真空渗碳的渗碳气体控制方法和系统

By detecting the concentration of carburizing gas outside the carburizing chamber and setting an initial concentration, and using the concentration difference to control the flow rate of carburizing gas, the problem of inaccurate control of acetylene gas usage during vacuum carburizing was solved, achieving both precise carburizing effect and reduced gas usage.

CN117626168BActive Publication Date: 2026-07-17JIANGSU FENGDONG THERMAL TECH CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
JIANGSU FENGDONG THERMAL TECH CO LTD
Filing Date
2023-12-11
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

In existing technologies, it is difficult to accurately control the amount of acetylene gas introduced during vacuum carburizing, resulting in poor carburizing effect. This is mainly because the measurement of hydrogen concentration is affected by the shape of the processed product and the furnace structure, leading to inaccurate measurements.

Method used

By detecting the concentration of carburizing gas outside the carburizing chamber and setting an initial concentration, the flow rate of carburizing gas, especially the flow rate of acetylene gas, is controlled using the concentration difference, thereby reducing the amount of carburizing gas introduced before and after reaching the carbon solid solution limit point.

Benefits of technology

This achieves a reliable and safe reduction in the amount of carburizing gas used, improves the accuracy and efficiency of the carburizing effect, and avoids gas waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

本发明的实施例提供了一种真空渗碳的渗碳气体控制方法和系统,涉及热处理技术领域,首先采用真空渗碳工艺,向真空状态下的渗碳炉内通入渗碳气体,进行渗碳动作,然后在渗碳室外检测由渗碳室排出的气体中的渗碳气体浓度,并以初始状态设定初始浓度,然后依据渗碳气体浓度相对于初始浓度的差值来控制渗碳气体的通入流量,由于排出气体中渗碳气体的浓度能够很好地反应渗碳进程,因此可以据此来控制渗碳气体的通入量,在后段削减渗碳气体的通入量。相较于现有技术,本发明通过测定排出气体中渗碳气体浓度,来判定反应时机,并以此来控制渗碳气体通入量,能够可靠、安全地削减渗碳气体的用量。
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