一种硬质合金增材制造方法

By ball milling to prepare uniformly dispersed cemented carbide powder, intensive mixing to prepare printing feedstock with high powder loading, and using fused deposition modeling (FDM) technology to print green blanks, and by using a two-step solvent degreasing and vacuum pressure sintering process, problems such as porosity, cracks, oxidation and decarburization in existing technologies are solved, resulting in high-performance cemented carbide products suitable for mass production.

CN117600484BActive Publication Date: 2026-07-17CENT SOUTH UNIV

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
CENT SOUTH UNIV
Filing Date
2023-10-30
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing cemented carbide additive manufacturing processes, the technical problems that existing technologies cannot effectively solve include: specific problems that existing technologies cannot effectively solve include: porosity, cracks, performance inhomogeneity, and brittle phases in the cemented carbide production process, which lead to poor mechanical properties of cemented carbide.

Method used

Uniformly dispersed cemented carbide powder was prepared by ball milling, and a high-powder-load printing feedstock was prepared by intensive mixing. Green blanks were printed using fused deposition modeling (FDM) technology, and porosity and cracks were eliminated through a two-step solvent degreasing and vacuum pressure sintering process to prepare high-performance cemented carbide.

Benefits of technology

This invention achieves high relative density, non-porosity, crack-free, and decarburized phase-free cemented carbide products with superior microhardness and bending strength compared to existing technologies. It solves the technical problems existing in existing technologies, and the prepared cemented carbide products have excellent comprehensive mechanical properties, making them suitable for large-scale production.

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Abstract

本发明涉及一种硬质合金增材制造方法,具体步骤包括:球磨制备分散均匀的硬质合金粉末,密炼制备打印喂料,喂料熔融沉积成形制备打印生坯,生坯脱脂‑真空压力烧结,得到硬质合金产品。通过生坯打印,配合两步溶剂脱脂、热脱脂和真空压力烧结,制备得到无孔隙,无裂纹,无脱碳、游离碳和脆性相等有害相,物相组成简单,相对密度高,综合力学性能优异的硬质合金实体零件,有效解决了现有增材制造工艺难以解决的开裂、孔隙、脱碳,脆性相和变形,相对密度低,综合力学性能差等长期困扰硬质合金增材制造的难题,可采用现有粉末冶金工艺使用的硬质合金粉末原料,所制备硬质合金产品硬度、强度和断裂韧性均优异,方法简单,成本低,便于规模化生产。
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