A toilet integral molding production line

Abstract

The present application relates to the technical field of toilet forming equipment, and proposes a toilet integrated forming production line, which comprises a rack one arranged on the ground; a rack two arranged on the ground and spaced apart from the rack one; a mold one mounting seat lifted on the rack one, the mold one mounting seat being used for mounting a mold one, the mold one having a grouting port; a mold two mounting seat lifted and movably arranged on the rack two, the mold two mounting seat being used for mounting a mold two, and the mold two mounting seat being used for closing the mold two and the mold one after moving; and a bottom die mounting seat arranged on the rack one, the bottom die mounting seat being used for mounting a bottom die, and the bottom die being used for closing with the mold one and the mold two. Through the above technical solution, the problem of low toilet forming efficiency in the prior art is solved.

Description

Technical Field

[0001] This invention relates to the field of toilet molding equipment technology, specifically to a one-piece toilet molding production line. Background Technology

[0002] Currently, toilets have become an indispensable daily necessity in people's lives. However, most ceramic factories in China still use existing equipment and facilities and readily available plaster molding processes for production, resulting in problems such as low production efficiency and high labor intensity for workers. Therefore, improvements are needed to solve these problems. Summary of the Invention

[0003] This invention proposes a one-piece toilet molding production line, which solves the problem of low toilet molding efficiency in related technologies.

[0004] The technical solution of the present invention is as follows: A toilet one-piece molding production line, comprising, Frame 1, for installation on the ground; Frame 2 is used to be installed on the ground and is spaced apart from Frame 1; A mold mounting base is lifted and lowered on the frame. The mold mounting base is used to mount the mold. The mold has a grouting port. A mold second mounting base is lifted and movable on the frame second. The mold second mounting base is used to install mold second. After the mold second mounting base is moved, it is used for mold second and mold first to close the mold. A bottom mold mounting base is disposed on the first frame. The bottom mold mounting base is used to install the bottom mold, and the bottom mold is used to close the mold with the first mold and the second mold.

[0005] As a further technical solution, it also includes, A support frame is mounted on the machine frame, and the bottom mold mounting base is placed on the support frame. A fixed shaft is disposed on one side of the bottom mold mounting base; An extension plate is disposed on the bracket and located below the fixed shaft. A lower limit component is disposed on the extension plate, the lower limit component has a lower limit groove, and the fixed shaft is oscillatingly disposed within the lower limit groove. Upper limit positioner 1 is movably mounted on the frame 1, the bracket 1, or the extension plate 1. The upper limit positioner 1 has an upper limit position groove 1. After the upper limit positioner 1 moves, the upper limit position groove 1 abuts against or is not abutted against the fixed shaft 1. A track trolley is used to be set on the ground, located on one side of the fixed shaft. The track trolley is used to receive and transport the finished product that is unloaded after swinging along the fixed shaft from the bottom mold mounting base.

[0006] As a further technical solution, it also includes, The second fixed shaft is located on the other side of the bottom mold mounting base; Lower limit component two is disposed on the bracket one, the lower limit component two has a lower limit groove two, and the fixed shaft two is oscillatingly disposed in the lower limit groove two; Upper limit positioner 2 is movably mounted on the frame 2 or the support 1. The upper limit positioner 2 has an upper limit position groove 2. After the upper limit positioner 2 moves, the upper limit position groove 2 abuts against or cancels abutting against the fixed shaft 2. Support bracket two is lifted and installed on the frame one or the ground, located on the periphery of support bracket one; Conveyor roller conveyor one is mounted on the support two and located on one side of the fixed shaft two. Conveyor roller conveyor one is used to receive and transport finished products that are unloaded from the bottom mold mounting base after swinging along the fixed shaft two.

[0007] As a further technical solution, it also includes, Linear drive component one is mounted on bracket two, bracket one, or frame one, and is drivenly connected to upper limit component one.

[0008] As a further technical solution, it also includes, Linear drive component two is disposed on bracket two, bracket one, or frame one, and is drivenly connected to upper limit component two.

[0009] As a further technical solution, it also includes, Universal joint one is rotatably mounted at the bottom of the bottom mold mounting base; Universal joint two is rotatably mounted on bracket one and located below universal joint one; Linear drive component three is mounted on universal joint two, and its output end is mounted on universal joint one.

[0010] As a further technical solution, it also includes, Linear drive component four is mounted on the frame one or the ground and is driven to connect with the support two.

[0011] As a further technical solution, it also includes, Slide rail one is mounted on the frame one; Slider 1 is slidably mounted on slide rail 1; Mounting bracket one is set on slider one, and mold one mounting seat is set on mounting bracket one and thus raised and lowered on frame one.

[0012] As a further technical solution, it also includes, Slide rail two is mounted on the frame two; Slider 2 is slidably mounted on slide rail 2; Mounting bracket two is mounted on slider two, and mold two mounting base is movably mounted on mounting bracket two.

[0013] As a further technical solution, it also includes, Conveyor roller conveyor two is set on the ground and located on one side of the rail trolley. Conveyor roller conveyor two is used to receive and transport finished products transported from the conveyor rail trolley.

[0014] The working principle and beneficial effects of this invention are as follows: In this invention, toilets are manufactured using a slurry injection molding method. The manufacturing process is automated, requiring no manual labor and improving molding efficiency.

[0015] The specific working principle is as follows: During the preparation process, the upper and lower molds need to be closed, that is, mold one and mold two need to be closed. To facilitate demolding after molding, a bottom mold is also set up. At the beginning of preparation, the mounting bases of mold one and mold two are first raised and lowered for alignment. Then, the mounting base of mold two moves closer to the mounting base of mold one until mold two and mold one are closed. Then, the mounting bases of mold one and mold two are lowered synchronously until they are closed with the bottom mold. Then, grout is injected into the injection port on mold one. After completion, it is left to stand for a specified time before demolding. The finished product is finally left on the bottom mold and can be transferred using a trolley or other means. The whole process is fully automated, eliminating the need for manpower and improving production efficiency. Attached Figure Description

[0016] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0017] Figure 1 This is a three-dimensional structural schematic diagram of the present invention; Figure 2 This is a schematic diagram of the structure from a two-dimensional perspective of the present invention; Figure 3 for Figure 2 A magnified schematic diagram of section A in the middle; Figure 4 This is a three-dimensional structural diagram of the present invention; Figure 5 This is a three-dimensional view of the four-structure diagram of the present invention; Figure 6 for Figure 5A magnified schematic diagram of the B section in the middle; Figure 7 This is a three-dimensional structural diagram of the present invention; Figure 8 for Figure 7 A magnified schematic diagram of a portion of the C-shaped structure. In the diagram: 1. Frame 1, 2. Frame 2, 3. Mold 1 mounting base, 4. Mold 1, 5. Mold 2 mounting base, 6. Mold 2, 7. Bottom mold mounting base, 8. Bottom mold, 9. Bracket 1, 10. Fixed shaft 1, 11. Extension plate 1, 12. Lower limit component 1, 13. Lower limit groove 1, 14. Upper limit component 1, 15. Upper limit groove 1, 16. Track trolley, 17. Fixed shaft 2, 18. Lower limit component 2, 19. Lower limit groove 20. Upper limit positioner 2, 21. Upper limit positioner groove 2, 22. Support 2, 23. Conveyor roller conveyor 1, 24. Linear drive 1, 25. Linear drive 2, 26. Universal joint 1, 27. Universal joint 2, 28. Linear drive 3, 29. Linear drive 4, 30. Slide rail 1, 31. Slider 1, 32. Mounting bracket 1, 33. Slide rail 2, 34. Slider 2, 35. Mounting bracket 2, 36. Conveyor roller conveyor 2. Detailed Implementation

[0018] The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present invention.

[0019] like Figures 1-8 As shown, this embodiment proposes a one-piece toilet molding production line, including, Frame 1, for installation on the ground; Frame 2 is used to be installed on the ground, spaced apart from Frame 1. Mold mounting base 3 is lifted on frame 1. Mold mounting base 3 is used to mount mold 4. Mold 4 has a grouting port. Mold 2 mounting base 5 is lifted and movable on frame 2. Mold 2 mounting base 5 is used to install mold 2 6. After moving, mold 2 mounting base 5 is used for mold 2 6 and mold 1 4 to close the mold. The bottom mold mounting base 7 is set on the frame 1. The bottom mold mounting base 7 is used to install the bottom mold 8. The bottom mold 8 is used to close the mold with mold 1 4 and mold 2 6.

[0020] In this embodiment, in order to solve the problem of low toilet molding efficiency in related technologies, a slip casting method is used to manufacture toilets. The manufacturing process is automated and does not require manual labor, thus improving molding efficiency.

[0021] The specific working principle is as follows: During the preparation process, the upper and lower molds need to be closed, that is, mold 1 (4) and mold 2 (6) need to be closed. To facilitate demolding after molding, a bottom mold (8) is also provided. At the beginning of preparation, the mounting base 3 of mold 1 and the mounting base 5 of mold 2 are raised and lowered for alignment. Then, the mounting base 5 of mold 2 moves closer to the mounting base 3 of mold 1 until mold 2 (6) and mold 1 (4) are closed. Then, the mounting base 3 of mold 1 and the mounting base 5 of mold 2 descend synchronously until they are closed with the bottom mold (8). Then, grout is injected into the injection port on mold 1 (4). After completion, it is left to stand for a specified time before demolding. The finished product is finally left on the bottom mold and can be transferred using a trolley or other means. The whole process is fully automated, eliminating the need for manpower and improving production efficiency.

[0022] Furthermore, it also includes, Support 19 is set on frame 1, and bottom mold mounting base 7 is placed on support 19; Fixed shaft 10 is set on one side of the bottom mold mounting base 7; The extension plate 11 is mounted on the bracket 9 and located below the fixed shaft 10. The lower limit component 12 is disposed on the extension plate 11. The lower limit component 12 has a lower limit groove 13, and the fixed shaft 10 is oscillatingly disposed in the lower limit groove 13. The upper limit positioner 14 is movably mounted on the frame 1, the bracket 9, or the extension plate 11. The upper limit positioner 14 has an upper limit groove 15. After the upper limit positioner 14 moves, the upper limit groove 15 abuts or cancels abuts on the fixed shaft 10. The track trolley 16 is set on the ground and located on one side of the fixed shaft 10. The track trolley 16 is used to receive and transport the finished products that are unloaded from the bottom mold mounting base 7 after swinging along the fixed shaft 10.

[0023] In this embodiment, to achieve automatic transfer of the finished product left on the bottom mold, the bottom mold mounting base 7 is also set to be swingable. The specific working principle is as follows: the fixed shaft 10 on one side of the bottom mold mounting base 7 is initially located in the lower limit groove 13 of the lower limit member 12. When the finished product is prepared, the upper limit member 14 moves and abuts against the top of the fixed shaft 10. In this way, the fixed shaft 10 can be restricted between the upper limit groove 15 and the lower limit groove 13. Then the bottom mold mounting base 7 can be externally driven to swing, that is, swing around the fixed shaft 10. The track trolley 16 on one side is equipped with a bracket adapted to the outer contour of the finished product. After the bottom mold mounting base 7 swings, the whole body will tilt towards the track trolley 16. The finished product on it will first contact the bracket on the track trolley 16, and then gradually lean into the bracket. The finished product will not be damaged and will be transported out by the track trolley 16. The upper limit stop 14 has moderate force and will not tightly jam the fixed shaft 10 so that it cannot rotate. The contact surface between the fixed shaft 10 and the upper limit stop 14 can be made as smooth as possible, or lubricant can be applied so that the upper limit stop 14 can limit the fixed shaft 10 in the lower limit groove 13 of the lower limit stop 12 without hindering its rotation.

[0024] Furthermore, it also includes, Fixed shaft 2 17 is set on the other side of the bottom mold mounting base 7; The lower limit component 2 18 is set on the bracket 1 9. The lower limit component 2 18 has a lower limit groove 2 19. The fixed shaft 2 17 is oscillatingly set in the lower limit groove 2 19. Upper limit positioner 20 is movably mounted on frame 2 or bracket 9. Upper limit positioner 20 has upper limit groove 21. After upper limit positioner 20 moves, upper limit groove 21 abuts or cancels abutment on fixed shaft 2 17. Support 22, the lifting device is set on frame 1 or on the ground, located on the periphery of support 9; Conveyor roller 23 is mounted on bracket 22 and located on one side of fixed shaft 27. Conveyor roller 23 is used to receive and transport finished products that are unloaded from the bottom mold mounting base 7 after swinging along fixed shaft 27.

[0025] In this embodiment, considering that there are also defective products among the finished products, a conveyor roller 23 is set up to transfer defective products, and the bottom mold mounting base 7 is also set up with another swing direction.

[0026] The specific working principle is as follows: A second fixed shaft 17 is set on the side adjacent to the side where the first fixed shaft 10 is located. Correspondingly, an upper limit component 20 and a lower limit component 18 are set, which are the same as the principle of the first upper limit component 14 and the lower limit component 12. When the bottom mold mounting seat 7 needs to swing towards the track trolley 16, the second upper limit component 20 does not limit the second fixed shaft 17, while the first upper limit component 14 limits the first fixed shaft 10. In this way, when the external drive is applied to the bottom mold mounting seat 7, the bottom mold mounting seat 7 will swing around the first fixed shaft 10, transferring the finished product to the track trolley 16. When the bottom mold mounting seat 7 needs to swing towards the first conveyor roller 23, the second upper limit component 20 limits the second fixed shaft 17, while the first upper limit component 14 does not limit the first fixed shaft 10. In this way, when the external drive is applied to the bottom mold mounting seat 7, the bottom mold mounting seat 7 will swing around the second fixed shaft 17, transferring the defective product to the first conveyor roller 23. Similar to the track trolley 16, a bracket adapted to the outer contour of the finished product can also be installed on the conveyor roller 23 to allow defective products to be smoothly transferred to the conveyor roller 23.

[0027] This design allows for simple and quick distribution of finished products through different channels. When combined with existing visual recognition systems, it can automatically identify whether a product is defective. The entire process is automated, improving production efficiency.

[0028] Furthermore, it also includes, Linear drive component 24 is mounted on bracket 22, bracket 9, or frame 1 and is driven to connect with upper limit component 14.

[0029] In this embodiment, the linear drive component 24 can be a pneumatic cylinder or a hydraulic cylinder, or an electric push rod.

[0030] Furthermore, it also includes, Linear drive component 25 is mounted on bracket 22, bracket 9, or frame 1 and is driven to connect with upper limit component 20.

[0031] In this embodiment, the linear drive component 25 can be a pneumatic cylinder or a hydraulic cylinder, or an electric push rod.

[0032] Furthermore, it also includes, Universal joint 26 is rotatably mounted at the bottom of the bottom mold mounting base 7; Universal joint 27 is rotatably mounted on bracket 19 and located below universal joint 26; Linear drive component 3 28 is mounted on universal joint 2 27, and its output end is mounted on universal joint 1 26.

[0033] In this embodiment, the linear drive component 28 can be a pneumatic cylinder or a hydraulic cylinder, or an electric push rod. The use of universal joints is existing technology and will not be described further here.

[0034] Furthermore, it also includes, Linear drive component 29 is mounted on frame 1 or on the ground and is connected to support 22 for drive.

[0035] In this embodiment, the linear drive component 29 can be a pneumatic cylinder or a hydraulic cylinder, or an electric push rod.

[0036] Furthermore, it also includes, Slide rail 30 is mounted on frame 1; Slider 31 is slidably mounted on slide rail 30; Mounting bracket 32 ​​is set on slider 31, and mold mounting base 3 is set on the mounting bracket 32 ​​and then lifted and lowered on the frame 1.

[0037] In this embodiment, the mounting bracket 32 ​​is raised and lowered by the slider 31 and the slide rail 30, and the slider 31 can be externally driven.

[0038] Furthermore, it also includes, Slide rail 2 33 is mounted on frame 2 2; Slider 2 34 is slidably mounted on slide rail 2 33; Mounting bracket 2 35 is set on slider 2 34, and mold mounting base 2 5 is movably set on mounting bracket 2 35.

[0039] In this embodiment, the second mounting bracket 35 is raised and lowered via the second slider 34 and the second slide rail 33, and the second slider 34 can be externally driven. The second mold mounting base 5 can move on the second mounting bracket 35 via the slider and slide rail.

[0040] Furthermore, it also includes, Conveyor roller 2 36 is set on the ground and located on one side of the rail trolley 16. Conveyor roller 2 36 is used to receive and transport finished products from the conveyor rail trolley 16.

[0041] In this embodiment, similar to the track trolley 16, a bracket adapted to the outer contour of the finished product can be placed on the second conveyor roller 36 to stably support the finished product unloaded from the track trolley 16 and finally transport it to the storage warehouse for drying.

[0042] The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A production line for one-piece molding of toilets, characterized in that, include, Frame 1 (1) is used for installation on the ground; Frame 2 (2) is used to be installed on the ground and is spaced apart from Frame 1 (1); Mold mounting base (3) is lifted on frame one (1), and mold mounting base (3) is used to mount mold one (4), and mold one (4) has a grouting port; Mold 2 mounting base (5) is raised and moved on the frame 2 (2). The mold 2 mounting base (5) is used to install mold 2 (6). After the mold 2 mounting base (5) moves, it is used to close the mold 2 (6) and the mold 1 (4). A bottom mold mounting base (7) is provided on the frame one (1). The bottom mold mounting base (7) is used to install the bottom mold (8). The bottom mold (8) is used to close the mold with the mold one (4) and the mold two (6). A bracket (9) is mounted on the frame (1), and the bottom mold mounting base (7) is placed on the bracket (9); Fixed shaft 1 (10) is set on one side surface of the bottom mold mounting base (7); An extension plate (11) is disposed on the bracket (9) and located below the fixed shaft (10); A lower limit component (12) is disposed on the extension plate (11), the lower limit component (12) has a lower limit groove (13), and the fixed shaft (10) is oscillatingly disposed in the lower limit groove (13); The upper limit positioner (14) is movably mounted on the frame (1), the support (9), or the extension plate (11). The upper limit positioner (14) has an upper limit groove (15). After the upper limit positioner (14) moves, the upper limit groove (15) abuts or cancels abutting on the fixed shaft (10). A track trolley (16) is used to be set on the ground and located on one side of the fixed shaft (10). The track trolley (16) is used to receive and transport the finished product that is unloaded from the bottom mold mounting base (7) after swinging along the fixed shaft (10). Fixed shaft two (17) is set on the other side of the bottom mold mounting base (7); The second lower limit component (18) is disposed on the first bracket (9). The second lower limit component (18) has a second lower limit groove (19). The second fixed shaft (17) is oscillatingly disposed in the second lower limit groove (19). Upper limit positioner 2 (20) is movably mounted on the frame 2 (2) or the bracket 1 (9). The upper limit positioner 2 (20) has an upper limit position groove 2 (21). After the upper limit positioner 2 (20) moves, the upper limit position groove 2 (21) abuts or cancels abutting on the fixed shaft 2 (17). Support 2 (22) is raised and lowered on the frame 1 (1) or the ground, located on the periphery of support 1 (9); Conveyor roller 1 (23) is set on the bracket 2 (22) and located on one side of the fixed shaft 2 (17). Conveyor roller 1 (23) is used to receive and transport finished products that are unloaded from the bottom mold mounting base (7) after swinging along the fixed shaft 2 (17).

2. The toilet one-piece molding production line according to claim 1, characterized in that, It also includes, Linear drive component one (24) is disposed on the bracket two (22) or the bracket one (9) or the frame one (1) and is drivenly connected to the upper limit component one (14).

3. The toilet one-piece molding production line according to claim 1, characterized in that, It also includes, Linear drive component two (25) is disposed on the bracket two (22) or the bracket one (9) or the frame one (1) and is drivenly connected to the upper limit component two (20).

4. A toilet one-piece molding production line according to any one of claims 1-3, characterized in that, It also includes, Universal joint 1 (26) is rotatably mounted at the bottom of the bottom mold mounting base (7); Universal joint two (27) is rotatably mounted on the bracket one (9) and located below universal joint one (26); Linear drive component three (28) is mounted on universal joint two (27), and its output end is mounted on universal joint one (26).

5. The toilet one-piece molding production line according to claim 1, characterized in that, It also includes, Linear drive component four (29) is disposed on the frame one (1) or the ground and is drivenly connected to the support two (22).

6. The toilet one-piece molding production line according to claim 1, characterized in that, It also includes, Slide rail 1 (30) is mounted on frame 1 (1); Slider 1 (31) is slidably mounted on slide rail 1 (30); Mounting bracket 1 (32) is mounted on slider 1 (31), and mold mounting base 1 (3) is mounted on mounting bracket 1 (32) and then raised and lowered on frame 1 (1).

7. The toilet one-piece molding production line according to claim 1, characterized in that, It also includes, Slide rail 2 (33) is mounted on frame 2 (2); Slider 2 (34) is slidably mounted on slide rail 2 (33); Mounting bracket two (35) is set on the slider two (34), and the mold two mounting seat (5) is movably set on the mounting bracket two (35).

8. The toilet one-piece molding production line according to claim 1, characterized in that, It also includes, Conveyor roller conveyor 2 (36) is set on the ground and located on one side of the rail trolley (16). Conveyor roller conveyor 2 (36) is used to receive and transport finished products transported from the conveyor rail trolley (16).

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