an extended state. At this time, the rubber plates at the upper and lower gripper positions of the clamping ring 166 will be stuck on the ring-shaped steel wire, so that the steel wire will be slightly stretched. The binding rope is tied on it, and finally the hand is fixed at the clamping point of the steel wire ring. The clamping ring 166 can be gently pulled to release it.

[0042] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0043] Secondly: The accompanying drawings of the embodiments disclosed in this invention only involve the structures involved in the embodiments disclosed in this invention. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this invention can be combined with each other.

[0044] In conclusion, the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A wire drawing machine with data acquisition function, characterized in that, include Main body of wire drawing machine (1); Signal receiver (3), the bottom of which is fixedly connected to the top of the wire drawing machine body (1); A laser sensor (6) is fixedly connected to the top of the inner surface of the wire drawing machine body (1); The top of the calibration plate (7) is fixedly connected to the bottom of the laser sensor (6); Vertical plate (8), the outer surface of which is fixedly connected to both sides of the wire drawing machine body (1); Support plate (9), the side of which is fixedly connected to the side of the vertical plate (8); Guide wheel (10), the bottom of which is fixedly connected to the top of support plate (9); The control box (2), rotating tension ring (4), baffle (5), placement column (11), and tidying assembly (16) are fixedly connected to the back of the control box (2) and the front of the left end of the wire drawing machine body (1). The control box (2) is electrically connected to the signal receiver (3). The rotating tension ring (4) is set on the inner surface of the wire drawing machine body (1). The bottom of the baffle (5) is fixedly connected to the bottom of the inner surface of the wire drawing machine body (1). The bottom of the placement column (11) is fixedly connected to the top of the support plate (9). The back of the tidying assembly (16) is fixedly connected to the front of the right end of the wire drawing machine body (1). The sorting assembly (16) includes a sorting box (161), a placement column (162), a fixing plate (163), a spring column (164), an extension block (165), and a clamping ring (166). The back of the sorting box (161) is fixedly connected to the front of the right end of the wire drawing machine body (1). The bottom of the placement column (162) is fixedly connected to the bottom of the inner surface of the sorting box (161). The side of the fixing plate (163) is fixedly connected to the front of the inner surface of the sorting box (161). One end of the spring column (164) is fixedly connected to the back of the fixing plate (163). The front of the extension block (165) is fixedly connected to the other end of the spring column (164). The front of the clamping ring (166) is fixedly connected to the back of the extension block (165). The placement column (162) has a notch directly below the clamping ring (166). Rubber plates are provided at the upper and lower clamping points of the clamping ring (166).

2. The wire drawing machine with data acquisition function according to claim 1, characterized in that, It also includes a fixed buckle (12), a movable clamp (13), a locking plate (14), and a fixing rod (15). The bottom of the fixed buckle (12) is fixedly connected to the top of the support plate (9). One end of the movable clamp (13) is rotatably connected to the middle of the fixed buckle (12). The middle of the locking plate (14) is detachably connected to the other end of the movable clamp (13). The middle of the fixing rod (15) is detachably connected to both the movable clamp (13) and the locking plate (14).

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