一种高压共轨喷油器微小静态泄漏量测量方法

By combining fluorescent diesel solution and a fluorescent spectrophotometer, the problems of poor accuracy and long time consumption in measuring minute leaks of high-pressure common rail injectors have been solved, achieving efficient leakage measurement and analysis, and guiding the design of component gaps and verification of sealing surfaces.

CN117536751BActive Publication Date: 2026-07-17CHINA NORTH ENGINE RES INST

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CHINA NORTH ENGINE RES INST
Filing Date
2023-12-27
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies are insufficient for accurately measuring minute leaks in high-pressure common rail injectors, and the measurement process is time-consuming.

Method used

A static leakage test system for high-pressure common rail system injectors was built using fluorescent diesel solution and a fluorescence spectrophotometer. The system was constructed by adding fluorescent diesel solution to the high-pressure common rail system and calculating the leakage amount using the fluorescence intensity value. The system includes components such as fuel tank, ECU, pressure gauge and electronically controlled injector to achieve accurate measurement.

Benefits of technology

It enables accurate and rapid measurement of minute static leakage in high-pressure common rail injectors, provides leakage analysis data for component gaps, and verifies the feasibility of sealing surface design and processing technology.

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Abstract

本发明提供了一种高压共轨喷油器微小静态泄漏量测量方法,包括以下步骤:S1.搭建高压共轨系统喷油器静态泄漏试验测试系统,在系统的油箱中加满荧光柴油溶液,泄漏测试前在泄漏量测量容器中加入质量为m0的纯柴油;S2.分别测量纯柴油荧光强度值F1、油箱中荧光柴油溶液的荧光强度值F2;S3.运转高压共轨系统喷油器泄漏试验测试系统,测量均匀溶液的荧光强度值F3;S4.计算得出高压共轨喷油器微小静态泄漏量m。本发明所述的高压共轨喷油器微小静态泄漏量测量方法,可以根据被测泄漏溶液的荧光强度值,准确测量出高压共轨喷油器微小静态泄漏量,解决了称重法测量微小泄漏量存在的精度差、耗时长的问题。
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