A roadway driving anchor rod supporting device

CN117569855BActive Publication Date: 2026-10-30ANHUI UNIV OF SCI & TECH
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Patent Information

Application Number
CN202311845905.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2023-12-27
Publication Date
2026-10-30
Estimated Expiration
2043-12-27

AI Technical Summary

Technical Problem

[0003]目前,我国煤矿巷道支护方式以锚杆支护为主,煤矿采掘按照掘进—锚固支护—掘进的作业顺序,即掘进机截割一段煤岩后停止作业并退出,由人工或机械对新掘进的煤矿巷道进行锚杆支护,目前煤矿巷道支护作业以单体锚杆钻机和车载式锚杆钻机为主,单体锚杆钻机需人工手持,劳动强度大、危险性高,且较难直接对大型巷道进行锚杆支护作业;而车载式锚杆钻机则需要较宽的巷道来进行错车,支护、掘进交替作业过程繁琐,单体锚杆钻机和车载式锚杆钻机都需要掘进机停止退出后才能进行支护作业,不能及时支护,降低了煤矿巷道掘进的速度

Benefits of technology

[0017]本发明提供的掘进巷道锚杆支护装置,通过在巷道顶部设置导轨机构,能够使整个支护装置在巷道顶部空间进行作业,从而能够与掘进机同步作业;推进机构沿掘进方向相对于导轨机构活动并能够固定与导轨机构的相对位置,以便于与掘进机的掘进作业同步前进;移动平台能够在推进机构的作用下前进,同时移动平台上的上支撑机构能够支撑于巷道顶部,移动平台上的下支撑机构能够支撑于掘进机两侧的巷道上,提升作业稳定性的同时,能够避开掘进机所需的作业空间;此外,工作机构如锚杆支护机构通过调节机构连接于移动平台上,且调节机构能够相对于移动平台沿掘进方向移动并固定与移动平台的相对位置,从而能够提升工作机构的前端作业范围,而且调节机构本身还能够沿掘进方向调节自身长度以进一步提升工作机构的前端作业范围,使工作机构能够及时跟进掘进机的掘进进度,对巷道进行及时支护。

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Abstract

The application discloses a kind of excavating roadway anchor rod supporting devices, it is related to excavating roadway supporting technical field, including guide rail mechanism, propulsion mechanism, mobile platform, upper support mechanism, lower support mechanism and adjusting mechanism;Guide rail mechanism is fixedly arranged in roadway top along the direction of excavation;Propulsion mechanism can be moved relative to guide rail mechanism along the direction of excavation;Propulsion mechanism can push mobile platform and move along the direction of excavation;Upper support mechanism is used to support in roadway top;Lower support mechanism is supported on the roadway floor on both sides of excavator;Adjusting mechanism can be moved relative to mobile platform along the direction of excavation and fixed with the relative position of mobile platform, adjusting mechanism can also adjust the length of itself in the direction of excavation to adjust the position of working mechanism.The excavating roadway anchor rod supporting device provided by the application, excavator and anchor rod supporting device can be parallel operation, so that roadway is supported in time, improve roadway excavating efficiency.
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Description

Technical Field

[0001] This invention relates to the field of tunnel support technology, and in particular to a tunnel anchor support device. Background Technology

[0002] Currently, after a cantilever roadheader cuts through the coal and rock strata at the face of a coal mine tunnel, it is necessary to promptly anchor the newly cut tunnel roof area to improve the stability of the surrounding rock. Anchor support requires drilling and installation of anchor bolts using an anchor bolt drilling machine.

[0003] Currently, the main method of coal mine roadway support in my country is bolt support. Coal mining follows a sequence of excavation-bolt support-excavation, meaning that after the tunneling machine cuts through a section of coal and rock, it stops and withdraws, and bolt support is then applied to the newly excavated coal mine roadway manually or mechanically. Currently, coal mine roadway support operations mainly rely on single bolt drilling rigs and vehicle-mounted bolt drilling rigs. Single bolt drilling rigs require manual operation, which is labor-intensive, dangerous, and difficult to directly apply to large roadways. Vehicle-mounted bolt drilling rigs, on the other hand, require wider roadways for passing, and the alternating support and excavation process is cumbersome. Both single bolt drilling rigs and vehicle-mounted bolt drilling rigs require the tunneling machine to stop and withdraw before support operations can begin, which cannot provide timely support and reduces the speed of coal mine roadway excavation. Summary of the Invention

[0004] The purpose of this invention is to provide a roadway anchor support device to solve the problems existing in the prior art. The tunneling machine and the anchor support device can operate in parallel, so that the roadway can be supported in a timely manner and the roadway excavation efficiency can be improved.

[0005] To achieve the above objectives, the present invention provides the following solution:

[0006] This invention provides a roadway anchor support device, comprising a guide rail mechanism, a propulsion mechanism, a moving platform, an upper support mechanism, a lower support mechanism, and an adjustment mechanism. The guide rail mechanism is fixedly mounted on the top of the roadway along the tunneling direction. The propulsion mechanism is connected to the guide rail mechanism and is movable relative to the guide rail mechanism along the tunneling direction and can be fixed in a fixed position relative to the guide rail mechanism. The moving platform is mounted on the front end of the propulsion mechanism along the tunneling direction and is connected to the propulsion mechanism, and the propulsion mechanism can push the moving platform to move along the tunneling direction. The upper support mechanism is mounted on the moving platform and is used to support the top of the roadway. The lower support mechanism is mounted on the moving platform and is used to support the roadway floor plates on both sides of the tunneling machine. The adjustment mechanism is movably mounted on the moving platform at one end along the tunneling direction, and a working mechanism is provided at the other end. The adjustment mechanism is movable relative to the moving platform along the tunneling direction and fixed in a fixed position relative to the moving platform, and the adjustment mechanism can also adjust its own length in the tunneling direction to adjust the position of the working mechanism.

[0007] Preferably, the propulsion mechanism includes a first propulsion member, a second propulsion member, and a sliding trolley arranged sequentially along the tunneling direction. The end of the first propulsion member opposite to the second propulsion member is connected to the guide rail mechanism via a first connecting seat, and the end of the second propulsion member opposite to the sliding trolley is connected to the guide rail mechanism via a second connecting seat. The other end of the first propulsion member is connected to the second connecting seat, the second propulsion member is connected to the sliding trolley, the sliding trolley is connected to the moving platform, and the sliding trolley is slidably connected to the guide rail mechanism. Both the first and second connecting seats are provided with locking components, and both the first and second connecting seats can be slidably connected to the guide rail mechanism. Each locking component can lock the relative position of the corresponding first or second connecting seat with the guide rail mechanism. Both the first and second propulsion members can adjust their length in the tunneling direction to drive the sliding trolley and the moving platform to move relative to the guide rail mechanism along the tunneling direction.

[0008] Preferably, the system further includes a lifting mechanism disposed between the propulsion mechanism and the mobile platform. The lifting mechanism is connected to both the propulsion mechanism and the mobile platform, and the lifting mechanism is capable of adjusting its own length to adjust and fix the vertical position of the mobile platform.

[0009] Preferably, the lifting mechanism includes a lifting drive component, a connecting support component, and a first linkage assembly. The first linkage assembly is rotatably connected to both the propulsion mechanism and the moving platform. The lifting drive component is rotatably connected at both ends to the moving platform and the first linkage assembly. The connecting support component is rotatably connected at both ends to the propulsion mechanism and the moving platform. Both the lifting drive component and the connecting support component are adjustable in length to adjust and fix the vertical position of the moving platform.

[0010] Preferably, the upper support mechanism includes multiple support beams arranged side-by-side above the mobile platform along the width of the tunnel. Each support beam has a front support member, a second linkage assembly, and a rear support member below it. The front support member and the second linkage assembly are respectively located at the front and rear ends of the corresponding support beam along the tunneling direction. Both ends of the front support member and the second linkage assembly are rotatably connected to the support beam and the mobile platform, respectively. The rear support member is located at the rear end of the corresponding support beam, and both ends of the rear support member are rotatably connected to the second linkage assembly and the support beam, respectively. Both the front support member and the rear support member can adjust their length to adjust the vertical position of the corresponding support beam and can support the top of the tunnel.

[0011] Preferably, the lower support mechanism includes two sets of lower support components arranged on both sides below the mobile platform along the width direction of the tunnel. Each lower support component includes an extension drive member, a lower support arm, a deployment drive member, and a support rod. The lower support arm is arranged along the width direction of the tunnel and can be slidably connected to the mobile platform. The two ends of the extension drive member are rotatably connected to the inner ends of the mobile platform and the lower support arm, respectively. One end of the support rod is rotatably connected to the outer end of the lower support arm. The two ends of the deployment drive member are rotatably connected to the lower support arm and the support rod, respectively. The extension drive member can adjust its own length to drive the lower support arm to move relative to the mobile platform in an outward direction close to the tunnel sidewall, and drive the deployment drive member and the support rod to move synchronously. The deployment drive member can adjust its own length to drive the support rod to rotate in the vertical plane. The support rod can adjust its own length and its lower end can be supported at the bottom of the tunnel.

[0012] Preferably, two adjustment mechanisms are provided and arranged side by side on the mobile platform along the width direction of the tunnel; each adjustment mechanism includes a sliding base, a sliding drive component, and a telescopic assembly. One end of the telescopic assembly is used to provide the working mechanism, the sliding base is provided at the other end of the telescopic assembly, the sliding drive component is provided on the sliding base, the sliding base is slidably disposed on the mobile platform, the sliding drive component is connected to the mobile platform, and is used to drive the sliding base to slide the telescopic assembly and the working mechanism relative to the mobile platform along the tunneling direction.

[0013] Preferably, the adjustment mechanism further includes a swing assembly, which includes a swing base, a swing drive, and a swing disk. The swing disk is fixedly mounted on the sliding base. The swing base is connected to the end of the telescopic assembly opposite to the working mechanism. The swing base and the sliding base are connected by the swing disk to form a rotational connection that allows the swing base to rotate about an axis perpendicular to the sliding base. The swing drive is mounted on the sliding base and can be connected to the swing base. The swing drive can adjust its length to drive the swing base to drive the telescopic assembly to rotate synchronously relative to the sliding base.

[0014] Preferably, the adjustment mechanism further includes a forward pitch drive, a rear pitch drive, and a rotary drive. The rotary drive and the forward pitch drive are disposed at the front end of the telescopic assembly along the tunneling direction, and the rear pitch drive is disposed at the rear end of the telescopic assembly along the tunneling direction. The rotary drive is rotatably connected to the front end of the telescopic assembly and is connected to the working mechanism and can drive the working mechanism to rotate. One end of the forward pitch drive is rotatably connected to the telescopic assembly, and the other end is rotatably connected to the rotary drive via a third link assembly. The third link assembly is rotatably connected to the telescopic assembly. The forward pitch drive can adjust its own length and drive the third link assembly to drive the rotary drive to perform pitching motion synchronously relative to the telescopic assembly. The two ends of the rear pitch drive are respectively rotatably connected to the rear end of the telescopic assembly and the swing assembly, and the rear end of the telescopic assembly is rotatably connected to the swing assembly. The rear pitch drive can adjust its own length to drive the telescopic assembly to perform pitching motion relative to the swing assembly.

[0015] Preferably, the guide rail mechanism includes multiple anchor bolts and multiple I-beams fixedly distributed on the top of the roadway along the tunneling direction. The multiple I-beams are fixed by the anchor bolts to form a guide rail along the tunneling direction, and the propulsion mechanism is connected to the guide rail.

[0016] The present invention achieves the following technical effects compared to the prior art:

[0017] The roadway anchor bolt support device provided by this invention enables the entire support device to operate in the roadway top space by setting a guide rail mechanism, thereby allowing it to work synchronously with the tunneling machine. The propulsion mechanism moves relative to the guide rail mechanism along the tunneling direction and can be fixed in its relative position to the guide rail mechanism, so as to advance synchronously with the tunneling machine. The moving platform can move forward under the action of the propulsion mechanism, and the upper support mechanism on the moving platform can support the roadway top, while the lower support mechanism on the moving platform can support the roadways on both sides of the tunneling machine, improving operational stability and avoiding the working space required by the tunneling machine. In addition, the working mechanism, such as the anchor bolt support mechanism, is connected to the moving platform through an adjustment mechanism, and the adjustment mechanism can move relative to the moving platform along the tunneling direction and be fixed in its relative position to the moving platform, thereby increasing the front working range of the working mechanism. Moreover, the adjustment mechanism itself can also adjust its own length along the tunneling direction to further increase the front working range of the working mechanism, so that the working mechanism can keep up with the tunneling progress of the tunneling machine in a timely manner and provide timely support for the roadway. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 A schematic diagram of the isometric structure of the anchor bolt support device for tunneling provided in Embodiment 1;

[0020] Figure 2 A front view schematic diagram of the anchor bolt support device for tunneling provided in Embodiment 1;

[0021] Figure 3 A bottom view of the anchor bolt support device for tunneling provided in Embodiment 1;

[0022] Figure 4 This is a schematic diagram of the cutting operation path of the tunneling machine provided in Example 1;

[0023] Figure 5 This is a schematic diagram illustrating the parallel operation of cutting and anchor bolt support provided in Example 1.

[0024] Figure 6 This is a schematic diagram of the adjustment mechanism provided in Embodiment 1;

[0025] Figure 7 This is a structural schematic diagram of the lower support component provided in Embodiment 1;

[0026] Figure 8This is a schematic diagram of the sliding plate provided in Embodiment 1;

[0027] Figure 9 This is a schematic diagram illustrating the cooperation between the upper support mechanism and the lower support mechanism and the mobile platform provided in Embodiment 1.

[0028] Figure 10 A schematic diagram of a locking component provided in Embodiment 1;

[0029] Figure 11 This is a schematic diagram of another structure of the locking component provided in Embodiment 2.

[0030] Icons: 1-Anchor bolt support device for tunneling roadways; 10-Guide rail mechanism; 11-Anchor bolt; 12-I-beam; 121-Slot; 20-Propulsion mechanism; 21-First propulsion component; 22-Second propulsion component; 23-Sliding trolley; 24-First connecting seat; 25-Second connecting seat; 26-Locking assembly; 261-Locking drive component; 262-Plug; 263-Support pulley; 264-Support spring; 265-Guide telescopic component; 266-Slider; 267-Traveling pulley; 30-Moving platform; 31-Sliding plate; 32-Slide groove; 33-Guide shell; 40-Upper support mechanism; 41-Support beam; 42-Front support component; 43-Rear support component; 4 4-Second linkage assembly; 50-Lower support mechanism; 51-Lower support assembly; 511-Extension drive; 512-Lower support arm; 513-Expansion drive; 514-Support rod; 60-Adjustment mechanism; 61-Sliding base; 62-Sliding drive; 63-Telescopic assembly; 64-Swing assembly; 641-Swing seat; 642-Swing drive; 643-Swing disc; 65-Forward pitch drive; 66-Rearward pitch drive; 67-Rotation drive; 68-Third linkage assembly; 70-Working mechanism; 80-Lifting mechanism; 81-Lifting drive; 82-Connecting support; 83-First linkage assembly; 2-Tunnel; 3-Tunneling machine. Detailed Implementation

[0031] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0032] The purpose of this invention is to provide a roadway anchor support device to solve the problems existing in the prior art. The tunneling machine and the anchor support device can operate in parallel, so that the roadway can be supported in a timely manner and the roadway excavation efficiency can be improved.

[0033] To make the above-mentioned objects, features and advantages of the present invention more apparent and understandable, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0034] Example 1

[0035] This embodiment provides a roadway anchor support device 1. Please refer to [link / reference]. Figures 1-3 The system includes a guide rail mechanism 10, a propulsion mechanism 20, a moving platform 30, an upper support mechanism 40, a lower support mechanism 50, and an adjustment mechanism 60. The guide rail mechanism 10 is fixedly installed on the top of the roadway 2 along the tunneling direction. The propulsion mechanism 20 is connected to the guide rail mechanism 10, and the propulsion mechanism 20 can move relative to the guide rail mechanism 10 along the tunneling direction and can be fixed in its relative position to the guide rail mechanism 10. The moving platform 30 is installed at the front end of the propulsion mechanism 20 along the tunneling direction and is connected to the propulsion mechanism 20. The propulsion mechanism 20 can push the moving platform 30 along the tunneling direction. The upper support mechanism 40 is mounted on the moving platform 30 and is used to support the top of the tunnel 2; the lower support mechanism 50 is mounted on the moving platform 30 and is used to support the bottom plate of the tunnel 2 on both sides of the tunneling machine 3; the adjusting mechanism 60 is movably mounted on the moving platform 30 at one end along the tunneling direction, and the other end is provided with a working mechanism 70. The adjusting mechanism 60 can move relative to the moving platform 30 along the tunneling direction and fix its relative position with the moving platform 30. The adjusting mechanism 60 can also adjust its own length in the tunneling direction to adjust the position of the working mechanism 70.

[0036] By installing a guide rail mechanism 10 at the top of tunnel 2, the entire support device can operate in the space above tunnel 2, thus enabling synchronous operation with the tunneling machine 3. The propulsion mechanism 20 moves relative to the guide rail mechanism 10 along the tunneling direction and can be fixed in its relative position to the guide rail mechanism 10, so as to advance synchronously with the tunneling operation of the tunneling machine 3. The moving platform 30 can move forward under the action of the propulsion mechanism 20. At the same time, the upper support mechanism 40 on the moving platform 30 can support the top of tunnel 2, and the lower support mechanism 50 on the moving platform 30 can support the bottom plates of the side walls of tunnel 2 on both sides of the tunneling machine 3, improving operational stability and enabling... To avoid interference with the working space required by the tunneling machine 3, the working mechanism 70, like a conventional anchor bolt support mechanism, is connected to the mobile platform 30 via an adjusting mechanism 60. The adjusting mechanism 60 can move relative to the mobile platform 30 along the tunneling direction and maintain its relative position, thereby increasing the working range of the front end of the working mechanism 70. Furthermore, the adjusting mechanism 60 itself can adjust its length along the tunneling direction to further increase the working range of the front end of the working mechanism 70, enabling the working mechanism 70 to keep pace with the tunneling progress of the tunneling machine 3 and provide timely support for the roadway 2. The tunneling direction is the overall direction of tunnel excavation. Figure 2 , Figure 4 and Figure 5 The direction from right to left in the middle, and Figure 4 The direction indicated by the middle arrow is a specific tunneling path for tunneling machine 3.

[0037] In the optional scheme of this embodiment, more preferably, the guide rail mechanism 10 includes multiple anchor bolts 11 and multiple I-beams 12 fixedly distributed on the top of the roadway 2 along the tunneling direction. The multiple I-beams 12 are fixed by the anchor bolts 11 and form a guide rail along the tunneling direction. The propulsion mechanism 20 is connected to the guide rail. The tunneling machine 3 pre-cuts a portion of the roadway 2 and pre-anchors the anchor bolts 11 on the top of the pre-cut roadway 2. The exposed sections of the anchor bolts 11 are sequentially installed as guide rails to cooperate with the propulsion mechanism 20. By pre-cutting to a cut area that can accommodate the tunneling roadway anchor bolt support device 1 to enter the work without interfering with the tunneling machine 3 cutting the coal seam, the working mechanism 70 can move to the newly cut area to perform support operations such as drilling anchor bolt holes. This achieves parallel operation of the tunneling machine 3 cutting the coal seam and the working mechanism 70 drilling holes for support, without interference between them.

[0038] In the optional solutions of this embodiment, a more preferred option is described in the following description: Figure 1 and Figure 2 The propulsion mechanism 20 includes a first propulsion member 21, a second propulsion member 22, and a sliding trolley 23 arranged sequentially along the tunneling direction. One end of the first propulsion member 21 facing away from the second propulsion member 22 is connected to the guide rail mechanism 10 via a first connecting seat 24. The other end of the second propulsion member 22 facing away from the sliding trolley 23 is connected to the guide rail mechanism 10 via a second connecting seat 25. The other end of the first propulsion member 21 is connected to the second connecting seat 25, and the second propulsion member 22 is connected to the sliding trolley 23. The sliding trolley 23 is connected to the moving platform 30 and is slidably connected to the guide rail mechanism 10. Locking components 26 are provided on both the first connecting seat 24 and the second connecting seat 25, and both the first connecting seat 24 and the second connecting seat 25 are slidably connected to the guide rail mechanism 10. On the 0, each locking component 26 can lock the relative position of the corresponding first connecting seat 24 or second connecting seat 25 with the guide rail mechanism 10; the first propulsion component 21 and the second propulsion component 22 can both adjust their own length in the tunneling direction to drive the sliding steer 23 and the moving platform 30 to move relative to the guide rail mechanism 10 in the tunneling direction; by setting the first propulsion component 21 and the second propulsion component 22 to adjust their own length in sequence, and cooperating with the locking component 26 to lock the first connecting seat 24 and the second connecting seat 35 in sequence, the sliding steer 23 can move forward along the guide rail mechanism 10 in sequence, thereby pushing the moving platform 30, the upper support mechanism 40, the lower support mechanism 50, the adjustment mechanism 60 and the working mechanism 70 to move forward synchronously, so as to realize the timely support of the roadway 2.

[0039] Specifically, the first propulsion member 21 and the second propulsion member 22 can be configured as propulsion hydraulic cylinders, which can adjust their own length and lock them. Both ends of the first propulsion member 21 and the second propulsion member 22 are respectively hinged to the corresponding components to facilitate propulsion. In addition, it should be noted that the first propulsion member 21 and the second propulsion member 22 can also be configured as electric telescopic rods, as long as they can adjust their own length and lock them.

[0040] Furthermore, the first propulsion member 21, the second propulsion member 22, the first connecting seat 24, and the second connecting seat 25 can be symmetrically configured as two sets, arranged side by side along the width direction of the guide rail mechanism 10 to improve stability.

[0041] Specifically, the first connecting seat 24, the second connecting seat 25, and the sliding carriage 23 are slidably fitted onto the lower flange plate of the I-beam 12; please refer to Figure 10 and Figure 11The locking assembly 26 includes a locking drive 261, a plug rod 262, a support pulley 263, a support spring 264, a guide telescopic member 265, a slider 266, and a traveling pulley. Two locking drive members 261 are provided, located on both sides of the I-beam 12, with one end fixedly connected to the inner sidewall of the side plates of the first connecting seat 24 or the second connecting seat 25. The other end of each locking drive member 261 is provided with a support pulley 263 to support the sidewall of the I-beam 12, thus supporting its movement. The first connecting seat 24 or the second connecting seat 25... The inner walls of both side plates of the connecting seat 25 are provided with insert rods 262. Multiple slots 121 are pre-set along the length of the web of the I-beam 12. Two insert rods 262 on the first connecting seat 24 or the second connecting seat 25 can be staggered and inserted into two slots 121 for locking. Furthermore, the inner walls of both side plates of the first connecting seat 24 or the second connecting seat 25 are also provided with traveling pulleys 267 that can travel and be supported on the lower flange of the I-beam 12. The inner walls of the two side plates of the first connecting seat 24 or the second connecting seat 25 are fixedly connected... A guide telescopic component 265 is provided, and a support spring 264 fixedly connected to the two side plates is provided on the outer sleeve of the guide telescopic rod 265. A slider 266 that cooperates and slides between the inner side walls of the two side plates of the first connecting seat 24 or the second connecting seat 25 is also provided. Specifically, the two locking drive components 261 can adjust their own length to drive the two side plates of the first connecting seat 24 or the second connecting seat 25 to move closer or further away from each other, so that the insertion rod 262 can be inserted into or pulled out of the slot 121 to lock or unlock. During this process, the two sliders 266 slide against each other to play a guiding role. When the locking drive component 261 drives the two side plates of the first connecting seat 24 or the second connecting seat 25 to move away from each other, it can stretch the support spring 264 and simultaneously drive the guide telescopic component 265 to extend. During the return process, the support spring 264 can assist the two side plates of the first connecting seat 24 or the second connecting seat 25 to move closer to each other, and the guide telescopic component 265 can support the deformation of the support spring 264 to ensure the direction of the force of the support spring 264.

[0042] Specifically, the locking drive component 261 is configured as a hydraulic cylinder, and the guide telescopic component 265 can be configured as a passively telescopic rod; in addition, it should be noted that the locking component 26 can also be configured as other conventional electromagnetic chuck mechanisms, and the opening and closing of the first connecting seat 24 or the second connecting seat 25 and the guide rail mechanism 10 can be realized by electronic control.

[0043] In the optional solutions of this embodiment, a more preferred option is described in the following description: Figure 2 and Figure 3The tunnel anchor support device 1 provided in this embodiment also includes a lifting mechanism 80 disposed between the propulsion mechanism 20 and the moving platform 30. The lifting mechanism 80 is connected to both the propulsion mechanism 20 and the moving platform 30. The lifting mechanism 80 can adjust its own length to adjust and fix the vertical position of the moving platform 30. By adjusting the vertical position of the moving platform 30, the vertical positions of the moving platform 30, the upper support mechanism 40, the lower support mechanism 50, the adjusting mechanism 60 and the working mechanism 70 can be adjusted, thereby improving flexibility.

[0044] In a preferred embodiment, the lifting mechanism 80 includes a lifting drive component 81, a connecting support component 82, and a first linkage assembly 83. The first linkage assembly 83 is rotatably connected to both the propulsion mechanism 20 and the moving platform 30. The lifting drive component 81 is rotatably connected at both ends to the moving platform 30 and the first linkage assembly 83. The connecting support component 82 is rotatably connected at both ends to the propulsion mechanism 20 and the moving platform 30. Both the lifting drive component 81 and the connecting support component 82 can adjust their length to adjust and fix the moving platform 30 in the vertical position. Specifically, each rotatable connection can be configured as a hinge. Both the drive component 81 and the connecting support component 82 include two hydraulic cylinders arranged along the direction of the roadway 2. The stability of the drive support is improved by each having two hydraulic cylinders. The lifting drive component 81 can be tilted to facilitate lifting. The first linkage assembly 83 is rotatably connected to both the moving platform 30 and the sliding steer 23, improving the stability of the connection between the moving platform 30 and the sliding steer 23. In addition, it should be noted that the lifting drive component 81 and the connecting support component 82 can also be configured as other structures that can adjust their own length, such as electric telescopic rods. They are not limited to the above structures, as long as they can adjust their own length and be locked.

[0045] Specifically, the first linkage assembly 83 includes a crossbar and two first links. The crossbar is rotatably disposed below the moving platform 30, and its two ends are respectively hinged to one end of the two first links. The other ends of the two first links are both hinged to the sliding carriage 23. The lifting drive component 81 is hinged to the crossbar.

[0046] In the optional solutions of this embodiment, a more preferred option is described in the following description: Figure 9The upper support mechanism 40 includes multiple support beams 41 arranged side-by-side above the mobile platform 30 along the width direction of the tunnel 2. Each support beam 41 is provided with a front support member 42, a rear support member 43, and a second linkage assembly 44 below it. The front support member 42 and the second linkage assembly 44 are respectively arranged at the front and rear ends of the corresponding support beam 41 along the tunneling direction. Both ends of the front support member 42 and the second linkage assembly 44 are rotatably connected to the support beam 41 and the mobile platform 30, respectively. The rear support member 43 is arranged at the rear end of the corresponding support beam 41. Both ends of the rear support member 43 are rotatably connected to the second linkage assembly 43 and the support beam 41, respectively. Both the front support member 42 and the rear support member 43 can adjust their length to adjust the vertical position of the corresponding support beam 41 and can support the top of the tunnel 2. By driving the support beams 41 for support, the stability of the top of the tunnel 2 and the support operation is improved.

[0047] Specifically, each rotating connection of the upper support mechanism 40 can be configured as a hinge, and the number of support beams 41 can be set to two to improve the stability of the support. Multiple weight-reducing holes can be provided on the support beams 41 to reduce the overall weight. The front support member 42 and the rear support member 43 can be configured as hydraulic cylinders, which can adjust their own length and lock them. Both the front support member 42 and the rear support member 43 can be tilted forward, which, together with the second linkage assembly 44, facilitates the lifting and lowering adjustment of the support beams 41. In addition, it should be noted that the front support member 42 and the rear support member 43 are not limited to the above structure. They can also be configured as electric telescopic rods, as long as they can adjust and fix their own length.

[0048] In the optional solutions of this embodiment, a more preferred option is described in the following description: Figure 7 and Figure 9The lower support mechanism 50 includes two sets of lower support components 51 arranged on both sides below the moving platform 30 along the width direction of the tunnel 2. Each lower support component 51 includes an extension drive member 511, a lower support arm 512, a deployment drive member 513, and a support rod 514. The lower support arm 512 is arranged along the width direction of the tunnel 2 and can be slidably connected to the moving platform 30. The two ends of the extension drive member 511 are respectively rotatably connected to the inner ends of the moving platform 30 and the lower support arm 512. One end of the support rod 514 is rotatably connected to the outer end of the lower support arm 512. The two ends of the deployment drive member 513 are respectively rotatably connected to the lower support arm 512. The extension drive member 511 can adjust its length to drive the lower support arm 512 to move relative to the moving platform 30 in the direction of moving outward toward the side wall of the tunnel 2, and drive the unfolding drive member 513 and the support member 514 to move synchronously, thereby adjusting the support width of the lower support mechanism 50 so as to avoid the working space of the tunneling machine 3; the unfolding drive member 513 can adjust its length to drive the support member 514 to rotate in the vertical plane, so that the support member 514 can be unfolded to a vertical state or retracted, and the support member 514 can adjust its length and its lower end can be supported on the floor of the tunnel 2.

[0049] Specifically, each rotating connection of the lower support mechanism 50 can be configured as a hinge; further, please refer to Figure 2 and Figure 9 Guide shells 33 are fixedly installed on both sides of the lower surface of the mobile platform 30. The lower support arm 512 can pass through the guide shell 33, and the guide shell 33 guides the lower support arm 512 in the width direction. The extension drive member 511, the unfolding drive member 513 and the support rod member 514 can all be set as hydraulic cylinders, which can adjust and lock their own length for driving or support. In addition, it should be noted that the extension drive member 511, the unfolding drive member 513 and the support rod member 514 are not limited to the above structures. As long as they can adjust and lock their own length for driving or support, they can also be set as electric telescopic rods or other structures.

[0050] In the optional solutions of this embodiment, a more preferred option is described in the following description: Figure 1 , Figure 6 and Figure 8Two adjustment mechanisms 60 are provided and are arranged side by side on the mobile platform 30 along the width direction of the roadway 2. The two adjustment mechanisms 60 enable the two working mechanisms 70 to work simultaneously, further improving the support efficiency. Each adjustment mechanism 60 includes a sliding base 61, a sliding drive component 62, and a telescopic component 63. One end of the telescopic component 63 is used to set the working mechanism 70, the sliding base 61 is set at the other end of the telescopic component 63, the sliding drive component 62 is set on the sliding base 61, the sliding base 61 is slidably set on the mobile platform 30, the sliding drive component 62 is connected to the mobile platform 30, and is used to drive the sliding base 61 to slide the telescopic component 63 and the working mechanism 70 relative to the mobile platform 30 along the tunneling direction, so that the working mechanism 70 can provide timely support.

[0051] Specifically, please see Figure 1 and Figure 8 A sliding plate 31 is fixedly installed on the mobile platform 30. The sliding plate 31 is provided with a groove 32 along the tunneling direction. A rack that cooperates with the sliding drive component 62 is provided in the groove 32. The sliding drive component 62 is a hydraulic motor. The hydraulic motor is fixedly installed on the sliding base 61 and a gear that cooperates with the rack is fixedly installed at its output end. The hydraulic motor drives the gear to rotate so as to move the sliding base 61 and the telescopic component 63.

[0052] Furthermore, the telescopic component 63 is configured as a hydraulic telescopic arm, which can adjust and lock its own length. In addition, the telescopic component 63 can also be configured as an electric telescopic rod or other structure that can adjust and lock its own length.

[0053] In the optional solutions of this embodiment, a more preferred option is described in the following description: Figure 6 The adjustment mechanism 60 also includes a swing assembly 64, which includes a swing base 641, a swing drive 642, and a swing disk 643. The swing disk 643 is fixedly mounted on the sliding base 61. The swing base 641 is connected to the end of the telescopic assembly 63 that is away from the working mechanism 70. The swing base 641 and the sliding base 61 are connected by the swing disk 643 to form a rotational connection that allows the swing base 641 to rotate around an axis perpendicular to the sliding base 61. The swing drive 642 is mounted on the sliding base 61 and can be connected to the swing base 641. The swing drive 642 can adjust its own length to drive the swing base 641 to drive the telescopic assembly 63 to rotate synchronously relative to the sliding base 61. By setting the swing assembly 64, the telescopic assembly 63 and the working mechanism 70 can be adjusted in the horizontal direction, improving the flexibility of operation.

[0054] Specifically, the swing drive 642 is configured to include two hydraulic cylinders, one end of which is connected to the sliding base 61 via a support seat. The two hydraulic cylinders drive the swing base 641 to rotate relative to the sliding base 61 via the swing disk 643 by adjusting their own lengths. Alternatively, the swing drive 642 may also include two electric telescopic rods, which can also drive the swing base 641 to rotate relative to the sliding base 61 via the swing disk 643 by adjusting their own lengths.

[0055] In the optional solutions of this embodiment, a more preferred option is described in the following description: Figure 6 The adjustment mechanism 60 also includes a forward pitch drive 65, a rear pitch drive 66, and a rotary drive 67. The rotary drive 67 and the forward pitch drive 65 are disposed at the front end of the telescopic assembly 63 along the tunneling direction, and the rear pitch drive 66 is disposed at the rear end of the telescopic assembly 63 along the tunneling direction. The rotary drive 67 is rotatably connected to the front end of the telescopic assembly 63, and the rotary drive 67 is connected to the working mechanism 70 and can drive the working mechanism 70 to rotate. One end of the forward pitch drive 65 is rotatably connected to the telescopic assembly 63, and the other end is rotatably connected to the rotary drive 67 through a third link assembly 68. The third link assembly 68 is rotatably connected to the telescopic assembly 63. 3. The forward pitch drive 65 can adjust its own length and drive the third link assembly 68 to drive the rotary drive 67 to perform pitch motion synchronously with the telescopic assembly 63; the two ends of the rear pitch drive 66 are respectively rotatably connected to the rear end of the telescopic assembly 63 and the swing assembly 64, and the rear end of the telescopic assembly 63 is rotatably connected to the swing assembly 64. The rear pitch drive 66 can adjust its own length to drive the telescopic assembly 63 to perform pitch motion with respect to the swing assembly 64. By setting the forward pitch drive 65, the rear pitch drive 66 and the rotary drive 67, the spatial flexibility of the working mechanism 70 can be improved, thereby improving the flexibility of the support operation.

[0056] Specifically, the forward pitch drive 65 is configured as a hydraulic cylinder, with its two ends hinged to the third link assembly 68 and the telescopic assembly 63, respectively; the rear pitch drive 66 includes two hydraulic cylinders disposed on both sides of the telescopic assembly 63, with each hydraulic cylinder having its two ends hinged to the swing seat 641 and the telescopic assembly 63, respectively; the rotary drive 67 can be configured as a swing cylinder, driving the working mechanism 70 to rotate in the vertical plane; wherein the third link assembly 68 has its two ends hinged to the telescopic assembly 63 and the rotary drive 67, respectively; in addition, the forward pitch drive 65 and the rear pitch drive 66 can also be configured as other mechanisms that can adjust and lock their own length, such as an electric telescopic rod.

[0057] Specifically, please see Figure 6 and Figure 9 Both the second link assembly 44 and the third link assembly 68 are configured as conventional crank-connecting rod mechanisms.

[0058] Specific examples have been used to illustrate the principles and implementation methods of this invention. The descriptions of the above embodiments are only for the purpose of helping to understand the method and core ideas of this invention. Furthermore, those skilled in the art will recognize that, based on the ideas of this invention, there will be changes in the specific implementation methods and application scope. Therefore, the content of this specification should not be construed as a limitation of this invention.

Claims

1. A bolt support device for tunnel boring, characterized in that: include: The guide rail mechanism (10) is used to be fixedly installed on the top of the roadway (2) along the tunneling direction; The propulsion mechanism (20) is connected to the guide rail mechanism (10). The propulsion mechanism (20) can move relative to the guide rail mechanism (10) along the tunneling direction and can be fixed in relative position with the guide rail mechanism (10). A mobile platform (30) is provided at the front end of the propulsion mechanism (20) along the tunneling direction and connected to the propulsion mechanism (20), wherein the propulsion mechanism (20) is capable of pushing the mobile platform (30) to move along the tunneling direction; An upper support mechanism (40) is provided on the mobile platform (30) and is used to support the top of the tunnel (2); The lower support mechanism (50) is mounted on the mobile platform (30) and is used to support the bottom plate of the tunnel (2) on both sides of the tunneling machine (3); and An adjustment mechanism (60) is movably mounted on the mobile platform (30) at one end along the tunneling direction, and a working mechanism (70) is provided at the other end. The adjustment mechanism (60) can move relative to the mobile platform (30) along the tunneling direction and fix its relative position to the mobile platform (30). The adjustment mechanism (60) can also adjust its own length in the tunneling direction to adjust the position of the working mechanism (70). The propulsion mechanism (20) includes a first propulsion member (21), a second propulsion member (22), and a sliding steer (23) arranged sequentially along the tunneling direction. One end of the first propulsion member (21) facing away from the second propulsion member (22) is connected to the guide rail mechanism (10) via a first connecting seat (24). The other end of the second propulsion member (22) facing away from the sliding steer (23) is connected to the guide rail mechanism (10) via a second connecting seat (25). The other end of the first propulsion member (21) is connected to the second connecting seat (25). The second propulsion member (22) is connected to the sliding steer (23), which is connected to the moving platform (30). The first connecting seat (24) and the second connecting seat (25) are slidably connected to the guide rail mechanism (10); both the first connecting seat (24) and the second connecting seat (25) are provided with locking components (26), both the first connecting seat (24) and the second connecting seat (25) can be slidably connected to the guide rail mechanism (10), and each locking component (26) can lock the relative position of the corresponding first connecting seat (24) or second connecting seat (25) and the guide rail mechanism (10); both the first propulsion member (21) and the second propulsion member (22) can adjust their own length in the tunneling direction to drive the sliding steer (23) and the moving platform (30) to move relative to the guide rail mechanism (10) in the tunneling direction; Two adjustment mechanisms (60) are provided and arranged side by side on the mobile platform (30) along the width direction of the tunnel (2). Each adjustment mechanism (60) includes a sliding base (61), a sliding drive (62) and a telescopic assembly (63). One end of the telescopic assembly (63) is used to provide the working mechanism (70). The sliding base (61) is provided at the other end of the telescopic assembly (63). The sliding drive (62) is provided on the sliding base (61). The sliding base (61) is slidably provided on the mobile platform (30). The sliding drive (62) is connected to the mobile platform (30) and is used to drive the sliding base (61) to slide the telescopic assembly (63) and the working mechanism (70) relative to the mobile platform (30) along the tunneling direction.

2. The anchor bolt support device for tunneling as described in claim 1, characterized in that: It also includes a lifting mechanism (80) disposed between the propulsion mechanism (20) and the mobile platform (30). The lifting mechanism (80) is connected to both the propulsion mechanism (20) and the mobile platform (30). The lifting mechanism (80) can adjust its own length to adjust and fix the position of the mobile platform (30) in the vertical direction.

3. The anchor bolt support device for tunneling as described in claim 2, characterized in that: The lifting mechanism (80) includes a lifting drive (81), a connecting support (82), and a first linkage assembly (83). The first linkage assembly (83) is rotatably connected to both the propulsion mechanism (20) and the moving platform (30). The lifting drive (81) is rotatably connected at both ends to the moving platform (30) and the first linkage assembly (83). The connecting support (82) is rotatably connected at both ends to the propulsion mechanism (20) and the moving platform (30). Both the lifting drive (81) and the connecting support (82) can adjust their length to adjust and fix the moving platform (30) in the vertical position.

4. The anchor bolt support device for tunneling as described in claim 1, characterized in that: The upper support mechanism (40) includes multiple support beams (41) arranged side by side above the mobile platform (30) along the width direction of the tunnel (2). Each support beam (41) is provided with a front support member (42), a rear support member (43), and a second linkage assembly (44) below it. The front support member (42) and the second linkage assembly (44) are respectively arranged at the front end and rear end of the corresponding support beam (41) along the tunneling direction. Both ends of the front support member (42) and the second linkage assembly (44) are rotatably connected to the support beam (41) and the mobile platform (30) respectively. The rear support member (43) is arranged at the rear end of the corresponding support beam (41). Both ends of the rear support member (43) are rotatably connected to the second linkage assembly (44) and the support beam (41) respectively. Both the front support member (42) and the rear support member (43) can adjust their own length to adjust the vertical position of the corresponding support beam (41) and can support the top of the tunnel (2).

5. The anchor bolt support device for tunneling as described in claim 1, characterized in that: The lower support mechanism (50) includes two sets of lower support components (51) arranged on both sides below the mobile platform (30) along the width direction of the tunnel (2). Each lower support component (51) includes an extension drive (511), a lower support arm (512), an unfolding drive (513), and a support rod (514). The lower support arm (512) is arranged along the width direction of the tunnel (2) and can be slidably connected to the mobile platform (30). The two ends of the extension drive (511) are respectively rotatably connected to the inner ends of the mobile platform (30) and the lower support arm (512). One end of the support rod (514) is rotatably connected to the outer end of the lower support arm (512). The two ends of the unfolding drive (513) are respectively rotatably connected to the lower support arm (512) and the support rod (514). The extension drive (511) can adjust its own length to drive the lower support arm (512) to move relative to the moving platform (30) in the direction of moving outward toward the side wall of the tunnel (2), and drive the unfolding drive (513) and the support rod (514) to move synchronously; the unfolding drive (513) can adjust its own length to drive the support rod (514) to rotate in the vertical plane, and the support rod (514) can adjust its own length and its lower end can be supported at the bottom of the tunnel (2).

6. The anchor bolt support device for tunneling as described in claim 1, characterized in that: The adjustment mechanism (60) further includes a swing assembly (64), which includes a swing seat (641), a swing drive (642), and a swing disk (643). The swing disk (643) is fixedly mounted on the sliding base (61). The swing seat (641) is connected to the end of the telescopic assembly (63) away from the working mechanism (70). The swing seat (641) and the sliding base (61) are connected by the swing disk (643) to form a rotational connection that allows the swing seat (641) to rotate about an axis perpendicular to the sliding base (61). The swing drive (642) is mounted on the sliding base (61) and can be connected to the swing seat (641). The swing drive (642) can adjust its length to drive the swing seat (641) to drive the telescopic assembly (63) to rotate synchronously relative to the sliding base (61).

7. The roadway anchor support device according to claim 6, characterized in that: The adjustment mechanism (60) further includes a forward pitch drive (65), a rear pitch drive (66), and a rotary drive (67). The rotary drive (67) and the forward pitch drive (65) are disposed at the front end of the telescopic assembly (63) along the tunneling direction, and the rear pitch drive (66) is disposed at the rear end of the telescopic assembly (63) along the tunneling direction. The rotary drive (67) is rotatably connected to the front end of the telescopic assembly (63), and the rotary drive (67) is connected to the working mechanism (70) and can drive the working mechanism (70) to rotate. One end of the forward pitch drive (65) is rotatably connected to the telescopic assembly (63), and the other end is connected to the telescopic assembly (63) via a third link assembly (68). The rotary drive (67) is rotatably connected, and the third link assembly (68) is rotatably connected to the telescopic assembly (63). The forward pitch drive (65) can adjust its own length and drive the third link assembly (68) to drive the rotary drive (67) to perform pitch motion synchronously with the telescopic assembly (63). The rear pitch drive (66) is rotatably connected at both ends to the rear end of the telescopic assembly (63) and the swing assembly (64), and the rear end of the telescopic assembly (63) is rotatably connected to the swing assembly (64). The rear pitch drive (66) can adjust its own length to drive the telescopic assembly (63) to perform pitch motion with respect to the swing assembly (64).

8. The anchor bolt support device for tunneling as described in claim 1, characterized in that: The guide rail mechanism (10) includes multiple anchor rods (11) and multiple I-beams (12) fixedly distributed on the top of the roadway (2) along the tunneling direction. The multiple I-beams (12) are fixed by the anchor rods (11) and form a guide rail along the tunneling direction. The propulsion mechanism (20) is connected to the guide rail.

Citation Information

Patent Citations

  • Tunneling roadway anchor rod supporting device

    CN221628193U