Building outer wall quality detection device and detection method thereof
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-16
- Publication Date
- 2026-08-11
AI Technical Summary
[0006]为了解决上述问题,本发明的目的是提供一种建筑外墙质量检测装置及其检测方法,通过设置控制件,既能够控制支撑架向任意方位移动,又能够改变支撑架的方位使得锤击件朝向墙体,还能够在所在地面为倾斜面时将底座进行调平,避免因地面倾斜导致的检测不准确的问题
[0029]1、本发明检测装置通过设置控制件,既能够控制支撑架向任意方位移动,又能够改变支撑架的方位使得锤击件朝向墙体,还能够在所在地面为倾斜面时将底座进行调平,避免因地面倾斜导致的检测不准确的问题,因此该检测装置不仅能够实现自动化检测,提高检测效率,而且测量全面且测量误差小;
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Figure CN117554497B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of building inspection technology, and in particular relates to a building exterior wall quality inspection device and its inspection method. Background Technology
[0002] The building exterior wall is the structural component that encloses a building and forms the boundary between the interior and exterior. Its functions include: bearing a certain load, protecting against wind and rain, providing thermal insulation, preventing noise, and ensuring fire safety.
[0003] After the construction of the building's exterior walls is completed, they need to be inspected to determine whether the construction is up to standard. The inspection items mainly include checking whether the wall surface is flat and whether there are hollows inside the wall.
[0004] The flatness of a wall surface is usually measured manually using a balance ruler. This method has a large margin of error. The presence of hollowness inside the wall is usually detected by tapping the wall surface and judging whether it is hollow by the sound. This method is difficult to test any location on the wall. In addition, the above manual measurement methods are inefficient. To solve the above problems, a building exterior wall quality inspection device and its inspection method are provided.
[0005] It should be noted that the above content falls within the inventor's technical knowledge and does not necessarily constitute prior art. Summary of the Invention
[0006] To address the aforementioned problems, the present invention aims to provide a building exterior wall quality inspection device and its inspection method. By setting control components, it is possible to control the support frame to move in any direction, change the orientation of the support frame so that the hammer faces the wall, and level the base when the ground is inclined, thus avoiding inaccurate inspection caused by ground inclination.
[0007] To achieve the above objectives, the present invention proposes a building exterior wall quality inspection device, the inspection device including a support frame, characterized in that a detection element for inspecting the quality of the exterior wall is slidably mounted on the support frame, and a control element for controlling the movement of the support frame is rotatably mounted on the support frame;
[0008] The support frame includes a base, with an array of casters fixed below the base and a vertical first electric telescopic rod fixed above the base.
[0009] The control component includes a rotating sleeve that rotates on the first electric telescopic rod, a third electric telescopic rod that is vertically fixed to one side of the rotating sleeve, a U-shaped bracket that is fixed to the output shaft of the third electric telescopic rod, and a fourth electric telescopic rod that is rotatably mounted on the U-shaped bracket.
[0010] The control unit also includes a third drive box, in which a third motor is fixed. The output shaft of the third motor passes through the top plate of the third drive box and is fixed to the output shaft of the fourth electric telescopic rod. A horizontal connecting strip is fixed below the third drive box, and at least two insert rods are fixed below the connecting strip. A third distance sensor is fixed on the side of the fourth electric telescopic rod near the rotating sleeve.
[0011] Furthermore, a bushing is fixed above the first electric telescopic rod.
[0012] The detection component includes a horizontal first sliding shaft that slides within a bushing. One end of the first sliding shaft is fixed to a first drive box, and the other end is fixedly connected to a vertical fixing plate. A first motor is fixed inside the first drive box. The detection component also includes two parallel hammers, and a second electric telescopic rod is fixedly connected between the two hammers.
[0013] The output shaft of the first motor passes through the side plate of the first drive box away from the first sliding shaft and is fixed to one of the hammers. A spring is fixedly connected between the fixing plate and the bushing.
[0014] Furthermore, the hammering component includes a first connecting rod parallel to the first sliding shaft, a hammer head fixed to the end of the first connecting rod away from the first sliding shaft, one of the connecting rods fixed to the output shaft of the first motor, a connecting piece fixed above the first connecting rod, a first distance sensor fixed to the side of the connecting piece away from the first motor, and a second electric telescopic rod perpendicular to the first connecting rod.
[0015] Furthermore, a second distance sensor is fixed to the side of the bushing near the fixing plate. The second distance sensor is used to detect the length of the spring.
[0016] Furthermore, a first driving member for driving the detection component to slide is fixed on the support frame.
[0017] Furthermore, the first driving component includes a guide rail fixed above the bushing, the guide rail being parallel to the first sliding shaft, an electrically powered slider being slidably disposed inside the guide rail, a second driving box being fixed above the slider, a second motor being fixed inside the second driving box, and an irregularly shaped plate for driving the fixed plate to move being fixed through the top plate of the second driving box.
[0018] Furthermore, a second driving component for driving the control component to rotate is fixed on the support frame.
[0019] Furthermore, the second driving component includes a gear ring fixedly mounted on the rotating sleeve, an L-shaped bracket fixed above the base, a fourth motor fixed above the top plate of the L-shaped bracket, and a gear meshing with the gear ring fixed through the top plate of the L-shaped bracket.
[0020] A method for inspecting the quality of building exterior walls, applied to the aforementioned inspection device, the method comprising the following steps:
[0021] S1: Adjust the detection position;
[0022] The third electric telescopic rod is oriented toward the desired position by starting the fourth motor to control the rotation of the control component. The length of the third electric telescopic rod is adjusted by starting the third electric telescopic rod. The insertion rod is inserted into the ground by starting the fourth electric telescopic rod. The support frame is moved by starting the third electric telescopic rod. The support frame is turned by starting the third motor so that the hammer head is oriented toward the wall.
[0023] The fourth electric telescopic rod is retracted to control the insertion rod to be pulled out from the ground. When the ground is uneven, the fourth motor is started to control the control component to rotate one revolution. The position of the control component is recorded when the distance detected by the third distance sensor is at its minimum value. Then, the fourth motor is started to adjust the control component to that position. The fourth electric telescopic rod is started to control the insertion rod to be inserted into the ground. When the distance detected by the third distance sensor is the distance between the fourth electric telescopic rod and the rotating sleeve when they are parallel, the base is leveled.
[0024] S2: Check if the wall surface is flat;
[0025] The distance between the connecting piece and the wall is detected by the first distance sensor. The position of the hammer is adjusted by the second electric telescopic rod, the first motor, and the first electric telescopic rod. If the distances detected by the two first distance sensors are the same during the detection process, it indicates that the wall is flat. If the distances detected by the two first distance sensors are different in a certain area, it indicates that the wall is not flat. If the distances detected by the two first distance sensors are always different, the hammer head is not facing the wall. The detection position should be readjusted and the wall flatness should be checked again.
[0026] S3: Check if the inside of the wall is hollow;
[0027] The position of the two hammering parts is adjusted by the second electric telescopic rod, the first motor, and the first electric telescopic rod. The hammering head is controlled by the second motor to hammer the wall. The sound of the hammering is used to determine whether the wall is hollow.
[0028] The building exterior wall quality testing device and method proposed in this invention can bring the following beneficial effects:
[0029] 1. The detection device of the present invention, by setting control components, can control the support frame to move in any direction, and can change the orientation of the support frame so that the hammer is facing the wall. It can also level the base when the ground is inclined, so as to avoid the problem of inaccurate detection caused by the inclination of the ground. Therefore, the detection device can not only realize automated detection and improve detection efficiency, but also measure comprehensively and with small measurement error.
[0030] 2. When the detection device of the present invention encounters a hollow wall during detection, it can determine the extent of the hollowness by activating the first motor and the second electric telescopic rod to adjust the position of one of the hammers and hammer it.
[0031] 3. The detection device of the present invention adjusts the position of the two hammering parts by starting the second electric telescopic rod, the first motor and the first electric telescopic rod working together. The second motor controls the rotation of the irregular plate to hammer the wall. The sound of the hammering is used to determine whether the wall is hollow. The hammering force can be adjusted by starting the slider, so it is suitable for different types of walls. Attached Figure Description
[0032] The accompanying drawings, which are included to provide a further understanding of the invention and form part of this invention, illustrate exemplary embodiments of the invention and are used to explain the invention, but do not constitute an undue limitation of the invention. In the drawings:
[0033] Figure 1 This is a first-view structural schematic diagram of a building exterior wall quality inspection device according to the present invention.
[0034] Figure 2 This is a second-view structural schematic diagram of a building exterior wall quality inspection device according to the present invention.
[0035] Figure 3 for Figure 2 Enlarged structural diagram at point A in the middle.
[0036] Figure 4 for Figure 1 Enlarged structural diagram at point B.
[0037] Figure 5 This is a third-view structural diagram of a building exterior wall quality inspection device according to the present invention. Detailed Implementation
[0038] To more clearly illustrate the overall concept of the present invention, a detailed description will be provided below with reference to the accompanying drawings and examples.
[0039] In the description of this invention, it should be understood that the terms "center," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention.
[0040] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, "a plurality of" means two or more, unless otherwise explicitly specified.
[0041] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0042] In this invention, unless otherwise expressly specified and limited, the first feature "on" or "below" the second feature may be in direct contact with the first and second features, or indirect contact through an intermediate medium. In the description of this specification, references to terms such as "an embodiment," "some embodiments," "example," "specific example," or "some examples," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the invention. In this specification, illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0043] An embodiment of the present invention provides a building exterior wall quality inspection device, the inspection device including a support frame 1, such as... Figure 1 As shown, a detection component 2 for detecting the quality of the exterior wall is slidably mounted on the support frame 1. A first driving component 3 for driving the detection component 2 to slide is fixed on the support frame 1. A control component 4 for controlling the movement of the support frame 1 is rotatably mounted on the support frame 1. A second driving component 5 for driving the control component 4 to rotate is fixed on the support frame 1.
[0044] The support frame 1 includes a base 11, with an array of casters 12 fixed below the base 11, a vertical first electric telescopic rod 13 fixed above the base 11, and a bushing 14 fixed above the first electric telescopic rod 13.
[0045] Detector 2 includes a horizontal first sliding shaft 21, such as Figure 2-4As shown, the first sliding shaft 21 slides within the bushing 14. One end of the first sliding shaft 21 is fixed to the first drive box 22, and the other end is fixedly connected to a vertical fixing plate 26. The first drive box 22 is fixed to the first motor 23. The detection component 2 also includes two parallel hammers 24, and a second electric telescopic rod 25 is fixedly connected between the two hammers 24.
[0046] The output shaft of the first motor 23 passes through the side plate of the first drive box 22 away from the first sliding shaft 21 and is fixed to one of the hammers 24. A spring 27 is fixedly connected between the fixing plate 26 and the bushing 14.
[0047] The hammering component 24 includes a first connecting rod 241 parallel to the first sliding shaft 21. A hammer head 242 is fixed to the end of the first connecting rod 241 away from the first sliding shaft 21. One of the connecting rods 241 is fixed to the output shaft of the first motor 23. A connecting piece 243 is fixed above the first connecting rod 241. A first distance sensor 244 is fixed to the side of the connecting piece 243 away from the first motor 23. The second electric telescopic rod 25 is perpendicular to the first connecting rod 241.
[0048] A second distance sensor 28 is fixed to the side of the bushing 14 near the fixing plate 26. The second distance sensor 28 is used to detect the length of the spring 27.
[0049] The first driving component 3 includes a guide rail 31 fixed above the bushing 14. The guide rail 31 is parallel to the first sliding shaft 21. An electrically powered slider 32 is slidably disposed inside the guide rail 31. A second driving box 33 is fixed above the slider 32. A second motor 34 is fixed inside the second driving box 33. The output shaft of the second motor 34 passes through the top plate of the second driving box 33 and is fixed with a shaped plate 35 for driving the fixed plate 26 to move.
[0050] Control component 4 includes a rotating sleeve 41 that rotates on the first electric telescopic rod 13, such as Figure 5 As shown, a third electric telescopic rod 42 is vertically fixed on one side of the rotating sleeve 41, a U-shaped bracket 43 is fixed on the output shaft of the third electric telescopic rod 42, and a fourth electric telescopic rod 44 is rotatably mounted on the U-shaped bracket 43.
[0051] Under the influence of gravity, the fourth electric telescopic rod 44 is vertically downward. The control component 4 also includes a third drive box 46. A third motor 47 is fixed inside the third drive box 46. The output shaft of the third motor 47 passes through the top plate of the third drive box 46 and is fixed on the output shaft of the fourth electric telescopic rod 44. A horizontal connecting strip 48 is fixed below the third drive box 46. At least two insert rods 49 are fixed below the connecting strip 48.
[0052] A third distance sensor 45 is fixed on the side of the fourth electric telescopic rod 44 near the rotating sleeve 41.
[0053] The first distance sensor 244, the second distance sensor 28, and the third distance sensor 45 are all electrically connected to a preset control system.
[0054] The second driving component 5 includes a gear ring 51 fixedly mounted on a rotating sleeve 41, an L-shaped bracket 52 fixed above the base 11, a fourth motor 53 fixed above the top plate of the L-shaped bracket 52, and a gear 54 that meshes with the gear ring 51 fixed through the top plate of the fourth motor 53.
[0055] A method for inspecting the quality of building exterior walls, applied to the aforementioned inspection device, includes the following steps:
[0056] S1: Adjust the detection position;
[0057] By starting the fourth motor 53, the control component 4 is rotated so that the third electric telescopic rod 42 is oriented toward the direction to be moved. The length of the third electric telescopic rod 42 is adjusted by starting the third electric telescopic rod 42. The insertion rod 49 is inserted into the ground by starting the fourth electric telescopic rod 44. The support frame 1 is moved by starting the third electric telescopic rod 42. The support frame 1 is turned by starting the third motor 47 so that the hammer head 242 is oriented toward the wall.
[0058] By retracting the fourth electric telescopic rod 44, the insertion rod 49 is pulled out from the ground. When the ground is inclined, the control component 4 is rotated one revolution by starting the fourth motor 53, and the position of the control component 4 is recorded when the distance detected by the third distance sensor 45 is at its minimum value. Then, the fourth motor 53 is started to adjust the control component 4 to this position. The insertion rod 49 is inserted into the ground by starting the fourth electric telescopic rod 44. When the connecting strip 48 contacts the ground, the fourth electric telescopic rod 44 will lift the support frame 1. When the distance detected by the third distance sensor 45 is the distance between the fourth electric telescopic rod 44 and the rotating sleeve 41 when they are parallel, the base 11 is leveled.
[0059] S2: Check if the wall surface is flat;
[0060] The distance between the connecting piece 243 and the wall is detected by the first distance sensor 244. The position of the hammer 24 is adjusted by the second electric telescopic rod 25, the first motor 23 and the first electric telescopic rod 13. If the distances detected by the two first distance sensors 244 are the same during the detection process, it indicates that the wall is flat. If the distances detected by the two first distance sensors 244 are different in a certain area, it indicates that the wall is not flat. If the distances detected by the two first distance sensors 244 are always different, it is possible that the hammer head 242 is not facing the wall. The detection position should be readjusted and the wall should be checked again to see if it is flat.
[0061] S3: Check if the inside of the wall is hollow;
[0062] By activating the second electric telescopic rod 25, the first motor 23, and the first electric telescopic rod 13 to adjust the position of the two hammering parts 24, and by activating the second motor 34 to control the rotation of the irregular plate 35, the fixed plate 26 is pushed to reciprocate, which in turn drives the hammering head 242 to hammer the wall. The sound of the hammering is used to determine whether the wall is hollow. The hammering force is adjusted by activating the slider 32. When a hollow wall is encountered, the position of one of the hammering parts 24 is adjusted by activating the first motor 23 and the second electric telescopic rod 25 and hammered to determine the extent of the hollowness.
[0063] The various embodiments in this specification are described in a progressive manner. Similar or identical parts between embodiments can be referred to interchangeably. Each embodiment focuses on describing the differences from other embodiments. In particular, the system embodiments are basically similar to the method embodiments, so the description is relatively simple; relevant parts can be referred to the descriptions in the method embodiments.
[0064] The above description is merely an embodiment of the present invention and is not intended to limit the invention. Various modifications and variations can be made to the present invention by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of the present invention should be included within the scope of the claims of the present invention.
Claims
1. A building exterior wall quality inspection device, the inspection device comprising a support frame (1), characterized in that, The support frame (1) is slidably provided with a detection element (2) for detecting the quality of the exterior wall, and the support frame (1) is rotatably provided with a control element (4) for controlling the movement of the support frame (1). The support frame (1) includes a base (11), with an array of casters (12) fixed below the base (11) and a vertical first electric telescopic rod (13) fixed above the base (11). The control component (4) includes a rotating sleeve (41) that rotates on the first electric telescopic rod (13), a third electric telescopic rod (42) that is vertically fixed on one side of the rotating sleeve (41), a U-shaped bracket (43) that is fixed on the output shaft of the third electric telescopic rod (42), and a fourth electric telescopic rod (44) that is rotatably mounted on the U-shaped bracket (43). The control unit (4) also includes a third drive box (46), a third motor (47) is fixed inside the third drive box (46), the output shaft of the third motor (47) passes through the top plate of the third drive box (46) and is fixed on the output shaft of the fourth electric telescopic rod (44), a horizontal connecting strip (48) is fixed below the third drive box (46), at least two plug rods (49) are fixed below the connecting strip (48), and a third distance sensor (45) is fixed on the side of the fourth electric telescopic rod (44) near the rotating sleeve (41). A bushing (14) is fixed above the first electric telescopic rod (13). The detection component (2) includes a horizontal first sliding shaft (21), which slides within a bushing (14). One end of the first sliding shaft (21) is fixed to a first drive box (22), and the other end is fixedly connected to a vertical fixing plate (26). A first motor (23) is fixed inside the first drive box (22). The detection component (2) also includes two parallel hammers (24), and a second electric telescopic rod (25) is fixedly connected between the two hammers (24). The output shaft of the first motor (23) passes through the side plate of the first drive box (22) away from the first sliding shaft (21) and is fixed on one of the hammers (24). A spring (27) is fixedly connected between the fixing plate (26) and the bushing (14). The hammer (24) includes a first connecting rod (241) parallel to the first sliding shaft (21), a hammer head (242) is fixed at one end of the first connecting rod (241) away from the first sliding shaft (21), one of the connecting rods (241) is fixed on the output shaft of the first motor (23), a connecting piece (243) is fixed above the first connecting rod (241), a first distance sensor (244) is fixed on the side of the connecting piece (243) away from the first motor (23), and a second electric telescopic rod (25) is perpendicular to the first connecting rod (241). A second distance sensor (28) is fixed on the side of the bushing (14) near the fixing plate (26). The second distance sensor (28) is used to detect the length of the spring (27).
2. The building exterior wall quality testing device according to claim 1, characterized in that, The support frame (1) is fixed with a first driving member (3) for driving the detection member (2) to slide.
3. The building exterior wall quality testing device according to claim 2, characterized in that, The first driving component (3) includes a guide rail (31) fixed above the bushing (14). The guide rail (31) is parallel to the first sliding shaft (21). An electric slider (32) is slidably disposed inside the guide rail (31). A second driving box (33) is fixed above the slider (32). A second motor (34) is fixed inside the second driving box (33). The output shaft of the second motor (34) passes through the top plate of the second driving box (33) and a shaped plate (35) for driving the fixed plate (26) to move is fixed thereon.
4. The building exterior wall quality testing device according to claim 1, characterized in that, The support frame (1) is fixed with a second drive element (5) for driving the control element (4) to rotate.
5. The building exterior wall quality testing device according to claim 4, characterized in that, The second driving component (5) includes a gear ring (51) fixedly mounted on a rotating sleeve (41), an L-shaped bracket (52) fixed above the base (11), a fourth motor (53) fixed above the top plate of the L-shaped bracket (52), and a gear (54) that meshes with the gear ring (51) through the top plate of the L-shaped bracket (52).
6. A method for inspecting the quality of building exterior walls, applied to the inspection device described in any one of claims 1-5, characterized in that, The detection method includes the following steps: S1: Adjust the detection position; By starting the fourth motor (53) to control the control unit (4) to rotate, the third electric telescopic rod (42) is directed toward the direction to be moved. The length of the third electric telescopic rod (42) is adjusted by starting the third electric telescopic rod (42). The insertion rod (49) is inserted into the ground by starting the fourth electric telescopic rod (44). The support frame (1) is moved by starting the third electric telescopic rod (42). The support frame (1) is turned by starting the third motor (47), so that the hammer head (242) is directed toward the wall. By retracting the fourth electric telescopic rod (44), the control rod (49) is pulled out from the ground. When the ground is uneven, the control component (4) is rotated one revolution by starting the fourth motor (53), and the position of the control component (4) is recorded when the distance detected by the third distance sensor (45) is the minimum value. Then, the fourth motor (53) is started to adjust the control component (4) to this position. The control rod (49) is inserted into the ground by starting the fourth electric telescopic rod (44). When the distance detected by the third distance sensor (45) is the distance between the fourth electric telescopic rod (44) and the rotating sleeve (41) when they are parallel, the base (11) is leveled. S2: Check if the wall surface is flat; The distance between the connecting piece (243) and the wall is detected by the first distance sensor (244). The position of the hammer (24) is adjusted by the second electric telescopic rod (25), the first motor (23) and the first electric telescopic rod (13). If the distances detected by the two first distance sensors (244) are the same during the detection process, it indicates that the wall is flat. If the distances detected by the two first distance sensors (244) are different in a certain area, it indicates that the wall is not flat. If the distances detected by the two first distance sensors (244) are always different, then the hammer head (242) is not facing the wall. The detection position should be readjusted and the wall should be checked again to see if it is flat. S3: Check if the inside of the wall is hollow; By activating the second electric telescopic rod (25), the first motor (23) and the first electric telescopic rod (13) to adjust the position of the two hammer parts (24), the second motor (34) is activated to control the hammer head (242) to hammer the wall, and the sound of the hammering is used to determine whether the wall is hollow.
Citation Information
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