A support structure integrated with a mechatronic pipeline, and a construction method

Abstract

The application discloses a kind of support structure and electromechanical pipeline integrated building box machine construction method, it is related to building technical field, the building box includes box frame, corrugated board, distribution box, electromechanical pipeline and socket;The corrugated board is full welding in each plane of box frame;The distribution box and socket are set to the inside of corrugated board;The box frame includes roof beam, bottom beam, column and support rod piece;The roof beam is welded to the top of column;The bottom beam is welded to the bottom of column;The support rod piece is fixed between the roof beam and bottom beam of same plane;The electromechanical pipeline is from distribution box, in turn through roof beam, corrugated board, support structure and socket connection.The beneficial effects of the application: both ensure the use space of building box, and save manufacturing cost.

Description

Technical Field

[0001] This invention relates to the field of building technology, and more specifically, to a building box integrating a support structure and electromechanical pipelines, and a construction method thereof. Background Technology

[0002] Modular building units are an innovative solution widely used in the construction industry. They integrate building structures, electromechanical pipelines, and functional equipment into prefabricated modules to provide a faster, more efficient, and reliable way to construct and maintain buildings.

[0003] The connection stiffness between modular building units is relatively weak. If bolted vertical connections are used, the connection between upper and lower units is simplified to a hinged joint. Compared to the rigid continuity of traditional structural columns, this connection method in modular buildings is detrimental to earthquake resistance and limits the usable height of this structural system. Installing diagonal bracing within the units can effectively improve structural stiffness. Current technology involves offsetting the structural bracing from the building walls to prevent it from breaking the internal framework of the enclosure walls, especially mechanical and electrical pipelines. While this offset arrangement avoids conflicts between the structural supports and the internal building construction, it also occupies building space, reduces usable space, and increases steel consumption, leading to excessive manufacturing costs. Summary of the Invention

[0004] To overcome the shortcomings of existing technologies, this invention provides a building box integrating the supporting structure and electromechanical pipelines, as well as a construction method that solves the current problems of occupying building space, reducing usable space, increasing steel consumption, and resulting in excessive manufacturing costs; it ensures the usable space of the building box while saving manufacturing costs.

[0005] The technical solution adopted by the present invention to solve its technical problem is: a building box integrating the supporting structure and electromechanical pipelines, wherein the improvement is that the building box includes a box frame, corrugated plate, distribution box, electromechanical pipelines and sockets; the corrugated plate is fully welded to each plane of the box frame; the distribution box and sockets are arranged inside the corrugated plate;

[0006] The box frame includes a top beam, a bottom beam, columns, and supporting members; the top beam is welded to the top of the column; the bottom beam is welded to the bottom of the column; and the supporting members are fixed between the top beam and the bottom beam on the same plane.

[0007] The electromechanical pipelines start from the distribution box, pass through the top beam, corrugated plate, supporting structure and connect to the socket.

[0008] In the above structure, the top beam includes a first crossbeam and a first longitudinal beam; the first crossbeam is placed on both sides of the plane where the top beam is located, and the first longitudinal beam is welded in an array between the crossbeams on both sides of the plane where the top beam is located; the bottom beam includes a second crossbeam and a second longitudinal beam; the second crossbeam is placed on both sides of the plane where the top beam is located, and the second longitudinal beam is welded in an array between the crossbeams on both sides of the plane where the bottom beam is located.

[0009] In the above structure, the support rod is provided with a through hole for the routing of electromechanical pipelines, and the electromechanical pipelines pass through the through hole and connect between a socket located on the upper side of the support rod and a socket located on the lower side of the support rod.

[0010] In the above structure, the through hole is an oblique through hole or a vertical through hole. The electromechanical pipeline passes obliquely through the support rod through the oblique through hole and vertically through the support rod through the vertical through hole.

[0011] In the above structure, a single-sided wing plate is installed at the through hole.

[0012] A construction method integrating the supporting structure and electromechanical pipelines, applied to the building box described above, is improved in that the construction method includes the following steps:

[0013] S10, Weld the structural frame consisting of columns, top beams and bottom beams according to the design drawings, and manufacture the support members according to the design requirements, and weld the support members to the structural frame;

[0014] S20, the corrugated plate is fully welded to fill the area between columns, top beams, bottom beams and support members;

[0015] S3O involves spraying rust-removing sand and anti-corrosion paint onto steel components and applying fireproofing measures to the structural components.

[0016] S40, light steel keel is installed between the top beam, bottom beam and columns inside the box body, and electromechanical pipelines are laid;

[0017] S50, rock wool is filled in the gaps of the corrugated plates on each side of the box and cement fiberboard is installed.

[0018] S60 involves interior puttying and finishing paint application, while exterior curtain wall and decorative molding construction is carried out.

[0019] Furthermore, in step S10, the manufacturing steps of the support rod include:

[0020] S101, according to the design requirements, the square steel pipe is cut to the required length and shape;

[0021] S102, according to the location of the electromechanical pipelines in the design drawings, make holes in the support rods and install a single-sided wing plate at the opening;

[0022] S103, local reinforcement treatment is applied to the opening location of the square steel.

[0023] Furthermore, in step S102, the electromechanical pipeline is a stainless steel round pipe with an outer diameter of 20mm or 25mm, and the number of electromechanical pipelines passing through the support rods simultaneously is one or more, and the way they pass through includes vertical or oblique.

[0024] Furthermore, in step S103, if a combination of a groove and a straight section is formed after the opening, the combined section needs to be thickened by 5-7mm and the thickness of the single-sided flange needs to be reinforced to ensure that the support design stress ratio is less than 0.7; if a combination of a groove and an elongated straight section is formed after the opening, the combined section needs to be thickened by 1-3mm and the single-sided flange needs to be thickened and widened to ensure that the support design stress ratio is between 0.7 and 1.0.

[0025] Furthermore, in step S30, the specific method of fire prevention measures is to prevent fire by spraying fire-retardant coatings on structural components or installing fire-retardant boards.

[0026] The beneficial effects of this invention are: the supporting rods and corrugated plates of this solution are combined to form a wall, and the electromechanical pipelines pass through the supporting rods normally without being staggered, without occupying additional building space, and the increase in the amount of steel used in the structure is very small, thus ensuring the usable space of the building box and saving manufacturing costs. Attached Figure Description

[0027] Figure 1 This is an overall structural diagram of a building box that integrates a support structure with electromechanical pipelines according to the present invention;

[0028] Figure 2 This is a structural diagram of a building box that integrates a support structure with electromechanical pipelines according to the present invention.

[0029] Figure 3 This is a schematic diagram showing the opening position of the support rod of a building box integrating the support structure and electromechanical pipelines according to the present invention. Figure 1 ;

[0030] Figure 4 This is a schematic diagram showing the opening position of the support rod of a building box integrating the support structure and electromechanical pipelines according to the present invention. Figure 2 ;

[0031] Figure 5 This is a schematic diagram showing the opening position of the support rod of a building box integrating the support structure and electromechanical pipelines according to the present invention. Figure 3 ;

[0032] Figure 6This is a schematic diagram showing the opening position of the support rod of a building box integrating the support structure and electromechanical pipelines according to the present invention. Figure 4 ;

[0033] Figure 7 This is a schematic cross-sectional view of the opening position of the support rod in a construction box that integrates the support structure and electromechanical pipelines according to the present invention. Figure 1 ;

[0034] Figure 8 This is a schematic cross-sectional view of the opening position of the support rod in a construction box that integrates the support structure and electromechanical pipelines according to the present invention. Figure 2 ;

[0035] Figure 9 This is a flowchart illustrating a construction method for integrating a support structure with electromechanical pipelines according to the present invention. Detailed Implementation

[0036] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0037] The following will clearly and completely describe the concept, specific structure, and technical effects of the present invention in conjunction with embodiments and accompanying drawings, so as to fully understand the purpose, features, and effects of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, not all of them. Other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are all within the scope of protection of the present invention. Furthermore, all connections / linkages involved in the patent do not simply refer to direct contact between components, but rather to the ability to form a better connection structure by adding or reducing connecting accessories according to specific implementation conditions. The various technical features in this invention can be combined interactively without contradicting each other.

[0038] Reference Figure 1 and Figure 2As shown, this invention discloses a building enclosure integrating a supporting structure and electromechanical pipelines 5. The building enclosure includes an enclosure frame, corrugated plates 8, a distribution box 7, electromechanical pipelines 5, and sockets 6. The corrugated plates 8 are fully welded to each plane of the enclosure frame. The distribution box 7 and sockets 6 are located inside the corrugated plates 8. The enclosure frame includes a top beam 2, a bottom beam 3, a column 4, and supporting rods 1. The top beam 2 is welded to the top of the column 4. The bottom beam 3 is welded to the bottom of the column 4. The supporting rods 1 are fixed between the top beam 2 and the bottom beam 3 on the same plane. The electromechanical pipelines 5 start from the distribution box 7 and pass through the top beam 2, the corrugated plates 8, the supporting structure, and the sockets 6. In this embodiment, the corrugated plate 8 and the support rod 1 of the building box are on the same plane and integrated into one. Compared with the existing technology where the corrugated plate 8 and the support structure are staggered, the corrugated plate 8 and the support rod 1 of this solution occupy relatively less space and the overall steel consumption is smaller, thus ensuring the usable space of the building box and saving construction costs. In addition, the support rod 1 is composed of square steel tubes spliced ​​together, with the midpoint of the top beam 2 and the two ends of the bottom beam 3 as support points. The support rod 1 and the bottom beam 3 form a triangle to ensure the stability of the support rod 1.

[0039] In a preferred embodiment, the top beam 2 includes a first crossbeam and a first longitudinal beam; the first crossbeam is placed on both sides of the plane of the top beam 2, and the first longitudinal beam is welded in an array between the crossbeams on both sides of the plane of the top beam 2; the bottom beam 3 includes a second crossbeam and a second longitudinal beam; the second crossbeam is placed on both sides of the plane of the top beam 2, and the second longitudinal beam is welded in an array between the crossbeams on both sides of the plane of the bottom beam 3; the support rod 1 is provided with a through hole for the routing of electromechanical pipeline 5, and the electromechanical pipeline 5 passes through the through hole and connects between the socket 6 located on the upper side of the support rod 1 and the socket 6 located on the lower side of the support rod 1; the through hole is an oblique through hole, and the electromechanical pipeline 5 passes obliquely through the oblique through hole to the support rod 1; a single-sided wing plate is installed at the through hole. In this embodiment, the technician makes a hole in the support rod 1 according to the installation position of the electromechanical pipeline 5 in the design drawings to pre-set the through hole, and the electromechanical pipeline 5 passes through the through hole to the support rod 1, connecting the socket 6 on both sides of the support rod 1 with the wiring. In addition, referring to Figure 5 and Figure 6 As shown, in other embodiments, depending on design requirements, the through hole can also be a vertical through hole, through which the electromechanical pipeline 5 passes vertically through the support rod 1; in addition, when the socket 6 is only provided on the upper side at a certain position of the support rod 1, it is not necessary to make a hole at that position of the support rod 1.

[0040] Reference Figure 9 As shown, the present invention also discloses a construction method for integrating the supporting structure and electromechanical pipelines 5, applied to the building box described in the above embodiments. The construction method includes the following steps:

[0041] S10, weld the structural frame consisting of column 4, top beam 2, and bottom beam 3 according to the design drawings, and fabricate support members 1 according to the design requirements, and weld the support members 1 to the structural frame; the fabrication steps of the support members 1 include:

[0042] S101, according to the design requirements, the square steel pipe is cut to the required length and shape;

[0043] S102, according to the location of the electromechanical pipeline 5 in the design drawings, holes are made in the support rod 1, and a single-sided wing plate is installed at the opening; in this embodiment, the electromechanical pipeline 5 is a stainless steel round pipe with an outer diameter of 20mm or 25mm, and the number of electromechanical pipelines 5 passing through the support rod 1 simultaneously is one, and the way they pass through can be vertical or oblique; in this embodiment, referring to Figure 3 and Figure 4 As shown, the electromechanical pipeline 5 passes through at an angle; refer to Figure 5 and Figure 6 As shown, the electromechanical pipeline 5 passes through vertically; in other embodiments, technicians can set multiple electromechanical pipelines 5 to pass through the support rod 1 simultaneously according to design requirements; in addition, installing a single-sided wing plate can enhance the stability of the opening of the support rod 1, thereby enhancing the stability of the box frame.

[0044] S103, local reinforcement is applied to the opening location of the square steel; the local reinforcement method in this embodiment is flexible, wherein, referring to Figure 3 , Figure 5 as well as Figure 7 As shown, if the support member 1 forms a combined groove and straight section after the opening, the combined section needs to be thickened by 5mm and the thickness of the single-sided flange plate needs to be reinforced to ensure that the support design stress ratio is less than 0.7; in other embodiments, thickening the combined section by 5-7mm and reinforcing the thickness of the single-sided flange plate can also achieve the same effect as in this embodiment; refer to Figure 4 , Figure 6 as well as Figure 8 As shown, if the support member 1 forms a combination of a groove and an elongated straight section after the opening, the combined section needs to be thickened by 1mm and the single-sided wing plate needs to be thickened and widened to ensure that the support design stress ratio is between 0.7 and 1.0. In other embodiments, thickening the combined section by 1-3mm and thickening and widening the single-sided wing plate can also achieve the same effect as this embodiment, thereby ensuring the stability of the support member 1 after the opening.

[0045] S20, the corrugated plate 8 is fully welded to fill the area between the column 4, the top beam 2, the bottom beam 3 and the support rod 1; in this embodiment, the corrugated plate 8 and the support rod 1 are on the same plane and are integrated into one. Compared with the existing technology where the corrugated plate 8 and the support structure are staggered, the corrugated plate 8 and the support rod 1 in this solution occupy relatively less space and use less steel, thus ensuring the usable space of the building box and saving construction costs.

[0046] S3O, rust-removing sand and anti-corrosion paint are sprayed on the steel components, and fireproofing measures are taken for the structural components; in this embodiment, the specific method of fireproofing measures is to spray fireproof coating on the structural components; in other embodiments, the same effect as this embodiment can be achieved by installing fireproof boards on the structural components.

[0047] S40, install light steel keel between the top beam 2, bottom beam 3 and column 4 inside the box, and lay electromechanical pipelines 5; In this embodiment, by installing light steel keel between the top beam 2, bottom beam 3 and column 4, on the one hand, it can provide additional support and reinforcement for the box frame, thereby increasing the stability and strength of the box interior structure; on the other hand, it can provide support and channels for the laying of electromechanical pipelines 5. In particular, by laying electromechanical pipelines 5 on light steel keel, the electromechanical pipelines 5 can be effectively organized and protected, so that they are neatly arranged inside the box, and suitable channels and supports are provided for the electromechanical pipelines 5;

[0048] S50, rock wool is filled into the gaps of the corrugated plates 8 on each side of the box body, and cement fiberboard is installed. In this embodiment, by filling with rock wool, on the one hand, a heat insulation layer is formed in the gaps of the corrugated plates 8 on each side of the box body, which can effectively prevent heat conduction and loss and improve the indoor thermal insulation performance; on the other hand, rock wool has good fire resistance, and filling with rock wool can improve the fire resistance rating of the top beam 2 area to a certain extent, increasing the overall fire safety of the building; in addition, rock wool has good sound absorption performance, and filling with rock wool can effectively absorb and reduce indoor and outdoor noise, providing a quieter working or living environment; installing cement fiberboard can strengthen the structure of the top beam 2, improve its load-bearing capacity and stability, and ensure the firmness and safety of the top structure.

[0049] S60, interior puttying and finishing paint application; exterior curtain wall and decorative molding construction. In this embodiment, puttying and finishing paint application are common steps in interior wall treatment. Puttying fills uneven areas of the wall, followed by finishing paint application, makes the wall smooth, aesthetically pleasing, and improves its durability and ease of cleaning. Exterior curtain wall installation is an important component of building facades. Curtain walls are typically composed of large areas of glass, metal, or composite materials, providing functions such as heat insulation, sound insulation, thermal insulation, and aesthetics. Exterior curtain wall construction involves steps such as material installation, sealing, fixing, and adjustment, which enhances the building's appearance and function upon completion. Decorative moldings are used to enhance the building's visual appeal, such as the borders around doors and windows, and patterns on pilasters. Decorative molding construction can add beauty and uniqueness to a building by using moldings of different materials and patterns.

[0050] The beneficial effects of this invention are: the supporting rods and corrugated plates of this solution are combined to form a wall, and the electromechanical pipelines pass through the supporting rods normally without being staggered, without occupying additional building space, and the increase in the amount of steel used in the structure is very small, thus ensuring the usable space of the building box and saving manufacturing costs.

[0051] The above is a detailed description of the preferred embodiments of the present invention. However, the present invention is not limited to the embodiments described. Those skilled in the art can make various equivalent modifications or substitutions without departing from the spirit of the present invention. All such equivalent modifications or substitutions are included within the scope defined by the claims of this application.

Claims

1. A building enclosure integrating a supporting structure and electromechanical pipelines, characterized in that, The building enclosure includes an enclosure frame, corrugated plates, a distribution box, electromechanical pipelines, and sockets; the corrugated plates are fully welded to each plane of the enclosure frame; the distribution box and sockets are located inside the corrugated plates. The box frame includes a top beam, a bottom beam, columns, and supporting members; the top beam is welded to the top of the column; the bottom beam is welded to the bottom of the column; and the supporting members are fixed between the top beam and the bottom beam on the same plane. The electromechanical pipelines start from the distribution box, pass through the top beam, corrugated plate, support structure and connect to the socket; The top beam includes a first crossbeam and a first longitudinal beam; the first crossbeam is placed on both sides of the plane where the top beam is located, and the first longitudinal beam is welded in an array between the crossbeams on both sides of the plane where the top beam is located; the bottom beam includes a second crossbeam and a second longitudinal beam; the second crossbeam is placed on both sides of the plane where the top beam is located, and the second longitudinal beam is welded in an array between the crossbeams on both sides of the plane where the bottom beam is located. The support rod is provided with a through hole for the routing of electromechanical pipelines. The electromechanical pipelines pass through the through hole and are connected between a socket located on the upper side of the support rod and a socket located on the lower side of the support rod.

2. The building enclosure integrating the supporting structure and electromechanical pipelines according to claim 1, characterized in that, The through hole is either an oblique through hole or a vertical through hole. The electromechanical pipeline passes obliquely through the support rod through the oblique through hole and vertically through the support rod through the vertical through hole.

3. A building enclosure integrating a supporting structure and electromechanical pipelines according to claim 2, characterized in that, A single-sided wing plate is installed at the through hole.

4. A construction method integrating a supporting structure and electromechanical pipelines, applied to the building box as described in any one of claims 1-3, characterized in that, The construction method includes the following steps: S10, Weld the structural frame consisting of columns, top beams and bottom beams according to the design drawings, and manufacture the support members according to the design requirements, and weld the support members to the structural frame; S20, the corrugated plate is fully welded to fill the area between columns, top beams, bottom beams and support members; S30 involves spraying rust-removing sand and anti-corrosion paint onto steel components and applying fireproofing measures to structural components. S40, light steel keel is installed between the top beam, bottom beam and columns inside the box body, and electromechanical pipelines are laid; S50, rock wool is filled in the gaps of the corrugated plates on each side of the box and cement fiberboard is installed. S60 involves interior puttying and finishing paint application, while exterior curtain wall and decorative molding construction is carried out.

5. The construction method for integrating the supporting structure and electromechanical pipelines according to claim 4, characterized in that, In step S10, the manufacturing steps of the support rod include: S101, according to the design requirements, the square steel pipe is cut to the required length and shape; S102, according to the location of the electromechanical pipelines in the design drawings, make holes in the support rods and install a single-sided wing plate at the opening; S103, local reinforcement treatment is applied to the opening location of the square steel.

6. The construction method for integrating the supporting structure and electromechanical pipelines according to claim 5, characterized in that, In step S102, the electromechanical pipeline is a stainless steel round pipe with an outer diameter of 20mm or 25mm, and the number of electromechanical pipelines passing through the support rods at the same time is one or more, and the way they pass through includes vertical or oblique.

7. The construction method for integrating the supporting structure and electromechanical pipelines according to claim 6, characterized in that, In step S103, if a combination of a groove and a straight section is formed after the opening, the combined section needs to be thickened by 5-7mm and the thickness of the single-sided flange needs to be reinforced to ensure that the support design stress ratio is less than 0.7; if a combination of a groove and an elongated straight section is formed after the opening, the combined section needs to be thickened by 1-3mm and the single-sided flange needs to be thickened and widened to ensure that the support design stress ratio is between 0.7 and 1.

0.

8. The construction method for integrating the support structure and electromechanical pipelines according to claim 7, characterized in that, In step S30, the specific method of fire prevention measures is to prevent fire by spraying fire-retardant coatings on structural components or installing fire-retardant boards.

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