Automatic feeding process based on inductive recognition

CN117533772BActive Publication Date: 2026-09-08SHENZHEN MOYING TECH CO LTD
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Patent Information

Application Number
CN202311703342.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-13
Publication Date
2026-09-08
Estimated Expiration
2043-12-13

AI Technical Summary

Technical Problem

[0003]首先,在现有技术中,上料设备往往结构复杂,需要在工作时需要给其配置上料工人,无法自动上料,自动化程度较低,造成了人工的浪费,增加了生产成本;

Benefits of technology

[0017] Compared with existing technologies, this invention provides an automatic feeding process based on sensor recognition, which has the following advantages: by setting up a smoothing and cleaning mechanism, the material roll can be simply cleaned and smoothed, effectively removing dust and other fine particles, and improving the cleanliness of the material roll during transportation; in addition, by setting up an MCR moving box, a robotic arm, a roll claw, a sensor, a roll claw motor and a roll motor in coordination, the automatic feeding function of the feeding equipment is realized, which solves the problem of low automation of the feeding equipment, resulting in labor waste and increased production costs.

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Abstract

The application provides an automatic feeding process based on induction recognition and relates to the technical field of feeding equipment. The process comprises the following steps: S1: moving an MCR mobile box to the front side of a storage box, and automatically opening the door of the storage box; S2: the MCR mobile box scans a material roll, obtains the width and position of the material roll, and then controls a manipulator to move a roll material claw to the position right below the material head of the material roll, and the roll material claw is opened to be adapted to the width of the material roll; S3: then, a material roll motor drives the material roll to rotate, the material roll gradually enters the roll material claw, and a roll material claw motor is started, and the material roll continues to enter the roll material claw; S4: when a sensor in the roll material claw senses that the head position of the material roll reaches a specified position, the roll material claw motor and the material roll motor are stopped; and S5: the manipulator moves the roll material claw to a feeding auxiliary assembly for feeding, and a smoothing and cleaning mechanism in a traction assembly smoothes and cleans the material roll during the feeding process. The above mechanism effectively avoids the adhesion of dust and other small particles on the material roll.
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Description

Technical Field

[0001] This invention relates to the field of feeding equipment technology, and in particular to an automatic feeding process based on sensor recognition. Background Technology

[0002] In continuous production practices, the feeding equipment plays a crucial role in the feeding process, becoming an important link in improving production efficiency and reducing the intensity of manual labor.

[0003] First, in existing technologies, feeding equipment is often complex in structure and requires the allocation of feeding workers during operation. It cannot feed automatically, has a low degree of automation, and results in a waste of manpower and an increase in production costs.

[0004] Secondly, during the transportation of material rolls, the rolls are placed on the ground and stacked, which causes them to become contaminated. In addition, during the loading process, the rolls will absorb fine particles such as dust suspended in the air, resulting in low cleanliness.

[0005] In addition, after the material roll passes through multiple rotating rollers, it is prone to tilting and wrinkling during the traction process, which can cause damage to the material roll. Summary of the Invention

[0006] The present invention provides an automatic feeding process based on sensor recognition to solve at least one of the problems mentioned in the background art.

[0007] To solve the above-mentioned technical problems, this invention discloses an automatic feeding process based on sensor recognition, including the following steps: S1: The MCR moving box is moved to the front of the storage box, and the door of the storage box opens automatically; S2: The MCR moving box scans the material roll to obtain the width and position of the material roll, and then controls the robot arm to start moving the winding claw to directly below the head of the material roll, while the winding claw opens to match the width of the material roll; S3: Then the material roll motor drives the material roll to rotate, and the material roll gradually enters the winding claw, while the winding claw motor starts, and the material roll continues to enter the winding claw; S4: Once the sensor in the winding claw senses that the head of the material roll has reached the designated position, the winding claw motor and the material roll motor stop; S5: The robot arm moves the winding claw to the feeding auxiliary component for feeding, and during the feeding process, the smoothing and cleaning mechanism in the feeding auxiliary component smooths and cleans the material roll.

[0008] Preferably, the coil gripper includes a movable plate, which is detachably and fixedly connected to the robot arm. Tracks are symmetrically installed on the movable plate, and sliding plates are symmetrically slidably connected on the tracks. An opening and closing motor is also installed on the movable plate to drive the sliding plates to move. A sensor three is also installed on the opening and closing motor and is electrically connected to the opening and closing motor. A vertical plate is fixedly installed on the side of the sliding plates that is far apart from each other. A stiffening plate is fixedly installed on the upper side of the vertical plates that is close to each other. A U-shaped plate and an arc plate are fixedly installed on the side of the stiffening plates that are close to each other. A gap is formed between the U-shaped plate and the arc plate. A coil assembly is provided on the side of the vertical plates that are close to each other.

[0009] Preferably, the coil assembly includes two coil motors, with the two coil motors fixedly mounted on opposite sides of a vertical plate. A rotating rod is fixedly mounted on the output end of each coil motor, extending rotatably out of the vertical plate. A pulley is fixedly mounted on the other end of the rotating rod. A rotating rod is also rotatably mounted through the vertical plate. A pulley is fixedly mounted on the opposite end of the rotating rod, with a belt wound around both pulleys. A drive wheel is fixedly mounted on the opposite end of the rotating rod. Auxiliary wheels are rotatably connected to the opposite sides of the vertical plate. The drive wheels are used to drive the coil movement. A sensor is also mounted on the moving plate and electrically connected to a robotic arm. A sensor is fixedly mounted on one of the coil motors and electrically connected to the two coil motors and the coil motor.

[0010] Preferably, a through groove is provided on the front side of the storage box, and an opening and closing door is installed at the through groove. The storage box is also symmetrically fixed with roll material placement plates on the left and right sides. A rotating shaft is rotatably connected to the side of the roll material placement plates that are close to each other. The left side of the rotating shaft rotates through the roll material placement plate. The output end of the roll material motor is fixedly connected to the left side of the rotating shaft. The roll material motor is fixedly installed on the left side of the roll material placement plate. A roll material is detachably fixedly connected to the rotating shaft.

[0011] Preferably, the feeding auxiliary component includes a fixed plate, which is fixedly installed inside the storage box. Limiting plates are symmetrically arranged on the left and right sides of the fixed plate. A crossbar is fixedly installed on the limiting plate, and a U-shaped pressure plate is fixedly installed on the crossbar. An auxiliary roller is rotatably connected to the lower side of the fixed plate.

[0012] Preferably, the smoothing and cleaning mechanism includes a second fixed plate, which is fixedly connected to a first fixed plate. A first mounting plate is symmetrically fixed on the second fixed plate. An L-shaped fixing block is fixedly mounted on the right side of the first mounting plate, and a power motor is fixedly mounted on the L-shaped fixing block. A rotating rod is fixedly connected to the left output end of the power motor, and the rotating rod rotates through the right side of the first mounting plate. A U-shaped rod is fixedly connected to the other end of the rotating rod, and a second rotating rod is fixedly connected to the other end of the U-shaped rod. The other end of the second rotating rod is rotatably connected to the first mounting plate on the left side. A U-shaped sliding plate is slidably connected to the side of the two first mounting plates that are close to each other. A driving block is fixedly connected to the upper end of the U-shaped sliding plate, and a mating groove is provided on the driving block. The horizontal section of the U-shaped rod mates with the mating groove. A third rotating rod is rotatably connected to the side of the vertical section of the U-shaped sliding plate that is close to each other, and a flattening roller is fixedly mounted on the third rotating rod.

[0013] Preferably, two symmetrical fixing blocks are fixedly mounted on the fixing plate 2, and a mounting plate 2 is hinged to the fixing blocks. The mounting plate 2 is located behind the mounting plate 1. A symmetrical rotating rod 4 is rotatably mounted on the right mounting plate 2. A gear 2 is fixedly mounted on the upper rotating rod 4, and a gear 1 is fixedly mounted on the rotating rod 1. Gears 1 and 2 are meshed together. A gear 3 is fixedly mounted on the lower rotating rod 4, and gears 2 and 3 are meshed together. A rotating rod 5 is rotatably connected to the left mounting plate 2, and the other end of the rotating rod 5 is detachably connected to the rotating rod 4. A cleaning roller is detachably fixed on the rotating rod 5, and the height of the upper edge of the lower cleaning roller is higher than the height of the lower edge of the flattening roller.

[0014] Preferably, a connecting plate is fixedly installed on one side of the two fixed blocks that are close to each other. An electric push rod is hinged to the connecting plate. The other end of the electric push rod is hinged to the second mounting plate on the right side. A connecting rod is hinged to the right side of the second mounting plate on the right side. A drive box is fixedly installed on the right side of the fixed block on the right side. An opening is provided on the drive box. A sliding block is slidably connected inside the drive box. The other end of the connecting rod passes through the opening and is hinged to the sliding block.

[0015] Preferably, a drive rod is fixedly connected to the left side of the sliding block. The drive rod slides through the left side wall of the drive box and the fixed block on the right side. A second connecting rod is hinged to the drive rod, which is symmetrically connected to the front and rear. A third connecting rod is hinged to the other end of the second connecting rod. The two third connecting rods intersect each other, and a positioning rod is rotatably connected to the intersection of the two third connecting rods. A deflection block is fixedly installed on the third connecting rod. A fourth connecting rod slides through the deflection block. A clamping plate slides through the left side of the fourth connecting rod. The clamping plate is used to limit the position of the cleaning roller on the lower side.

[0016] Preferably, the connecting plate has symmetrical through slots on the left and right sides, the clamping plate extends upward from the through slot on the left side, and a rotating shaft is provided through the clamping plate. The rotating shaft is rotatably connected to the through slot. Several rollers are provided on the side of the clamping plates that are close to each other. The rollers cooperate with the cleaning roller on the lower side. An arc-shaped top rod slides through the right side of the connecting rod. An arc-shaped groove is provided on the arc-shaped top rod. The arc-shaped top rod extends upward from the through slot on the right side. A positioning shaft is fixedly provided in the through slot on the right side. The arc-shaped groove cooperates with the positioning shaft.

[0017] Compared with existing technologies, this invention provides an automatic feeding process based on sensor recognition, which has the following advantages: by setting up a smoothing and cleaning mechanism, the material roll can be simply cleaned and smoothed, effectively removing dust and other fine particles, and improving the cleanliness of the material roll during transportation; in addition, by setting up an MCR moving box, a robotic arm, a roll claw, a sensor, a roll claw motor and a roll motor in coordination, the automatic feeding function of the feeding equipment is realized, which solves the problem of low automation of the feeding equipment, resulting in labor waste and increased production costs. Attached Figure Description

[0018] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:

[0019] Figure 1 This is a schematic diagram of the structure of the present invention;

[0020] Figure 2 This is a schematic diagram of the structure of the coil gripper of the present invention;

[0021] Figure 3 This is a schematic diagram of the feeding auxiliary component of the present invention;

[0022] Figure 4 This is a schematic diagram of the smoothing and cleaning mechanism of the present invention. Figure 1 ;

[0023] Figure 5 This is a schematic diagram of the smoothing and cleaning mechanism of the present invention. Figure 2 ;

[0024] Figure 6 This is a side view of the drive block of the present invention;

[0025] Figure 7 This is a schematic diagram of the smoothing and cleaning mechanism of the present invention. Figure 3 ;

[0026] Figure 8 This is a schematic diagram showing the cooperation between connecting rod one and connecting rod two of the present invention;

[0027] Figure 9 For the present invention Figure 7 Cross-sectional view;

[0028] Figure 10 The actual product of this invention Figure 1 ;

[0029] Figure 11 The actual product of this invention Figure 2 ;

[0030] Figure 12 The actual product of this invention Figure 3 :

[0031] Figure 13 The actual product of this invention Figure 4 .

[0032] In the diagram: 1. Coil claw; 2. U-shaped plate; 3. Auxiliary wheel; 4. Stiffening plate; 5. Arc plate; 6. Coil motor; 7. Sensor 1; 8. Track; 9. Sensor 3; 10. Opening / closing motor; 11. Sliding plate; 12. Sensor 2; 13. Vertical plate; 14. Moving plate; 15. Pulley 1; 16. Feeding auxiliary assembly; 17. Pulley 2; 18. Belt; 19. Robotic arm; 20. MCR moving box; 21. Through slot; 22. Coil placement plate; 23. Coil motor; 24. Coil; 25. Storage box; 26. Rotating shaft; 27. Limiting plate; 28. Crossbar; 29. ​​Auxiliary roller; 30. U-shaped pressure plate; 31. Power motor; 32. Gear 1; 33. 34. Flattening roller; 35. Drive block; 36. U-shaped rod; 37. Mounting plate one; 38. Rotating rod two; 39. Rotating rod five; 40. Mounting plate; 41. Cleaning roller; 42. Positioning shaft; 43. Rotating rod one; 44. U-shaped sliding plate; 45. Rotating rod three; 46. L-shaped fixing block; 47. Fixing plate two; 48. Mating groove; 49. Fixing block; 50. Connecting plate; 51. Clamping plate; 52. Electric push rod; 53. Gear two; 54. Gear three; 55. Connecting rod one; 56. Drive box; 57. Sliding block; 58. Drive rod; 59. Connecting rod two; 60. Arc-shaped top rod; 61. Connecting rod four; 62. Positioning rod; 63. Connecting rod three; 64. Arc-shaped groove; 65. Deflection block. Detailed Implementation

[0033] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and are not intended to limit the present invention.

[0034] Furthermore, in this invention, the use of terms such as "first" and "second" is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit the invention. They are merely used to distinguish components or operations described using the same technical terms and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions and features of the various embodiments can be combined with each other, but this must be based on the ability of those skilled in the art to implement them. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this invention.

[0035] Example 1

[0036] Embodiments of the present invention provide an automated feeding process based on sensor recognition, such as... Figure 1-2 As shown, the process includes the following steps: S1: The MCR moving box 20 is moved to the front of the storage box 25, and the door of the storage box 25 is automatically opened; S2: The MCR moving box 20 scans the material roll 24 to obtain the width and position of the material roll 24, and then controls the robot arm 19 to start and move the winding claw 1 to directly below the head of the material roll 24, while the winding claw 1 opens to match the width of the material roll 24; S3: Then the material roll motor 23 drives the material roll 24 to rotate, and the material roll 24 gradually enters the winding claw 1. At the same time, the winding claw motor 6 starts, and the material roll 24 continues to enter the winding claw 1; S4: After the sensor 7 inside the winding claw 1 senses that the head of the material roll 24 has reached the designated position, the winding claw motor 6 and the material roll motor 23 stop; S5: The robot arm 19 moves the winding claw 1 to the loading auxiliary component 16 for loading. During the loading process, the smoothing and cleaning mechanism inside the loading auxiliary component 16 smooths and cleans the material roll 24.

[0037] The working principle and beneficial effects of the above technical solution are as follows: The material roll 24 is installed into the storage box 25. First, the MCR moving box 20 is moved to the front of the storage box 25, and the door of the storage box 25 opens automatically. Second, the MCR moving box 20 scans the material roll 24 to obtain its width and position. Then, the robotic arm 19 is controlled to move the winding claw 1 directly below the material head of the material roll 24, while the winding claw 1 opens to match the width of the material roll 24. Third, the material... The winding motor 23 drives the material roll 24 to rotate, and the material roll 24 gradually enters the winding claw 1. At the same time, the winding claw motor 6 starts, and the material roll 24 continues to enter the winding claw 1. In the fourth step, after the sensor 7 inside the winding claw 1 senses that the head of the material roll 24 has reached the designated position, the winding claw motor 6 and the material roll motor 23 stop. In the fifth step, the robot arm 19 moves the winding claw 1 to the feeding auxiliary component 16 for feeding. During the feeding process, the smoothing and cleaning mechanism inside the feeding auxiliary component 16 smooths and cleans the material roll 24.

[0038] By setting up a smoothing and cleaning mechanism, the material roll can be simply cleaned and smoothed, effectively removing dust and other fine particles and improving the cleanliness of the material roll 24 during conveying. In addition, by setting up the MCR moving box 20, the robot arm 19, the roll claw 1, the sensor 7, the roll claw motor 6 and the material roll motor 23 in coordination, the automatic feeding function of the feeding equipment is realized, which solves the problem of low automation of the feeding equipment, resulting in labor waste and increased production costs.

[0039] Example 2

[0040] Based on the above embodiment 1, as follows Figure 2 As shown, the coil gripper 1 includes a movable plate 14, which is detachably and fixedly connected to the robot arm 19. Tracks 8 are symmetrically mounted on the movable plate 14, and sliding plates 11 are symmetrically slidably connected on the tracks 8. An opening and closing motor 10 is also mounted on the movable plate 14 to drive the sliding plates 11 to move. A sensor 9 is also mounted on the opening and closing motor 10 and is electrically connected to the opening and closing motor 10. A vertical plate 13 is fixedly provided on the side of the sliding plates 11 that is far apart from each other. A stiffening plate 4 is fixedly provided on the side of the upper end of the vertical plates 13 that is close to each other. A U-shaped plate 2 and an arc plate 5 are fixedly provided on the side of the stiffening plates 4 that are close to each other. A gap is formed between the U-shaped plate 2 and the arc plate 5. Coil assemblies are provided on the side of the vertical plates 13 that are close to each other.

[0041] Preferably, the coil assembly includes two coil motors 6, with the two coil motors 6 fixedly mounted on opposite sides of the vertical plate 13. A rotating rod is fixedly mounted on the output end of the coil motor 6, extending out of the vertical plate 13. A pulley 15 is fixedly mounted on the other end of the rotating rod. A rotating rod 2 is also rotatably mounted through the vertical plate 13. A pulley 27 is fixedly mounted on opposite ends of the rotating rod 2. A belt 18 is wound around pulley 27 and pulley 15. A drive wheel is fixedly mounted on opposite ends of the rotating rod 2. Auxiliary wheels 3 are rotatably connected to opposite sides of the vertical plate 13. The drive wheels are used to drive the coil 24 to move. A sensor 22 is also mounted on the moving plate 14 and is electrically connected to the robot arm 19. A sensor 7 is fixedly mounted on one of the coil motors 6 and is electrically connected to the two coil motors 6 and the coil motor 23.

[0042] The working principle and beneficial effects of the above technical solution are as follows: The robotic arm 19 starts and moves the coil gripper 1 to directly below the head of the coil 24. After sensor 2 12 senses the position of the coil 24, the robotic arm 19 stops moving. Sensor 3 9 senses the distance between the two vertical plates 13. Then, the opening and closing motor 10 starts, and the two sliding plates 11 move on the track 8, making the distance between the two vertical plates 13 match the width of the coil 24. Then, the two coiling motors 6 and the coil motor 23 start. The coiling motor 6 drives the rotating rod 1 to rotate, which in turn drives the pulley 15 to rotate. The pulley 15 drives the pulley 2 17 to rotate via the belt 18. Wheel 2 17 drives rotating rod 2 to rotate, and rotating rod 2 drives driving wheel to rotate; material roll motor 23 drives material roll 24 to rotate. Material roll 24 passes between driving wheel and auxiliary wheel 3, and then enters the gap between U-shaped plate 2 and arc plate 5. After sensor 1 7 senses that the head of material roll 24 has reached the designated position, the two material roll motors 6 and material roll motor 23 stop; through the cooperation of sensor 1 7, sensor 2 12 and sensor 3 9, the overall operation of moving material roll claw 1 into position, matching the distance between the two vertical plates 13 with the width of material roll 24, and moving the head of material roll 24 into position can be completed. It has a high degree of automation, practicality and functionality.

[0043] Example 3

[0044] Based on the above embodiment 2, as Figure 1 , 3 As shown, a through groove 21 is provided on the front side of the storage box 25, and an opening and closing door is installed at the through groove 21. Inside the storage box 25, there are also symmetrically fixed coil placement plates 22. A rotating shaft is rotatably connected to the side of the coil placement plates 22 that are close to each other. The left side of the rotating shaft rotates through the coil placement plate 22. The output end of the coil motor 23 is fixedly connected to the left side of the rotating shaft. The coil motor 23 is fixedly installed on the left side of the coil placement plate 22. A coil 24 is detachably fixedly connected to the rotating shaft.

[0045] The feeding auxiliary component 16 includes a fixed plate, which is fixedly installed inside the storage box 25. Limiting plates 27 are symmetrically arranged on the left and right sides of the fixed plate. A crossbar 28 is fixedly installed on the limiting plate 27. A U-shaped pressure plate 30 is fixedly installed on the crossbar 28. An auxiliary roller 29 is rotatably connected to the lower side of the fixed plate.

[0046] The working principle and beneficial effects of the above technical solution are as follows: After the MCR moving box 20 moves to the front of the storage box 25, the door of the through slot 21 will open automatically; after the material roll motor 23 starts, the material roll motor 23 drives the rotating shaft to rotate, and the rotating shaft drives the roll material 24 to rotate, and the roll material 24 will gradually enter the roll material claw 1; when the roll material claw 1 completes the limiting of the roll material 24, the roll material claw 1 will move to the auxiliary roller 29. At this time, the material roll motor 23 and the two roll material motors 6 are started, and the roll material 24 will gradually pass through the auxiliary roller 29 and drive the auxiliary roller 29 to rotate. Then, it passes between the crossbar 28 and the U-shaped pressure plate 30 to perform a preliminary flattening of the roll material 24. Then, the roll material 24 continues to move through the fixed plate 1, and the limiting plate 27 is set to effectively limit the position of the roll material 24 and prevent the roll material from deviating.

[0047] Example 4

[0048] Based on the above embodiment 3, such as Figure 4-6 As shown, the smoothing and cleaning mechanism includes a second fixed plate 46, which is fixedly connected to a first fixed plate. A first mounting plate 36 is symmetrically fixed on the second fixed plate 46. An L-shaped fixing block 45 is fixedly mounted on the right side of the first mounting plate 36. A power motor 31 is fixedly mounted on the L-shaped fixing block 45. A rotating rod 42 is fixedly connected to the left output end of the power motor 31. The rotating rod 42 rotates through the right side of the first mounting plate 36. The other end of the rotating rod 42 is fixedly connected to a U-shaped rod 35. The other end is fixedly connected to a rotating rod 37, and the other end of the rotating rod 37 is rotatably connected to a mounting plate 36 on the left side. A U-shaped slide plate 43 is slidably connected to the side of the two mounting plates 36 that are close to each other. A driving block 34 is fixedly connected to the upper end of the U-shaped slide plate 43. A mating groove 47 is provided on the driving block 34. The horizontal section of the U-shaped rod 35 is mated with the mating groove 47. A rotating rod 34 is rotatably connected to the side of the vertical section of the U-shaped slide plate 43 that is close to each other. A flattening roller 33 is fixedly installed on the rotating rod 34.

[0049] Preferably, two symmetrical fixing blocks 48 are fixedly mounted on the fixing plate 2 46. A mounting plate 2 39 is hinged to the fixing block 48. The mounting plate 2 39 is located behind the mounting plate 1 36. A symmetrical rotating rod 4 is rotatably mounted on the mounting plate 2 39 on the right side. A gear 2 52 is fixedly mounted on the upper rotating rod 4, and a gear 1 32 is fixedly mounted on the rotating rod 1 42. The gear 1 32 and the gear 2 52 are meshed together. A gear 3 53 is fixedly mounted on the lower rotating rod 4, and the gear 2 52 and the gear 3 53 are meshed together. A rotating rod 5 38 is rotatably connected to the mounting plate 2 39 on the left side. The other end of the rotating rod 5 38 is detachably connected to the rotating rod 4. A cleaning roller 40 is detachably fixed on the rotating rod 5 38. The height of the upper edge of the lower cleaning roller 40 is higher than the height of the lower edge of the flattening roller 33.

[0050] The working principle and beneficial effects of the above technical solution are as follows: When the coil 24 passes through the first fixing plate, it will enter the top of the connecting plate 49. At this time, the power motor 31 is started. The power motor 31 drives the first rotating rod 42 to rotate. The first rotating rod 42 drives the U-shaped rod 35 to rotate. The U-shaped rod 35 drives the second rotating rod 37 to rotate. During the rotation, the U-shaped rod 35 cooperates with the mating groove 47, causing the drive block 34 to move back and forth. The back and forth movement of the drive block 34 drives the U-shaped sliding plate 43 to move back and forth. The back and forth movement of the U-shaped sliding plate 43 drives the pressing roller 33 to move back and forth. The pressing roller 33 presses down the coil 24 and can flatten any wrinkles that may appear.

[0051] After the roll material passes through the flattening roller 33, the roll material 24 enters between the two cleaning rollers 40. When the rotating rod 42 rotates, it drives the gear 32 to rotate, which in turn drives the gear 52 to rotate, and the gear 52 drives the gear 3 to rotate, thus causing the two cleaning rollers 40 to rotate. The two cleaning rollers 40 will adhere the dust on the roll material 24, thereby effectively reducing the dust on the roll material 24. At the same time, when the roll material 24 enters between the two cleaning rollers 40, since the height of the upper edge of the lower cleaning roller 40 is higher than the height of the lower edge of the flattening roller 33, the roll material 24 will form a slope (from low to high), which makes it easier to flatten the roll material. The two cleaning rollers 40 can also effectively drive the roll material 24 to move, making the loading work more convenient and faster. While achieving flattening and cleaning, it can also achieve traction function, making it more practical and functional.

[0052] Example 5

[0053] Based on the above embodiment 4, such as Figure 4-9As shown, a connecting plate 49 is fixedly installed on one side of the two fixed blocks 48 that are close to each other. An electric push rod 51 is hinged to the connecting plate 49. The other end of the electric push rod 51 is hinged to the mounting plate 39 on the right side. A connecting rod 54 is hinged to the right side of the mounting plate 39 on the right side. A drive box 55 is fixedly installed on the right side of the fixed block 48 on the right side. An opening is provided on the drive box 55. A sliding block 56 is slidably connected inside the drive box 55. The other end of the connecting rod 54 passes through the opening and is hinged to the sliding block 56.

[0054] Preferably, a drive rod 57 is fixedly connected to the left side of the sliding block 56. The drive rod 57 slides through the left side wall of the drive box 55 and the fixed block 48 on the right side. A second connecting rod 58 with front and rear symmetry is hinged to the drive rod 57. A third connecting rod 62 is hinged to the other end of the second connecting rod 58. The two third connecting rods 62 cross each other, and a positioning rod 61 is rotatably connected to the intersection of the two third connecting rods 62. A deflection block 64 is fixedly installed on the third connecting rod 62. A fourth connecting rod 60 slides through the deflection block 64. A clamping plate 50 slides through the left side of the fourth connecting rod 60. The clamping plate 50 is used to limit the position of the cleaning roller 40 on the lower side.

[0055] Preferably, the connecting plate 49 has symmetrical through slots on the left and right sides, the clamping plate 50 extends upward from the through slot on the left side, and a rotating shaft 26 is provided through the clamping plate 50. The rotating shaft 26 is rotatably connected to the through slot. Several rollers are provided on the side of the clamping plates 50 that are close to each other. The rollers cooperate with the cleaning roller 40 on the lower side. The connecting rod 60 has an arc-shaped top rod 59 that slides through the right side. An arc-shaped groove 63 is provided on the arc-shaped top rod 59. The arc-shaped top rod 59 extends upward from the through slot on the right side. A positioning shaft 41 is fixedly provided in the through slot on the right side. The arc-shaped groove 63 cooperates with the positioning shaft 41.

[0056] Among them, the cleaning roller 40 can be a common lint roller or dust roller on the market. Its adhesion is small and will not affect the operation of the roll 24. Those skilled in the art can choose freely according to the price.

[0057] The working principle and beneficial effects of the above technical solution are as follows: After the cleaning roller 40 has been used for a period of time, the electric push rod 51 is activated. The electric push rod 51 drives the right mounting plate 39 to rotate clockwise. At this time, the right mounting plate 39 drives gears 2 52 and 3 53 to rotate simultaneously. The rotating rod 4 leaves the engagement position with the rotating rod 5 38. The rotation of the right mounting plate 39 drives the connecting rod 1 54 to rotate. The connecting rod 1 54 drives the sliding block 56 to slide to the right in the drive box 55. The sliding block 56 slides to the right, which drives the drive rod 57 to slide to the right. The drive rod 57 makes the opening angle of the two connecting rods 2 58 smaller. Link 2 58 reduces the opening angle of link 3 62, meaning the distance between the two deflection blocks 64 is closer. Deflection blocks 64 drive link 4 60 to approach each other. Link 4 60 causes positioning shaft 41 to slide in arc groove 63 on arc top rod 59. That is, the two arc top rods 59 deflect about link 4 60, so that the upper end of arc top rod 59 contacts the lower cleaning roller 40, thereby lifting the lower cleaning roller 40. After lifting the lower cleaning roller 40, the mounting plate 39 on the left side will rotate counterclockwise, so that the cleaning roller 40 can be easily removed from rotating rod 5 38.

[0058] Furthermore, when the two connecting rods 4 and 60 are closer together, the connecting rods 4 and 60 will drive the lower ends of the clamping plates 50 to move closer to each other, thereby causing the clamping plates 50 to deflect about the rotation axis 26, that is, the upper end of the clamping plates 50 opens up and loosens the clamping of the lower cleaning roller 40.

[0059] Similarly, after the new cleaning roller 40 is replaced, the electric push rod 51 returns to its original position, the mounting plate 39 on the right side returns to its original position, the opening angle of the two connecting rods 62 increases, causing the lower ends of the two clamping plates 50 to move away from each other, and the upper end of the clamping plate 50 will clamp the cleaning roller 40 on the lower side. The setting of several rollers also avoids the clamping force of the clamping plate 50 being too large, which would make it difficult for the cleaning roller 40 to rotate. At the same time, the arc-shaped top rod 59 returns to its original position and does not contact the cleaning roller 40 on the lower side.

[0060] Using the above mechanism, by activating the electric push rod 51, the two mounting plates 39 can be rotated in opposite directions, making it easier to replace the positioning shaft 40. Activating the electric push rod 51 also allows the arc-shaped top rod 59 to lift the cleaning roller 40 and the clamping plate 50 to release the lower cleaning roller 40. When the electric push rod 51 returns to its original position, the clamping plate 50 can clamp the lower cleaning roller 40, while the arc-shaped top rod 59 does not contact the cleaning roller 40. This allows for quick and convenient replacement of the cleaning roller 40, requiring only the activation or deactivation of the electric push rod 51. During the rotation of the cleaning roller 40, the clamping of the clamping plate 50 also restricts the position of the left mounting plate 39 (which also restricts the position of the right mounting plate 39), preventing the left mounting plate 39 from deflecting. This design offers strong safety and practicality.

[0061] Obviously, those skilled in the art can make various modifications and variations to this invention without departing from its spirit and scope. If these modifications and variations fall within the scope of the claims of this invention and their equivalents, then this invention is also intended to include these modifications and variations.

Claims

1. An automatic feeding process based on sensor recognition, characterized in that, Includes the following steps: S1: Move the MCR moving box (20) to the front of the storage box (25), and the door of the storage box (25) will open automatically; S2: The MCR moving box (20) scans the material roll (24) to obtain the width and position of the material roll (24), and then controls the robot arm (19) to move the roll to directly below the head of the material roll (24). Among them, the coil claw (1) includes a movable plate (14), which is detachably and fixedly connected to the robot (19). The movable plate (14) is symmetrically mounted with a track (8), and the track (8) is symmetrically slidably connected with a sliding plate (11). The movable plate (14) is also equipped with an opening and closing motor (10), which is used to drive the sliding plate (11) to move on the track (8) so that the distance between the two sliding plates (11) is adapted to the width of the coil (24). A sensor three (9) is also installed on the opening and closing motor (10). The sensor three (9) is electrically connected to the opening and closing motor (10). A vertical plate (13) is fixedly installed on the side of the sliding plate (11) that is far apart from each other. A stiffening plate (4) is fixedly installed on the side of the upper end of the vertical plate (13) that is close to each other. A U-shaped plate (2) and an arc plate (5) are fixedly installed on the side of the stiffening plate (4) that is close to each other. A gap is formed between the U-shaped plate (2) and the arc plate (5). A winding assembly is provided on the side of the vertical plate (13) that is close to each other. S3: Then the material roll motor (23) drives the material roll (24) to rotate, and the material roll (24) gradually enters the winding claw (1). At the same time, the winding claw motor (6) starts, and the material roll (24) continues to enter the winding claw (1). S4: After the sensor 1 (7) inside the coil claw (1) senses that the head of the coil (24) has reached the designated position, the coil claw motor (6) and the coil motor (23) stop. S5: The robotic arm (19) moves the coil claw (1) to the feeding auxiliary component (16) for feeding. During the feeding process, the smoothing and cleaning mechanism in the feeding auxiliary component (16) smooths and cleans the coil (24). The smoothing and cleaning mechanism includes a second fixed plate (46), on which a first mounting plate (36) is symmetrically fixed. A U-shaped sliding plate (43) is slidably connected to one side of the two first mounting plates (36) that are close to each other. A driving block (34) is fixedly connected to the upper end of the U-shaped sliding plate (43). A mating groove (47) is provided on the driving block (34). A power motor (31) drives a U-shaped rod (35) to rotate. The horizontal section of the U-shaped rod (35) is mated with the mating groove (47), so that the driving block (34) moves back and forth and drives the flattening roller (33) fixedly installed on the rotating rod (44) to move back and forth to press the material roll (24). Fixed plate 2 (46) is fixedly connected to fixed plate 1. An L-shaped fixing block (45) is fixedly installed on the right mounting plate 1 (36). A power motor (31) is fixedly installed on the L-shaped fixing block (45). A rotating rod 1 (42) is fixedly connected to the left output end of the power motor (31). The rotating rod 1 (42) rotates through the right mounting plate 1 (36). The other end of the rotating rod 1 (42) is fixedly connected to the end of the U-shaped rod (35). The other end of the U-shaped rod (35) is fixedly connected to the rotating rod 2 (37). The other end of the rotating rod 2 (37) is rotatably connected to the left mounting plate 1 (36). A rotating rod 3 (44) is rotatably connected to the side of the vertical section of the U-shaped slide plate (43) that is close to each other. The feeding auxiliary component (16) includes a fixed plate, which is fixedly installed in the storage box (25). Limiting plates (27) are symmetrically arranged on the left and right sides of the fixed plate. A crossbar (28) is fixedly installed on the limiting plate (27). A U-shaped pressure plate (30) is fixedly installed on the crossbar (28). An auxiliary roller (29) is rotatably connected to the lower side of the fixed plate.

2. The automatic feeding process based on sensor recognition according to claim 1, characterized in that, The coil assembly includes a coil motor (6). Two coil motors (6) are fixedly mounted on opposite sides of a vertical plate (13). A rotating rod is fixedly mounted on the output end of the coil motor (6). The rotating rod extends out of the vertical plate (13). A pulley (15) is fixedly mounted on the other end of the rotating rod. A rotating rod (2) also rotatably passes through the vertical plate (13). A pulley (27) is fixedly mounted on opposite ends of the rotating rod. A belt is wound around the pulley (27) and the pulley (15). (18) A drive wheel is fixedly installed at one end of the rotating rods that are close to each other. An auxiliary wheel (3) is rotatably connected on one side of the vertical plate (13) that is close to each other. The drive wheel is used to drive the material roll (24) to move. A sensor (2) is also installed on the moving plate (14). The sensor (2) is electrically connected to the robot (19). A sensor (7) is fixedly installed on one of the roll motors (6). The sensor (7) is electrically connected to the two roll motors (6) and the material roll motor (23).

3. The automatic feeding process based on sensor recognition according to claim 1, characterized in that, A through slot (21) is provided on the front side of the storage box (25). An opening and closing door is installed at the through slot (21). A roll material placement plate (22) is also fixedly installed symmetrically on the left and right sides inside the storage box (25). A rotating shaft is rotatably connected to the side of the roll material placement plate (22) that is close to each other. The left side of the rotating shaft rotates through the roll material placement plate (22). The output end of the roll motor (23) is fixedly connected to the left side of the rotating shaft. The roll motor (23) is fixedly installed on the left side of the roll material placement plate (22). A roll (24) is detachably fixedly connected to the rotating shaft.

4. The automatic feeding process based on sensor recognition according to claim 1, characterized in that, Two symmetrical fixing blocks (48) are fixed on the fixing plate 2 (46). Mounting plate 2 (39) is hinged on the fixing block (48). Mounting plate 2 (39) is located on the rear side of mounting plate 1 (36). A symmetrical rotating rod 4 is rotatably installed on the right mounting plate 2 (39). Gear 2 (52) is fixed on the upper rotating rod 4. Gear 1 (32) is fixed on the rotating rod 1 (42). Gear 1 (32) and gear 2 (52) are meshed. Gear 3 (53) is fixed on the lower rotating rod 4. Gear 2 (52) and gear 3 (53) are meshed. A rotating rod 5 (38) is rotatably connected on the left mounting plate 2 (39). The other end of the rotating rod 5 (38) is detachably connected to the rotating rod 4. A cleaning roller (40) is detachably fixed on the rotating rod 5 (38). The height of the upper edge of the lower cleaning roller (40) is higher than the height of the lower edge of the flattening roller (33).

5. The automatic feeding process based on sensor recognition according to claim 4, characterized in that, A connecting plate (49) is fixedly installed on one side of the two fixed blocks (48) that are close to each other. An electric push rod (51) is hinged on the connecting plate (49). The other end of the electric push rod (51) is hinged on the second mounting plate (39) on the right side. A connecting rod (54) is hinged on the right side of the second mounting plate (39). A drive box (55) is fixedly installed on the right side of the fixed block (48) on the right side. An opening is provided on the drive box (55). A sliding block (56) is slidably connected inside the drive box (55). The other end of the connecting rod (54) passes through the opening and is hinged on the sliding block (56).

6. The automatic feeding process based on sensor recognition according to claim 5, characterized in that, A drive rod (57) is fixedly connected to the left side of the sliding block (56). The drive rod (57) slides through the left side wall of the drive box (55) and the fixed block (48) on the right side. A second connecting rod (58) with front and rear symmetrical connection is hinged on the drive rod (57). A third connecting rod (62) is hinged to the other end of the second connecting rod (58). The two third connecting rods (62) cross each other, and a positioning rod (61) is rotatably connected at the intersection of the two third connecting rods (62). A deflection block (64) is fixedly installed on the third connecting rod (62). A fourth connecting rod (60) slides through the deflection block (64). A clamping plate (50) slides through the left side of the fourth connecting rod (60). The clamping plate (50) is used to limit the position of the cleaning roller (40) on the lower side.

7. The automatic feeding process based on sensor recognition according to claim 6, characterized in that, The connecting plate (49) has symmetrical through slots on the left and right. The clamping plate (50) extends upward from the through slot on the left side, and a rotating shaft (26) is provided through the clamping plate (50). The rotating shaft (26) is rotatably connected to the through slot. Several rollers are provided on the side of the clamping plates (50) that are close to each other. The rollers cooperate with the cleaning roller (40) on the lower side. The connecting rod four (60) has an arc-shaped top rod (59) that slides through the right side. An arc-shaped groove (63) is provided on the arc-shaped top rod (59). The arc-shaped top rod (59) extends upward from the through slot on the right side. A positioning shaft (41) is fixedly provided in the through slot on the right side. The arc-shaped groove (63) cooperates with the positioning shaft (41).

Citation Information

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