一种基于切屑负载和切削力的微铣刀磨损逐齿监测方法

By reconstructing chip load and cutting force signals, the wear state of each tooth of the micro-milling cutter is monitored, solving the problem that tooth-by-tooth monitoring cannot be achieved in the existing technology, and improving the accuracy and efficiency of micro-milling.

CN117564812BActive Publication Date: 2026-07-17SUZHOU UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
SUZHOU UNIV
Filing Date
2023-11-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies cannot achieve tooth-by-tooth monitoring of wear on micro-milling cutters, especially when the wear of multiple cutters is unevenly distributed, making it impossible to monitor each tooth individually using cutting force signals.

Method used

By acquiring machining information and cutting force signals, the chip load model is reconstructed, the equivalent radius difference of each cutting tooth is extracted, the instantaneous chip load thickness is calculated, and the flank friction coefficient is extracted based on the cutting force signal. Finally, the flank wear width of each cutting tooth is calculated.

Benefits of technology

It enables tooth-by-tooth monitoring of wear on micro-milling cutters, providing comprehensive and reliable tool wear information, improving the accuracy of micro-milling, preventing tool breakage and machine tool damage, increasing processing efficiency, and reducing production costs.

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Abstract

本发明涉及基于切屑负载和切削力的微铣刀磨损逐齿监测方法,包括:获取加工信息和切削力信号;建立切屑负载模型;根据所述加工信息提取各刀齿的等效半径差,再将所述等效半径差输入至所述切屑负载模型中重构各刀齿的瞬时切屑负载厚度;根据所述瞬时切屑负载厚度和所述切削力信号,提取各刀齿最终的后刀面摩擦力系数;根据所述最终的后刀面摩擦力系数计算得到各刀齿的后刀面磨损宽度。本发明实现微铣刀磨损的逐齿监测,为刀具补偿提供全面可靠的刀具磨损信息,对提高微铣削加工精度具有重要作用,提升微铣削加工效率,降低生产成本。
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