A battery plate grid processing device and a processing method thereof

Abstract

The application belongs to the technical field of battery grid processing, and discloses a battery grid processing device and a processing method thereof. The lead wire processing device comprises a base, a conveyor arranged on the base, a plurality of lead wire molds arranged on the conveyor, a horizontal glue pouring mechanism arranged above the conveyor, a wire placing mechanism arranged on one side of the horizontal glue pouring mechanism, and a vertical glue pouring mechanism arranged on one side of the wire placing mechanism. The wire placing mechanism comprises a supporting seat, a servo motor one, a screw one, a moving frame, a horizontal adjusting plate, a guide rail one, a sliding block one, a vertical adjusting plate, a servo motor two, a screw two and a wire placing block. Longitudinal grooves, lead wire placing grooves and horizontal grooves are arranged on the lead wire molds. The application has a novel structure, solves the problem of high cost caused by the consumption of raw materials in the existing grid, replaces the traditional lead frame with a plastic frame, solves the problem of heavy weight, improves the convenience, and is beneficial to people.

Description

Technical Field

[0001] This invention relates to the field of solar panel grid processing technology, specifically to a solar panel grid processing equipment and processing method. Background Technology

[0002] The grid is a major component of a battery. It is the current-collecting skeleton of the electrodes, which conducts and collects current and distributes it evenly. At the same time, it supports the active material and acts as a carrier for the active material.

[0003] Existing grid panels are manufactured entirely with lead using traditional equipment, resulting in high production costs and large material consumption. Furthermore, the lead frames of existing grid panels are heavy and inconvenient to use. No solutions have yet been proposed to address these technical problems. Summary of the Invention

[0004] To address the problems in related technologies, this invention proposes a battery grid processing equipment and method to overcome the aforementioned technical problems in existing related technologies. The purpose of this invention is to solve the problem of high cost caused by the consumption of raw materials in existing grids, and at the same time, to replace the traditional lead frame with a plastic frame to solve the problem of heavy weight, improve convenience, and facilitate people's use.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a battery grid processing equipment, comprising a base, a conveyor mounted on the base, a plurality of lead wire molds mounted on the conveyor, a transverse glue-filling mechanism mounted above the conveyor, a wire-feeding mechanism mounted on one side of the transverse glue-filling mechanism, and a vertical glue-filling mechanism mounted on one side of the wire-feeding mechanism. The wire-feeding mechanism includes a support base, a first servo motor, a first screw, a movable frame, a transverse adjusting plate, a first guide rail, a first slider, a longitudinal adjusting plate, a second servo motor, a second screw, and a wire-feeding block. The support base is mounted on the base, the first servo motor is mounted on one side of the support base, one end of the first screw is fixedly connected to the output end of the first servo motor, and the other end of the first screw is movably connected to the support base. The movable frame is sleeved on the first screw. The guide rail is threaded onto the screw, the slider is mounted on the guide rail, one side of the horizontal adjustment plate is connected to the slider, the servo motor is mounted on the horizontal adjustment plate, one end of the screw is fixedly connected to the servo motor, and the other end of the screw is movably connected to the horizontal adjustment plate. The longitudinal adjustment plate is sleeved on the screw and movably connected to it. The wire feeding block is mounted on the longitudinal adjustment plate, and the wire feeding block has a wire inlet and several wire feeding holes. A cylinder is also mounted on the longitudinal adjustment plate, and a cutting blade is mounted on the cylinder. The lead wire mold has a lead wire placement groove and a horizontal groove. A longitudinal groove is provided between two lead wire molds. The lead wire placement groove and the horizontal groove are connected, and there are several of each type of lead wire placement groove and horizontal groove.

[0006] Preferably, both the horizontal dispensing mechanism and the vertical dispensing mechanism include a support plate, a movable plate, a dispensing machine, a servo motor, and a screw. The servo motor is mounted on the support plate, one end of the screw is fixedly connected to the servo motor, and the other end of the screw is movably connected to the support plate. The movable plate is sleeved on the screw and threadedly engaged with it. The dispensing machine is mounted on the movable plate.

[0007] Preferably, a servo motor four is also provided on the other side of the support base. The output end of the servo motor four is fixedly connected to a screw four. The other end of the screw four is movably connected to the support base. The support plate is sleeved on the screw four and threadedly engaged with the screw four.

[0008] To achieve the above objectives, the present invention provides the following technical solution: A method for processing solar panel grids, using the aforementioned equipment for processing solar panel grids, includes the following steps: S1: Insert the lead wire into the wire feeding hole through the wire feeding port on the wire feeding block; S2: First, apply glue to the transverse groove of the lead wire mold on the conveyor through the transverse glue dispensing mechanism; S3: Then, the glued lead wire mold is conveyed to the bottom of the wire feeding mechanism by the conveyor, and several lead wires are placed into the lead wire feeding slot by the wire feeding mechanism. S4: After the lead wire is placed, glue is applied into the longitudinal groove through the vertical glue dispensing mechanism; S5: After the adhesive is applied, it is conveyed to one side for cooling.

[0009] Compared with the prior art, the beneficial effects of the present invention are: (1) The present invention is a battery grid processing equipment and processing method. By setting up a horizontal glue filling mechanism and a vertical glue filling mechanism, the support plate plays the role of supporting the glue filling machine. The servo motor can drive the screw to rotate, thereby moving the moving plate that is threaded with the screw to move up and down, thereby driving the glue filling machine on the moving plate to move, which facilitates glue filling of the longitudinal groove and the horizontal groove, improves convenience, and is beneficial to people to use. (2) This invention is a processing equipment and method for battery grid processing. By setting up a wire feeding mechanism, starting a servo motor 1 can drive a screw 1 to rotate, thereby causing the moving frame threaded with the screw 1 to move longitudinally. When the moving frame moves, it can drive the wire feeding block to move. Starting a guide rail 1 can drive the horizontal adjustment plate connected by a slider 1 to move laterally. Starting a servo motor 2 can drive a screw 2 to rotate, thereby causing the vertical adjustment plate threaded with the screw 2 to move up and down, thereby moving the position of the wire feeding block. Starting a cylinder can drive the cutting blade to move, thereby cutting the lead wire. This solves the problem of high cost caused by the consumption of raw materials in existing grids. At the same time, a plastic frame is used instead of the traditional lead frame to solve the problem of heavy weight, improve convenience, and facilitate people's use. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the structure of the present invention viewed from the right. Figure 3 for Figure 1 A magnified structural diagram of part A.

[0011] In the attached diagram, the following are the reference numerals: 1. Base; 2. Conveyor; 3. Lead wire mold; 4. Support base; 5. Servo motor one; 6. Screw one; 7. Moving frame; 8. Horizontal adjustment plate; 9. Guide rail one; 10. Longitudinal adjustment plate; 11. Servo motor two; 12. Screw two; 13. Wire feeding block; 14. Cylinder; 15. Cutting knife; 16. Support plate; 17. Moving plate; 18. Glue dispensing machine; 19. Servo motor three; 20. Screw four; 21. Lead wire placement groove; 22. Longitudinal groove; 23. Horizontal groove. Detailed Implementation

[0012] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Example 1

[0013] Please see Figure 1-3 This invention proposes a technical solution for a battery grid processing equipment: A battery grid processing equipment includes a base 1, on which a conveyor 2 is mounted. Specifically, the conveyor 2 employs existing technology and serves to transport lead wire molds 3, of which several lead wire molds 3 are provided. Several lead wire molds 3 are mounted on the conveyor 2. A horizontal glue-dispensing mechanism is located above the conveyor 2. A wire-feeding mechanism is located on one side of the horizontal glue-dispensing mechanism, and a vertical glue-dispensing mechanism is located on the other side. The wire-feeding mechanism includes a support base 4, a servo motor 5, a screw 6, a moving frame 7, a horizontal adjusting plate 8, a guide rail 9, and a slider. The system comprises a longitudinal adjusting plate 10, a second servo motor 11, a second screw 12, and a wire feeding block 13. A support base 4 is mounted on the base 1. A first servo motor 5 is mounted on one side of the support base 4. One end of the first screw 6 is fixedly connected to the output end of the first servo motor 5, and the other end of the first screw 6 is movably connected to the support base 4. A movable frame 7 is sleeved on the first screw 6 and threadedly engaged with it. A guide rail 9 is mounted on the movable frame 7. A slider 1 is mounted on the guide rail 9. One side of the transverse adjusting plate 8 is connected to the slider 1. The second servo motor 11 is mounted on the transverse adjusting plate 8. One end of the second screw 12 is fixedly connected to the second servo motor 11, and the other end of the second screw 12 is threadedly engaged with the first servo motor 5. The transverse adjusting plate 8 is movably connected, and the longitudinal adjusting plate 10 is sleeved on and movably connected to the screw 12. The wire feeding block 13 is installed on the longitudinal adjusting plate 10, and the wire feeding block 13 has a wire inlet and several wire feeding holes. Specifically, the support base 4 provides support. Starting the servo motor 5 can drive the screw 6 to rotate, thereby causing the moving frame 7, which is threaded with the screw 6, to move longitudinally. When the moving frame 7 moves, it can drive the wire feeding block 13 to move. Starting the guide rail 9 can drive the transverse adjusting plate 8, which is connected to the slider 1, to move laterally. Starting the servo motor 11 can drive the screw 12 to rotate, thereby... The longitudinal adjusting plate 10, which is threaded with the screw 12, moves up and down to adjust the position of the wire feeding block 13. There are twenty-five wire feeding holes. A cylinder 14 is also installed on the longitudinal adjusting plate 10, and a cutting blade 15 is installed on the cylinder 14. Specifically, starting the cylinder 14 drives the cutting blade 15 to move, thereby cutting the lead wire. The lead wire mold 3 has lead wire placement grooves 21 and transverse grooves 23. A longitudinal groove 22 is provided between two lead wire molds 3. The lead wire placement grooves 21 and transverse grooves 23 are connected. There are several lead wire placement grooves 21 and transverse grooves 23. Specifically, there are 50 lead wire placement grooves 21.

[0014] Please see Figure 2 As shown, both the horizontal and vertical dispensing mechanisms include a support plate 16, a movable plate 17, a dispensing machine 18, a servo motor 19, and a screw 18. The servo motor 19 is mounted on the support plate 16. One end of the screw 18 is fixedly connected to the servo motor 19, and the other end of the screw 18 is movably connected to the support plate 16. The movable plate 17 is sleeved on the screw 18 and threadedly engaged with it. The dispensing machine 18 is mounted on the movable plate 17.

[0015] In this embodiment, the support plate 16 supports the dispensing machine 18, and the servo motor 3 19 drives the screw 3 to rotate, thereby moving the moving plate 17, which is threaded with the screw 3, up and down, thereby moving the dispensing machine 18 on the moving plate 17.

[0016] Please see Figure 2 As shown, a servo motor is further provided on the other side of the support base 4. The output end of the servo motor is fixedly connected to a screw 20. The other end of the screw 20 is movably connected to the support base 4. The support plate 16 is sleeved on the screw 20 and threadedly engaged with the screw 20.

[0017] In this embodiment, starting the servo motor 4 can drive the screw 4 20 to rotate, thereby causing the support plate 16, which is threadedly engaged with the screw 4 20, to move longitudinally, so that the dispensing machine 18 can dispense adhesive into the longitudinal groove 22.

[0018] The working principle of this invention is as follows: Several lead wire molds 3 are placed on a conveyor 2, which transports the lead wire molds 3. First, a transverse glue-applying mechanism applies glue to several transverse grooves 23 on the lead wire molds 3. Then, the conveyor 2 transports the glued lead wire molds 3 to the bottom of the wire feeding mechanism. The lead wire is placed into the wire feeding hole through the wire inlet on the wire feeding block 13. Activating the servo motor 11 drives the screw 12 to rotate, causing the longitudinal adjusting plate 10, which is threaded with the screw 12, to move downwards, placing the lead wire into the lead wire feeding groove 21. Activating the servo motor 5 drives the screw 6 to rotate, causing the moving frame 7, which is threaded with the screw 6, to move longitudinally. The moving frame 7 moves... When activated, the 25 wire feeding blocks 13 can be moved to place the lead wires into the 25 lead wire placement slots 21 of the lead wire mold 3. After the 25 lead wire placement slots 21 are filled with lead wires, the guide rail 9 can be activated to move the horizontal adjustment plate 8 connected by the slider 1 to move horizontally, so that the lead wires turn and fill the other 25 lead wire placement slots. The lead wires are arranged in a U-shaped structure. The cylinder 14 is activated to move the cutting blade 15 to cut one end of the arranged lead wires. After the cutting is completed, the servo motor 4 is activated to drive the screw 4 20 to rotate, so that the support plate 16 that is threaded with the screw 4 20 moves longitudinally, so that the glue dispensing machine 18 can dispense glue into the longitudinal slots 22.

[0019] Example 2 Please see Figure 1-3 This invention proposes a technical solution for a battery panel grid processing method: A method for processing solar panel grids includes the following steps: S1: Insert the lead wire into the wire feeding hole through the wire feeding port on the wire feeding block 13; S2: First, apply glue to the transverse groove 23 of the lead wire mold 3 on the conveyor 2 through the transverse glue dispensing mechanism; S3: Then, the glued lead wire mold 3 is conveyed to the bottom of the wire feeding mechanism by the conveyor 2, and several lead wires are placed into the lead wire feeding groove 21 by the wire feeding mechanism. S4: After the lead wire is placed, glue is applied into the longitudinal groove 22 of the lead wire mold 3 through the vertical glue dispensing mechanism. S5: After the adhesive is applied, it is conveyed to one side by conveyor 2 for cooling.

[0020] In the description of this invention, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "other end," "upper," "side," "top," "inner," "front," "center," "both ends," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0021] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0022] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A device for processing solar panel grids, characterized in that, Includes a base (1), on which a conveyor (2) is mounted, and on which several lead wire molds (3) are mounted, and above the conveyor (2) is a transverse glue-dispensing mechanism, on one side of the transverse glue-dispensing mechanism is a wire-feeding mechanism, and on one side of the wire-feeding mechanism is a vertical glue-dispensing mechanism, the wire-feeding mechanism including a support base (4), a servo motor (5), a screw (6), a moving frame (7), a transverse adjusting plate (8), a guide rail (9), a slider, and a longitudinal adjusting plate (1). 0), Servo motor 2 (11), screw 2 (12), and wire feeding block (13), the support base (4) is mounted on the base (1), the servo motor 1 (5) is mounted on one side of the support base (4), one end of the screw 1 (6) is fixedly connected to the output end of the servo motor 1 (5), the other end of the screw 1 (6) is movably connected to the support base (4), the moving frame (7) is sleeved on the screw 1 (6) and threadedly engaged with the screw 1 (6), the guide rail 1 (9) is mounted on the moving frame (7). The slider is mounted on the guide rail (9). One side of the horizontal adjustment plate (8) is connected to the slider. The servo motor (11) is mounted on the horizontal adjustment plate (8). One end of the screw (12) is fixedly connected to the servo motor (11), and the other end of the screw (12) is movably connected to the horizontal adjustment plate (8). The longitudinal adjustment plate (10) is sleeved on the screw (12) and movably connected to it. The wire feeding block (13) is mounted on the longitudinal adjustment plate (10). The wire feeding block (13) is provided with a wire inlet and several wire feeding holes. A cylinder (14) is also installed on the longitudinal adjustment plate (10). A cutting blade (15) is installed on the cylinder (14). A wire placing groove (21) and a transverse groove (23) are provided on the wire mold (3). A longitudinal groove (22) is provided between the two wire molds (3). The wire placing groove (21) and the transverse groove (23) are connected. Several wire placing grooves (21) and transverse grooves (23) are provided.

2. The solar panel grid processing equipment according to claim 1, characterized in that: Both the horizontal and vertical dispensing mechanisms include a support plate (16), a movable plate (17), a dispensing machine (18), a servo motor (19), and a screw. The servo motor (19) is mounted on the support plate (16). One end of the screw is fixedly connected to the servo motor (19), and the other end is movably connected to the support plate (16). The movable plate (17) is sleeved on the screw and threadedly engaged with it. The dispensing machine (18) is mounted on the movable plate (17).

3. The solar panel grid processing equipment according to claim 2, characterized in that: A servo motor is also provided on the other side of the support base (4). The output end of the servo motor is fixedly connected to a screw (20). The other end of the screw (20) is movably connected to the support base (4). The support plate (16) is sleeved on the screw (20) and threadedly engaged with the screw (20).

4. A method for processing solar panel grids, used to operate the solar panel grid processing equipment described in any one of claims 1-3, characterized in that, Includes the following steps: S1: Insert the lead wire into the wire feeding hole through the wire feeding port on the wire feeding block (13); S2: First, apply glue to the transverse groove (23) of the lead wire mold (3) on the conveyor (2) through the transverse glue dispensing mechanism; S3: Then, the glued lead wire mold (3) is conveyed to the bottom of the wire feeding mechanism by the conveyor (2), and several lead wires are placed into the lead wire feeding groove (21) by the wire feeding mechanism. S4: After the lead wire is placed, glue is applied into the longitudinal groove (22) through the vertical glue-pouring mechanism; S5: After the adhesive is applied, it is conveyed to one side by conveyor (2) for cooling.

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