Intelligent beam field automatic spraying equipment and spraying method

Abstract

The present application relates to the technical field of intelligent beam field spraying and health preserving technology, in particular to an intelligent beam field automatic spraying device and spraying method, which comprises a main body and a spraying part arranged on the upper side of the main body, the top surface of the main body is fixedly connected with a support frame, a soaking box is slidably arranged in the main body, the two side baffles of the soaking box can slide up and down, and a sealing part is arranged between the soaking box and the side baffles. The soaking box and the water outlet control part are arranged, so that the sprayed water can enter the soaking box during spraying, then the bottom of the concrete part is soaked, when the water in the soaking box is greater than the supporting force of the telescopic rod and the first elastic part, the soaking box will move downward, then the gear and the rack drive the ball to rotate, so that the water flows out from the inside of the connecting pipe to the inside of the recycling water tank, the water outlet and the water inlet in the soaking box are synchronized and can not affect the soaking of the concrete part.

Description

Technical Field

[0001] This invention relates to the field of intelligent beam yard spray curing technology, specifically to an automated spraying device and spraying method for intelligent beam yards. Background Technology

[0002] The "Smart Beam Yard" is the most advanced beam yard in China, built by China Railway Major Bridge Engineering Group Co., Ltd. based on its experience in the precast beam yard of the Hong Kong-Zhuhai-Macau Bridge project. It fully promotes the construction concepts of automation, intelligence, factory production and assembly, and applies technologies such as Internet of Things+, BIM and information technology to achieve automated formwork, modular steel reinforcement and intelligent concrete production.

[0003] When producing concrete components, they need to be sprayed for curing. However, the existing spraying equipment is relatively fixed and cannot spray the concrete components comprehensively. The bottom of the concrete components cannot be sprayed effectively during the process, and the sprayed water cannot be treated properly. Summary of the Invention

[0004] In view of the above-mentioned shortcomings of the existing technology, the present invention provides an intelligent beam yard automated spraying equipment and spraying method, which can effectively solve the problem that the bottom of concrete components cannot achieve a good spraying effect in the existing technology.

[0005] To achieve the above objectives, the present invention provides the following technical solution:

[0006] This invention provides an automated spraying device and method for intelligent beam yards, comprising a main body and spraying components disposed on the upper side of the main body. A support frame is fixedly connected to the top surface of the main body. An immersion tank is slidably fitted inside the main body, and two side baffles of the immersion tank can slide up and down. A sealing element is disposed between the immersion tank and the side baffles. A movable element for controlling the up and down sliding of the side baffles is disposed on the outer side of the main body. Multiple sets of water outlet control elements are disposed on the outer side of the immersion tank. Multiple sets of telescopic rods are fixedly installed on the bottom surface of the immersion tank, and the other end of the telescopic rods is fixedly connected to the top surface of the main body. A first elastic element is sleeved on the outer surface of each telescopic rod. Two sets of water recovery storage tanks are fixedly installed on the top surface of the main body.

[0007] Furthermore, the support frame slides into the through groove on the bottom surface of the soaking tank, and a sealing plate is fixedly installed on the outer surface of the support frame, and the sealing plate is larger than the size of the through groove.

[0008] Furthermore, the movable component includes connecting rods fixedly connected to both sides of the side baffle, and the connecting rods are slidably engaged with the slide groove. Two sets of the connecting rods located on the same side are connected by a connecting plate. The bottom surface of the connecting plate is fixedly connected to the output end of a cylinder, and the cylinder is fixedly connected to the side of the main body.

[0009] Furthermore, the sealing element includes multiple sets of second elastic elements, and the second elastic elements are fixedly connected to the inside of the storage slot opened on the side of the soaking tank. One end of the multiple sets of second elastic elements is fixedly connected to a sliding plate, and a detachable sealing gasket is provided on one side of the sliding plate, and the sealing gasket is in contact with the side baffle.

[0010] Furthermore, the water outlet control component includes a connecting pipe that communicates with the soaking tank. A sphere is rotatably fitted inside the connecting pipe. A through hole is opened on the outer surface of the sphere. A rotating shaft is fixedly connected to the outer surface of the sphere. A gear is sleeved on the outer surface of the rotating shaft. A rack is meshed on the outer surface of the gear, and the rack is fixedly connected to the inner wall of the main body.

[0011] Furthermore, the rotating shaft extends to the outside of the connecting pipe, and one end of the rotating shaft is connected to the outer surface of the soaking tank through a square plate.

[0012] Furthermore, the spraying component includes a spraying plate fixedly connected to the main body via multiple sets of brackets, with multiple sets of spraying heads connected to the bottom surface of the spraying plate. Water inlet pipes are connected to both sides of the spraying plate, and one end of the water inlet pipe is connected to an external water source.

[0013] Furthermore, the interior of the water storage tank is connected to a first water pipe, which extends to the outside of the main body. One end of the first water pipe is connected to a water pump, and the outlet of the water pump is connected to a second water pipe, one end of which is connected to a spray plate.

[0014] An automated spraying device and method for intelligent beam yards includes the following steps:

[0015] S1: Control the cylinder to move the side baffle down until it contacts the inner bottom surface of the main body and stops, and place the concrete component on the two support frames through the gantry crane;

[0016] S2: Control the cylinder again to move the side baffle up to the original position, and then control the external water source to flow water into the spray plate to spray the concrete parts;

[0017] S3: Spray water into the immersion tank, and then soak the bottom of the concrete component;

[0018] S4: When there is enough water inside the soaking tank, the soaking tank will move down. The gear and rack drive the rotating shaft to rotate, and the water inside the soaking tank will enter the recycling storage tank. The water inlet and outlet of the soaking tank are carried out simultaneously.

[0019] S5: Control the water pump to draw water from the recycling tank to the spray plate for respraying.

[0020] The technical solution provided by this invention has the following advantages compared with the known prior art:

[0021] 1. This invention, by setting up a soaking tank and a water outlet control component, allows the sprayed water to enter the soaking tank during the spraying process, and then soak the bottom of the concrete component. When the water inside the soaking tank is greater than the supporting force of the telescopic rod and the first elastic component, the soaking tank will move down, thereby causing the gear and rack transmission to drive the ball to rotate, so that the water flows out from the inside of the connecting pipe to the inside of the recycling water storage tank. The water outlet and water inlet inside the soaking tank are carried out simultaneously and can not affect the soaking of the concrete component.

[0022] 2. This invention, by setting up a recycling water storage tank, a first water pipe, a water pump, and a second water pipe, can recycle the water used for spraying and reuse it for spraying, thus saving water resources;

[0023] 3. The present invention has a movable side baffle and a sealing element, which can drive the side baffle to move without affecting the placement of concrete parts. The sealing element can be tightly attached to the side baffle by the action of the second elastic element, thereby increasing the sealing performance. Attached Figure Description

[0024] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are merely some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without any creative effort.

[0025] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0026] Figure 2 This is a partial structural diagram of the present invention;

[0027] Figure 3 This is a schematic diagram showing the separation of the main body and the soaking tank structure in this invention;

[0028] Figure 4 This is a schematic diagram of the internal structure of the main body in this invention;

[0029] Figure 5 This is a bottom view of the soaking tank structure in this invention;

[0030] Figure 6 This is a schematic diagram of the water outlet control component in this invention;

[0031] Figure 7 This is a schematic diagram showing the structural separation of the side baffle and the seal in this invention;

[0032] Figure 8 This is a schematic diagram of the spray component structure in this invention.

[0033] The labels in the diagram represent: 1. Main body; 101. Slide groove; 102. Bracket; 2. Support frame; 201. Sealing plate; 3. Soaking tank; 301. Through groove; 302. Storage groove; 4. Side baffle; 5. Moving part; 501. Connecting rod; 502. Connecting plate; 503. Cylinder; 6. Spraying part; 601. Spray plate; 602. Spray head; 603. Water inlet pipe; 7. Water outlet control part; 701. Connecting pipe; 702. Ball; 703. Through hole; 704. Rotating shaft; 705. Gear; 706. Rack; 8. Telescopic rod; 801. First elastic element; 9. Second elastic element; 901. Sliding plate; 902. Sealing gasket; 10. Recycled water storage tank; 1001. First water pipe; 1002. Water pump; 1003. Second water pipe. Detailed Implementation

[0034] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0035] The present invention will be further described below with reference to embodiments.

[0036] Example: An automated sprinkler system for smart beam yards, such as... Figures 1-8 As shown, it includes a main body 1, the shape of which is (e.g.) Figure 3 (As shown) and a spraying component 6 is provided on the upper side of the main body 1. The top surface of the main body 1 is fixedly connected to a support frame 2. An immersion tank 3 is slidably fitted inside the main body 1. The shape of the immersion tank 3 is (as shown) Figure 3(As shown) This design prevents spray water from spilling onto the exterior of the main body 1. The two side baffles 4 of the soaking tank 3 can slide up and down, ensuring that the movement of the side baffles 4 does not interfere with the placement of concrete components into the soaking tank 3. A sealing element is installed between the soaking tank 3 and the side baffles 4 to increase airtightness and reduce water leakage. A movable element 5 is installed on the outer side of the main body 1 to control the up-and-down sliding of the side baffles 4, facilitating their movement. Multiple sets of water outlet control elements 7 are installed on the outer side of the soaking tank 3, allowing water to flow out when there is sufficient water inside. Multiple sets of extension... The telescopic rod 8 is fixedly connected to the top surface of the main body 1. The outer surface of the telescopic rod 8 is fitted with a first elastic element 801. The telescopic rod 8 and the first elastic element 801 provide sufficient support to allow the soaking tank 3 to hold a sufficient amount of water. Two sets of recycling water storage tanks 10 are fixedly installed on the top surface of the main body 1. The recycling water storage tanks 10 can collect and reuse the spray water. The upper side of the recycling water storage tank 10 can be equipped with a detachable filter. On the one hand, the spray water can be filtered to reduce the clogging of the water pump 1002 and the spraying component 6 after spraying. On the other hand, the filter can be disassembled, cleaned and replaced after long-term use.

[0037] Among them, the support frame 2 and the through groove 301 opened on the bottom surface of the soaking tank 3 are slidably engaged. The sliding engagement does not affect the downward movement of the soaking tank 3. A sealing plate 201 is fixedly installed on the outer surface of the support frame 2. The sealing plate 201 is larger than the through groove 301. The sealing plate 201 can increase the sealing between the support frame 2 and the through groove 301 and reduce the possibility of leakage when the water volume of the soaking tank 3 is low.

[0038] The movable component 5 includes connecting rods 501 fixedly connected to both sides of the side baffle 4. The connecting rods 501 connect the connecting plate 502 and the side baffle 4, and the connecting rods 501 slide in cooperation with the slide groove 101. Two sets of connecting rods 501 located on the same side are connected by the connecting plate 502. The bottom surface of the connecting plate 502 is fixedly connected to the output end of the cylinder 503. The cylinder 503 provides power to drive the connecting plate 502 to move up and down, and the cylinder 503 is fixedly connected to the side of the main body 1.

[0039] The sealing element includes multiple sets of second elastic elements 9. By setting the second elastic elements 9, a force can be applied to the sliding plate 901, so that it can apply a force to the sealing gasket 902 inside the storage groove 302. The second elastic elements 9 are fixedly connected to the inside of the storage groove 302 opened on the side of the soaking tank 3. One end of the multiple sets of second elastic elements 9 is fixedly connected to the sliding plate 901. A removable sealing gasket 902 is provided on one side of the sliding plate 901. By setting it to be removable, the sealing gasket 902 can be replaced after long-term use and wear. The sealing gasket 902 fits against the side baffle 4, so that the sealing gasket 902 only fits against the side baffle 4 under the action of the second elastic elements 9.

[0040] The water outlet control component 7 includes a connecting pipe 701 that communicates with the soaking tank 3. A ball 702 is rotatably fitted inside the connecting pipe 701. The ball 702 is adapted to the inner diameter of the connecting pipe 701. A through hole 703 is provided on the outer surface of the ball 702, through which water inside the soaking tank 3 can flow out. A rotating shaft 704 is fixedly connected to the outer surface of the ball 702. The rotating shaft 704 extends to the outside of the connecting pipe 701, and one end of the rotating shaft 704 is connected to the outer surface of the soaking tank 3 through a square plate. A gear 705 is sleeved on the outer surface of the rotating shaft 704. A rack 706 is meshed on the outer surface of the gear 705, and the rack 706 is fixedly connected to the inner wall of the main body 1. Due to the fixation of the rack 706, when the soaking tank 3 moves down, the gear 705 will rotate 90 degrees, thereby driving the rotating shaft 704 to rotate.

[0041] The spraying component 6 includes a spraying plate 601 fixedly connected to the main body 1 via multiple sets of brackets 102. The bottom surface of the spraying plate 601 is connected to multiple sets of spraying heads 602. By setting multiple sets of spraying heads 602, the concrete component can be sprayed simultaneously. The spraying heads 602 here can be set as atomizing nozzles. Water inlet pipes 603 are connected to both sides of the spraying plate 601, and one end of the water inlet pipes 603 is connected to an external water source.

[0042] The water storage tank 10 is internally connected to a first water pipe 1001, which extends to the outside of the main body 1. One end of the first water pipe 1001 is connected to a water pump 1002, and the outlet of the water pump 1002 is connected to a second water pipe 1003. One end of the second water pipe 1003 is connected to a spray plate 601. Through the connection of the first water pipe 1001, the water pump 1002, and the second water pipe 1003, the spray water can be recycled and reused.

[0043] Specifically, during the entire process of using the device, the connecting plate 502 is first moved by the control cylinder 503, which in turn moves the side baffle 4 downward until it contacts the inner bottom surface of the main body 1 and stops. Then, the concrete component is moved to the upper side of the support frame 2 by the gantry crane. After placement, the cylinder 503 is controlled again to move the side baffle 4 back to its original position. The sealing gasket 902 and sealing plate 201 can increase the sealing of the soaking tank 3. The external water source is controlled to the spray plate 601, and then the water is sprayed from the spray head 602 to the outside of the concrete component. At the same time, water will enter the interior of the soaking tank 3. As the water in the soaking tank 3 increases, it will affect the bottom of the concrete component. The concrete is immersed in water. When the weight of the water inside the immersion tank 3 exceeds the supporting force of the telescopic rod 8 and the first elastic element 801, the immersion tank 3 will descend. At this time, due to the fixation of the rack 706, the gear 705 will rotate, thereby driving the rotating shaft 704 to rotate 90 degrees. At this time, the through hole 703 will rotate to the same direction as the connecting pipe 701, and the water inside the immersion tank 3 will flow out into the recycling water storage tank 10. The water entering and flowing out of the immersion tank 3 is synchronized and does not affect the immersion of the concrete. When the water inside the recycling water storage tank 10 reaches half, the water inside the recycling water storage tank 10 is pumped to the spray plate 601 by controlling the water pump 1002 for reuse in spraying, thus saving water resources.

[0044] An automated spraying device and method for intelligent beam yards includes the following steps:

[0045] S1: Control cylinder 503 drives the side baffle 4 to move down until it contacts the inner bottom surface of the main body 1 and stops, and the concrete component is placed on the two support frames 2 by gantry crane;

[0046] S2: Control the cylinder 503 again to move the side baffle 4 up to the original position, and then control the external water source to pass water into the spray plate 601 to spray the concrete parts.

[0047] S3: Spray water into the immersion tank 3, and then the bottom of the concrete component can be immersed;

[0048] S4: When there is enough water inside the soaking tank 3, the soaking tank 3 will move down. The gear 705 and rack 706 drive the rotation. At this time, the rotating shaft 704 rotates, and the water inside the soaking tank 3 will enter the recycling storage tank 10. The water inlet and outlet of the soaking tank 3 are carried out simultaneously.

[0049] S5: Control the water pump 1002 to pump the water inside the water storage tank 10 to the spray plate 601 for spraying again.

[0050] The above embodiments are only used to illustrate the technical solutions of the present invention, and are not intended to limit it. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions will not cause the essence of the corresponding technical solutions to deviate from the protection scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automated sprinkler system for intelligent beam yards, characterized in that, Includes a main body (1) and a spraying component (6) provided on the upper side of the main body (1). The top surface of the main body (1) is fixedly connected to a support frame (2). The main body (1) is internally fitted with a soaking tank (3), and the two side baffles (4) of the soaking tank (3) can slide up and down. A sealing component is provided between the soaking tank (3) and the side baffles (4). A moving component (5) for controlling the up and down sliding of the side baffles (4) is provided on the outer side of the main body (1). Multiple sets of water outlet control components (7) are provided on the outer side of the soaking tank (3). Multiple sets of telescopic rods (8) are fixedly installed on the bottom surface of the soaking tank (3), and the other end of the telescopic rod (8) is fixedly connected to the top surface of the main body (1). The outer surface of the telescopic rod (8) is fitted with a first elastic component (801). Two sets of water recovery storage tanks (10) are fixedly installed on the top surface of the main body (1). The movable component (5) includes connecting rods (501) fixedly connected to both sides of the side baffle (4), and the connecting rods (501) are slidably engaged with the slide groove (101). Two sets of the connecting rods (501) located on the same side are connected by a connecting plate (502). The bottom surface of the connecting plate (502) is fixedly connected to the output end of the cylinder (503), and the cylinder (503) is fixedly connected to the side of the main body (1). The sealing element includes multiple sets of second elastic elements (9), and the second elastic elements (9) are fixedly connected to the inside of the storage slot (302) opened on the side of the soaking tank (3). One end of the multiple sets of second elastic elements (9) is fixedly connected to a sliding plate (901). A removable sealing gasket (902) is provided on one side of the sliding plate (901), and the sealing gasket (902) is in contact with the side baffle (4). The water outlet control component (7) includes a connecting pipe (701) communicating with the soaking tank (3). A ball (702) is rotatably fitted inside the connecting pipe (701). A through hole (703) is opened on the outer surface of the ball (702). A rotating shaft (704) is fixedly connected to the outer surface of the ball (702). A gear (705) is sleeved on the outer surface of the rotating shaft (704). A rack (706) is meshed on the outer surface of the gear (705). The rack (706) is fixedly connected to the inner wall of the main body (1). The rotating shaft (704) extends to the outside of the connecting pipe (701), and one end of the rotating shaft (704) is connected to the outer surface of the soaking tank (3) through a square plate.

2. The intelligent beam yard automated spraying equipment according to claim 1, characterized in that, The support frame (2) is slidably engaged with the through groove (301) on the bottom surface of the soaking tank (3). A sealing plate (201) is fixedly installed on the outer surface of the support frame (2), and the sealing plate (201) is larger than the through groove (301).

3. The intelligent beam yard automated spraying equipment according to claim 1, characterized in that, The spray component (6) includes multiple spray heads (602) connected to the bottom surface of a spray plate (601) fixedly connected to the main body (1) via multiple sets of brackets (102). Water inlet pipes (603) are connected to both sides of the spray plate (601), and one end of the water inlet pipe (603) is connected to an external water source.

4. The intelligent beam yard automated spraying equipment according to claim 3, characterized in that, The internal structure of the water storage tank (10) is connected to a first water pipe (1001), and the first water pipe (1001) extends to the outside of the main body (1). One end of the first water pipe (1001) is connected to a water pump (1002), and the outlet end of the water pump (1002) is connected to a second water pipe (1003). One end of the second water pipe (1003) is connected to a spray plate (601).

5. A method of using the intelligent beam yard automated spraying equipment as described in any one of claims 1-4, characterized in that, The method of use includes the following steps: S1: Control cylinder (503) drives side baffle (4) to move down until it contacts the inner bottom surface of the main body (1) and stops, and place the concrete part on the two support frames (2) through gantry crane; S2: Control the cylinder (503) again to move the side baffle (4) up to the original position, and then control the external water source to pass water into the spray plate (601) to spray the concrete parts; S3: Spray water into the inside of the soaking tank (3) and then soak the bottom of the concrete component; S4: When there is enough water inside the soaking tank (3), the soaking tank (3) will move down, and the gear (705) and rack (706) will drive the rotation shaft (704) to rotate. The water inside the soaking tank (3) will enter the recycling storage tank (10). The water inlet and outlet of the soaking tank (3) will proceed simultaneously. S5: Control the water pump (1002) to pump the water inside the recycling water tank (10) to the spray plate (601) for spraying again.

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