Multifunctional integrated automatic production system and process for electric pole

Abstract

The present application relates to cement pole production technical field, especially to a kind of multifunctional integrated pole automatic production system, comprising: fixed mechanism, fixed mechanism is used to fix and hoist reinforcement cage;Mold closing mechanism, mold closing mechanism is located below fixed mechanism and is used to install mold, mold closing mechanism includes mold, is used to fixedly install mold closing assembly and is used to connect fixed mechanism and mold closing mechanism engagement assembly;Grouting mechanism, grouting mechanism is located at one end of mold closing mechanism and is used to carry out cement grouting in mold, grouting mechanism includes grouting assembly and dredging component;Centrifugal mechanism, centrifugal mechanism is used to carry out centrifugal initial setting to the mold that grouting has been completed, centrifugal mechanism includes driving mold rotation driving wheel and quick-drying component.

Description

Technical Field

[0001] This invention relates to the field of cement pole production technology, and in particular to a multifunctional integrated automatic pole production system and process. Background Technology

[0002] In China, the material of early utility poles evolved from wood to reinforced concrete. Concrete poles are manufactured using the principle of centrifugal force, making them sturdy, durable, corrosion-resistant, temperature-resistant, high-strength, and crack-resistant. With the changing times, thanks to the advancements in 5G, artificial intelligence, and the Internet of Things (IoT), utility poles are now increasingly intelligent, becoming one of the driving forces behind smart cities. With the development of IoT sensors and other technologies, utility poles are gradually entering a new era of intelligence. When sensors are installed on utility poles, they achieve the first step of automatic detection and control. With the support of intelligent sensors, the traditional power grid is gradually transforming into an energy internet network, and utility poles are beginning to become a data transmission platform for cities.

[0003] Furthermore, multiple functions will be integrated onto a single utility pole, including proactive fault alarms, environmental sensing, city broadcasting, charging stations, anti-theft measures for lighting fixtures and cables, and remote meter reading. Future smart utility poles will also be equipped with security cameras, which will collect and transmit city monitoring information in real time, enabling multi-dimensional, comprehensive security monitoring of the city. With the advent of future intelligent cameras, these cameras will also perform intelligent analysis at the front end, making smart utility poles a key facility for proactive urban defense.

[0004] Patent document CN114043622A (Automated Cement Pole Production Line) discloses an automated cement pole production line, including: a motion support assembly, a drive motor, a molding die assembly, and an oscillation drive assembly. The number of motion support assemblies is two sets, which are respectively sleeved on both ends of the molding die assembly. The drive motor is located on one side of one of the motion support assemblies. The oscillation drive assembly includes a transducer ring tooth fixed to the outside of the molding die assembly and a fixed seat located on the ground. The inner side of the fixed seat is provided with several fixed contacts.

[0005] However, in actual use, for multi-functional integrated poles, it is necessary to set up slot mounting holes on the poles for installing various smart devices. Therefore, bolts need to be embedded first during the pole pouring process. Since the bolts will interfere with the steel cage during the embedding process, manual calibration of the bolts, steel cage and outer mold is required, which results in low work efficiency. Summary of the Invention

[0006] The purpose of this invention is to address the shortcomings of existing technologies by setting up a mold-closing mechanism and a grouting mechanism. This optimizes the cumbersome steps in the original pole production process, such as the repeated hoisting and fixing of the steel cage and mold. Only one hoisting and fixing of the fixing mechanism is required to meet the hoisting requirements of all processes. At the same time, the grouting steps are optimized to avoid cement solidification during the intervals between grouting, which would result in poor grouting effect. This invention also solves the technical problem of needing to leave through holes on the pole for a multi-functional integrated pole.

[0007] To address the above technical issues, the following technical solution is adopted:

[0008] A multifunctional integrated automated pole production system includes:

[0009] A fixing mechanism is used to fix and hoist the reinforcing cage;

[0010] A mold closing mechanism is located below a fixing mechanism and is used to install a mold. The mold closing mechanism includes a mold, a mold closing assembly for fixing the mold, and a connecting assembly for connecting the fixing mechanism and the mold closing mechanism.

[0011] A grouting mechanism, located at one end of a mold closing mechanism and used for grouting cement into the mold, the grouting mechanism includes a grouting component and a dredging component;

[0012] A centrifugal mechanism is used to perform centrifugal initial setting on a mold that has been grouted. The centrifugal mechanism includes a drive wheel for driving the mold to rotate and a quick-drying component.

[0013] Preferably, the fixing mechanism is used to fix the reinforcing cage and is simultaneously connected to the hoisting equipment to achieve stable hoisting of the reinforcing cage. The fixing mechanism includes...

[0014] A hoisting frame, used to connect hoisting equipment for hoisting;

[0015] A movable frame, which is slidably connected to both ends of the hoisting frame;

[0016] A first threaded rod, which is rotatably connected to the lifting frame and driven to rotate by a first motor;

[0017] The fixing plate is set at both ends of the reinforcing cage and has a fixing groove for engaging the reinforcing cage. The fixing plate is rotatably connected to the inside of the movable frame.

[0018] Preferably, the clutch includes a gear ring fixedly connected to the outside of a fixed plate, a first gear meshing with the gear ring, a second motor whose output shaft is fixedly connected to the first gear, and a first telescopic cylinder whose telescopic rod is fixedly connected to the housing of the second motor and fixedly mounted on the hoisting frame.

[0019] Preferably, the mold includes two housings for forming the pole, each housing having a crossbar. The crossbar includes a threaded crossbar threaded to the housing, a connecting block located at the outer end of the threaded crossbar and rotatably connected to the threaded crossbar, and a telescopic rod fixedly connected to the connecting block and mounted on the housing as a second telescopic cylinder.

[0020] Preferably, the mold clamping assembly includes a mounting platform disposed below the mold, a third motor mounted on the mounting platform, two rotating rods fixedly connected to the output shaft of the third motor and connected to each other by gear meshing, and rotating rails fixedly connected to the two ends of the two rotating rods and rotatably connected to the housing.

[0021] Preferably, the joining assembly includes a fixing block fixedly connected to the mounting platform and having a through hole, a joining block fixedly connected to the movable frame and having a through hole, and a third telescopic cylinder disposed on the mounting platform with the telescopic rod and the through hole of the fixing block in the same straight line.

[0022] Preferably, the grouting assembly includes a movable platform for placing the mounting platform, a slide rail for driving the movable platform to move, a discharge pipe disposed above the slide rail for grouting into the mold, and a material box disposed below the discharge pipe and facing the opening of the movable platform.

[0023] Preferably, the unblocking assembly includes a connecting frame fixedly mounted on a movable platform, a hinge shaft rotatably connected to the connecting frame and driven by a fourth motor, a collection box fixedly connected to the hinge shaft, a filter screen disposed inside the collection box and hinged to the side walls of the collection box on both sides, a vibrating plate disposed above the collection box and located on both sides of the respective discharge pipe, a second gear fixedly connected to the vibrating plate and rotatably connected to the connecting frame, a movable block with racks on both sides that mesh with the two second gears simultaneously and slidably connected to the connecting frame, an incomplete gear meshing with the racks on the movable block, a fifth motor fixedly connected to the output shaft and the incomplete gear and fixedly mounted on the connecting frame, a seventh motor hinged to the connecting frame and driven to rotate by a sixth motor, and an unblocking drill bit fixedly connected to the seventh motor.

[0024] Preferably, the quick-drying component includes an extension frame slidably connected to the drive wheel, a scraper fixedly connected to the upper end of the extension frame, a diversion groove fixedly connected to the lower end of the scraper and inclined, and multiple fans fixedly installed on the extension frame.

[0025] As a further preferred embodiment, the manufacturing process of the multifunctional integrated automatic pole production system is as follows:

[0026] Step one, installation steps: Place the rebar cage in the center of the fixing mechanism. The first motor drives the first threaded rod to rotate, causing the fixing plates on both sides to move towards the center, thereby fixing the rebar cage. At the same time, connect the cables of the hoisting frame and the hoisting equipment to hoist and move the rebar cage and the hoisting frame.

[0027] Step two, mold closing step: Move the steel cage above the mold closing mechanism and slowly lower it. The fixing plate contacts the shell, and the shell closes to fix the steel cage in the mold. At the same time, the second telescopic cylinder drives the threaded crossbar to insert into the shell. When the steel cage obstructs the insertion of the threaded crossbar, the clutch works, and the second motor drives the first gear and the fixing plate to rotate, so that the steel cage rotates and the threaded crossbar is smoothly inserted. The fixing block contacts the connecting block, and the extension rod of the third telescopic cylinder extends into the through hole of the fixing block and the connecting block to achieve the fixation between the hoisting frame and the mounting platform.

[0028] Step 3, grouting: The installation platform is placed on the moving platform, which moves the mold towards the discharge pipe. The seventh motor drives the unblocking drill bit to rotate, gradually inserting it into the discharge pipe. The unblocking drill bit breaks up the solidified cement in the discharge pipe and unscrews it. Simultaneously, the fifth motor drives the incomplete gear to rotate, causing the movable block to swing left and right, driving the vibrating plate to rotate back and forth. The vibrating plate strikes the discharge pipe, working with the unblocking drill bit to unblock it. The cement that has been unscrewed from the discharge pipe falls into the collection box. After being filtered by the filter screen, the solidified cement chunks remain in the filter screen. The moving platform moves in the opposite direction, moving the unblocking drill bit out of the discharge pipe. The sixth motor drives the unblocking drill bit to rotate above the discharge pipe. The moving platform moves again, and the discharge pipe extends into the mold for grouting. When it reaches the end, the fourth motor drives the collection box to tilt, and the fluid cement in the collection box flows back into the material box through the opening.

[0029] Step four, centrifugation: The hoisting frame is hoisted again to place the mold onto the centrifugation mechanism. The drive wheel rotates to rotate the mold, the extension frame moves into the mold, the scraper scrapes off excess cement and it flows out through the drainage channel, the blower starts to accelerate the initial setting speed of the cement, and the centrifugation is completed.

[0030] The beneficial effects of this invention are:

[0031] (1) In this invention, the steel cage is fixed and hoisted by setting a fixing mechanism, which saves the tedious process of repeatedly fixing and disassembling the steel cage. Furthermore, the setting of the fixing plate ensures that the steel cage is always in the center of the mold after it arrives inside the mold, and there will be no positional deviation, thus ensuring the quality of the pole after it is formed.

[0032] (2) In this invention, by setting up a mold closing mechanism, the mold is closed by mechanical structure, and the two mechanism units are fixedly connected by cooperating with the fixing mechanism, which eliminates the process of hoisting and disassembling the mold. Furthermore, by setting a threaded crossbar in the mold, the actual function of the pole is improved, and the clutch is used to prevent the threaded crossbar from colliding with the steel cage during the insertion process.

[0033] (3) In this invention, the discharge pipe is pre-treated by the grouting mechanism to prevent cement from solidifying in the pipe during the gap when there is no discharge, which would affect the filling effect. The unclogging drill bit and vibrating plate remove the solidified cement from the discharge pipe. The cement is sorted by the collection box and filter screen. Cement blocks that cannot be reused are exposed to the sun, and the recyclable cement slurry is poured back into the material box for reuse.

[0034] (4) In this invention, by setting up a centrifugal assembly, the amount of cement in the mold is initially controlled, and the excess cement is scraped out during the centrifugation process, making the cement molding more standardized. At the same time, multiple sets of fans are set up to accelerate the cement setting speed, reduce the initial setting time, and improve work efficiency.

[0035] In summary, this equipment has the advantages of simple structure, high degree of automation, saving manpower, and improving efficiency. Attached Figure Description

[0036] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0037] Figure 1 This is a schematic diagram of the overall structure of a multifunctional integrated automatic pole production system.

[0038] Figure 2 This is a partial structural diagram of a multifunctional integrated automatic pole production system.

[0039] Figure 3 This is a schematic diagram of the relevant structure of the fixed mechanism.

[0040] Figure 4 for Figure 3 A schematic diagram of the structure at point A.

[0041] Figure 5 This is a schematic diagram of the relevant structure of the mold.

[0042] Figure 6 This is a schematic diagram of the relevant structure of the mold closing assembly.

[0043] Figure 7 This is a schematic diagram of the relevant structure of the joining components.

[0044] Figure 8 This is a schematic diagram of the relevant structure of the grouting component.

[0045] Figure 9 This is a schematic diagram of the relevant structure of the collection box.

[0046] Figure 10 This is a schematic diagram of the relevant structure of the active block.

[0047] Figure 11 This is a schematic diagram of the relevant structure of the connecting frame.

[0048] Figure 12 This is a schematic diagram of the relevant structure of the quick-drying component.

[0049] Figure 13 This is a schematic diagram of the production process of a multifunctional integrated automatic pole production system. Detailed Implementation

[0050] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.

[0051] Example 1

[0052] like Figure 1-12 As shown, a multifunctional integrated automated pole production system includes:

[0053] Fixing mechanism 1, which is used to fix and hoist the steel cage 001;

[0054] The mold closing mechanism 2 is located below the fixing mechanism 1 and is used to install the mold 21. The mold closing mechanism 2 includes the mold 21, the mold closing assembly 22 for fixing the mold 21, and the engagement assembly 23 for connecting the fixing mechanism 1 and the mold closing mechanism 2.

[0055] Grouting mechanism 3, located at one end of mold closing mechanism 2 and used to grout cement into mold 21, grouting mechanism 3 includes grouting component 31 and unblocking component 32;

[0056] Centrifugal mechanism 4 is used to centrifuge and pre-set the grout in the mold 21 that has been grouted. Centrifugal mechanism 4 includes a drive wheel 41 for driving the mold 21 to rotate and a quick-drying component 42.

[0057] In this embodiment, by setting up the mold closing mechanism 2 and the grouting mechanism 3, the cumbersome steps required in the original pole production process, such as repeated hoisting and fixing of the steel cage 001 and the mold 21, are optimized. Only one hoisting and fixing of the fixing mechanism 1 is required to meet the hoisting requirements in all processes. At the same time, the grouting steps are optimized to avoid cement solidification during the intervals between grouting, which would result in poor grouting effect.

[0058] In detail, the fixing mechanism 1 fixes the steel cage 001 and hoists the steel cage 001 into the mold closing mechanism 2. The mold closing mechanism 2 fixes the steel reinforcement inside the mold 21 and makes the mold closing mechanism 2 fixedly connected to the fixing frame. The grouting mechanism 3 pours cement into the mold 21 that has been grouted, and then moves the grouted mold 21 to the centrifugal mechanism 4 for centrifugal molding.

[0059] It should be noted that this device requires multiple hoisting operations. In the original process, the steel cage 001 and the mold 21 needed to be hoisted and fixed repeatedly, which was quite cumbersome. This equipment simplifies the fixing steps before hoisting, and only the fixing mechanism 1 needs to be fixed to meet all hoisting requirements.

[0060] It is worth mentioning that the device reduces the need for manual labor and increases the degree of automation in the production process by optimizing various production processes, making the production process more automated and mechanized.

[0061] Furthermore, the fixing mechanism 1 is used to fix the reinforcing cage 001 and is simultaneously connected to the hoisting equipment to achieve stable hoisting of the reinforcing cage 001. The fixing mechanism 1 includes...

[0062] Lifting frame 11, which is used to connect lifting equipment for lifting;

[0063] A movable frame 12 is slidably connected to both ends of a hoisting frame 11;

[0064] The first threaded rod 13 is rotatably connected to the lifting frame 11 and is driven to rotate by the first motor.

[0065] The fixing plate 14 is provided at both ends of the steel cage 001 and has a fixing groove for engaging the steel cage 001. The fixing plate 14 is rotatably connected to the inner side of the movable frame 12.

[0066] Clutch 15, which is mounted on the movable frame 12 and is used to drive the fixed plate 14 to rotate.

[0067] In this embodiment, the steel cage 001 is fixed by setting up the hoisting frame 11 and the fixing plate 14. The steel cage 001 is fixed by the two fixing plates 14, which realizes the stable hoisting of the steel cage 001 and facilitates operation. At the same time, the hoisting frame 11 is connected to the hoisting equipment to simplify the hoisting steps.

[0068] In detail, the steel cage 001 is placed in the middle of the hoisting frame 11, the first motor drives the first threaded rod 13 to rotate, the first threaded rod 13 drives the moving frames 12 at both ends to move closer to the middle, the fixing plate 14 contacts the steel cage 001 and clamps and fixes the steel cage 001, and fixes the steel cage 001 on the fixing plate 14.

[0069] It should be noted that the fixed plate 14 is rotatably connected to the movable frame 12, which enables the fixed plate 14 to rotate freely, so as to facilitate the subsequent mold closing and centrifugation steps.

[0070] It is worth mentioning that the size of the fixing plate 14 matches the size of the mold 21, so that after the fixing plate 14 is installed inside the mold 21, it can also serve as the end side plate of the mold 21.

[0071] Furthermore, the clutch 15 includes a gear ring 151 fixedly connected to the outside of a fixed plate 14, a first gear 152 meshing with the gear ring 151, a second motor 153 fixedly connected to the output shaft and the first gear 152, and a first telescopic cylinder 154 fixedly connected to the telescopic rod and the housing of the second motor 153 and fixedly mounted on the hoisting frame 11.

[0072] In this embodiment, the fixed plate 14 is controlled by setting a first telescopic cylinder 154 and a second motor 153. The second motor 153 can drive the fixed plate 14 to rotate through the transmission of the first gear 152 and the gear ring 151. At the same time, the first telescopic cylinder 154 can control the meshing and disengagement between the first gear 152 and the gear ring 151.

[0073] In detail, the second motor 153 drives the first gear 152 to rotate, and the first gear 152 drives the gear ring 151 and the fixed plate 14 to rotate, thereby realizing the rotation of the steel cage 001. The telescopic rod of the first telescopic cylinder 154 is shortened, causing the first gear 152 to disengage from the gear ring 151.

[0074] It should be noted that the arrangement of the gear ring 151 and the first gear 152 can easily and effectively control the rotation of the gear ring 151 and the fixing plate 14, thereby adjusting the position of the steel cage 001 and facilitating subsequent steps.

[0075] It is worth mentioning that the engagement and disengagement between the first gear 152 and the gear ring 151 are controlled by the first telescopic cylinder 154, so that the first gear 152 and the gear ring 151 can be disengaged when necessary, so that the first gear 152 can disengage from the gear ring 151 when the subsequent centrifugation step is performed.

[0076] Furthermore, the mold 21 includes two housings 211 for forming the pole, and each housing 211 is provided with a crossbar. The crossbar includes a threaded crossbar 212 threadedly connected to the housing 211, a connecting block 213 disposed at the outer end of the threaded crossbar 212 and rotatably connected to the threaded crossbar 212, and a telescopic cylinder 214 fixedly connected to the connecting block 213 and mounted on the housing 211.

[0077] In this embodiment, by setting a mold 21 and a threaded crossbar 212, a crossbar is set inside the mold 21, so that the final formed pole has through holes, thereby enabling the installation of some smart devices.

[0078] In detail, the telescopic rod of the second telescopic cylinder 214 shortens, causing the threaded crossbar 212 to move into the mold 21, and the threaded crossbar 212 rotates during the movement.

[0079] It should be noted that the threaded crossbar 212 is threadedly connected to the mold 21, so that the threaded crossbar 212 can rotate during the process of the second telescopic cylinder 214 driving the threaded crossbar 212 to move. The threaded crossbar 212 will also rotate during the subsequent demolding, which facilitates the demolding of the threaded crossbar 212.

[0080] It is worth mentioning that the presence of the threaded crossbar 212 means that the through hole left on the pole also has threads inside. After the pole is formed, the threads inside the through hole make it easier to install some threaded parts, thus improving the practicality of the through hole.

[0081] Furthermore, the mold clamping assembly 22 includes a mounting platform 221 disposed below the mold 21, a third motor 222 mounted on the mounting platform 221, two rotating rods 223 fixedly connected to the output shaft of the third motor 222 and connected to each other by gear meshing, and a rotating rail 224 fixedly connected to both ends of the two rotating rods 223 and rotatably connected to the housing 211.

[0082] In this embodiment, by setting a rotating rod 223 and a third motor 222, the two shells 211 are rotated synchronously to close the mold.

[0083] In detail, the third motor 222 drives the rotating rod 223 to rotate. The two rotating rods 223 are driven by gear meshing, so that the two rotating rods 223 rotate synchronously. The rotating rod 223 drives the rotating rod 223 to rotate, causing the two housings 211 to rotate towards each other and be fastened together to form a complete mold 21. At the same time, the rotating rails 224 on both sides are fastened together to form a complete annular track, so that the mold 21 can rotate within the annular track.

[0084] It should be noted that the rotating rail 224 and the housing 211 are rotatably connected, that is, one end of the housing 211 is embedded in the rotating rail 224 and ball bearings are provided between the rotating rail 224 and the housing 211 to realize the rotation of the housing 211 in the rotating rail 224.

[0085] Furthermore, the joining assembly 23 includes a fixing block 231 fixedly connected to the mounting platform 221 and having a through hole, a joining block 232 fixedly connected to the movable frame 12 and having a through hole, and a third telescopic cylinder 233 disposed on the mounting platform 221 with the telescopic rod and the through hole of the fixing block 231 in the same straight line.

[0086] In this embodiment, by setting a connecting block, a fixing block 231 and a third telescopic cylinder 233, the mold closing mechanism 2 and the fixing mechanism 1 are connected, so that the fixing mechanism 1 can be hoisted together with the mold closing mechanism 2 when it is hoisted.

[0087] In detail, after the mold is closed, the connecting block 232 and the fixing block 231 are on the same straight line near the through hole. At this time, the telescopic rod of the second telescopic cylinder 214 extends and enters the through hole of the connecting block and the fixing block 231, thereby fixing the fixing mechanism 1 and the mold closing mechanism 2.

[0088] It should be noted that by using the connecting component 23, a fixed connection is achieved between the fixing mechanism 1 and the mold closing mechanism 2, so that the mold 21 is hoisted at the same time as the fixing mechanism 1 is hoisted, eliminating the cumbersome step of fixing the mold 21 to the hoisting equipment.

[0089] Furthermore, the grouting assembly 31 includes a movable platform 311 for placing the mounting platform 221, a slide rail 312 for driving the movable platform 311 to move, a discharge pipe 313 disposed above the slide rail 312 and used for grouting into the mold 21, and a material box 314 disposed below the discharge pipe 313 and open to the movable platform 311.

[0090] In this embodiment, the movement of the mold 21 is achieved by setting the slide rail 312 and the material box 314 with an opening.

[0091] In detail, the initial position of the mold closing unit should be above the moving table 311. The moving table 311 drives the mold 21 to move, and the discharge pipe 313 fills the mold 21 with cement. The material box 314 is used to store cement.

[0092] Furthermore, the unblocking component 32 includes a connecting frame 321 fixedly mounted on the moving platform 311, a hinge shaft rotatably connected to the connecting frame 321 and driven by a fourth motor 322, a collection box 323 fixedly connected to the hinge shaft, a filter screen 324 disposed inside the collection box 323 and hinged to the side walls of the collection box 323 on both sides, and a vibrating plate 325 disposed above the collection box 323 and located on both sides of the discharge pipe 313, and a filter screen 324 fixedly connected to the vibrating plate 325 and rotatably connected to the connecting frame 311. The components include: a second gear 326 on 21; a movable block 327 with racks on both sides that mesh with the two second gears 326 and are slidably connected to the connecting frame 321; an incomplete gear 328 that meshes with the rack on the movable block 327; a fifth motor 329 whose output shaft is fixedly connected to the incomplete gear 328 and fixedly mounted on the connecting frame 321; a seventh motor 330 that is hinged to the connecting frame 321 and driven to rotate by a sixth motor 331; and a dredging drill bit 332 fixedly connected to the seventh motor 330.

[0093] In this embodiment, by setting up a dredging drill bit 332 and a vibrating plate 325, the discharge pipe 313 is dredged and cleaned. The dredging drill bit 332 and the vibrating plate 325 can separate the cement that has solidified inside the discharge pipe 313 from the discharge pipe 313 and remove it from the discharge pipe 313 before grouting.

[0094] In detail, the seventh motor 330 drives the unblocking drill bit 332 to rotate and gradually insert it into the discharge pipe 313. The unblocking drill bit 332 breaks up the solidified cement in the discharge pipe 313 and rotates out of the discharge pipe 313. At the same time, the fifth motor 329 drives the incomplete gear 328 to rotate. The movable block 327 swings left and right, driving the vibrating plate 325 to rotate back and forth. The vibrating plate 325 strikes the discharge pipe 313, which, together with the unblocking drill bit 332, unblocks the discharge pipe 313. The cement that is unscrewed from the discharge pipe 313 falls into the collection box 323. After being filtered by the filter screen 324, the solidified cement block remains in the filter screen 324. The moving platform 311 moves in the opposite direction, causing the unblocking drill bit 332 to move out of the discharge pipe 313. The sixth motor 331 drives the unblocking drill bit 332 to rotate above the discharge pipe 313. The moving platform 311 moves again, and the discharge pipe 313 extends into the mold 21 for grouting. When it reaches the end, the fourth motor 322 drives the collection box 323 to tilt. The fluid cement in the collection box 323 flows back into the material box 314 through the opening of the material box 314.

[0095] It should be noted that the movable block 327 has two opposing racks inside, which mesh with two second gears 326 respectively. Meanwhile, the incomplete gear 328 is located in the middle of the movable block 327 and meshes with one of the two racks.

[0096] It is worth mentioning that by setting up a filter screen 324 and a collection box 323, the cement sent out of the discharge pipe 313 by the unblocked drill bit 332 can be screened, and the cement that can still be used can be returned to the material box through the opening of the material box 314. At the same time, the two ends of the filter screen 324 are rotatably connected to the collection box 323, so that when the collection box 323 is tilted, the filter screen 324 is still in a vertical position.

[0097] Furthermore, such as Figure 5 As shown, the quick-drying component 42 includes an extension frame 421 slidably connected to the drive wheel 41, a scraper 422 fixedly connected to the upper end of the extension frame 421, a diversion groove 423 fixedly connected to the lower end of the scraper 422 and inclined, and multiple sets of fans 424 fixedly installed on the extension frame 421.

[0098] In this embodiment, by setting scraper 422 and diversion channel 423, excess cement in mold 21 is cleaned, and multiple sets of fans 424 are used to accelerate the initial setting of cement and improve production efficiency.

[0099] In detail, the drive wheel 41 rotates to drive the mold 21 to rotate, the extension frame 421 moves into the mold 21, the scraper 422 scrapes off the excess cement and flows out through the drainage channel 423, the blower 424 starts to accelerate the initial setting speed of the cement and complete the centrifugation.

[0100] It should be noted that, due to the presence of the threaded crossbar 212, the extension frame 421 should extend into the mold 21 from the end away from the threaded crossbar 212, and the length of the threaded crossbar 212 should not exceed the threaded crossbar 212.

[0101] It is worth mentioning that when too much material is discharged from the discharge pipe 313, the scraper 422 can scrape off the excess cement and discharge it through the diversion channel 423, making the forming size of the pole more consistent.

[0102] Example 2

[0103] like Figure 13 As shown, the manufacturing process of a multi-functional integrated automatic pole production system is as follows:

[0104] Step 1, Installation: Place the rebar cage 001 in the middle of the fixing mechanism 1. The first motor drives the first threaded rod 13 to rotate, causing the fixing plates 14 on both sides to move towards the middle, thereby fixing the rebar cage 001. At the same time, the lifting frame 11 is connected to the lifting equipment via cables, and the rebar cage 001 and the lifting frame 11 are lifted and moved.

[0105] Step 2, mold closing step: Move the rebar cage 001 above the mold closing mechanism 2 and slowly lower it. The fixing plate 14 contacts the housing 211, and the housing 211 closes to fix the rebar cage 001 in the mold 21. At the same time, the second telescopic cylinder 214 drives the threaded crossbar 212 to insert into the housing 211. When the rebar cage 001 obstructs the insertion of the threaded crossbar 212, the clutch 15 works, and the second motor 153 drives the first gear 152 and the fixing plate 14 to rotate, so that the rebar cage 001 rotates and the threaded crossbar 212 is smoothly inserted. The fixing block 231 contacts the connecting block, and the extension rod of the third telescopic cylinder 233 extends into the through hole of the fixing block 231 and the connecting block to realize the fixation between the hoisting frame 11 and the mounting platform 221.

[0106] Step 3, grouting step: The installation platform 221 is placed on the moving platform 311. The moving platform 311 drives the mold 21 to move towards the discharge pipe 313. The seventh motor 330 drives the unblocking drill bit 332 to rotate and gradually insert it into the discharge pipe 313. The unblocking drill bit 332 breaks up the solidified cement in the discharge pipe 313 and rotates out of the discharge pipe 313. At the same time, the fifth motor 329 drives the incomplete gear 328 to rotate. The movable block 327 swings left and right, driving the vibrating plate 325 to rotate back and forth. The vibrating plate 325 strikes the discharge pipe 313, which, together with the unblocking drill bit 332, unblocks the discharge pipe 313. The cement that is unscrewed from the discharge pipe 313 falls into the collection box 323. After being filtered by the filter screen 324, the solidified cement block remains in the filter screen 324. The moving platform 311 moves in the opposite direction, causing the unblocking drill bit 332 to move out of the discharge pipe 313. The sixth motor 331 drives the unblocking drill bit 332 to rotate above the discharge pipe 313. The moving platform 311 moves again, and the discharge pipe 313 extends into the mold 21 for grouting. When it reaches the end, the fourth motor 322 drives the collection box 323 to tilt. The fluid cement in the collection box 323 flows back into the material box 314 through the opening of the material box 314.

[0107] Step four, centrifugation step: hoist the hoisting frame 11 again, hoist the mold 21 onto the centrifugation mechanism 4, drive the drive wheel 41 to rotate and drive the mold 21 to rotate, extend the frame 421 to move into the mold 21, scraper 422 scrapes off excess cement and flows out through the drainage channel 423, blower 424 starts to accelerate the initial setting speed of cement and complete centrifugation.

[0108] In the description of this invention, it should be understood that the terms "front and back", "left and right", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the invention.

[0109] Of course, those skilled in the art should understand that the term "a" should be understood as "at least one" or "one or more". That is, in one embodiment, the number of an element can be one, while in another embodiment, the number of the element can be multiple. The term "a" should not be understood as a limitation on the quantity.

[0110] The above description is merely a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art under the technical guidance of the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.

Claims

1. A multifunctional integrated automated pole production system, characterized in that, include: The fixing mechanism, used for fixing and hoisting the reinforcing cage, includes... A hoisting frame, used to connect hoisting equipment for hoisting; A movable frame, which is slidably connected to both ends of the hoisting frame; A first threaded rod, which is rotatably connected to the lifting frame and driven to rotate by a first motor; The fixing plate is provided at both ends of the reinforcing cage and has a fixing groove for engaging the reinforcing cage. The fixing plate is rotatably connected to the inner side of the movable frame. A clutch element, which is mounted on a movable frame and used to drive the fixed plate to rotate; The clutch includes a gear ring fixedly connected to the outside of a fixed plate, a first gear meshing with the gear ring, a second motor whose output shaft is fixedly connected to the first gear, and a first telescopic cylinder whose telescopic rod is fixedly connected to the housing of the second motor and fixedly mounted on the hoisting frame. A mold closing mechanism is located below a fixing mechanism and is used to install a mold. The mold closing mechanism includes a mold, a mold closing assembly for fixing the mold, and a connecting assembly for connecting the fixing mechanism and the mold closing mechanism. A grouting mechanism, located at one end of a mold closing mechanism and used for grouting cement into the mold, the grouting mechanism includes a grouting component and a dredging component; A centrifugal mechanism is used to centrifuge and pre-set the grout in a mold that has been grouted. The centrifugal mechanism includes a drive wheel for driving the mold to rotate and a quick-drying component.

2. The multifunctional integrated automatic pole production system according to claim 1, characterized in that, The mold includes two housings for forming the pole. Each housing is provided with a crossbar. The crossbar includes a threaded crossbar threaded to the housing, a connecting block located at the outer end of the threaded crossbar and rotatably connected to the threaded crossbar, and a telescopic rod fixedly connected to the connecting block and installed on the housing as a second telescopic cylinder.

3. The multifunctional integrated automatic pole production system according to claim 2, characterized in that, The mold clamping assembly includes a mounting platform located below the mold, a third motor mounted on the mounting platform, two rotating rods fixedly connected to the output shaft of the third motor and connected to each other by gear meshing, and rotating rails fixedly connected to the two ends of the two rotating rods and rotatably connected to the housing.

4. The multifunctional integrated automatic pole production system according to claim 3, characterized in that, The joining assembly includes a fixing block fixedly connected to the mounting platform and having a through hole, a joining block fixedly connected to the movable frame and having a through hole, and a third telescopic cylinder disposed on the mounting platform with the telescopic rod and the through hole of the fixing block in the same straight line.

5. The multifunctional integrated automatic pole production system according to claim 4, characterized in that, The grouting assembly includes a movable platform for placing the mounting platform, a slide rail for driving the movable platform to move, a discharge pipe disposed above the slide rail for grouting into the mold, and a material box disposed below the discharge pipe and facing the opening of the movable platform.

6. The multifunctional integrated automatic pole production system according to claim 5, characterized in that, The unblocking assembly includes a connecting frame fixedly mounted on a movable platform, a hinge shaft rotatably connected to the connecting frame and driven by a fourth motor, a collection box fixedly connected to the hinge shaft, a filter screen disposed inside the collection box and hinged to the side walls of the collection box on both sides, a vibrating plate disposed above the collection box and located on both sides of the respective discharge pipe, a second gear fixedly connected to the vibrating plate and rotatably connected to the connecting frame, a movable block with racks on both sides that mesh with the two second gears simultaneously and slidably connected to the connecting frame, an incomplete gear meshing with the racks on the movable block, a fifth motor fixedly connected to the output shaft and the incomplete gear and fixedly mounted on the connecting frame, a seventh motor hinged to the connecting frame and driven to rotate by a sixth motor, and an unblocking drill bit fixedly connected to the seventh motor.

7. The multifunctional integrated automatic pole production system according to claim 6, characterized in that, The quick-drying component includes an extension frame slidably connected to the drive wheel, a scraper fixedly connected to the upper end of the extension frame, a diversion groove fixedly connected to the lower end of the scraper and inclined, and multiple fans fixedly installed on the extension frame.

8. The production process of the multifunctional integrated automatic pole production system according to claim 7, characterized in that, Includes the following steps: Step 1, Installation Steps: Place the rebar cage in the middle of the fixing mechanism. The first motor drives the first threaded rod to rotate, causing the fixing plates on both sides to move towards the middle, thereby fixing the rebar cage. At the same time, the cables of the hoisting frame and the hoisting equipment are connected to hoist the rebar cage and the hoisting frame for hoisting and movement. Step two, mold closing step: Move the steel cage above the mold closing mechanism and slowly lower it. The fixing plate contacts the shell, and the shell closes to fix the steel cage in the mold. At the same time, the second telescopic cylinder drives the threaded crossbar to insert into the shell. When the steel cage obstructs the insertion of the threaded crossbar, the clutch works, and the second motor drives the first gear and the fixing plate to rotate, so that the steel cage rotates and the threaded crossbar is smoothly inserted. The fixing block contacts the connecting block, and the extension rod of the third telescopic cylinder extends into the through hole of the fixing block and the connecting block to achieve the fixation between the hoisting frame and the mounting platform. Step 3, grouting step: The installation platform is placed on the moving platform, which moves the mold towards the discharge pipe. The seventh motor drives the unblocking drill bit to rotate and gradually insert it into the discharge pipe. The unblocking drill bit breaks up the solidified cement in the discharge pipe and unscrews it. At the same time, the fifth motor drives the incomplete gear to rotate, causing the movable block to swing left and right, driving the vibrating plate to rotate back and forth. The vibrating plate strikes the discharge pipe and works with the unblocking drill bit to unblock the discharge pipe. The cement that is unscrewed from the discharge pipe falls into the collection box. After being filtered by the filter screen, the solidified cement blocks remain in the filter screen. The moving platform moves in the opposite direction to move the unblocking drill bit out of the discharge pipe. The sixth motor drives the unblocking drill bit to rotate above the discharge pipe. The moving platform moves again, and the discharge pipe extends into the mold for grouting. When it reaches the end, the fourth motor drives the collection box to tilt, and the fluid cement in the collection box flows back into the material box through the material box opening. Step four, centrifugation: The hoisting frame is hoisted again to place the mold onto the centrifugation mechanism. The drive wheel rotates to rotate the mold, the extension frame moves into the mold, the scraper scrapes off excess cement and it flows out through the drainage channel, the blower starts to accelerate the initial setting speed of the cement, and the centrifugation is completed.

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