Saggar feeding device for saggar conveying production line
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- SUZHOU HUIKE EQUIP CO LTD
- Filing Date
- 2023-11-15
- Publication Date
- 2026-08-07
AI Technical Summary
然而前述处置方式至少存在以下技术问题:其一,由于需要另行指派工人匀平匣钵内的料,因而造成对宝贵的劳动资源的浪费;其二,由于在人工匀平匣钵的料的过程中,稍有欠慎则会将价格相对昂贵的料刮出匣钵而造成浪费;其三,有些料如前述的石墨烯料中因空气含量相对较大而较为蓬松,于是在工人手工匀平料面的过程中不仅由泛起的料尘严重损及作业环境,而且对工人的身体健康极为不利,例如长期从事此项工作的作业人员会存在患尘肺病的风险
[0016]本发明提供的技术方案的技术效果在于:由于在匣钵给料装置的结构体系中使用了得以满足多点式同步给料要求的匣钵给料机构,因而避免了已有技术中单点式给料而导致匣钵内的料在下料部位因冗余而显著高出匣钵腔腔口并形成峰,而远离下料部位的匣钵腔周围区域因严重缺料而形成谷的情形,确保了匣钵内的料平面基本趋于无悬殊差异的一致性;由于使用了匣钵料压实套,因而在完成了向匣钵灌料后,当给料启闭阀板致动机构带动给料启闭阀板处于对脱气螺筒机构的下部的出料口部位封闭的状态时,给料启闭阀板同时处于对给料启闭阀板配合腔的封闭,并在给料工位匣钵升降机构处于将匣钵向上顶推的状态时,由给料启闭阀板配合匣钵料压实套对匣钵内的料压实,避免匣钵载着料在炉膛内因振动、颠簸产生溢料情形,既可防止资源浪费,又能避免时久而堵塞炉膛通道。
Smart Images

Figure CN117553579B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of kiln facilities technology, and specifically relates to a sagger feeding device for a sagger conveying production line. Background Technology
[0002] The aforementioned sagger feeding device can also be called a sagger loading device or a sagger filling device. As those skilled in the art know, a sagger conveying device (also called a "sagger conveying mechanism," hereinafter the same) is usually provided between the furnace inlet and furnace outlet of a tunnel kiln used for calcining various electronic materials, lithium battery anode materials, etc. On the path of the sagger conveying device frame (also called a "sagger conveying mechanism frame," hereinafter the same), i.e., the channel, according to process requirements, there are not limited to, such as the sagger calcining material crushing mechanism, the sagger unloading mechanism, and the sagger cleaning mechanism, as listed below. The saggers containing calcined materials are transported from the furnace to the sagger calcination material crushing mechanism by the sagger conveyor. The crushed material is crushed (because many materials will form stubborn lumps after calcination). After crushing at the sagger calcination material crushing station, the sagger conveyor sends it to the sagger unloading mechanism to unload the material from the sagger (or the material can be sucked out directly by the suction pipe at the crushing station). Then, the sagger conveyor transports the unloaded saggers to the sagger cleaning station, where the aforementioned sagger cleaning mechanism cleans them. The sagger conveyor then transports the saggers to the feeding station, where the sagger feeding device feeds them. Finally, the sagger conveyor sends the material into the furnace from the furnace inlet, thus forming a cyclical, highly efficient production line process. Of course, if a non-damaged sagger inspection mechanism is added between the sagger cleaning mechanism station and the feeding station, then the saggers will enter the feeding station after passing through the damaged sagger inspection mechanism.
[0003] When the aforementioned crucibles are conveyed to the feeding station by the crucible conveying device of the crucible conveying production line, the crucible arrival signal collector, such as a photoelectric switch, installed on the frame of the crucible conveying device collects the signal and feeds it back to the electrical controller. The electrical controller then sends a signal to the crucible stop and release mechanism to raise it, stopping the crucible from moving forward, so that the crucibles temporarily stop at the feeding station to receive feeding from the feeding device.
[0004] As is known to those skilled in the art, some materials, such as graphene (often referred to as "graphite material") in the category of lithium-ion battery anode materials, are modified and removed by high-temperature calcination to change and remove the microstructure and impurities in graphite, thereby improving the conductivity, antioxidant properties, density and mechanical strength of the raw material, and so on. Currently, the aforementioned feeding stations all use a single-point center feeding method (i.e., feeding material directly into the center of the sagger) to load materials such as graphite powder into the sagger. Specifically, the material is loaded into the sagger in a quantitative manner (the material in each sagger is the same during the same batch of product production) through a loading port connected to the material cylinder. This loading method often results in a peak-shaped situation in the material in the sagger. The so-called peak-shaped situation means that the material in the middle or center of the sagger cavity is significantly higher than the upper surface of the sagger, forming a peak, while the surrounding area of the sagger cavity is severely lacking in material, forming a trough. Therefore, the usual practice is to assign a worker to the aforementioned sagger loading mechanism station to scrape the material evenly using appropriate tools. However, the aforementioned disposal method has at least the following technical problems: First, it requires the assignment of additional workers to level the material in the sagger, thus wasting valuable labor resources; second, during the manual leveling process, slight carelessness can cause relatively expensive material to be scraped out of the sagger, resulting in waste; third, some materials, such as the aforementioned graphene material, are relatively loose due to their high air content. Therefore, during the manual leveling process, the dust generated not only severely damages the working environment but also poses a significant health risk to the workers. For example, workers who engage in this work for a long time may be at risk of developing pneumoconiosis. Another technical problem is that, since materials such as graphene (not limited to those mentioned above, which fall under the category of lithium-ion anode materials) are relatively porous, if the feeding device completes the feeding at the feeding station without proper compaction, material overflow from the sagger during its journey from entering to exiting the furnace will inevitably occur due to factors such as bumps or vibrations. This results in resource waste, and over time, as more material overflows from the sagger into the furnace cavity, it can lead to blockage of the furnace passages. Based on the foregoing, exploring measures to remedy these technical problems is of positive significance, and the technical solution described below arose in this context. Summary of the Invention
[0005] The objective of this invention is to provide a sagger feeding device for a sagger conveying production line that can simultaneously feed material into the sagger from multiple feeding points to make the material plane in the sagger more uniform, and can also compact the material in the sagger after feeding to prevent overflow into the furnace.
[0006] The objective of this invention is achieved as follows: a sagger feeding device for a sagger conveying production line, wherein the sagger conveying production line includes a feeding station, which comprises a feeding station frame, a set of feeding station sagger conveying rollers, a feeding station sagger conveying roller drive mechanism, a feeding station sagger lifting mechanism, a pair of feeding station sagger clamping and placing mechanisms, and a feeding station sagger stopping and releasing mechanism. In use, the feeding station frame is supported on the ground and located between the kiln inlet and the sagger cleaning mechanism station, or between the kiln inlet and the damaged sagger inspection mechanism station. The set of feeding station sagger conveying rollers is rotatably supported on the upper part of the feeding station frame at intervals. The feeding station sagger conveyor roller drive mechanism is located at the right end of the feeding station frame and is connected to a set of feeding station sagger conveyor rollers. The feeding station sagger lifting mechanism is located at the lower left end of the feeding station frame, corresponding to the position between a pair of feeding station sagger clamping mechanisms. The feeding station sagger lifting mechanism also corresponds to the conveyor roller space formed between two adjacent feeding station sagger conveyor rollers. The pair of feeding station sagger clamping mechanisms are located at the upper left end of the feeding station frame in a face-to-face state. The feeding station sagger stop and release mechanism is located on the feeding station frame and is vertically flexibly mounted on the left side of the pair of feeding station sagger clamping mechanisms, corresponding to the conveyor roller space.The sagger feeding device includes a feeding station frame connecting bracket, a sagger feeding pipe fixing plate opening and closing drive mechanism, a sagger feeding mechanism, a feeding opening and closing valve plate, a feeding opening and closing valve plate actuation mechanism equal in number to the feeding opening and closing valve plates, a valve plate connecting plate, a degassing screw mechanism, a sagger material compaction sleeve, and a material cylinder. The feeding station frame connecting bracket is positioned in an airborne state above the pair of feeding station sagger clamping mechanisms and fixed to the upper left end of the feeding station frame. The sagger feeding mechanism is located on the upper part of the feeding station frame connecting bracket. The sagger feeding pipe fixing plate opening and closing drive mechanism is located on the upper rear side of the feeding station frame connecting bracket and is drively connected to the sagger feeding mechanism. This sagger feeding mechanism is a multi-point synchronous feeding structure. The upper part of the plate actuation mechanism is connected to the degassing screw mechanism, while the lower part is connected to the valve plate connecting plate and the feed opening / closing valve plate. The feed opening / closing valve plate actuation mechanism drives the feed opening / closing valve plate to open or close the discharge port of the lower part of the degassing screw mechanism. The crucible material compaction sleeve is fixed to the valve plate connecting plate at a position corresponding to the lower part of the valve plate connecting plate. A feed opening / closing valve plate mating cavity is formed in the center of the crucible material compaction sleeve in the area corresponding to the feed opening / closing valve plate. The upper part of the degassing screw mechanism is mated with the discharge port of the lower part of the cylinder and communicates with the cylinder cavity. The lower part of the degassing screw mechanism extends to the lower part of the valve plate connecting plate through the degassing screw clearance cavity opened in the center of the valve plate connecting plate. The degassing screw barrel should be fixed at the position of the relief cavity and the valve plate connecting plate facing upwards. The upper part of the barrel is supported on the weighing sensor mounting platform by a set of weighing sensor devices spaced around it. The weighing sensor mounting platform is rectangular, and each of its four corners is fixed to the top of the upper end of a weighing sensor mounting platform support leg. The bottom of the lower end of the weighing sensor mounting platform support leg is fixed to the upper left end of the feeding station frame. A barrel cover is provided on the upper part of the barrel, and a barrel feeding pipe is provided on the barrel cover. A barrel relief cavity is opened at the position corresponding to the barrel. The lower part of the barrel extends to the bottom of the weighing sensor mounting platform at the position corresponding to the barrel relief cavity, and the outer wall of the barrel is connected to the cavity of the barrel relief cavity. The walls are not in contact; when the feeding valve plate actuation mechanism drives the feeding valve plate to release the closure of the lower outlet of the degassing screw mechanism, the feeding valve plate simultaneously releases the closure of the feeding valve plate mating cavity, and the sagger feeding mechanism is in the state of feeding the lower sagger; while when the feeding valve plate actuation mechanism drives the feeding valve plate to close the lower outlet of the degassing screw mechanism, the feeding valve plate is simultaneously in the state of closing the feeding valve plate mating cavity, and when the sagger lifting mechanism at the feeding station is in the state of pushing the sagger upward, the feeding valve plate, which is in the state of closing the feeding valve plate mating cavity, cooperates with the sagger material compaction sleeve to compact the material in the sagger.
[0007] In a specific embodiment of the present invention, the feeding station frame connecting bracket includes a set of crucible feeding station frame connecting columns, a front beam of the connecting columns, a rear beam of the connecting columns, a left connecting crossbeam of the front and rear beams, and a right connecting crossbeam of the front and rear beams. The bottom of the set of crucible feeding station frame connecting columns is fixed to the upper left end of the feeding station frame. The front beam of the connecting columns is connected between the tops of the pair of front crucible feeding station frame connecting columns in the set of crucible feeding station frame connecting columns. A left guide rail of the front beam of the connecting columns is fixed at the upper left end of the front beam of the connecting columns along its length, and a right guide rail of the front beam of the connecting columns is fixed at the upper right end of the front beam of the connecting columns along its length. The rear beam of the connecting columns is connected to a... The top of a pair of rear connecting columns of the sagger feeding station frame is located between the connecting columns of the sagger feeding station frame. A left guide rail of the rear beam of the connecting column is fixed at the upper left end of the rear beam of the connecting column along its length, and a right guide rail of the rear beam of the connecting column is fixed at the upper right end of the rear beam of the connecting column along its length. The left connecting crossbeam of the front and rear beams connects between the left ends of the front and rear beams of the connecting column, and the right connecting crossbeam of the front and rear beams connects between the right ends of the front and rear beams of the connecting column. The sagger feeding mechanism is slidably engaged with the left guide rail of the front beam of the connecting column, the right guide rail of the front beam of the connecting column, the left guide rail of the rear beam of the connecting column, and the right guide rail of the rear beam of the connecting column. The opening and closing drive mechanism of the sagger feeding pipe fixing plate is located on the upper part of the rear beam of the connecting column.The aforementioned sagger feeding mechanism includes a left sagger feeding pipe sliding plate, a right sagger feeding pipe sliding plate, a pair of left sagger feeding pipes, and a pair of right sagger feeding pipes. A front slider is fixed to the bottom front end of the left sagger feeding pipe sliding plate, which slides in conjunction with the left guide rail of the connecting column front beam. A rear slider is fixed to the bottom rear end of the left sagger feeding pipe sliding plate, which slides in conjunction with the left guide rail of the connecting column rear beam. An opening is located at the midpoint of the left sagger feeding pipe sliding plate along its length. There is a pair of left feed pipe connection cavities for the crucibles. The right feed pipe sliding plate for the crucibles is located to the right of the left feed pipe sliding plate. A front slider of the right feed pipe sliding plate is fixed at the bottom front end of the right feed pipe sliding plate. This front slider slides in cooperation with the right guide rail of the front beam of the connecting column. A rear slider of the right feed pipe sliding plate is fixed at the bottom rear end of the right feed pipe sliding plate. This rear slider slides in cooperation with the right guide rail of the rear beam of the connecting column. A pair of positions for the left feed pipes of the crucibles are opened in the middle of the length direction of the right feed pipe sliding plate. The upper ends of a pair of left feed pipes of the crucible are fixed to the sliding plate of the left feed pipe at positions corresponding to the matching chambers of the left feed pipes of the crucible, while the lower ends are configured as downward-extending cantilever ends. Similarly, the upper ends of a pair of right feed pipes of the crucible are fixed to the sliding plate of the right feed pipe at positions corresponding to the matching chambers of the right feed pipes of the crucible, while the lower ends are configured as downward-extending cantilever ends. When the feed opening and closing valve plate actuation mechanism drives the feed opening and closing valve plate to release the closure of the lower outlet of the degassing screw mechanism, the feed opening and closing valve plate simultaneously releases the closure of the... When the feeding valve plate of the sagger compaction sleeve is closed, the material from the sagger cavity is simultaneously fed into the sagger below via a multi-point synchronous feeding method from the pair of left sagger feed pipes and the pair of right sagger feed pipes. A stirring screw is rotatably connected to the sagger cover. The upper end of the stirring screw extends above the sagger cover and is connected to a stirring screw drive mechanism mounted on the sagger cover. The lower end of the stirring screw extends sequentially to the degassing screw mechanism and is rotatably supported at the lower end of the degassing screw mechanism.
[0008] In another specific embodiment of the present invention, the sagger feed tube fixing plate opening and closing drive mechanism includes a sagger feed tube fixing plate opening and closing drive motor, a sagger feed tube fixing plate opening and closing drive drive wheel, a sagger feed tube fixing plate opening and closing screw drive wheel, a sagger feed tube fixing plate opening and closing screw drive wheel transmission belt, a sagger feed tube fixing plate opening and closing screw, a right support seat for the opening and closing screw, a left nut block for the opening and closing screw, a right nut block for the opening and closing screw, a left support seat for the opening and closing screw, and a sagger feed tube fixing plate opening and closing drive reduction gearbox. The sagger feed tube fixing plate opening and closing drive motor and the sagger feed tube fixing plate opening and closing drive reduction gearbox are in transmission cooperation, and the sagger feed tube fixing plate opening and closing drive reduction gearbox, together with the sagger feed tube fixing plate opening and closing drive motor, drives the sagger feed tube fixing plate opening and closing drive mechanism. The gearbox base is fixed, and the gearbox base for the opening and closing drive of the crucible feed pipe fixing plate is fixed to the right rear end of the right connecting crossbeam of the front and rear beams. The final stage power output shaft of the gearbox for the opening and closing drive of the crucible feed pipe fixing plate extends to the right side of the gearbox base. The drive wheel for the opening and closing drive of the crucible feed pipe fixing plate is located on the right side of the gearbox base and is fixed on the final stage power output shaft of the gearbox. The right end of the opening and closing screw of the crucible feed pipe fixing plate is rotatably supported on the right support seat of the opening and closing screw and extends to the right side of the right support seat of the opening and closing screw. The right support seat of the opening and closing screw is fixed to the rear end of the right connecting crossbeam of the front and rear beams facing upwards. On one side, the driving wheel of the opening and closing screw of the crucible feed pipe fixing plate is located on the right side of the right support seat of the opening and closing screw and is fixed to the right end of the opening and closing screw of the crucible feed pipe fixing plate. One end of the drive belt of the driving wheel of the opening and closing screw of the crucible feed pipe fixing plate is sleeved on the driving wheel of the opening and closing screw of the crucible feed pipe fixing plate, and the other end is sleeved on the driving wheel of the opening and closing screw of the crucible feed pipe fixing plate. The left nut block of the opening and closing screw is fixed on the rear end facing upward side of the sliding plate of the left crucible feed pipe, and the right nut block of the opening and closing screw is fixed on the rear end facing upward side of the sliding plate of the right crucible feed pipe. The left support seat of the opening and closing screw is fixed on the rear end facing upward side of the left connecting crossbeam of the front and rear beams. The left nut block of the opening and closing screw is threaded with the left end of the opening and closing screw of the crucible feed pipe fixing plate, and the right nut block of the opening and closing screw... c is threaded to the right end of the opening and closing screw of the crucible feed pipe fixing plate, while the left end of the opening and closing screw of the crucible feed pipe fixing plate is rotatably supported on the left support seat of the opening and closing screw. The helical direction of the left thread of the opening and closing screw at the left end of the crucible feed pipe fixing plate is opposite to the helical direction of the right thread of the opening and closing screw at the right end of the crucible feed pipe fixing plate. A position signal collector for the front slider of the left feed pipe of the crucible is provided on the upward-facing side of the left end of the left guide rail of the connecting column front beam. A position signal collector for the front slider of the right feed pipe of the crucible is provided on the right guide rail of the connecting column front beam, and at the position to the left of the front slider of the right feed pipe of the crucible when the left and right feed pipes of the crucible are in the closed state.The aforementioned sagger feed pipe fixing plate opening and closing drive motor is a motor with forward and reverse rotation functions; the sagger feed pipe fixing plate opening and closing drive drive wheel and the sagger feed pipe fixing plate opening and closing screw drive wheel are synchronous belt pulleys, and the sagger feed pipe fixing plate opening and closing screw drive wheel transmission belt is a synchronous belt; the sagger feed pipe fixing plate opening and closing drive motor, the sagger left feed pipe sliding plate front slider position signal acquisition device, and the sagger right feed pipe sliding plate front slider position signal acquisition device are electrically connected to the electrical controller in use.
[0009] In another specific embodiment of the present invention, a barrel outlet flange ring is formed on the outer wall of the barrel outlet and around the circumference of the barrel outlet. The degassing screw mechanism includes an upper degassing screw, a lower degassing screw, an upper degassing screw filter sleeve, and a lower degassing screw filter sleeve. The upper degassing screw filter sleeve is disposed in the upper degassing screw cavity of the upper degassing screw, and the upper end of the upper degassing screw is engaged with the barrel outlet flange ring. The upper end of the feed opening and closing valve plate actuation mechanism is fixed to the outer wall of the middle part of the upper degassing screw in the height direction. The lower degassing screw filter sleeve is disposed in the lower degassing screw cavity of the lower degassing screw, and the upper end of the lower degassing screw is connected to the lower end of the upper degassing screw. The feed opening and closing valve plate faces upward. One side is in contact with or de-contacts the lower end of the lower degassing screw. The upper and lower degassing screws are each connected to a degassing actuator via a degassing pipeline. This actuator is mounted on the barrel cover during use. The lower end of the stirring screw extends sequentially into the upper degassing screw filter sleeve cavity and the lower degassing screw filter sleeve cavity, and is rotatably supported on the lower end of the lower degassing screw. An upper flange ring is formed at the upper end of the upper degassing screw, and a flange support step is formed around the upper end face of the upper degassing screw in the circumferential direction between the upper end face of the upper degassing screw and the inner side of the upper flange ring. Furthermore, an upper degassing screw filter sleeve flange is formed around the circumference of the upper degassing screw filter sleeve. The upper flange of the upper degassing screw corresponds to the lower part of the material cylinder outlet flange and is fixed to the material cylinder outlet flange with fasteners when the upper flange sealing gasket is added. The upper degassing screw filter sleeve flange rests on the upper degassing screw filter sleeve flange support step. An upper degassing screw lower flange is formed at the lower end of the upper degassing screw, and a lower support step of the upper degassing screw filter sleeve is formed around the circumference of the lower end face of the upper degassing screw between the lower end face of the upper degassing screw and the inner side of the lower flange. A joint is provided on the outer wall of the middle part of the upper degassing screw in the height direction, corresponding to the upper degassing screw. The upper degassing screw cylinder has a degassing port that communicates with the upper degassing screw cylinder cavity. An upper degassing screw cylinder cavity degassing port on / off valve is fitted onto this port. The lower bottom of the upper degassing screw cylinder filter sleeve is supported on a lower support step. A lower degassing screw cylinder upper flange ring is formed at the upper end of the lower degassing screw cylinder. A lower degassing screw cylinder filter sleeve flange support step is formed around the circumference of the upper end face of the lower degassing screw cylinder between the upper end face of the lower degassing screw cylinder and the inner side of the lower degassing screw cylinder upper flange ring. A lower degassing screw cylinder fixing lug is formed on the outer wall of the middle part of the lower degassing screw cylinder in the height direction and around the circumference of the lower degassing screw cylinder. This lower degassing screw cylinder fixing lug is fixed to the upward-facing side of the valve plate connecting plate.A flange edge for the lower degassing screw filter sleeve is formed at the upper end of the lower degassing screw filter sleeve and around its circumference. The upper flange ring of the lower degassing screw sleeve corresponds to the lower flange ring of the upper degassing screw sleeve and is fixed to the lower flange ring of the upper degassing screw sleeve by fasteners with the upper flange ring of the lower degassing screw sleeve sealed with a gasket. The flange edge of the lower degassing screw filter sleeve rests on the flange edge support step of the lower degassing screw filter sleeve. A support ring for the lower degassing screw filter sleeve is fixed at the lower end of the lower degassing screw sleeve. The support ring step of the lower degassing screw filter sleeve support ring extends into the lower degassing screw cavity. The lower end of the lower degassing screw filter sleeve is supported on the support ring step. A set of spaced-apart stirring screw support spokes extending towards the center are formed on the inner wall of the support ring step. The space between each pair of adjacent stirring screw support spokes forms the discharge cavity at the lower part of the degassing screw mechanism. A support spoke bearing is formed at the confluence of a set of stirring screw support spokes. The lower end of the agitating screw is rotatably supported on the support bearing seat via a lower agitating screw support bearing. A lower degassing screw cavity degassing port, communicating with the lower degassing screw cavity, is provided on the outer wall of the middle portion of the lower degassing screw in the height direction. A lower degassing screw cavity degassing port on / off valve is connected to this lower degassing screw cavity degassing port. The upper degassing screw cavity degassing port on / off valve and the lower degassing screw cavity degassing port on / off valve are respectively connected via the upper degassing screw cavity degassing port on / off valve degassing pipeline and the lower degassing screw cavity degassing port degassing port degassing pipeline. The degassing pipe of the degassing interface of the screw cylinder is connected to a degassing actuator located on the cylinder cover and communicating with the cylinder cavity; the feeding valve plate corresponds to the lower part of the discharge hollow cavity, and agitating spiral blades are formed on the agitating screw in the areas located in the upper and lower degassing screw cylinder filter sleeve cavities; a circular feeding valve plate basin is formed on the upward-facing side of the feeding valve plate and at a position corresponding to the bottom of the lower degassing screw cylinder.
[0010] In another specific embodiment of the present invention, the number of the feeding valve plates is four of the same size and fan-shaped, arranged one next to the other to form a circular basin-shaped structure. Each feeding valve plate is equipped with a feeding valve plate actuation mechanism. A valve plate connecting plate cylinder column clearance opening is provided on the valve plate connecting plate at the position corresponding to the feeding valve plate actuation mechanism. The feeding valve plate actuation mechanism includes a feeding valve plate actuation cylinder body hinge seat, a feeding valve plate actuation cylinder, a cylinder column length adjusting rod, a cylinder column length adjusting rod hinge joint, and a pair of cylinder column length adjusting rods. The cylinder comprises a hinged lug, a pair of valve plate flipping arms, a pair of valve plate connecting plate longitudinal cantilever arms, a valve plate flipping arm hinged pin, and a cylinder length adjusting rod hinged pin. The upper end of the cylinder body hinge seat of the feed opening and closing valve plate actuating cylinder is fixed to the outer wall of the middle part of the upper degassing screw in the height direction. The tail of the cylinder body of the feed opening and closing valve plate actuating cylinder is hinged to the lower end of the cylinder body hinge seat of the feed opening and closing valve plate actuating cylinder through a cylinder body tail hinged pin. The feed opening and closing valve plate actuating cylinder has its cylinder column facing downward and corresponding to the valve plate connecting plate actuating cylinder column clearance opening. The upper end of the cylinder column length adjusting rod is screwed to the end of the feed opening and closing valve plate actuating cylinder column. The cylinder length adjusting rod is threaded and locked by a locking nut. The lower end of the cylinder length adjusting rod is threaded to a hinge joint connecting post located at the center of the upper end of the cylinder length adjusting rod hinge joint. The lower end of the cylinder length adjusting rod hinge joint extends between a pair of cylinder length adjusting rod hinge joint pin hinge ears, which are longitudinally parallel to each other and welded to the edge of the feed opening and closing valve plate facing upwards at their bottom. A pair of valve plate flipping arms are parallel to each other and their lower ends are also welded to the upper side of the feed opening and closing valve plate. A flipping arm synchronization plate is fixedly connected between the middle of the pair of valve plate flipping arms. The upper end of the longitudinal cantilever of the connecting plate is fixed to the valve plate connecting plate and corresponds to the relief opening of the valve plate connecting plate. The valve plate flipping arm hinge pin is hinged to the lower end of the pair of valve plate connecting plate longitudinal cantilever and the upper end of the pair of valve plate flipping arms. The upper end of the pair of valve plate flipping arms is located between the lower ends of the pair of valve plate connecting plate longitudinal cantilever. The cylinder length adjusting rod hinge pin passes through the pair of cylinder length adjusting rod hinge pin hinge ears and the lower end of the cylinder length adjusting rod hinge joint at the position corresponding to the pair of cylinder length adjusting rod hinge pin hinge ears, and hinges the lower end of the cylinder length adjusting rod hinge joint between the pair of cylinder length adjusting rod hinge pin hinge ears.Each set of weighing sensing devices includes an N-shaped bracket, a barrel outer wall fixing seat, a weighing sensor fixing seat, a weighing sensor, and a sliding guide rod for the barrel outer wall fixing seat. The bottom sides of the N-shaped bracket are fixed to the upward-facing side of the weighing sensing device mounting platform. The barrel outer wall fixing seat is fixed to the upper outer wall of the barrel. The weighing sensor fixing seat is fixed to the weighing sensing device mounting platform at a position corresponding to the middle of the N-shaped bracket. The weighing sensor is fixed to the weighing sensor fixing seat. The lower end of the sliding guide rod for the barrel outer wall fixing seat is fixed to the barrel outer wall fixing seat, while the upper end slides into a guide rod sliding hole on the top crossbeam of the N-shaped bracket.
[0011] In another specific embodiment of the present invention, a set of modular dust collection hoods is fixed on the valve plate connecting plate. A valve plate actuating cylinder clearance cavity is formed on each of the modular dust collection hoods, corresponding simultaneously to the clearance opening of the feeding opening / closing valve plate actuating cylinder and the valve plate connecting plate actuating cylinder. The feeding opening / closing valve plate actuating cylinder passes downwards through the clearance cavity and the clearance opening of the valve plate connecting plate actuating cylinder and connects to the upper end of the cylinder length adjusting rod. The set of modular dust collection hoods consists of four dust collection hood units of the same size, which, when combined, form a rectangular dust collection hood structure with a complete dust collection hood cavity. A dust collection hood cavity material suction outlet is provided at the corner of the top surface of each modular dust collection hood. In use, the dust collection pipe connected to the dust collection hood cavity material suction outlet is connected to a negative pressure dust collection device. The lower parts of each pair of adjacent modular dust collection hoods are interconnected through dust collection hood splicing connection fixing ears.
[0012] In a further specific embodiment of the present invention, a front support beam for the feeding station crucible conveyor roller is fixed to the upper front side of the feeding station frame along its length, and a rear support beam for the feeding station crucible conveyor roller is fixed to the upper rear side of the feeding station frame along its length. The front end of the feeding station crucible conveyor roller is rotatably supported on the front support beam and extends to the front side of the front support beam, where a sprocket is fixed. The rear end of the feeding station crucible conveyor roller is rotatably supported on the rear support beam. The cross-sectional shape of the front and rear support beams for the feeding station crucible conveyor roller is... The feed station's crucible conveyor rollers are respectively shaped like the Chinese character "]" and "[". On the upper part of the opposing sides of the front and rear support beams of the feed station's crucible conveyor rollers, and along the length of the front and rear support beams, there is a crucible movement guide strip. The feed station's crucible conveyor roller drive mechanism includes a crucible conveyor roller drive motor, a crucible conveyor roller drive reduction gearbox, a crucible conveyor roller drive reduction gearbox sprocket, a right transition sprocket, a left transition sprocket, a right redirecting sprocket, a feed station's crucible conveyor roller drive chain, and a pair of crucible conveyor roller drive chain guide strips. The crucible conveyor roller drive motor and the crucible conveyor roller drive reduction gearbox are connected in a transmission relationship, and the crucible conveyor roller drive reduction gearbox, together with the crucible conveyor roller drive motor... The gearbox is fixed to the crucible conveyor roller drive gearbox base, which is fixed to the right end of the feeding station frame. The crucible conveyor roller drive gearbox shaft faces forward, and the sprocket is fixed to the crucible conveyor roller drive gearbox shaft. The right transition sprocket is rotatably mounted on the front support beam of the feeding station crucible conveyor roller via the right transition sprocket shaft, located slightly to the left of the sprocket above the crucible conveyor roller drive gearbox sprocket. The left transition sprocket is rotatably mounted on the left end of the front support beam of the feeding station crucible conveyor roller via the left transition sprocket shaft, corresponding to the left ends of a pair of crucible conveyor roller drive chain guide bars. The right redirecting sprocket... The right-side front support beam of the feed station's crucible conveyor roller is rotatably mounted via the right-side reversing sprocket shaft and corresponds to the right ends of the guide bars of a pair of crucible conveyor roller drive chains. The feed station's crucible conveyor roller drive chain is sequentially mounted on the sprocket of the crucible conveyor roller drive reduction gearbox, the right transition sprocket, the left transition sprocket, and the right reversing sprocket. The feed station's crucible conveyor roller drive chain also passes through the guide bar space formed between the guide bars of the pair of crucible conveyor roller drive chains and is connected to the feed station's crucible conveyor roller sprocket. The guide bars of the pair of crucible conveyor roller drive chains are fixed vertically and horizontally in a parallel state to the front side of the feed station's crucible conveyor roller front support beam in the length direction.The bottom of the front pair of connecting columns of the set of crucible feeding station frames is fixed to the upper left end of the front support beam of the crucible conveyor roller at the feeding station, while the bottom of the rear pair of connecting columns of the set of crucible feeding station frames is fixed to the upper left end of the rear support beam of the crucible conveyor roller at the feeding station.
[0013] In a further specific embodiment of the present invention, the feeding station sagger lifting mechanism includes a sagger lifting base frame, a sagger lifting drive motor, a linkage worm gear, a driving synchronous pulley, a driven synchronous pulley, a synchronous belt, a front worm gear box, a rear worm gear box, a sagger lifting frame fixing plate, a sagger lifting frame, a pair of front guide columns, a pair of rear guide columns, a pair of sagger material front weighing sensors, a pair of sagger material rear weighing sensors, a sagger material weighing sensor front fixing plate, and a sagger material weighing sensor rear fixing plate. The sagger material weighing sensor front fixing plate is fixed to the front side of the bottom left end of the feeding station frame, and the sagger material weighing sensor rear fixing plate is fixed to the rear side of the bottom left end of the feeding station frame. The sagger material weighing sensor rear fixing plate corresponds to the sagger material weighing sensor... Behind the front fixing plate of the device, a pair of front weighing sensors for the crucible material are fixed to the left and right ends of the front fixing plate facing upwards, respectively. A pair of rear weighing sensors for the crucible material correspond to the rear of the pair of front weighing sensors and are fixed to the left and right ends of the rear fixing plate facing upwards, respectively. The bottom front end of the crucible lifting base is fixed to the pair of front weighing sensors for the crucible material with fasteners, and the bottom rear end of the crucible lifting base is also fixed to the pair of rear weighing sensors for the crucible material with fasteners. The crucible lifting drive motor is a servo motor with forward and reverse rotation functions and is fixed to the crucible lifting drive motor mounting base. The crucible lifting drive motor shaft extends to the front side of the crucible lifting drive motor mounting base. The crucible lifting drive motor mounting base is fixed to the upper part of the crucible lifting base platform. The front end of the linkage worm gear is engaged with the worm gear transmission of the front worm gear box, and the upper end of the front worm gear shaft of the front worm gear box is fixed to the lower side of the front center of the crucible lifting frame fixing plate. The rear end of the linkage worm gear is engaged with the worm gear transmission of the rear worm gear box, and the upper end of the rear worm gear shaft of the rear worm gear box is fixed to the lower side of the rear center of the rear end of the crucible lifting frame fixing plate. The front worm gear box is fixed to the upper side of the front end of the crucible lifting base platform, and the rear worm gear box corresponds to and is fixed to the upper side of the rear end of the crucible lifting base platform. The active synchronous belt pulley is fixed. Fixed on the shaft of the crucible lifting drive motor, the driven synchronous pulley is fixed at the middle of the linkage worm gear along its length. One end of the synchronous belt is sleeved on the driving synchronous pulley, and the other end is sleeved on the driven synchronous pulley. The crucible lifting frame fixing plate floats up and down above the crucible lifting base platform. The number of crucible lifting frames is distributed at intervals and in an n-shape. The bottom of the crucible lifting frame is fixed to the upward-facing side of the crucible lifting frame fixing plate and corresponds to the conveying roller space between the two adjacent feeding conveying rollers. The upper ends of a pair of front guide columns are fixed to the downward-facing front end of the crucible lifting frame fixing plate, while the lower ends of the pair of front guide columns slide in engagement with a pair of front guide column guide sleeves. The pair of front guide column guide sleeves are fixed to the crucible lifting base platform in a longitudinal state.The upper ends of a pair of rear guide columns are fixed to the downward-facing rear end of the crucible lifting frame fixing plate, while the lower ends of the pair of rear guide columns slide in engagement with a pair of rear guide column guide sleeves. These rear guide column guide sleeves are fixed longitudinally to the crucible lifting base platform. A pair of feeding station crucible clamping mechanisms, positioned facing each other on the upper left side of the feeding station frame, correspond to the front and rear sides of the crucible lifting frame, respectively.
[0014] In yet another specific embodiment of the present invention, the feeding station sagger stop and release mechanism includes a stop frame, a stop plate hinge seat, a stop plate actuation cylinder, a stop plate actuation cylinder column connecting frame, and a stop plate. The stop frame is located on the left side of the pair of feeding station sagger clamping mechanisms. The front end of the stop frame is fixed to the front side of the upper left end of the feeding station frame, and the rear end of the stop frame is fixed to the rear side of the upper left end of the feeding station frame. The stop plate hinge seat is fixed to the upward-facing side of the middle part of the stop frame. The stop plate actuation cylinder is fixed to the stop plate actuation cylinder seat in a horizontal position. The baffle actuating cylinder seat is fixed to the left side of the stop baffle hinge seat. The stop baffle actuating cylinder column of the stop baffle actuating cylinder is fixed to the lower left side of the stop baffle actuating cylinder column connecting frame. The stop baffle actuating cylinder column connecting frame corresponds to the stop baffle hinge seat cavity of the stop baffle hinge seat. The lower end of the stop baffle actuating cylinder column connecting frame forms a rolling pair with the bottom wall of the stop baffle hinge seat cavity. The upper end of the stop baffle actuating cylinder column connecting frame is hinged to the lower left end of the stop baffle. The lower right end of the stop baffle is hinged to the upper part of the right cavity opening of the stop baffle hinge seat cavity at the position corresponding to the stop baffle hinge seat cavity.
[0015] In yet another specific embodiment of the present invention, a pair of front fixing seats of the stop frame are fixed to the front end facing upward side, and a pair of rear fixing seats of the stop frame are fixed to the rear end facing upward side. The pair of front fixing seats of the stop frame are fixed to the front side of the upper left end of the feeding station frame, and the pair of rear fixing seats of the stop frame are fixed to the rear side of the upper left end of the feeding station frame. The stop plate actuation cylinder is a cylinder. The stop plate actuation cylinder column connecting frame includes a left connecting rod, a right connecting rod, a lower connecting rod hinge shaft, an upper connecting rod hinge shaft, and a cylinder column hinge seat. The left connecting rod and the right connecting rod are parallel to each other front and back, and the lower ends of the left connecting rod and the right connecting rod are hinged to the middle of the lower connecting rod hinge shaft. A lower connecting rod hinge shaft roller is rotatably provided at the front end and the rear end of the lower connecting rod hinge shaft. The hinge shaft roller and the bottom wall of the stop plate hinge seat cavity form a rolling pair. The upper ends of the left and right connecting rods are hinged to the middle of the connecting rod hinge shaft. The front end and rear end of the connecting rod hinge shaft are respectively hinged to the upper hinge shaft hinge holes on the corresponding wall at the lower left end of the stop plate. A stop plate hinge shaft hole is opened on the upper corresponding wall at the right end of the stop plate hinge seat cavity. A stop plate hinge shaft is provided between the corresponding walls at the lower right end of the stop plate. The front end and rear end of the stop plate hinge shaft are hinged to the stop plate hinge shaft hole. A buffer damping plate is fixed on the upper right side of the stop plate. The right end of the cylinder pin hinge seat is hinged to the middle of the connecting rod lower hinge shaft at the position corresponding to the left and right connecting rods. The stop plate actuation cylinder pin is connected to the left end of the cylinder pin hinge seat.
[0016] The technical advantages of the present invention are as follows: Because a sagger feeding mechanism that meets the requirements of multi-point synchronous feeding is used in the structural system of the sagger feeding device, the situation in the prior art where single-point feeding causes the material in the sagger to significantly exceed the sagger cavity opening due to redundancy, forming a peak, while the area around the sagger cavity far from the feeding point forms a valley due to severe material shortage, is avoided. This ensures that the material plane in the sagger is basically consistent with minimal differences. Furthermore, because a sagger material compaction sleeve is used, the material compaction is achieved... After the material is poured into the sagger, when the feeding valve plate actuation mechanism drives the feeding valve plate to close the lower outlet of the degassing screw mechanism, the feeding valve plate is simultaneously closed to the feeding valve plate mating cavity. When the sagger lifting mechanism at the feeding station is in the state of pushing the sagger upward, the feeding valve plate, in conjunction with the sagger material compaction sleeve, compacts the material in the sagger, preventing the material in the sagger from overflowing due to vibration and bumping in the furnace. This not only prevents waste of resources but also avoids clogging of the furnace passage over time. Attached Figure Description
[0017] Figure 1 This is a structural diagram of an embodiment of the present invention; Figure 2 for Figure 1 The diagram shows the feeding station frame connecting bracket and the sagger feeding pipe fixing plate opening and closing drive mechanism in the state of filling the sagger. Figure 3 for Figure 1 The diagram shows the feeding station frame connecting bracket and the sagger feeding pipe fixing plate opening and closing drive mechanism in the state where the material has been poured into the sagger and left the sagger cavity. Figure 4 for Figure 1 Detailed structural diagrams of the material opening and closing valve plate actuation mechanism and the degassing screw mechanism are shown. Figure 5 for Figure 4 The diagram shows the state in which the feed valve plate actuation mechanism releases the closure of the discharge port of the degassing screw mechanism. Figure 6 for Figure 4 Enlarged view of part A; Figure 7 for Figure 1 The diagram shows the lower end of the mixing screw rotatably supported at the bottom of the lower degassing cylinder cavity. Figure 8 for Figure 1 The detailed structural diagram of the sagger lifting mechanism at the feeding station is shown. Figure 9 for Figure 1 The diagram shows a detailed structural diagram of the feeding station's sagger stop and release mechanism. Detailed Implementation
[0018] In order to better understand the technical essence and beneficial effects of the present invention, the applicant provides a detailed description below by way of embodiments. However, the description of the embodiments is not intended to limit the present invention. Any formal but not substantive equivalent transformations made based on the concept of the present invention should be considered within the scope of the present invention.
[0019] In the following description, all directional or orientational concepts involving up, down, left, right, front, and back are based on Figure 1 The position and state are based on the location and state, and therefore should not be construed as a special limitation on the technical solution provided by the present invention.
[0020] Please see Figure 1The diagram illustrates a feeding station 6 within the structural system of a crucible conveying production line. This feeding station 6 includes a feeding station frame 61, a set of feeding station crucible conveying rollers 62, a feeding station crucible conveying roller drive mechanism 63, a feeding station crucible lifting mechanism 64, a pair of feeding station crucible clamping mechanisms 65, and a feeding station crucible stop and release mechanism 66. The feeding station frame 61, in its operational state, is supported on the ground and located between the kiln furnace inlet and the station where the crucible cleaning mechanism is located. If a damaged crucible inspection mechanism is added after the station where the crucible cleaning mechanism is located, then the feeding station frame 61 is located between the kiln furnace inlet and the station where the damaged crucible inspection mechanism is located. A set of feeding station crucible conveying rollers 62 are rotatably supported on the upper part of the feeding station frame 61 at intervals. The feeding roller drive mechanism 63 is located at the right end of the feeding station frame 61 and is connected to a set of feeding station crucible conveying rollers 62. The feeding station crucible lifting mechanism 64 is located at the lower left end of the feeding station frame 61, corresponding to a pair of feeding station crucible clamping mechanisms 65. The feeding station crucible lifting mechanism 64 also corresponds to the conveying roller space 621 between two adjacent feeding station crucible conveying rollers 62 in the set of feeding station crucible conveying rollers 62. The pair of feeding station crucible clamping mechanisms 65 are located at the upper left end of the feeding station frame 61 in a face-to-face state. The feeding station crucible stop and release mechanism 66 is located on the feeding station frame 61 and is vertically mounted on the left side of the pair of feeding station crucible clamping mechanisms 65, corresponding to the aforementioned conveying roller space 621.
[0021] See you later Figure 1 And combined Figure 4The key technical points of the present invention are as follows: the aforementioned crucible feeding device includes a feeding station frame connecting bracket 1, a crucible feeding pipe fixing plate opening and closing drive mechanism 2, a crucible feeding mechanism 3, a feeding opening and closing valve plate 4, a feeding opening and closing valve plate actuation mechanism 5 (equal in number to the feeding opening and closing valve plate 4), a valve plate connecting plate 7, a degassing screw mechanism 8, a crucible material compaction sleeve 9, and a material cylinder 10. The feeding station frame connecting bracket 1 is positioned in an airborne state above the aforementioned pair of feeding station crucible clamping mechanisms 65 and is fixed to the upper left end of the aforementioned feeding station frame 61. The crucible feeding mechanism 3 is located on the upper part of the feeding station frame connecting bracket 1, and the crucible feeding pipe fixing plate opening and closing drive mechanism 2 is located on the aforementioned feeding station frame connecting bracket 1. The upper rear side of the workstation frame connecting bracket 1 is connected to the aforementioned crucible feeding mechanism 3. The crucible feeding mechanism 3 is a multi-point synchronous feeding structure. Multi-point synchronous feeding means that when feeding material into the crucible, multiple points (four points mentioned below in this embodiment) feed material into the crucible simultaneously. The upper part of the feeding opening and closing valve plate actuation mechanism 5 is connected to the degassing screw mechanism 8, while the lower part is connected to the valve plate connecting plate 7 and the feeding opening and closing valve plate 4 respectively. The feeding opening and closing valve plate actuation mechanism 5 drives the feeding opening and closing valve plate 4 to open or close the lower outlet of the degassing screw mechanism 8 (which will be described in detail later). The crucible material compaction sleeve 9 is connected to the valve plate by screws at the position corresponding to the lower part of the valve plate connecting plate 7. The connecting plate 7 is fixed, and a feeding opening and closing valve plate mating cavity 91 is formed in the center of the crucible material compaction sleeve 9 and in the area corresponding to the aforementioned feeding opening and closing valve plate 4. The upper part of the degassing screw mechanism 8 is mated with the lower part of the material cylinder outlet 103 and communicates with the material cylinder cavity 102 of the material cylinder 10. The lower part of the degassing screw mechanism 8 extends to the lower part of the valve plate connecting plate 7 through the degassing screw relief cavity 71 opened in the center of the valve plate connecting plate 7, and the degassing screw mechanism 8 is fixed to the upward side of the valve plate connecting plate 7 at the position corresponding to the degassing screw relief cavity 71. The upper part of the material cylinder 10 is supported on the weighing sensor mounting plate by a set of weighing sensor devices 20 spaced around it. On platform 30, the weighing sensor mounting platform 30 is rectangular and its four corners are fixed to the top of the upper end of a weighing device mounting platform support leg 301. The bottom of the lower end of the weighing device mounting platform support leg 301 is fixed to the upper left end of the aforementioned feeding station frame 61. A material cylinder cover 101 is provided on the upper part of the aforementioned material cylinder 10. A material cylinder feeding pipe 1011 is provided on the material cylinder cover 101. A material cylinder relief cavity 1012 is opened at the position corresponding to the aforementioned material cylinder 10. The lower part of the material cylinder 10 extends to the lower part of the weighing sensor mounting platform 30 at the position corresponding to the material cylinder relief cavity 1012. The outer wall of the material cylinder 10 does not contact the cavity wall of the material cylinder relief cavity 1012.When the aforementioned feeding valve plate actuation mechanism 5 drives the feeding valve plate 4 to release the closure of the lower discharge port of the degassing screw mechanism 8, the aforementioned feeding valve plate 4 simultaneously releases the closure of the aforementioned feeding valve plate mating cavity 91 and is in a state of openness. Figure 5 As shown, the aforementioned sagger feeding mechanism 3 is feeding the sagger below; and when the aforementioned feeding valve plate actuation mechanism 5 drives the feeding valve plate 4 to close the discharge port of the lower part of the aforementioned degassing screw mechanism 8, it is in a state of... Figure 1 , Figure 4 In the state shown, the feeding valve plate 4 is simultaneously closed to the feeding valve plate mating cavity 91, and when the aforementioned feeding station sagger lifting mechanism 64 is in the state of pushing the sagger upward, the aforementioned feeding valve plate 4, which is in the state of closing the feeding valve plate mating cavity 91, cooperates with the bottom surface of the aforementioned sagger material compaction sleeve 9 to compact the material in the sagger.
[0022] Please pay close attention. Figures 2 to 3 And combined Figure 1 The aforementioned feeding station frame connecting bracket 1 includes a set of crucible feeding station frame connecting columns 11, a connecting column front beam 12, a connecting column rear beam 13, a front and rear beam left connecting crossbeam 14, and a front and rear beam right connecting crossbeam 15. The bottom of the set of crucible feeding station frame connecting columns 11 is fixed to the upper left end of the aforementioned feeding station frame 61. The connecting column front beam 12 is connected between the tops of the pair of crucible feeding station frame connecting columns 11 located at the front. A connecting column front beam left guide rail 121 is fixed at the upper left end of the connecting column front beam 12 along its length, and a connecting column front beam right guide rail 122 is fixed at the upper right end of the connecting column front beam 12 along its length. The connecting column rear beam 13 is connected to the set of crucible feeding station frame connecting columns. Between the top of the two rear-mounted sagger feeding station frame connecting columns in 11, a left guide rail 131 of the connecting column rear beam 13 is fixed at the upper left end of the length direction of the connecting column rear beam 13, and a right guide rail 132 of the connecting column rear beam is fixed at the upper right end of the length direction of the connecting column rear beam 13. The left connecting crossbeam 14 of the front and rear beams is connected between the left ends of the front and rear beams 12 and 13 of the connecting column, and the right connecting crossbeam 15 of the front and rear beams is connected between the right ends of the front and rear beams 12 and 13 of the connecting column. The aforementioned sagger feeding mechanism 3 is slidably engaged with the aforementioned left guide rail 121, right guide rail 122, left guide rail 131, and right guide rail 132 of the connecting column rear beam. The aforementioned sagger feeding pipe fixing plate opening and closing drive mechanism 2 is located on the upper part of the connecting column rear beam 13.
[0023] The aforementioned sagger feeding mechanism 3 includes a sagger left feed pipe sliding plate 31, a sagger right feed pipe sliding plate 32, a pair of sagger left feed pipes 33, and a pair of sagger right feed pipes 34. A front slider 311 is fixed to the bottom front end of the sagger left feed pipe sliding plate 31, and this front slider 311 slides in cooperation with the aforementioned left guide rail 121 of the connecting column front beam. A rear slider 312 is fixed to the bottom rear end of the sagger left feed pipe sliding plate 31, and this rear slider 312 slides in cooperation with the aforementioned left guide rail 131 of the connecting column rear beam. A pair of crucible left feed pipe connecting cavities 313 are provided at the middle of the moving plate 31 along its length. A crucible right feed pipe sliding plate 32 is located to the right of the crucible left feed pipe sliding plate 31. A front slider 321 is fixed to the bottom front end of the right feed pipe sliding plate 32, and this front slider 321 slides in cooperation with the aforementioned right guide rail 122 of the connecting column front beam. A rear slider 322 is fixed to the bottom rear end of the right feed pipe sliding plate 32, and this rear slider 322 slides in cooperation with the aforementioned right guide rail 132 of the connecting column rear beam. A pair of right feed pipe connection cavities 323 corresponding to the left feed pipe connection cavities 313 of the pair of crucibles are provided at the middle of the length direction of the moving plate 32. The upper ends of the pair of left feed pipes 33 are fixed to the aforementioned left feed pipe sliding plate 31 at the position corresponding to the pair of left feed pipe connection cavities 313, while the lower ends are configured as downwardly extending cantilever ends. The upper ends of the pair of right feed pipes 34 are fixed to the aforementioned right feed pipe sliding plate 32 at the position corresponding to the pair of right feed pipe connection cavities 323, while the lower ends are configured as downwardly extending cantilever ends. When the aforementioned feed opening and closing valve plate actuation mechanism 5 drives the feed opening and closing valve plate 4 to release the degassing screw... When the lower outlet of the cylinder mechanism 8 is closed, the aforementioned feeding valve plate 4 simultaneously releases the closure of the feeding valve plate mating cavity 91 of the aforementioned sagger material compaction sleeve 9. Then, the material from the cylinder cavity 102 of the aforementioned cylinder 10 is fed sequentially through the degassing screw cylinder mechanism 8 and the feeding valve plate mating cavity 91 to the lower sagger by the aforementioned pair of left sagger feed pipes 33 and the pair of right sagger feed pipes 34 in a multi-point synchronous feeding manner. A stirring screw 40 is rotatably connected to the aforementioned cylinder cover 101. The upper end of the stirring screw 40 extends above the cylinder cover 101 and is connected to the stirring screw drive mechanism (…) provided on the cylinder cover 101. Figure 1 (Not shown in the image) The transmission connection is provided, and the lower end of the stirring screw 40 extends sequentially to the aforementioned degassing screw mechanism 8 and is rotatably supported at the lower end of the degassing screw mechanism 8.
[0024] See also Figures 2 to 3 And combined Figure 1The aforementioned sagger feeder pipe fixing plate opening and closing drive mechanism 2 includes a sagger feeder pipe fixing plate opening and closing drive motor 21, a sagger feeder pipe fixing plate opening and closing drive drive wheel 22, a sagger feeder pipe fixing plate opening and closing screw drive wheel 23, a sagger feeder pipe fixing plate opening and closing screw drive wheel transmission belt 24, a sagger feeder pipe fixing plate opening and closing screw 25, a right support seat 26a for the opening and closing screw, a left nut block 26b for the opening and closing screw, a right nut block 26c for the opening and closing screw, a left support seat 26d for the opening and closing screw, and a sagger feeder pipe fixing plate opening and closing drive reduction gearbox 27. The sagger feeder pipe fixing plate opening and closing drive motor 21 is in transmission cooperation with the sagger feeder pipe fixing plate opening and closing drive reduction gearbox 27, and the sagger feeder pipe is connected to the sagger feeder pipe by the sagger feeder pipe fixing plate opening and closing drive reduction gearbox 27. The fixed plate opening and closing drive motor 21 is fixed to the crucible feed pipe fixed plate opening and closing drive reduction gearbox seat 271, which is fixed to the rear right side of the aforementioned front and rear beam right connecting crossbeam 15. The final stage power output shaft 272 of the crucible feed pipe fixed plate opening and closing drive reduction gearbox 27 extends to the right side of the crucible feed pipe fixed plate opening and closing drive reduction gearbox seat 271. The crucible feed pipe fixed plate opening and closing drive drive drive wheel 22 is located on the right side of the crucible feed pipe fixed plate opening and closing drive reduction gearbox seat 271 and is fixed on the final stage power output shaft 272 of the crucible feed pipe fixed plate opening and closing drive reduction gearbox. The right end of the crucible feed pipe fixed plate opening and closing screw 25 is rotatably supported on the opening and closing mechanism. The screw right support 26a extends to the right side of the opening and closing screw right support 26a, and the opening and closing screw right support 26a is fixed to the rear end of the aforementioned front and rear beam right connecting crossbeam 15 facing upward. The crucible feed pipe fixing plate opening and closing screw drive wheel 23 is located on the right side of the opening and closing screw right support 26a and fixed to the right end of the crucible feed pipe fixing plate opening and closing screw 25. One end of the transmission belt 24 of the crucible feed pipe fixing plate opening and closing screw drive wheel is sleeved on the crucible feed pipe fixing plate opening and closing drive drive wheel 22, and the other end is sleeved on the crucible feed pipe fixing plate opening and closing screw drive wheel 23. The opening and closing screw left nut block 26b is fixed to the rear end of the aforementioned crucible left feed pipe sliding plate 31 facing upward. The opening and closing screw right nut block 26c The left support seat 26d of the opening and closing screw is fixed to the upper rear end of the sliding plate 32 of the right feed pipe of the crucible, and the left nut block 26b of the opening and closing screw is threadedly engaged with the left end of the opening and closing screw 25 of the crucible feed pipe fixing plate. The right nut block 26c of the opening and closing screw is threadedly engaged with the right end of the opening and closing screw 25 of the crucible feed pipe fixing plate. The left end of the opening and closing screw 25 of the crucible feed pipe fixing plate is rotatably supported on the left support seat 26d of the opening and closing screw. The helical direction of the left thread 251 of the opening and closing screw at the left end of the opening and closing screw 25 of the crucible feed pipe fixing plate is opposite to the helical direction of the right thread 252 of the opening and closing screw at the right end of the opening and closing screw 25 of the crucible feed pipe fixing plate.
[0025] In this embodiment, a left feed tube sliding plate front slider position signal collector 1211 is provided on the upward-facing side of the left end of the aforementioned connecting column front beam left guide rail 121, and a right feed tube sliding plate front slider position signal collector 1221 is provided on the right guide rail 122 of the connecting column front beam, and on the left side of the aforementioned right feed tube sliding plate front slider 321 corresponding to the aforementioned left and right feed tube sliding plates 31, 32 of the feed tube in the closed state; the aforementioned feed tube fixing plate opening and closing drive Motor 21 is a motor with forward and reverse rotation functions; the aforementioned sagger feed pipe fixing plate opening and closing drive drive wheel 22 and sagger feed pipe fixing plate opening and closing screw drive wheel 23 are synchronous belt pulleys, and the aforementioned sagger feed pipe fixing plate opening and closing screw drive wheel transmission belt 24 is a synchronous belt; the aforementioned sagger feed pipe fixing plate opening and closing drive motor 21, sagger left feed pipe sliding plate front slider position signal acquisition device 1211 and sagger right feed pipe sliding plate front slider position signal acquisition device 1221 are electrically connected to the electrical controller in use.
[0026] When the feeder frame 61 at the aforementioned feeder station 6 detects (senses) that the crucible being conveyed to the left by a set of feeder station crucible conveyor rollers 62 has moved to the crucible position signal collector (not shown in the figure), and the photoelectric switch can collect the signal, the crucible position signal collector will feed the signal back to the electrical controller. The electrical controller will then issue a command to the feeder station crucible stop and release mechanism 66, thereby causing the feeder station crucible stop and release mechanism 66 to rise upward, preventing the crucible from continuing to move from right to left. Simultaneously, the electrical controller sends a signal to a pair of feeding station crucible clamping mechanisms 65, which clamp the front and rear outer walls of the crucible and immediately release them after clamping. This ensures that the crucible is positioned precisely in the center of the feeding station crucible conveying roller 62, preventing any tilting or horizontal movement. Therefore, the pair of feeding station crucible clamping mechanisms 65 described in this invention, whose function is to straighten the position of the crucible, can be called a "crucible alignment mechanism" or "crucible centering mechanism." The electrical controller also sends a signal to the aforementioned feeding station crucible lifting mechanism 64, causing it to raise the crucible so that its bottom is suspended above the feeding station crucible conveying roller 62 and approaches the bottom of the aforementioned crucible compaction sleeve 9.
[0027] After the aforementioned feeding station's sagger lifting mechanism 64 rises to the level set by the electrical controller (depending on the rotation speed and time of the sagger lifting drive motor 642 set by the PLC), the electrical controller simultaneously sends a signal or work command to the sagger feeding pipe fixing plate opening and closing drive motor 21. The sagger feeding pipe fixing plate opening and closing drive motor 21 operates clockwise, driving the sagger feeding pipe fixing plate opening and closing drive reduction gearbox 27. The final stage power output shaft 272 of the sagger feeding pipe fixing plate opening and closing drive reduction gearbox drives the sagger feeding pipe fixing plate opening and closing drive drive wheel 22. The sagger feeding pipe fixing plate opening and closing drive drive wheel 22 drives the sagger feeding pipe fixing plate opening and closing screw drive wheel 23 via the sagger feeding pipe fixing plate opening and closing screw drive wheel transmission belt 24. The sagger feeding pipe fixing plate opening and closing screw drive wheel 23 drives the sagger feeding pipe fixing plate opening and closing screw 25 to rotate, thus opening and closing the sagger feeding pipe fixing plate. The left thread 251 of the opening and closing screw at the left end of the screw 25 drives the left nut block 26b of the opening and closing screw, while the right thread 252 of the opening and closing screw at the right end of the screw 25 of the crucible feed pipe fixing plate drives the right nut block 26c of the opening and closing screw. Since the helical directions of the left and right threads 251 and 252 of the opening and closing screw are opposite, in the aforementioned process, the rotation of the screw 25 of the crucible feed pipe fixing plate causes the left and right nuts of the opening and closing screw to move. Blocks 26b and 26c move towards each other. As the left and right nut blocks 26b and 26c of the opening and closing screw move towards each other, they respectively drive the left and right feed pipe sliding plates 31 and 32 of the crucible to move towards each other. This continues until the signal from the aforementioned right feed pipe sliding plate front slider position acquisition device 1221 is detected by the device, indicating that the left and right feed pipe sliding plates 31 and 32 have moved towards each other and are now in a closed position. Simultaneously, the right feed pipe sliding plate front slider position acquisition device 1221 feeds back the collected signal to the electrical controller, which then sends a stop command to the crucible feed pipe fixing plate opening and closing drive motor 21. In this state, the closing of the left and right feed pipe sliding plates 31 and 32 causes the pair of left feed pipes 33 and the pair of right feed pipes 34 to also move towards each other accordingly. Figure 2 The shown approaching state is essentially a state in which the aforementioned saggers, located simultaneously below a pair of left feed pipes 33 and a pair of right feed pipes 34, are fed. In this state, feeding into the saggers is possible. During this feeding state, the feed opening / closing valve plate actuation mechanism 5, which will be described in detail below, drives the feed opening / closing valve plate 4, causing it to open and enter the position described below. Figure 5 As shown, the sagger is fed into the sagger by a pair of left sagger feed pipes 33 and a pair of right sagger feed pipes 34.
[0028] In this embodiment, the aforementioned slider position signal acquisition devices 1211 and 1221 in front of the left and right feed tube sliding plates of the sagger are micro switches, but limit switches, position proximity switches, reed switches or Hall effect sensors can also be used.
[0029] Please see Figures 4 to 7 And still combined Figure 1 A material outlet flange ring 1031 is formed on the outer wall of the material outlet 103 of the aforementioned material cylinder 10 and around the circumference of the material outlet 103. Figure 1As shown), the aforementioned degassing screw mechanism 8 includes an upper degassing screw 81, a lower degassing screw 82, an upper degassing screw filter sleeve 83, and a lower degassing screw filter sleeve 84. The upper degassing screw filter sleeve 83 is disposed within the upper degassing screw cavity 811 of the upper degassing screw 81, and the upper end of the upper degassing screw 81 is connected to the aforementioned material cylinder outlet flange ring 1031. The upper end of the aforementioned feed opening and closing valve plate actuation mechanism 5 is fixed to the outer wall of the middle part of the upper degassing screw 81 in the height direction. The lower degassing screw filter sleeve 84 is disposed within the lower degassing screw cavity 821 of the lower degassing screw 82, and the upper end of the lower degassing screw 82 is connected to the lower end of the upper degassing screw 81. The aforementioned feed opening and closing valve plate 4, on its upward-facing side, contacts or de-contacts the lower end of the lower degassing screw 82. The upper and lower degassing screws 81 and 82 are each connected to a degassing actuator (not shown in the figure) via degassing pipes. This degassing actuator is mounted on the aforementioned barrel cover 101 during use. The lower end of the aforementioned stirring screw 40 extends sequentially into the upper degassing screw filter sleeve cavity 831 of the upper degassing screw filter sleeve 83 and the lower degassing screw filter sleeve cavity 841 of the lower degassing screw filter sleeve 84, and is rotatably supported on the lower end of the lower degassing screw 82. An upper degassing screw upper flange ring 812 is formed at the upper end of the aforementioned upper degassing screw 81, and an upper degassing screw filter sleeve flange support step 813 is formed circumferentially around the upper end face of the upper degassing screw 81 between the upper end face of the upper degassing screw 81 and the inner side of the upper degassing screw upper flange ring 812. An upper degassing screw filter sleeve flange 832 is formed at the upper end of the upper degassing screw filter sleeve 83 and around its circumference. The aforementioned upper flange ring 812 corresponds to the lower part of the aforementioned barrel outlet flange ring 1031 and is fixed to the barrel outlet flange ring 1031 by fasteners with the upper flange ring sealing gasket 8121 attached. The aforementioned upper degassing screw filter sleeve flange 832 rests on the aforementioned upper degassing screw filter sleeve flange support step 813. An upper degassing screw lower flange ring 814 is formed at the lower end of the upper degassing screw sleeve 81, and a flange ring 814 is formed between the lower end face of the upper degassing screw sleeve 81 and the inner side of the lower flange ring 814 around the lower end face of the upper degassing screw sleeve 81. An upper degassing screw filter sleeve has a lower support step 815. An upper degassing screw cavity degassing interface 816, communicating with the aforementioned upper degassing screw cavity 811, is provided on the outer wall of the middle portion of the upper degassing screw sleeve in the height direction. An upper degassing screw cavity degassing interface on / off valve 8161 is fitted onto the upper degassing screw cavity degassing interface 816. The lower end of the aforementioned upper degassing screw filter sleeve 83 is supported on the lower support step 815. A lower degassing screw upper flange ring 822 is formed at the upper end of the aforementioned lower degassing screw sleeve 82. A lower degassing screw filter sleeve flange edge support step 823 is formed circumferentially around the upper end face of the lower degassing screw sleeve 82, between the upper end face of the lower degassing screw sleeve 82 and the inner side of the lower degassing screw upper flange ring 822.A lower degassing screw barrel fixing lug 826 is formed on the outer wall of the middle part of the lower degassing screw barrel 82 in the height direction and around the circumference of the lower degassing screw barrel 82. The lower degassing screw barrel fixing lug 826 is fixed to the upward-facing side of the valve plate connecting plate 7. A lower degassing screw barrel filter sleeve flange edge 842 is formed at the upper end of the lower degassing screw barrel filter sleeve 84 and around the circumference of the lower degassing screw barrel filter sleeve 84. The lower degassing screw barrel upper flange ring 822 corresponds to the lower flange ring 814 of the upper degassing screw barrel and is fixed to the lower flange ring 814 of the upper degassing screw barrel by fasteners with the lower degassing screw barrel upper flange ring sealing gasket 8221 added. The lower degassing screw barrel filter sleeve method The flange 842 rests on the flange support step 823 of the lower degassing screw filter sleeve. A lower degassing screw filter sleeve support ring 824 is fixed at the lower end of the aforementioned lower degassing screw 82. The support ring step 8241 of the lower degassing screw filter sleeve support ring 824 extends into the cavity 821 of the aforementioned lower degassing screw 82. The lower bottom of the aforementioned lower degassing screw filter sleeve 84 is supported on the support ring step 8241. A set of spaced-apart stirring screw support spokes 82411 extending towards the center are formed on the inner wall of the support ring step 8241. The space between each pair of adjacent stirring screw support spokes 82411 forms the aforementioned discharge port portion of the lower part of the aforementioned degassing screw mechanism 8. The material feeding cavity 82413 has a support bearing seat 82412 formed at the confluence of a set of agitator screw support spokes 82411. The lower end of the aforementioned agitator screw 40 is rotatably supported on the support bearing seat 82412 via a lower agitator screw support bearing 402. A lower degassing screw cavity degassing interface 825 communicating with the aforementioned lower degassing screw cavity 821 is provided on the outer wall of the middle part of the lower degassing screw 82 in the height direction. A lower degassing screw cavity degassing interface opening and closing valve 8251 is connected to the lower degassing screw cavity degassing interface 825. The aforementioned upper degassing screw cavity degassing interface opening and closing valve 8161 and lower degassing screw cavity degassing interface opening and closing valve 825 are also present. 1. The degassing pipes of the upper and lower degassing screw chambers are respectively connected to the degassing actuator on the cylinder cover 101 of the cylinder 10 and communicating with the aforementioned cylinder chamber 102. The aforementioned feeding valve plate 4 corresponds to the lower part of the aforementioned discharge hollow cavity 82413. A stirring spiral blade 401 is formed on the aforementioned stirring screw 40 in the areas located in the aforementioned upper degassing screw filter sleeve cavity 831 and lower degassing screw filter sleeve cavity 841. A circular feeding valve plate basin-shaped cavity 41 is formed on the upward-facing side of the aforementioned feeding valve plate 4 and at the position corresponding to the bottom of the aforementioned lower degassing screw 82.
[0030] Under the action of the aforementioned feeding valve plate actuation mechanism 5 driving the feeding valve plate 4, the feeding valve plate 4 can close or open the aforementioned material feeding cavity 82413. In the former case, the material cannot be drawn out from the material feeding cavity 82413, while in the latter case, the material can be drawn out from the material feeding cavity 82413 and sequentially enter the sagger through the aforementioned feeding valve plate mating cavity 91, each pair of sagger left and right feeding pipe mating cavities 313 and 323, and each pair of sagger left and right feeding pipes 33 and 34.
[0031] Please pay attention. Figure 4 and Figure 5 as well as Figure 6 The aforementioned feed valve plates 4 are fan-shaped and four of the same size, arranged side-by-side to form a circular basin-like structure. Each feed valve plate 4 is equipped with one of the aforementioned feed valve plate actuation mechanisms 5, meaning there are four feed valve plate actuation mechanisms 5 in total. Figures 4 to 5As shown, a valve plate connecting plate cylinder column clearance port 72 is provided on the aforementioned valve plate connecting plate 7 at a position corresponding to the aforementioned feeding opening and closing valve plate actuation mechanism 5. The aforementioned feeding opening and closing valve plate actuation mechanism 5 includes a feeding opening and closing valve plate actuation cylinder body hinge seat 51, a feeding opening and closing valve plate actuation cylinder 52, a cylinder column length adjusting rod 53, a cylinder column length adjusting rod hinge joint 54, a pair of cylinder column length adjusting rod hinge joint pin hinge ears 55, a pair of valve plate flipping arms 56, a pair of valve plate connecting plate longitudinal cantilever 57, a valve plate flipping arm hinge pin 58, and a cylinder column length adjusting rod hinge joint pin 59. The upper part of the feeding opening and closing valve plate actuation cylinder body hinge seat 51... The upper end (i.e., the upper part) is fixed to the outer wall of the middle part of the aforementioned upper degassing screw 81 in the height direction. The tail of the cylinder body of the feed opening and closing valve plate actuation cylinder 52 is hinged to the lower end (i.e., the lower part) of the feed opening and closing valve plate actuation cylinder 51 through the cylinder body tail hinge pin 521. The feed opening and closing valve plate actuation cylinder column 522 of the feed opening and closing valve plate actuation cylinder 52 faces downward and corresponds to the aforementioned valve plate connecting plate actuation cylinder column relief port 72. The upper end of the cylinder column length adjusting rod 53 is threadedly connected to the end of the feed opening and closing valve plate actuation cylinder column 522 and locked by the cylinder column length adjusting rod locking nut 531. The lower end of the cylinder column length adjusting rod 53 is connected to the cylinder column length adjusting rod. The hinge connector 541 at the center of the upper end of the rod hinge joint 54 is threaded. The lower end of the cylinder length adjusting rod hinge joint 54 extends between a pair of cylinder length adjusting rod hinge pin hinge ears 55. The pair of cylinder length adjusting rod hinge pin hinge ears 55 are longitudinally parallel to each other and their bottoms are welded and fixed to the upward-facing edge of the aforementioned feed opening and closing valve plate 4. A pair of valve plate flipping arms 56 are parallel to each other and their lower ends are also welded and fixed to the upward-facing side of the feed opening and closing valve plate 4. A flipping arm synchronization plate 561 is fixedly connected between the middle parts of the pair of valve plate flipping arms 56. The upper ends of the longitudinal cantilever 57 of a pair of valve plate connecting plates are fixed to the aforementioned valve plate connecting plate 7. Corresponding to the aforementioned valve plate connecting plate cylinder column clearance port 72, the valve plate flip arm hinge pin 58 is hinged to the lower end of the pair of valve plate connecting plate longitudinal cantilever 57 and the upper end of the pair of valve plate flip arms 56. The upper end of the pair of valve plate flip arms 56 is located between the lower ends of the pair of valve plate connecting plate longitudinal cantilever 57. The cylinder column length adjusting rod hinge pin 59 passes through the pair of cylinder column length adjusting rod hinge pin hinge ears 55 and the lower end of the cylinder column length adjusting rod hinge joint 54 at the position corresponding to the pair of cylinder column length adjusting rod hinge pin hinge ears 55, thus hinged the lower end of the cylinder column length adjusting rod hinge joint 54 between the pair of cylinder column length adjusting rod hinge pin hinge ears 55.
[0032] Please pay attention. Figure 1Each of the aforementioned weighing sensor devices 20 includes an n-shaped bracket 201, a barrel outer wall fixing seat 202, a weighing sensor fixing seat 203, a weighing sensor 204, and a barrel outer wall fixing seat sliding guide rod 205. The bottom sides of the n-shaped bracket 201 are fixed to the upward-facing side of the aforementioned weighing sensor device mounting platform 30. The barrel outer wall fixing seat 202 is fixed to the upper outer wall of the aforementioned barrel 10. The weighing sensor fixing seat 203 is fixed on the aforementioned weighing sensor device mounting platform 30 at a position corresponding to the middle of the n-shaped bracket 201. The weighing sensor 204 is fixed on the weighing sensor fixing seat 203. The lower end of the barrel outer wall fixing seat sliding guide rod 205 is fixed on the barrel outer wall fixing seat 202, while the upper end is slidably engaged with the guide rod sliding hole 20111 on the n-shaped bracket top crossbeam 2011 of the n-shaped bracket 201.
[0033] When the aforementioned left and right feed pipe sliding plates 31 and 32 of the crucible close together and the slider 321 of the right feed pipe sliding plate of the crucible touches the position signal acquisition device 1221 of the aforementioned right feed pipe sliding plate sliding plate, or when the position signal acquisition device 1221 of the right feed pipe sliding plate sliding plate of the crucible collects the position signal of the slider 321 of the crucible, the position signal acquisition device 1221 of the right feed pipe sliding plate sliding plate of the crucible feed pipe collects the signal and feeds the signal back to the electrical controller. The electrical controller then feeds the signal back to the aforementioned crucible feed pipe. The feed pipe fixing plate opening and closing drive motor 21 sends a stop signal and simultaneously sends a working command to the gas generating device, causing the aforementioned four feed opening and closing valve plate actuation mechanisms 5 to work simultaneously and synchronously. Specifically, the feed opening and closing valve plate actuation cylinder 52 works, causing the feed opening and closing valve plate actuation cylinder column 522 to move upward into the cylinder body. The feed opening and closing valve plate actuation cylinder column 522 drives the cylinder column length adjusting rod hinge joint 54 through the cylinder column length adjusting rod 53. Due to the cylinder column length adjusting rod hinge joint 54... The cylinder length adjusting rod is hinged to a pair of cylinder length adjusting rod hinge pins 55 via a hinge pin 59. These hinge pins 55 are fixed to the edge or perimeter of the feed valve plate 4. Therefore, the cylinder length adjusting rod hinge 54, through the cylinder length adjusting rod hinge pin 59, drives the pair of cylinder length adjusting rod hinge pins 55, which in turn drives the feed valve. As the aforementioned edge portion of plate 4 is lifted, the central portion of the feed valve plate 4, which corresponds to the bottom area of the aforementioned lower degassing screw cylinder cavity 821 and the area of the discharge hollow cavity 82413, is in a free state. Therefore, as the edge portion of the feed valve plate 4 is lifted by the hinge lug 55 of the cylinder length adjusting rod hinge pin, the previously blocked discharge hollow cavity 82413 at the bottom of the aforementioned lower degassing screw cylinder cavity 821 is changed to open downwards and is thus opened by... Figure 5The state shown, more specifically, is such that a set of feed opening and closing valve plates 4 are in the previous state as described above. Figure 1 and Figure 4 The lower part of the blanking cavity 82413 shown in the figure is changed from a closed state to an open state and is in the form of... Figure 5 The diagram shows a predominantly vertical opening state. Under the rotation of the aforementioned stirring screw 40, its spiral blades 401 sequentially feed material from the material cylinder cavity 102 of the material cylinder 10 into the lower sagger through the upper degassing screw filter sleeve cavity 831, the lower degassing screw filter sleeve cavity 841, the material discharge hollow cavity 82413, the feeding valve plate cavity 91, and the left and right feeding pipes 33 and 34 of each pair of saggers. During this process, the degassing interfaces 816 and 825 of the upper and lower degassing screw cylinder cavities are in a state of negative pressure extraction of air from the material in the upper and lower degassing screw filter sleeve cavities 831 and 841. The air in the material cylinder 10 is introduced by a degassing actuator (not shown in the diagram).
[0034] After feeding the crucible is completed, the aforementioned feed opening and closing valve plate actuating cylinder 52 reverses its operation, causing the aforementioned feed opening and closing valve plate 4 to return to its original position according to the reverse process. Figure 4 The lower part of the degassing screw cylinder cavity 821 shown is in a closed state relative to the feeding hollow cavity 82413. This state means that the feeding valve plate 4 is in a closed state relative to the feeding valve plate mating cavity 91. At the same time, under the reverse operation of the crucible feeding pipe fixing plate opening and closing drive motor 21, the aforementioned crucible left and right feeding pipe sliding plates 31 and 32 are pushed apart and form a closed state. Figure 3 The state shown is such that the pair of left feed pipes 33 and the pair of right feed pipes 34 of the saggers are moved away from the area above the sagger cavity corresponding to the saggers until the slider 311 of the left feed pipe sliding plate is able to be acquired by the position signal acquisition device 1211 of the left feed pipe sliding plate. Only then will the position signal acquisition device 1211 of the left feed pipe sliding plate sliding plate feeder ...
[0035] Depend on Figure 1 and Figures 4 to 5As shown, a set of modular dust collection hoods 50 are fixed on the aforementioned valve plate connecting plate 7. On these modular dust collection hoods 50, a valve plate actuating cylinder column clearance cavity 501 is provided at a position corresponding simultaneously to the aforementioned feeding opening / closing valve plate actuating cylinder column 522 and the aforementioned valve plate connecting plate actuating cylinder column clearance port 72. The aforementioned feeding opening / closing valve plate actuating cylinder column 522 passes downwards through the valve plate actuating cylinder column clearance cavity 501 and the valve plate connecting plate actuating cylinder column clearance port 72, and then connects to the upper end of the aforementioned cylinder column length adjusting rod 53; the aforementioned one The modular dust collection hood 50 consists of four identical dust collection hood units, which, when combined, form a rectangular dust collection hood structure with a complete dust collection hood cavity 502. Each modular dust collection hood 50 has a dust collection cavity suction outlet 503 at a corner of its top surface. In use, a suction pipe connected to the dust collection cavity suction outlet 503 is connected to a negative pressure suction device. The lower parts of each pair of adjacent modular dust collection hoods 50 are interconnected via dust collection hood splicing connecting ears 504. Dust generated during the feeding process into the crucibles via the aforementioned pair of left and right feeding pipes 33 and 34 enters the dust collection hood cavity 502 and is sucked out by the aforementioned suction pipe connected to the dust collection cavity suction outlet 503 using the negative pressure suction device.
[0036] See you later Figure 1 A front support beam 611 for the feeding station crucible conveyor roller is fixed to the upper front side of the aforementioned feeding station frame 61 along its length, while a rear support beam 612 for the feeding station crucible conveyor roller is fixed to the upper rear side of the feeding station frame 61 along its length. The front end of the aforementioned feeding station crucible conveyor roller 62 is rotatably supported on the front support beam 611 and extends to the front side of the front support beam 611, where a feeding station crucible conveyor roller sprocket 622 is fixed. The rear end of the feeding station crucible conveyor roller 62 rotates... The feed station is supported on the rear support beam 612 of the feed station crucible conveyor roller. The cross-sectional shapes of the aforementioned front and rear support beams 611 and 612 of the feed station crucible conveyor roller are respectively shaped like an "I" and a "[". Specifically, U-shaped steel (also known as channel steel) is preferably used as the front and rear support beams 611 and 612 of the feed station crucible conveyor roller. A crucible movement guide guard strip 613 is fixed on the upper part of the opposite side of the front and rear support beams 611 and 612 of the feed station crucible conveyor roller and along the length direction of the front and rear support beams 611 and 612 of the feed station crucible conveyor roller.
[0037] See you later Figure 1The aforementioned feeding station sagger conveyor roller drive mechanism 63 includes a sagger conveyor roller drive motor 631, a sagger conveyor roller drive reduction gearbox 632, a sagger conveyor roller drive reduction gearbox sprocket 633, a right transition sprocket 634, a left transition sprocket 635, a right redirecting sprocket 636, a feeding station sagger conveyor roller drive chain 637, and a pair of sagger conveyor roller drive chain guide bars 638. The sagger conveyor roller drive motor 631 is driven by the sagger conveyor roller drive reduction gearbox 632, and the sagger conveyor roller drive reduction gearbox 632, together with the sagger conveyor roller drive motor 631, is fixed on the sagger conveyor roller drive reduction gearbox seat 6322. The gearbox seat 6322 is fixed to the right end of the aforementioned feeding station frame 61. The crucible conveyor roller drive gearbox shaft 6321 of the crucible conveyor roller drive gearbox 632 faces forward. The crucible conveyor roller drive gearbox sprocket 633 is fixed on the crucible conveyor roller drive gearbox shaft 6321. The right transition sprocket 634 is located slightly to the left of the crucible conveyor roller drive gearbox sprocket 633 and is rotatably mounted on the front support beam 611 of the feeding station crucible conveyor roller via the right transition sprocket shaft 6341. The left transition sprocket 635 is rotatably mounted on the left end of the front support beam 611 of the feeding station crucible conveyor roller via the left transition sprocket shaft 6351 and corresponds to a pair of crucibles. Between the left ends of the guide bars 638 of the conveyor roller drive chain, a right redirecting sprocket 636 is rotatably mounted on the front right end of the front support beam 611 of the feed station crucible conveyor roller via a right redirecting sprocket shaft 6361, corresponding to the right ends of a pair of crucible conveyor roller drive chain guide bars 638. The feed station crucible conveyor roller drive chain 637 is sequentially sleeved on the sprockets 633, 634, 635, and 636 of the crucible conveyor roller drive reduction gearbox. Furthermore, this feed station crucible conveyor roller drive chain 637 also passes through the guide bar space formed between the pair of crucible conveyor roller drive chain guide bars 638 and the aforementioned feed... The sprocket 622 of the feeding station crucible conveyor roller is driven and connected. A pair of crucible conveyor roller drive chain guides 638 are fixed in a horizontally parallel state to the front side of the front support beam 611 of the feeding station crucible conveyor roller in the length direction. The bottom of the pair of front crucible feeding station frame connecting columns 11 of the aforementioned set of crucible feeding station frame connecting columns 11 is fixed to the upper left end of the aforementioned front support beam 611 of the feeding station crucible conveyor roller, while the bottom of the pair of rear crucible feeding station frame connecting columns 11 of the aforementioned set of rear crucible feeding station frame connecting columns 11 is fixed to the upper left end of the aforementioned rear support beam 612 of the feeding station crucible conveyor roller.
[0038] Under the operation of the feeding station sagger conveyor roller drive mechanism 63 controlled by the electrical controller, the sagger conveyor roller drive motor 631 drives the sagger conveyor roller drive gearbox 632, the sagger conveyor roller drive gearbox shaft 6321 drives the sagger conveyor roller drive gearbox sprocket 633, the sagger conveyor roller drive gearbox sprocket 633 drives the feeding station sagger conveyor roller drive chain 637, and the feeding station sagger conveyor roller drive chain 637 drives the feeding station sagger conveyor roller sprocket 622, thereby causing the feeding station sagger conveyor roller 62 to move and move the saggers on it from right to left under the guidance of a pair of sagger movement guide guards 613. When the crucible moves to a position where a signal can be acquired by the crucible position signal acquisition device (such as a photoelectric switch) mounted on the feeding station frame 61, as mentioned above, the acquisition device feeds back the signal to the electrical controller, causing the aforementioned feeding station crucible stop and release mechanism 66 to rise, preventing the crucible from moving further to the left. When the crucible touches the buffer damping block 6651, it also aligns precisely between the pair of feeding station crucible clamping mechanisms 65, which clamp and release the crucible as described above, ensuring the crucible's position meets the alignment requirements. Since the structure of the pair of feeding station crucible clamping mechanisms 65 is known technology (see, for example, Chinese patent publication numbers CN104180664B, CN103521314B, and CN104165523B), the applicant will not elaborate further.
[0039] Please pay close attention. Figure 8 And still combined Figure 1The aforementioned feeding station sagger lifting mechanism 64 includes a sagger lifting base frame 641, a sagger lifting drive motor 642, a linkage worm gear 643, a driving synchronous pulley 644a, a driven synchronous pulley 644b, a synchronous belt 645, a front worm gear box 646a, a rear worm gear box 646b, a sagger lifting frame fixing plate 646c, a sagger lifting frame 646d, a pair of front guide columns 647a, a pair of rear guide columns 647b, a pair of sagger material front weighing sensors 648a, a pair of sagger material rear weighing sensors 648b, a sagger material weighing sensor front fixing plate 649a, and a sagger material weighing sensor rear fixing plate 649b. The sagger material weighing sensor front fixing plate 649a is located at the front left end of the aforementioned feeding station frame 61. The left bottom of the front bottom beam 614 of the feeding station frame 61 is fixed. The rear fixing plate 649b of the crucible material weighing sensor is fixed to the rear side of the left bottom of the feeding station frame 61, i.e., to the left bottom of the rear bottom beam 615 of the feeding station frame 61. The rear fixing plate 649b of the crucible material weighing sensor corresponds to the rear of the front fixing plate 649a of the crucible material weighing sensor. A pair of front crucible material weighing sensors 648a are fixed to the left and right ends of the front fixing plate 649a facing upwards, respectively. A pair of rear crucible material weighing sensors 648b correspond to the rear of the pair of front crucible material weighing sensors 648a and are fixed to the left end of the rear fixing plate 649b facing upwards, respectively. At the right end, the front bottom of the sagger lifting base 641 is fixed to a pair of sagger material front weighing sensors 648a by fasteners, and the rear bottom of the sagger lifting base 641 is also fixed to a pair of sagger material rear weighing sensors 648b by fasteners. The sagger lifting drive motor 642 is a servo motor with forward and reverse rotation functions and is fixed to the sagger lifting drive motor mounting base 6421. The sagger lifting drive motor shaft 6422 of the sagger lifting drive motor 642 extends to the front side of the sagger lifting drive motor mounting base 6421. The sagger lifting drive motor mounting base 6421 is fixed on the sagger lifting base platform 6411 on the upper part of the sagger lifting base 641. The front end of the linkage worm gear 643 is connected to the front of the front worm gear box 646a. The worm gear box 646a is equipped with a worm gear drive, and the upper end of the front worm gear shaft 646e of the front worm gear box 646a is fixed to the lower side of the front center of the crock lifting frame fixing plate 646c. The rear end of the linkage worm 643 is equipped with the rear worm gear box 646b, and the upper end of the rear worm gear shaft 646f of the rear worm gear box 646b is fixed to the lower side of the rear center of the rear end of the crock lifting frame fixing plate 646c. The front worm gear box 646a is fixed to the upper side of the front end of the aforementioned crock lifting base platform 6411, and the rear worm gear box 646b corresponds to the front worm gear box 646a and is fixed to the upper side of the rear end of the crock lifting base platform 6411.The active synchronous pulley 644a is fixed to the aforementioned crucible lifting drive motor shaft 6422, and the driven synchronous pulley 644b is fixed to the middle of the linkage worm gear 643 along its length. One end of the synchronous belt 645 is sleeved on the active synchronous pulley 644a, and the other end is sleeved on the driven synchronous pulley 644b. The crucible lifting frame fixing plate 646c floats up and down above the crucible lifting base platform 6411. The number of crucible lifting frames 646d is distributed at intervals and in an n-shape (three in this embodiment). The bottom of the crucible lifting frame 646d is fixed to the upward-facing side of the crucible lifting frame fixing plate 646c and corresponds to the conveying roller space 621 between the two adjacent feeding conveying rollers 62. The upper ends of a pair of front guide columns 647a are fixed to the downward-facing side of the front end of the crucible lifting frame fixing plate 646c. The lower ends of a pair of front guide pillars 647a are slidably engaged with a pair of front guide pillar sleeves 647c. These front guide pillar sleeves 647c are fixed longitudinally to the crock lifting base platform 6411. The upper ends of a pair of rear guide pillars 647b are fixed to the downward-facing rear end of the crock lifting frame fixing plate 646c. The lower ends of a pair of rear guide pillars 647b are slidably engaged with a pair of rear guide pillar sleeves 647d. These rear guide pillar sleeves 647d are fixed longitudinally to the crock lifting base platform 6411. The aforementioned pair of feeding station crock clamping mechanisms 65, positioned facing each other on the upper left side of the aforementioned feeding station frame 61, correspond to the front and rear sides of the aforementioned crock lifting frame 646d in its raised state. During the feeding and weighing process of the crock, the pair of feeding station crock clamping mechanisms 65 do not contact the sides of the crock.
[0040] In this embodiment, the aforementioned sagger lifting drive motor 642 is a servo motor with forward and reverse rotation functions. When the sagger lifting drive motor 642 receives a working command from the electrical controller, it enters the working state and the sagger lifting drive motor shaft 6422 drives the active synchronous pulley 644a, which in turn drives the driven synchronous pulley 644b via the synchronous belt 645. The driven synchronous pulley 644b drives the linkage worm gear 643, which in turn drives the front worm gear box 646a and the rear worm gear box 646b. The worm wheels in the front and rear worm gear boxes 646a and 646b respectively drive the front and rear worm gear shafts 646e and 646f, which serve as worm gear shafts, to move upward. The upward displacement of the front and rear worm gear shafts 646e and 646f causes the sagger support fixing plate 646c, along with the sagger support 646d fixed on its upward-facing side, to move upward at the position corresponding to the conveyor roller space 621. The sagger support 646d (three in total) lifts the sagger upward, that is, pushes the empty sagger waiting to be filled upward, so that the bottom surface of the sagger leaves the sagger conveyor roller 62 at the feeding station and is in the receiving state. As mentioned above, when the feeding valve plate 4 is in the open state, and when a pair of sagger left feeding pipes 33 and a pair of sagger right feeding pipes 34 are simultaneously feeding into the sagger, the aforementioned stirring screw 40 is in the working state, and the spiral blades 401 drive the material downward. When the material level in the sagger reaches the weight set value of each pair of front and rear weighing sensors 648a and 648b, the sensors feed back signals to the electrical controller. The electrical controller then sends signals to the four feed valve plate actuation cylinders 52, causing them to operate and close the feed valve plate 4. Specifically, the feed valve plate 4 is in a closed state, sealing the discharge cavity 82413. Figure 1 and Figure 4 The diagram shows the closed state of the feed valve plate mating cavity 91. Simultaneously, under the command of the electrical controller, as described above by the applicant, the left and right feed pipe sliding plates 31 and 32 of the crucible are moved by the operation of the crucible feed pipe fixing plate opening and closing drive mechanism 2. Figure 3The open state is shown so that the left and right feed pipes 33 and 34 of each pair of saggers are removed from the area corresponding to the upper cavity of the sagger. When the sliding plates 31 and 32 of each pair of saggers are in the open state, the position of the front slider 311 of the left feed pipe is such that the signal can be collected by the position signal acquisition device 1211 of the left feed pipe sliding plate and the collected signal is sent to the electrical controller. The electrical controller issues a command to stop the sagger feed pipe fixing plate opening and closing drive motor 21 of the sagger feed pipe fixing plate opening and closing drive mechanism 2. At the same time, the electrical controller issues a command to the sagger lifting drive motor 642 to push the sagger upward again in the same manner as described above, so that the feed opening and closing valve plate 4, which is in the closed state, cooperates with the sagger material compaction sleeve 9 at the position corresponding to the feed opening and closing valve plate mating cavity 91 to compact the material in the sagger. After a set delay time, such as 1-3 seconds, the sagger lifting drive motor 642 reverses its operation, performing the opposite action process to place the sagger filled with material onto the sagger conveying roller 62 at the feeding station. At this time, the sagger stop and release mechanism 66 at the feeding station moves downward under the instruction of the electrical controller to open the sagger travel channel, allowing the sagger to carry the material into the furnace.
[0041] The applicant needs to clarify that, in this embodiment, the above description refers to the compaction action performed when the sagger is filled with material all at once, i.e., when the weight sensing value set by the pair of sagger material weighing sensors 648a and 648b is reached. However, under the guidance of the foregoing content of this invention, material can be introduced into the sagger in several stages, and the material in the sagger can be compacted. That is, the introduction of material into the sagger and the compaction of the sagger material can be alternated multiple times until the final material quantity value of the pair of sagger material weighing sensors 648a and 648b is reached. The sagger to be filled moves out of the pair of feeding station 6 and enters the furnace through the sagger stop and release mechanism 66. The next sagger to be filled then arrives and arrives above the sagger lifting mechanism 64 corresponding to the feeding station and simultaneously between the sagger clamping mechanism 65 corresponding to the feeding station, repeating the above process for feeding. Furthermore, based on professional knowledge, whether to fill the sagger with material all at once and then compact it, or to fill and compact the material in two or more processes until the sagger is full to the set weight, depends on the material or the requirements of the process.
[0042] Please see Figure 9 And combined Figure 1The aforementioned feeding station sagger stop and release mechanism 66 includes a stop frame 661, a stop plate hinge seat 662, a stop plate actuation cylinder 663, a stop plate actuation cylinder column connecting frame 664, and a stop plate 665. The stop frame 661 is located on the left side of the aforementioned pair of feeding station sagger clamping mechanisms 65. The front end of the stop frame 661 is fixed to the front side of the upper left end of the aforementioned feeding station frame 61, while the rear end of the stop frame 661 is fixed to the rear side of the upper left end of the feeding station frame 61. The stop plate hinge seat 662 is fixed to the upward-facing side of the middle part of the length direction of the stop frame 661. The stop plate actuation cylinder 663 is fixed to the stop plate actuation cylinder seat 6631 in a horizontal position. 631 is fixed to the left side of the aforementioned stop plate hinge seat 662. The stop plate actuating cylinder 6632 of the stop plate actuating cylinder 663 is fixed to the lower left side of the stop plate actuating cylinder connecting frame 664. The stop plate actuating cylinder connecting frame 664 corresponds to the stop plate hinge seat cavity 6621 of the stop plate hinge seat 662. The lower end of the stop plate actuating cylinder connecting frame 664 forms a rolling pair with the bottom wall of the aforementioned stop plate hinge seat cavity 6621. The upper end of the stop plate actuating cylinder connecting frame 664 is hinged to the lower left end of the stop plate 665. The lower right end of the stop plate 665 is hinged to the upper part of the right cavity opening of the stop plate hinge seat cavity 6621 at the position corresponding to the aforementioned stop plate hinge seat cavity 6621.
[0043] A pair of front stop bracket fixing seats 6611 are fixed to the front end of the aforementioned stop bracket 661 facing upwards, and a pair of rear stop bracket fixing seats 6612 are fixed to the rear end of the aforementioned stop bracket 661 facing upwards. The pair of front stop bracket fixing seats 6611 are fixed to the front side of the upper left end of the aforementioned feeding station frame 61, and the pair of rear stop bracket fixing seats 6612 are fixed to the rear side of the upper left end of the aforementioned feeding station frame 61; the aforementioned stop plate actuating cylinder 663 is a cylinder; the aforementioned stop plate actuating cylinder is connected to a piston. The frame 664 includes a left connecting rod 6641, a right connecting rod 6642, a lower connecting rod hinge shaft 6643, an upper connecting rod hinge shaft 6644, and a cylinder pin hinge seat 6645. The left connecting rod 6641 and the right connecting rod 6642 are parallel to each other front and back, and the lower ends of the left connecting rod 6641 and the right connecting rod 6642 are hinged to the middle of the lower connecting rod hinge shaft 6643. A lower connecting rod hinge shaft roller 66431 is rotatably provided at the front end and the rear end of the lower connecting rod hinge shaft 6643. The lower connecting rod hinge shaft roller 66431 is connected to... The bottom wall of the aforementioned stop plate hinge seat cavity 6621 forms a rolling pair. The upper ends of the left connecting rod 6641 and the right connecting rod 6642 are hinged to the middle of the connecting rod upper hinge shaft 6644. The front end and rear end of the connecting rod upper hinge shaft 6644 are respectively hinged to the upper hinge shaft hinge holes 6652 on the corresponding wall of the lower left end of the aforementioned stop plate 665. A stop plate hinge shaft hole 6623 is provided on the corresponding wall of the upper part of the right port of the stop plate hinge seat cavity 6621. A stop plate hinge shaft 6653 is provided between the corresponding walls at the lower right end. The front end and rear end of the stop plate hinge shaft 6653 are hinged to the aforementioned stop plate hinge shaft hole 6623. A buffer damping plate 6651 is fixed on the upper right side of the stop plate 665. The right end of the cylinder pin hinge seat 6645 is hinged to the middle of the lower hinge shaft 6643 of the connecting rod at the position corresponding to the aforementioned left and right connecting rods 6641 and 6642. The aforementioned stop plate actuation cylinder pin 6632 is connected to the left end of the cylinder pin hinge seat 6645.
[0044] As mentioned above, when the sagger position signal acquisition device, such as the photoelectric switch, located on the feeding station frame 61 at feeding station 6 (as mentioned twice above) acquires the position of the sagger moving from right to left, it indicates that the sagger has reached the position required by the process, that is, the sagger has reached the position above the aforementioned feeding station sagger lifting mechanism 64 and between the pair of feeding station sagger clamping mechanisms 65. As the aforementioned sagger position signal acquisition device feeds the signal back to the electrical controller, the electrical controller issues a working command to the feeding station sagger stop and release mechanism 66, causing the stop plate 665 to rise and stop the sagger from continuing to move. Specifically: the stop plate actuating cylinder 663 operates, causing the stop plate actuating cylinder pin 6632 to move. The stop plate actuating cylinder pin 6632 drives the lower hinge shaft 6643 of the connecting rod through the cylinder pin hinge seat 6645. The lower hinge shaft rollers 66431 at the front and rear ends of the lower hinge shaft 6643, along with the lower ends of the left and right connecting rods 6641 and 6642, move, while the upper ends of the left and right connecting rods 6641 and 6642 drive the connecting rod... The upper hinge shaft 6644 drives the lower part of the stop plate 665 through the upper hinge shaft 6644 of the connecting rod. The stop plate 665 rotates counterclockwise by an angle at the position corresponding to the stop plate hinge shaft hole 6623 through the front end and rear end of its stop plate hinge shaft 6653, so that the upper end of the stop plate 665 rises upward corresponding to the position of the aforementioned conveyor roller space 621, which is like a lifting gate effect to close the left passage of the sagger, and vice versa, which will not be described in detail.
[0045] In summary, the technical solution provided by this invention makes up for the shortcomings of the prior art, successfully completes the invention task, and accurately realizes the technical effects described by the applicant in the above technical effects column.
Claims
1. A sagger feeding device for a sagger conveying production line, the sagger conveying production line comprising a feeding station (6), the feeding station (6) comprising a feeding station frame (61), a set of feeding station sagger conveying rollers (62), a feeding station sagger conveying roller drive mechanism (63), a feeding station sagger lifting mechanism (64), a pair of feeding station sagger clamping mechanisms (65), and a feeding station sagger stop and release mechanism (66), the feeding station frame (61) being supported on the ground in the use state and located between the furnace inlet of the kiln and the station where the sagger cleaning mechanism is located, or between the furnace inlet of the kiln and the station where the damaged sagger inspection mechanism is located, the set of feeding station sagger conveying rollers (62) being rotatably supported on the upper part of the feeding station frame (61) at intervals, the feeding station sagger conveying roller drive mechanism (63) being provided with The feeding station frame (61) is located at the right end and is connected to a set of feeding station crucible conveying rollers (62). The feeding station crucible lifting mechanism (64) is positioned below the left end of the feeding station frame (61) at a position corresponding to a pair of feeding station crucible clamping mechanisms (65). The feeding station crucible lifting mechanism (64) also corresponds to the conveying roller space (621) formed between two adjacent feeding station crucible conveying rollers (62). A pair of feeding station crucible clamping mechanisms (65) are arranged facing each other at the upper left end of the feeding station frame (61). The feeding station crucible stop and release mechanism (66) is located on the feeding station frame (61) and is vertically and vertically arranged on the left side of the pair of feeding station crucible clamping mechanisms (65), corresponding to the conveying roller space (621). The characteristic feature is that: The crucible feeding device includes a feeding station frame connecting bracket (1), a crucible feeding pipe fixing plate opening and closing drive mechanism (2), a crucible feeding mechanism (3), a feeding opening and closing valve plate (4), a feeding opening and closing valve plate actuation mechanism (5) equal in number to the feeding opening and closing valve plates (4), a valve plate connecting plate (7), a degassing screw mechanism (8), a crucible material compaction sleeve (9), and a material cylinder (10). The feeding station frame connecting bracket (1) is positioned in an airborne state above the pair of feeding station crucible clamping mechanisms (65) and fixed to the upper left end of the feeding station frame (61). The crucible feeding mechanism (3) is located on the upper part of the feeding station frame connecting bracket (1), and the crucible feeding pipe fixing plate opening and closing drive mechanism (2) is located on the upper part of the feeding station frame connecting bracket (1). The upper rear side of the feeding station frame connecting bracket (1) is connected to the crucible feeding mechanism (3) via a transmission. The crucible feeding mechanism (3) is a multi-point synchronous feeding structure. The upper part of the feeding opening and closing valve plate actuation mechanism (5) is connected to the degassing screw mechanism (8), while the lower part is connected to the valve plate connecting plate (7) and the feeding opening and closing valve plate (4) respectively. The feeding opening and closing valve plate actuation mechanism (5) drives the feeding opening and closing valve plate (4) to open or close the discharge port of the lower part of the degassing screw mechanism (8). The crucible material compaction sleeve (9) is fixed to the valve plate connecting plate (7) at a position below the valve plate connecting plate (7). A central position of the crucible material compaction sleeve (9) and in the area corresponding to the feeding opening and closing valve plate (4) constitutes a The upper part of the degassing screw mechanism (8) is fitted with the feed valve plate cavity (91) and the lower part of the barrel (10) is connected to the barrel outlet (103) and communicates with the barrel cavity (102) of the barrel (10). The lower part of the degassing screw mechanism (8) extends to the lower part of the valve plate connecting plate (7) through the degassing screw relief cavity (71) opened in the center of the valve plate connecting plate (7). The degassing screw mechanism (8) is fixed to the side of the valve plate connecting plate (7) facing upward at the position corresponding to the degassing screw relief cavity (71). The upper part of the barrel (10) is supported on the weighing sensor mounting platform (30) by a set of weighing sensor devices (20) spaced around it. The weighing sensor mounting platform (30) It is rectangular in shape and each of its four corners is fixed to the top of the upper end of a weighing device mounting platform support leg (301). The bottom of the lower end of the weighing device mounting platform support leg (301) is fixed to the upper left end of the feeding station frame (61). A material cylinder cover (101) is provided on the upper part of the material cylinder (10). A material cylinder feed pipe (1011) is provided on the material cylinder cover (101). A material cylinder relief cavity (1012) is opened at the position corresponding to the material cylinder (10). The lower part of the material cylinder (10) extends to the lower part of the weighing sensor mounting platform (30) at the position corresponding to the material cylinder relief cavity (1012). The outer wall of the material cylinder (10) does not contact the cavity wall of the material cylinder relief cavity (1012).When the feeding valve plate actuation mechanism (5) drives the feeding valve plate (4) to release the closure of the lower outlet of the degassing screw mechanism (8), the feeding valve plate (4) simultaneously releases the closure of the feeding valve plate mating cavity (91), and the sagger feeding mechanism (3) is in the state of feeding the sagger below; while when the feeding valve plate actuation mechanism (5) drives the feeding valve plate (4) to be in the state of closing the lower outlet of the degassing screw mechanism (8), the feeding valve plate (4) is simultaneously in the state of closing the feeding valve plate mating cavity (91), and the sagger lifting mechanism (64) at the feeding station... When the sagger is in the upward pushing state, the feeding opening and closing valve plate (4), which is in the closed state of the feeding opening and closing valve plate mating cavity (91), cooperates with the sagger material compaction sleeve (9) to compact the material in the sagger; the feeding station frame connecting bracket (1) includes a set of sagger feeding station frame connecting columns (11), a connecting column front beam (12), a connecting column rear beam (13), a front and rear beam left connecting crossbeam (14), and a front and rear beam right connecting crossbeam (15). The bottom of the set of sagger feeding station frame connecting columns (11) is fixed to the upper left end of the feeding station frame (61), and the connecting column front beam (12) is connected to the set of sagger feeding station frame connecting columns (15). The connecting column (11) is located between the tops of a pair of front-mounted crucible feeding station frame connecting columns, and a left guide rail (121) is fixed to the upper left end of the front beam (12) along the length direction of the connecting column. A right guide rail (122) is fixed to the upper right end of the front beam (12) along the length direction of the connecting column. The connecting column rear beam (13) is connected between the tops of a pair of rear-mounted crucible feeding station frame connecting columns (11) in a set of crucible feeding station frame connecting columns, and a left guide rail (131) is fixed to the upper left end of the rear beam (13) along the length direction of the connecting column. A right guide rail (132) for connecting the rear beam of the column is fixed at the upper right end of the column rear beam (13) along the length direction. The left connecting crossbeam (14) of the front and rear beams is connected between the left ends of the front and rear beams (12, 13) of the column, and the right connecting crossbeam (15) of the front and rear beams is connected between the right ends of the front and rear beams (12, 13) of the column. The sagger feeding mechanism (3) is in sliding fit with the left guide rail (121) of the front beam of the column, the right guide rail (122) of the front beam of the column, the left guide rail (131) of the rear beam of the column, and the right guide rail (132) of the rear beam of the column. The sagger feeding pipe fixing plate opening and closing drive mechanism (2) is set at the upper part of the column rear beam (13).The sagger feeding mechanism (3) includes a sagger left feeding pipe sliding plate (31), a sagger right feeding pipe sliding plate (32), a pair of sagger left feeding pipes (33) and a pair of sagger right feeding pipes (34). A sagger left feeding pipe sliding plate front slider (311) is fixed at the bottom of the front end of the sagger left feeding pipe sliding plate (31). The sagger left feeding pipe sliding plate front slider (311) slides in cooperation with the left guide rail (121) of the connecting column front beam. A sagger left feeding pipe sliding plate rear slider (312) is fixed at the bottom of the rear end of the sagger left feeding pipe sliding plate (31). The sagger left feeding pipe sliding plate rear slider (312) slides in cooperation with the connecting column rear beam. The left guide rail (131) is slidably engaged. A pair of left feed pipe mating cavities (313) for the left feed pipe of the crucible are provided in the middle of the length direction of the left feed pipe sliding plate (31) of the crucible. The right feed pipe sliding plate (32) of the crucible is located on the right side of the left feed pipe sliding plate (31). A front slider (321) of the right feed pipe sliding plate is fixed at the bottom of the front end of the right feed pipe sliding plate (32). The front slider (321) of the right feed pipe sliding plate is slidably engaged with the right guide rail (122) of the front beam of the connecting column. A rear slider (322) of the right feed pipe sliding plate is fixed at the bottom of the rear end of the right feed pipe sliding plate (32). The rear slider (322) slides in cooperation with the right guide rail (132) of the connecting column rear beam. A pair of right feed pipe connecting cavities (323) corresponding to a pair of left feed pipe connecting cavities (313) are provided in the middle of the length direction of the right feed pipe sliding plate (32) of the crucible. The upper ends of the pair of left feed pipes (33) are fixed to the left feed pipe sliding plate (31) of the crucible at the position corresponding to the pair of left feed pipe connecting cavities (313), while the lower ends are configured as downwardly extending cantilever ends. The upper ends of the pair of right feed pipes (34) are fixed to the right feed pipe sliding plate (31) of the crucible at the position corresponding to the pair of right feed pipe connecting cavities (323). 32) Fixed, and the lower end is configured as a downwardly extending cantilever end; when the feeding opening and closing valve plate actuation mechanism (5) drives the feeding opening and closing valve plate (4) to release the closure of the lower discharge port of the degassing screw mechanism (8), the feeding opening and closing valve plate (4) simultaneously releases the closure of the feeding opening and closing valve plate mating cavity (91) of the sagger material compaction sleeve (9), and the pair of sagger left feeding pipes (33) and the pair of sagger right feeding pipes (34) simultaneously feed the material from the material cylinder cavity (102) of the material cylinder (10) through the degassing screw mechanism (8) and the feeding opening and closing valve plate mating cavity (91) to the sagger below in a multi-point synchronous feeding manner;A stirring screw (40) is rotatably connected to the barrel cover (101). The upper end of the stirring screw (40) extends above the barrel cover (101) and is connected to a stirring screw drive mechanism disposed on the barrel cover (101). The lower end of the stirring screw (40) extends sequentially to the degassing barrel mechanism (8) and is rotatably supported on the lower end of the degassing barrel mechanism (8).
2. The sagger feeding device of the sagger conveying production line according to claim 1, characterized in that... The aforementioned crucible feed pipe fixing plate opening and closing drive mechanism (2) includes a crucible feed pipe fixing plate opening and closing drive motor (21), a crucible feed pipe fixing plate opening and closing drive drive wheel (22), a crucible feed pipe fixing plate opening and closing screw drive wheel (23), a crucible feed pipe fixing plate opening and closing screw drive wheel transmission belt (24), a crucible feed pipe fixing plate opening and closing screw (25), a right support seat for the opening and closing screw (26a), a left nut block for the opening and closing screw (26b), a right nut block for the opening and closing screw (26c), a left support seat for the opening and closing screw (26d), and a crucible feed pipe fixing plate opening and closing drive reduction gearbox (27). The crucible feed pipe fixing plate opening and closing drive motor (21) is in transmission cooperation with the crucible feed pipe fixing plate opening and closing drive reduction gearbox (27), and is fed by the crucible feed. The tube fixing plate opening and closing drive reduction gearbox (27), together with the sagger feed tube fixing plate opening and closing drive motor (21), is fixed to the sagger feed tube fixing plate opening and closing drive reduction gearbox seat (271). The sagger feed tube fixing plate opening and closing drive reduction gearbox seat (271) is fixed to the right rear end of the right connecting crossbeam (15) of the front and rear beams. The final stage power output shaft (272) of the sagger feed tube fixing plate opening and closing drive reduction gearbox (27) extends to the right side of the sagger feed tube fixing plate opening and closing drive reduction gearbox seat (271). The sagger feed tube fixing plate opening and closing drive drive wheel (22) is located on the right side of the sagger feed tube fixing plate opening and closing drive reduction gearbox seat (271) and fixed to the sagger feed tube fixing plate opening and closing drive reduction gearbox seat (271). On the stage power output shaft (272), the right end of the crock feed tube fixing plate opening and closing screw (25) is rotatably supported on the right support seat (26a) of the opening and closing screw and extends to the right side of the right support seat (26a). The right support seat (26a) of the opening and closing screw is fixed to the rear end of the right connecting crossbeam (15) of the front and rear beams facing upward. The crock feed tube fixing plate opening and closing screw drive wheel (23) is located on the right side of the right support seat (26a) of the opening and closing screw and fixed to the right end of the crock feed tube fixing plate opening and closing screw (25). One end of the drive belt (24) of the crock feed tube fixing plate opening and closing screw drive wheel is sleeved on the crock feed tube fixing plate opening and closing drive drive wheel (22), and the other end is sleeved on the crock feed tube fixing plate opening and closing screw drive wheel. On the wheel (23), the left nut block (26b) of the opening and closing screw is fixed to the upward-facing side of the rear end of the sliding plate (31) of the left feed pipe of the crucible, and the right nut block (26c) of the opening and closing screw is fixed to the upward-facing side of the rear end of the sliding plate (32) of the right feed pipe of the crucible, and the left support seat (26d) of the opening and closing screw is fixed to the upward-facing side of the rear end of the left connecting beam (14) of the front and rear beams. The left nut block (26b) of the opening and closing screw is threadedly engaged with the left end of the opening and closing screw (25) of the crucible feed pipe fixing plate, and the right nut block (26c) of the opening and closing screw is threadedly engaged with the right end of the opening and closing screw (25) of the crucible feed pipe fixing plate, while the left end of the opening and closing screw (25) of the crucible feed pipe fixing plate is rotatably supported on the left support seat (26d) of the opening and closing screw.Furthermore, the helical direction of the left thread (251) of the left end of the opening and closing screw (25) of the sacrificial feed pipe fixing plate is opposite to the helical direction of the right thread (252) of the opening and closing screw (25) of the right end of the sacrificial feed pipe fixing plate; a sacrificial left feed pipe sliding plate front slider position signal collector (1211) is provided on the left end of the left guide rail (121) of the connecting column front beam facing upward, while a sacrificial right feed pipe sliding plate front slider position signal collector (1211) is provided on the right guide rail (122) of the connecting column front beam and on the left side of the sacrificial right feed pipe sliding plate front slider (321) corresponding to the sacrificial left and right feed pipe sliding plates (31, 32) in the closed state. The feed tube sliding plate front slider position signal collector (1221); the sagger feed tube fixing plate opening and closing drive motor (21) is a motor with forward and reverse rotation function; the sagger feed tube fixing plate opening and closing drive drive wheel (22) and the sagger feed tube fixing plate opening and closing screw drive wheel (23) are synchronous belt pulleys, and the sagger feed tube fixing plate opening and closing screw drive wheel transmission belt (24) is a synchronous belt; the sagger feed tube fixing plate opening and closing drive motor (21), the sagger left feed tube sliding plate front slider position signal collector (1211), and the sagger right feed tube sliding plate front slider position signal collector (1221) are electrically connected to the electrical controller in use.
3. The sagger feeding device for the sagger conveying production line according to claim 1, characterized in that... A barrel outlet flange ring (1031) is formed on the outer wall of the barrel outlet (103) of the barrel (10) and around the circumference of the barrel outlet (103). The degassing screw mechanism (8) includes an upper degassing screw (81), a lower degassing screw (82), an upper degassing screw filter sleeve (83), and a lower degassing screw filter sleeve (84). The upper degassing screw filter sleeve (83) is disposed in the upper degassing screw cavity (811) of the upper degassing screw (81), and the upper end of the upper degassing screw (81) is engaged with the barrel outlet flange ring (1031). The upper end of the feeding opening and closing valve plate actuation mechanism (5) is fixed to the outer wall of the middle part of the upper degassing screw (81) in the height direction. The lower degassing screw filter sleeve (84) It is set in the lower degassing screw cavity (821) of the lower degassing screw (82). The upper end of the lower degassing screw (82) is connected to the lower end of the upper degassing screw (81). The side of the feeding opening and closing valve plate (4) facing upward is in contact with or de-contacts the lower end of the lower degassing screw (82). The upper and lower degassing screws (81, 82) are each connected to the degassing actuator by a degassing pipeline. The degassing actuator is mounted on the material cylinder cover (101) in the use state. The lower end of the stirring screw (40) extends sequentially into the upper degassing screw filter sleeve cavity (831) of the upper degassing screw filter sleeve (83) and the lower degassing screw filter sleeve cavity (841) of the lower degassing screw filter sleeve (84), and is rotatably supported on the lower The lower end of the degassing screw (82); an upper degassing screw upper flange ring (812) is formed at the upper end of the upper degassing screw (81), and an upper degassing screw filter sleeve flange support step (813) is formed around the upper end face of the upper degassing screw (81) in the circumferential direction between the upper end face of the upper degassing screw (81) and the inner side of the upper degassing screw upper flange ring (812). An upper degassing screw filter sleeve flange edge (832) is formed at the upper end of the upper degassing screw filter sleeve (83) and around the circumferential direction of the upper degassing screw filter sleeve (83). The upper degassing screw upper flange ring (812) corresponds to the lower part of the material cylinder outlet flange ring (1031) and is supplemented by a degassing screw upper flange ring sealing gasket (81). In state 21), the upper degassing screw filter sleeve flange (832) is fixed to the material cylinder outlet flange ring (1031) by fasteners. The upper degassing screw filter sleeve flange edge (832) rests on the upper degassing screw filter sleeve flange edge support step (813). An upper degassing screw lower flange ring (814) is formed at the lower end of the upper degassing screw (81). An upper degassing screw filter sleeve lower support step (815) is formed around the lower end face of the upper degassing screw (81) in the circumferential direction between the lower end face of the upper degassing screw (81) and the inner side of the upper degassing screw lower flange ring (814). An upper degassing screw cavity degassing interface (816) communicating with the upper degassing screw cavity (811) is provided on the outer wall of the middle part of the upper degassing screw (81) in the height direction.An upper degassing screw chamber degassing port on / off valve (8161) is fitted onto the upper degassing screw chamber degassing port (816). The lower bottom of the upper degassing screw filter sleeve (83) is supported on the lower support step (815) of the upper degassing screw filter sleeve. A lower degassing screw upper flange ring (822) is formed at the upper end of the lower degassing screw (82). A lower degassing screw filter sleeve flange support step (823) is formed around the upper end face of the lower degassing screw (82) in the circumferential direction between the upper end face of the lower degassing screw (82) and the inner side of the lower degassing screw upper flange ring (822). The height of the lower degassing screw (82) is... A lower degassing screw barrel fixing lug (826) is formed on the outer wall of the middle part and around the circumference of the lower degassing screw barrel (82). The lower degassing screw barrel fixing lug (826) is fixed to the upward side of the valve plate connecting plate (7). A lower degassing screw barrel filter sleeve flange edge (842) is formed at the upper end of the lower degassing screw barrel filter sleeve (84) and around the circumference of the lower degassing screw barrel filter sleeve (84). The lower degassing screw barrel upper flange ring (822) corresponds to the lower flange ring (814) of the upper degassing screw barrel and is fastened to the lower flange ring (814) of the upper degassing screw barrel with the lower degassing screw barrel upper flange ring sealing gasket (8221) attached. 14) Fixing: The flange edge (842) of the lower degassing screw filter sleeve rests on the flange edge support step (823) of the lower degassing screw filter sleeve. A lower degassing screw filter sleeve support ring (824) is fixed at the lower end of the lower degassing screw (82). The support ring step (8241) of the lower degassing screw filter sleeve support ring (824) extends into the cavity (821) of the lower degassing screw (82). The bottom of the lower end of the lower degassing screw filter sleeve (84) is supported on the support ring step (8241). A set of spaced-apart stirring screw support spokes (82411) extending towards the center are formed on the inner wall of the support ring step (8241). The space between each pair of adjacent agitator screw support spokes (82411) forms the discharge cavity (82413) at the lower part of the degassing screw mechanism (8). A support spoke bearing seat (82412) is formed at the junction of a set of agitator screw support spokes (82411). The lower end of the agitator screw (40) is rotatably supported on the support spoke bearing seat (82412) by the agitator screw lower support bearing (402). A lower degassing screw cavity degassing interface (825) communicating with the lower degassing screw cavity (821) is provided on the outer wall of the middle part of the lower degassing screw (82) in the height direction.A lower degassing screw chamber degassing port on / off valve (8251) is connected to the lower degassing screw chamber degassing port (825); the upper degassing screw chamber degassing port on / off valve (8161) and the lower degassing screw chamber degassing port on / off valve (8251) are respectively connected to the degassing pipes of the upper degassing screw chamber degassing port on / off valve and the lower degassing screw chamber degassing port on / off valve, and are connected to the degassing execution pipes on the cylinder cover (101) of the cylinder (10) and communicating with the cylinder chamber (102). The mechanism is connected as follows: the feeding valve plate (4) corresponds to the lower part of the discharge hollow cavity (82413), and a stirring spiral blade (401) is formed on the stirring screw (40) and in the areas located in the upper degassing screw filter sleeve cavity (831) and the lower degassing screw filter sleeve cavity (841); a circular feeding valve plate basin-shaped cavity (41) is formed on the upward-facing side of the feeding valve plate (4) and at the position corresponding to the bottom of the lower degassing screw (82).
4. The sagger feeding device of the sagger conveying production line according to claim 3, characterized in that... The number of feed opening and closing valve plates (4) is four of the same size and fan-shaped, arranged one next to the other to form a circular basin-shaped structure. Each feed opening and closing valve plate (4) is equipped with a feed opening and closing valve plate actuation mechanism (5). A valve plate connecting plate cylinder relief opening (72) is provided on the valve plate connecting plate (7) at the position corresponding to the feed opening and closing valve plate actuation mechanism (5). The feed opening and closing valve plate actuation mechanism (5) includes a feed opening and closing valve plate actuation cylinder. The cylinder body hinge seat (51), a feed opening and closing valve plate actuation cylinder (52), a cylinder column length adjusting rod (53), a cylinder column length adjusting rod hinge joint (54), a pair of cylinder column length adjusting rod hinge joint pins and hinge ears (55), a pair of valve plate flipping arms (56), a pair of valve plate connecting plate longitudinal cantilever arms (57), a valve plate flipping arm hinge pin (58), and a cylinder column length adjusting rod hinge joint pin (59) are provided. The upper end of the feed opening and closing valve plate actuation cylinder body hinge seat (51) is at the same height as the upper degassing screw (81). The cylinder body tail of the feed opening and closing valve plate actuation cylinder (52) is fixed to the outer wall in the middle. The cylinder body tail is hinged to the lower end of the feed opening and closing valve plate actuation cylinder body hinge seat (51) through the cylinder body tail hinge pin (521). The feed opening and closing valve plate actuation cylinder column (522) of the feed opening and closing valve plate actuation cylinder (52) faces downward and corresponds to the valve plate connecting plate actuation cylinder column relief port (72). The upper end of the cylinder column length adjustment rod (53) is threaded to the end of the feed opening and closing valve plate actuation cylinder column (522) and is connected by the cylinder column length adjustment rod (53). The length adjustment rod locking nut (531) is locked, and the lower end of the cylinder length adjustment rod (53) is threadedly connected to the hinge connection post (541) at the center of the upper end of the cylinder length adjustment rod hinge joint (54). The lower end of the cylinder length adjustment rod hinge joint (54) extends between a pair of cylinder length adjustment rod hinge joint pin hinge ears (55), and the pair of cylinder length adjustment rod hinge joint pin hinge ears (55) are longitudinally parallel to each other and their bottoms are welded and fixed to the edge of the feed opening and closing valve plate (4) on the upward side.A pair of valve plate tilting arms (56) are parallel to each other and their lower ends are welded and fixed to the upward-facing side of the feed opening and closing valve plate (4). A tilting arm synchronization plate (561) is fixedly connected between the middle parts of the pair of valve plate tilting arms (56). The upper ends of the longitudinal cantilever (57) of the pair of valve plate connecting plates are fixed to the valve plate connecting plate (7) and correspond to the relief port (72) of the valve plate connecting plate cylinder. The valve plate tilting arm hinge pin (58) is connected to the lower ends of the longitudinal cantilever (57) of the pair of valve plate connecting plates and the pair of The upper end of the valve plate flipping arm (56) is hinged, and the upper ends of a pair of valve plate flipping arms (56) are located between the lower ends of a pair of valve plate connecting plate longitudinal cantilever arms (57). The cylinder length adjusting rod hinge pin (59) passes through the lower ends of a pair of cylinder length adjusting rod hinge pin hinge ears (55) and cylinder length adjusting rod hinge joints (54) at a position corresponding to the position of a pair of cylinder length adjusting rod hinge pin hinge ears (55) and cylinder length adjusting rod hinge joints (54), thereby hinged the lower end of the cylinder length adjusting rod hinge joint (54) to a pair of cylinder length adjusting rods. The hinge pin is between the hinge lugs (55); each of the set of weighing sensing devices (20) includes an n-shaped bracket (201), a barrel outer wall fixing seat (202), a weighing sensor fixing seat (203), a weighing sensor (204), and a barrel outer wall fixing seat sliding guide rod (205). The bottom sides of the n-shaped bracket (201) are fixed to the upward-facing side of the weighing sensing device mounting platform (30), and the barrel outer wall fixing seat (202) is fixed to the upper outer wall of the barrel (10). The load cell mounting base (203) is fixed on the load cell mounting platform (30) at a position corresponding to the middle of the n-shaped bracket (201). The load cell (204) is fixed on the load cell mounting base (203). The lower end of the sliding guide rod (205) of the outer wall mounting base of the cylinder is fixed on the outer wall mounting base of the cylinder (202), while the upper end slides into the guide rod sliding hole (20111) on the top crossbeam (2011) of the n-shaped bracket (201).
5. The sagger feeding device of the sagger conveying production line according to claim 4, characterized in that... A set of modular dust collection hoods (50) is fixed on the valve plate connecting plate (7). On each of these modular dust collection hoods (50), corresponding simultaneously to the positions of the feed opening / closing valve plate actuating cylinder column (522) and the valve plate connecting plate actuating cylinder column clearance port (72), a valve plate actuating cylinder column clearance cavity (501) is formed. The feed opening / closing valve plate actuating cylinder column (522) passes downwards through the valve plate actuating cylinder column clearance cavity (501) and the valve plate connecting plate actuating cylinder column clearance port (72) and then connects to the upper end of the cylinder column length adjusting rod (53). A set of modular vacuum hoods (50) consists of four vacuum hood units of the same size, and the four vacuum hood units, when combined, form a rectangular vacuum hood structure with a complete vacuum hood cavity (502). A vacuum hood cavity dust suction outlet (503) is provided at the corner of the top surface of each set of modular vacuum hoods (50). In use, the vacuum hood is connected to a negative pressure vacuuming device through a vacuum pipe connected to the vacuum hood cavity dust suction outlet (503). The lower parts of each pair of adjacent modular vacuum hoods (50) are connected to each other through vacuum hood splicing connection fixing ears (504).
6. The sagger feeding device for the sagger conveying production line according to claim 1, characterized in that... A front support beam (611) for the feeding station crucible conveyor roller is fixed to the upper front side of the feeding station frame (61) along its length direction, while a rear support beam (612) for the feeding station crucible conveyor roller is fixed to the upper rear side of the feeding station frame (61) along its length direction. The front end of the feeding station crucible conveyor roller (62) is rotatably supported on the front support beam (611) and extends to the front side of the front support beam (611) where a sprocket for the feeding station crucible conveyor roller is fixed. (622), and the rear end of the feeding station crucible conveying roller (62) is rotatably supported on the feeding station crucible conveying roller rear support beam (612). The cross-sectional shapes of the front and rear support beams (611, 612) of the feeding station crucible conveying roller are respectively [-shaped and [-shaped]. A crucible movement guide guard strip (613) is fixed on the upper part of the opposite side of the front and rear support beams (611, 612) of the feeding station crucible conveying roller and along the length direction of the front and rear support beams (611, 612).The feeding station crucible conveyor roller drive mechanism (63) includes a crucible conveyor roller drive motor (631), a crucible conveyor roller drive reduction gearbox (632), a crucible conveyor roller drive reduction gearbox sprocket (633), a right transition sprocket (634), a left transition sprocket (635), a right redirecting sprocket (636), a feeding station crucible conveyor roller drive chain (637), and a pair of crucible conveyor roller drive chain guide bars (638). The crucible conveyor roller drive motor (631) is driven by the crucible conveyor roller drive reduction gearbox (632), and the crucible conveyor roller drive reduction gearbox (632) together with the crucible conveyor roller drive motor (631) is fixed on the crucible conveyor roller drive reduction gearbox seat (6322). The drive gearbox base (6322) is fixed to the right end of the feeding station frame (61). The crucible conveyor roller drive gearbox shaft (6321) of the crucible conveyor roller drive gearbox (632) faces forward. The crucible conveyor roller drive gearbox sprocket (633) is fixed on the crucible conveyor roller drive gearbox shaft (6321). The right transition sprocket (634) is rotatably mounted on the front support beam (611) of the feeding station crucible conveyor roller via the right transition sprocket shaft (6341) at a position slightly to the left above the crucible conveyor roller drive gearbox sprocket (633). The left transition sprocket (635) is rotatably mounted on the left end of the front support beam (611) of the feeding station crucible conveyor roller via the left transition sprocket shaft (6351) and is positioned opposite to the crucible conveyor roller drive gearbox sprocket (6322). Between the left ends of a pair of crucible conveyor roller drive chain guides (638), a right redirecting sprocket (636) is rotatably mounted on the right front side of the front support beam (611) of the crucible conveyor roller at the feeding station via a right redirecting sprocket shaft (6361) and corresponding to the right ends of a pair of crucible conveyor roller drive chain guides (638). The crucible conveyor roller drive chain (637) at the feeding station is sequentially fitted onto the sprockets of the crucible conveyor roller drive reduction gearbox (633), the right transition sprocket (634), the left transition sprocket (635), and the right redirecting sprocket (636). Furthermore, the crucible conveyor roller drive chain (637) at the feeding station also passes through the guide space formed between the pair of crucible conveyor roller drive chain guides (638). And connected to the sprocket (622) of the feeding station crucible conveyor roller, a pair of crucible conveyor roller drive chain guides (638) are fixed vertically and horizontally in a parallel manner to the front side of the front support beam (611) of the feeding station crucible conveyor roller in the length direction; the bottom of the front pair of crucible feeding station frame connecting columns (11) is fixed to the upper left end of the front support beam (611) of the feeding station crucible conveyor roller, while the bottom of the rear pair of crucible feeding station frame connecting columns (11) is fixed to the upper left end of the rear support beam (612) of the feeding station crucible conveyor roller.
7. The sagger feeding device for the sagger conveying production line according to claim 1, characterized in that... The feeding station sagger lifting mechanism (64) includes a sagger lifting base frame (641), a sagger lifting drive motor (642), a linkage worm gear (643), a driving synchronous pulley (644a), a driven synchronous pulley (644b), a synchronous belt (645), a front worm gear box (646a), a rear worm gear box (646b), a sagger lifting frame fixing plate (646c), a sagger lifting frame (646d), a pair of front guide columns (647a), a pair of rear guide columns (647b), a pair of sagger material front weighing sensors (648a), a pair of sagger material rear weighing sensors (648b), a sagger material weighing sensor front fixing plate (649a), and a sagger material weighing sensor rear fixing plate (649b). The front fixing plate (649a) of the weight sensor is fixed to the front side of the bottom left end of the feeding station frame (61), and the rear fixing plate (649b) of the crucible material weight sensor is fixed to the rear side of the bottom left end of the feeding station frame (61). The rear fixing plate (649b) of the crucible material weight sensor corresponds to the rear of the front fixing plate (649a) of the crucible material weight sensor. A pair of front crucible material weight sensors (648a) are respectively fixed to the left and right ends of the side facing upwards on the front fixing plate (649a) of the crucible material weight sensor. A pair of rear crucible material weight sensors (648b) correspond to the rear of the pair of front crucible material weight sensors (648a) and are respectively fixed to the side facing upwards on the rear fixing plate (649b) of the crucible material weight sensor. On one side, at the left and right ends, the front bottom of the sagger lifting base (641) is fixed to a pair of sagger material front weighing sensors (648a) by fasteners, and the rear bottom of the sagger lifting base (641) is also fixed to a pair of sagger material rear weighing sensors (648b) by fasteners. The sagger lifting drive motor (642) is a servo motor with forward and reverse rotation function and is fixed to the sagger lifting drive motor mounting base (6421). The sagger lifting drive motor shaft (6422) of the sagger lifting drive motor (642) extends to the front side of the sagger lifting drive motor mounting base (6421). The sagger lifting drive motor mounting base (6421) is fixed to the sagger lifting base platform (648a) on the upper part of the sagger lifting base (641). On 411), the front end of the linkage worm gear (643) is engaged with the worm gear transmission of the front worm gear box (646a), and the upper end of the front worm gear shaft (646e) of the front worm gear box (646a) is fixed to the lower side of the front center of the crock lifting frame fixing plate (646c). The rear end of the linkage worm gear (643) is engaged with the worm gear transmission of the rear worm gear box (646b), and the upper end of the rear worm gear shaft (646f) of the rear worm gear box (646b) is fixed to the lower side of the rear center of the rear end of the crock lifting frame fixing plate (646c). The front worm gear box (646a) is fixed to the upper side of the front end of the crock lifting base platform (6411).The rear worm gear box (646b) corresponds to the front worm gear box (646a) and is fixed on the upward-facing side of the rear end of the crock lifting base platform (6411). The driving synchronous pulley (644a) is fixed on the crock lifting drive motor shaft (6422), and the driven synchronous pulley (644b) is fixed at the middle of the linkage worm (643) along its length. One end of the synchronous belt (645) is sleeved on the driving synchronous pulley (644a), and the other end... One end is fitted onto the driven synchronous pulley (644b). The crock lifting frame fixing plate (646c) floats up and down above the crock lifting base platform (6411). The crock lifting frames (646d) are distributed at intervals and are in an n-shape. The bottom of the crock lifting frame (646d) is fixed to the upward-facing side of the crock lifting frame fixing plate (646c) and to the conveying roller between the two adjacent feeding conveying rollers (62). Corresponding to space (621), the upper ends of a pair of front guide columns (647a) are fixed to the downward-facing side of the front end of the crucible lifting frame fixing plate (646c), while the lower ends of the pair of front guide columns (647a) are slidably engaged with a pair of front guide column guide sleeves (647c). The pair of front guide column guide sleeves (647c) are fixed longitudinally to the crucible lifting base platform (6411), and the upper ends of a pair of rear guide columns (647b) are fixed to the rear end of the crucible lifting frame fixing plate (646c). The lower end of one pair of rear guide pillars (647b) is fixed to the side facing downwards, while the lower ends of the pair of rear guide pillar sleeves (647d) are slidably engaged with the pair of rear guide pillar sleeves (647d). These rear guide pillar sleeves (647d) are fixed longitudinally to the crucible lifting base platform (6411). The pair of feeding station crucible clamping mechanisms (65), positioned facing each other on the upper left side of the feeding station frame (61), correspond to the front and rear sides of the crucible lifting frame (646d), respectively.
8. The sagger feeding device for the sagger conveying production line according to claim 1, characterized in that... The feeding station sagger stop and release mechanism (66) includes a stop frame (661), a stop plate hinge seat (662), a stop plate actuation cylinder (663), a stop plate actuation cylinder column connecting frame (664), and a stop plate (665). The stop frame (661) is located on the left side of the pair of feeding station sagger clamping mechanisms (65). The front end of the stop frame (661) is fixed to the front side of the upper left end of the feeding station frame (61), while the rear end of the stop frame (661) is fixed to the rear side of the upper left end of the feeding station frame (61). The stop plate hinge seat (662) is fixed on the upward-facing side of the middle part of the stop frame (661). The stop plate actuation cylinder (663) is fixed to the stop plate actuation cylinder seat (6631) in a horizontal position. 31) The stop plate actuation cylinder (6632) of the stop plate actuation cylinder (663) is fixed to the left side of the stop plate hinge seat (662), and the lower left side of the stop plate actuation cylinder connecting frame (664) is fixed to the stop plate actuation cylinder. The stop plate actuation cylinder connecting frame (664) corresponds to the stop plate hinge seat cavity (6621) of the stop plate hinge seat (662), and the stop plate actuation cylinder... The lower end of the cylinder pin connecting bracket (664) forms a rolling pair with the bottom wall of the stop plate hinge seat cavity (6621). The upper end of the stop plate actuating cylinder pin connecting bracket (664) is hinged to the lower left end of the stop plate (665), and the lower right end of the stop plate (665) is hinged to the upper part of the right cavity opening of the stop plate hinge seat cavity (6621) at the position corresponding to the stop plate hinge seat cavity (6621).
9. The sagger feeding device for the sagger conveying production line according to claim 8, characterized in that... A pair of front stop bracket fixing seats (6611) are fixed to the front end of the stop bracket (661) facing upward, and a pair of rear stop bracket fixing seats (6612) are fixed to the rear end of the stop bracket (661) facing upward. The pair of front stop bracket fixing seats (6611) are fixed to the front side of the upper left end of the feeding station frame (61), and the pair of rear stop bracket fixing seats (6612) are fixed to the rear side of the upper left end of the feeding station frame (61). The stop plate actuation cylinder (663) is a cylinder. The stop plate actuation cylinder column connecting frame (66... 4) Includes a left connecting rod (6641), a right connecting rod (6642), a lower connecting rod hinge shaft (6643), an upper connecting rod hinge shaft (6644), and a cylinder pin hinge seat (6645). The left connecting rod (6641) and the right connecting rod (6642) are parallel to each other front and back, and the lower ends of the left connecting rod (6641) and the right connecting rod (6642) are hinged to the middle of the lower connecting rod hinge shaft (6643). A lower connecting rod hinge shaft roller (66431) is rotatably provided at the front end and the rear end of the lower connecting rod hinge shaft (6643). 1) A rolling pair is formed with the bottom wall of the hinge seat cavity (6621) of the stop plate. The upper ends of the left connecting rod (6641) and the right connecting rod (6642) are hinged to the middle of the connecting rod hinge shaft (6644). The front end and rear end of the connecting rod hinge shaft (6644) are respectively hinged to the upper hinge shaft hinge hole (6652) on the corresponding wall of the lower left end of the stop plate (665). A stop plate hinge shaft hole (6623) is opened on the corresponding wall of the upper part of the right port of the stop plate hinge seat cavity (6621). A stop plate hinge shaft (6653) is provided between the corresponding wall at the lower right end of the stop plate (665). The front end and rear end of the stop plate hinge shaft (6653) are hinged to the stop plate hinge shaft hole (6623). A buffer damping plate (6651) is fixed on the upper right side of the stop plate (665). The right end of the cylinder pin hinge seat (6645) is hinged to the middle of the lower hinge shaft (6643) of the connecting rod at the position corresponding to the left and right connecting rods (6641, 6642). The stop plate actuation cylinder pin (6632) is connected to the left end of the cylinder pin hinge seat (6645).
Citation Information
Patent Citations
Crushing machine for electronic powder material
CN103521314B
Automatic feeding device for saggers in automated production lines of electronic kilns
CN104165523B
Automatic lid suction and material suction device for saggers in automated production lines for electronic kilns
CN104180664B
Valve structure of automatic sagger feeding device for electronic kiln
CN108955267A
Sagger charging equipment
CN109606758A